Introduction to Mass Transfer Concepts
Introduction to Mass Transfer Concepts
3
Introduction to Mass Transfer
OVERVIEW
As indicated in Chapter 1, understanding combustion requires a combined knowledge
of thermodynamics (Chapter 2), heat and mass transfer, and chemical reaction rate
theory, or chemical kinetics (Chapter 4). Since most readers of this book are unlikely
to have had much, if any, exposure to the subject of mass transfer, we present in
this chapter a brief introduction to this topic. Mass transfer, a fundamental topic
in chemical engineering, is quite complex, much more so than is suggested by
the following discussion. We provide here only a rudimentary treatment of the
fundamental rate laws and conservation principles governing mass transfer, leaving a
more comprehensive treatment of mass transfer until Chapter 7 and to other textbooks
[1– 4]. To develop some physical insight into mass transfer, we briefly examine the
process from a molecular point of view. This has the added advantage of showing
the fundamental similarity of mass transfer and heat conduction in gases. Lastly, we
illustrate the application of mass transfer concepts to the mathematical descriptions
of the evaporation of a liquid layer and a droplet.
79
molecular processes (e.g., collisions in an ideal gas) and /or turbulent processes. The
molecular processes are relatively slow and operate on small spatial scales, whereas
turbulent transport depends upon the velocity and size of an eddy carrying the trans-
ported material. Our focus here is on molecular transport, while Chapters 11, 12, and
13 deal with the turbulent processes.
dYA
m A′′ = YA (m A′′ + m B′′ ) − ρDAB , (3.1)
dx
Mass flow of Mass flow of speciees A Mass flow of species A
species A per unit area associated with bulk associated with molecular
flow per unit area difffusion per unit area
where m A′′ is the mass flux of species A and YA is the mass fraction. In this book, the
mass flux is defined as the mass flowrate of species A per unit area perpendicular to
the flow:
m A′′ = m A /A. (3.2)
The units of m A′′ are kg /s-m2. The idea of a “flux” should be familiar to you since the
“heat flux’’ is the rate at which energy is transported per unit area; i.e., Q ′′ = Q /A with
units of J/s-m2 or W/m2. The binary diffusivity, DAB, is a property of the mixture and
has units of m2/s. Values for some binary diffusion coefficients, i.e., diffusivities, at
1 atm are provided in Appendix D.
Equation 3.1 states that species A is transported by two means: the first term on
the right-hand side representing the transport of A resulting from the bulk motion of
the fluid, and the second term representing the diffusion of A superimposed on the
bulk flow. In the absence of diffusion, we obtain the obvious result that
where m ′′ is the mixture mass flux. The diffusional flux adds an additional compo-
nent to the flux of A:
dYA
− ρDAB ≡ Diffusional flux of species A, m A,diff
′′ . (3.3b)
dx
dT
Q x′′ = − k , (3.4)
dx
with Fick’s law of diffusion in the absence of bulk flow, Eqn. 3.3b. Both expres-
′′ diff or Q x′′) being proportional to the gradient of a scalar
sions indicate a flux (m A,
quantity ((dYA /dx) or (dT/dx)). We will explore this analogy further when we discuss
the physical significance of the transport properties, rD and k, the proportionality
constants in Eqns. 3.3b and 3.4, respectively.
Equation 3.1 is the one-dimensional component of the more general expression
A′′ = YA ( m
m A′′ + m
B′′ ) − ρDAB YA, (3.5)
where the bold symbols represent vector quantities. In many instances, the molar
form of Eqn. 3.5 is useful:
where N A′′ is the molar flux (kmol /s-m2) of species A, cA is the mole fraction, and c
is the mixture molar concentration (kmolmix /m3).
The meanings of bulk flow and diffusional flux become clearer if we express the
total mass flux for a binary mixture as the sum of the mass flux of species A and the
mass flux of species B:
The mixture mass flux on the left-hand side of Eqn. 3.7 is the total mixture flow-
rate m per unit of area perpendicular to the flow. This is the m that you are familiar
with from previous studies in thermodynamics and fluid mechanics. Assuming one-
dimensional flow for convenience, we now substitute the appropriate expressions for
the individual species mass fluxes (Eqn. 3.1) into Eqn. 3.7 and obtain
dYA dY
m ′′ = YA m ′′ − ρDAB + YB m ′′ − ρDBA B (3.8a)
dx dx
or
dYA dY
m ′′ = (YA + YB ) m ′′ − ρDAB − ρ D BA B . (3.8b)
dx dx
dYA dYB
− ρ DAB − ρDBA = 0, (3.9)
dx dx
Diffusional flux Diffusional flux
of species A of species B
i.e., the sum of the diffusional fluxes of the species is zero. In general, overall mass
conservation requires that Σ m i,′′ diff = 0.
It is important at this point to emphasize that we are assuming a binary gas and
that species diffusion is a result of concentration gradients only, which is termed
ordinary diffusion. Real mixtures of interest in combustion contain many compo-
nents, not just two. Our binary gas assumption, however, allows us to understand the
essential physics of many situations without the complications inherent in an analy-
sis of multicomponent diffusion. Also, gradients of temperature and pressure can
produce species diffusion, i.e., the thermal diffusion (Soret) and pressure diffusion
effects, respectively. In many systems of interest, these effects are usually small,
and, again, their neglect allows us to understand more clearly the essential physics
of a problem.
Molecular Basis of Diffusion To obtain insight into the molecular processes that
result in the macroscopic laws of mass diffusion (Fick’s law) and heat diffusion or
conduction (Fourier’s law), we apply some concepts from the kinetic theory of gases
(e.g., [5, 6]). Consider a stationary (no bulk flow) plane layer of a binary gas mixture
consisting of rigid, nonattracting molecules in which the molecular mass of each
species A and B is essentially equal. A concentration (mass-fraction) gradient ex-
ists in the gas layer in the x-direction and is sufficiently small that the mass-fraction
distribution can be considered linear over a distance of a few molecular mean free
paths, l , as illustrated in Fig. 3.1. With these assumptions, we can define the follow-
ing average molecular properties derived from kinetic theory [1, 5, 6]:
1/ 2
Mean speed of ⎛ 8kB T ⎞
v≡ = ⎜⎝ π m ⎟⎠ , (3.10a)
species A molecules A
1
λ ≡ Mean free path = ,
( )σ
ntot
(3.10c)
2π V
2
Figure 3.1 Schematic diagram illustrating mass diffusion of species A molecules from a
region of high concentration to one of low concentration. Mass-fraction distribution is shown
at the top.
We can use the definition of density ( r ≡ mtot /Vtot ) to relate Z A′′ (Eqn. 3.10b) to the
mass fraction of A molecules:
1 nA m A 1
Z A′′ m A = ρ v = YA ρ v . (3.13)
4 mtot 4
Substituting Eqn. 3.13 into Eqn. 3.12 and treating the mixture density and mean
molecular speeds as constants yields
1
m A′′ = ρ v (YA, x − a − YA, x + a ). (3.14)
4
With our assumption of a linear concentration distribution,
Thus, we see that the diffusivity depends strongly on temperature (to the 32 power)
and varies inversely with pressure. The mass flux of species A, however, depends on
the product rDAB, which has a square-root temperature dependence and is independ-
ent of pressure:
ρDAB ∝ T 1/ 2 P 0 = T 1/ 2 . (3.18c)
Comparison with Heat Conduction To see clearly the relationship between mass
and heat transfer, we now apply kinetic theory to the transport of energy. We assume
Figure 3.2 Schematic diagram illustrating energy transfer (heat conduction) associated
with molecular motion in a gas. The temperature distribution is shown at the top.
1 2 3
ke = mv = kBT , (3.21)
2 2
the heat flux can be related to the temperature as
3
Q x′′ = kB Z ′′(Tx − a − Tx + a ). (3.22)
2
The temperature difference in Eqn. 3.22 relates to the temperature gradient following
the same form as Eqn. 3.15, i.e.,
dT Tx + a − Tx − a (3.23)
= .
dx 2a
Substituting Eqn. 3.23 into Eqn. 3.22, employing the definitions of Z ′′ and a, we
obtain our final result for the heat flux:
Q x′′ = − kB ⎛⎜ ⎞⎟ v λ
1 n dT (3.24)
.
2 ⎝ V ⎠ dx
Comparing the above with Fourier’s law of heat conduction (Eqn. 3.4), we can iden-
tify the thermal conductivity k as
1 ⎛ n⎞
k= k ⎜ ⎟ v λ. (3.25)
2 B⎝V⎠
Expressed in terms of T and molecular mass and size, the thermal conductivity is
1/ 2
⎛ k3 ⎞ (3.26)
k=⎜ 3 B 4⎟ T 1/ 2 .
⎝ π mσ ⎠
k ∝ T 1/ 2 , (3.27)
as is the rDAB product. For real gases, the true temperature dependence is greater.
Species Conservation
In this section, we employ the rate law of species transport (Fick’s law) to develop
a basic species mass conservation expression. Consider the one-dimensional con-
trol volume of Fig. 3.3, a plane layer Δ x thick. Species A flows into and out of
the control volume as a result of the combined action of bulk flow and diffusion.
Within the control volume, species A may be created or destroyed as a result of
chemical reaction.
The net rate of increase in the mass of A within the control volume relates to the
mass fluxes and reaction rate as follows:
dmA, c v
= [m A′′ A]x − [ m A′′ A] x + Δx + m A′′′ V, (3.28)
dt
Rate of increase Mass flow of A Mass flow of A Mass production
of mass of A into the out of the rate of species A
within control volume control volume control volume by chemical reaaction
where the species mass flux m A′′ is given by Eqn. 3.1, and m A′′′ is the mass production
rate of species A per unit volume (kgA /m3-s). In Chapter 5, we specifically deal with
how to determine m A′′′. Recognizing that the mass of A within the control volume is
mA, cv = YA mcv = YA ρVcv and that the volume Vcv = AΔ x , Eqn. 3.28 can be rewritten:
∂( ρYA ) ⎡ ∂Y ⎤
AΔx = A ⎢YA m ′′ − ρDAB A ⎥
∂t ⎣ ∂x ⎦ x
(3.29)
⎡ ∂Y ⎤
− A ⎢YA m ′′ − ρDAB A ⎥ + m A′′′AΔx.
⎣ ∂x ⎦ x + Δx
Dividing through by AΔx and taking the limit as Δx → 0, Eqn. 3.29 becomes
∂( ρYA ) ∂ ⎡ ∂Y ⎤
= − ⎢YA m ′′ − ρDAB A ⎥ + m A′′′ (3.30)
∂t ∂x ⎣ ∂x ⎦
or, for the case of steady flow where ∂( ρYA ) / ∂t = 0,
d ⎡ dY ⎤
m A′′′ − ⎢YA m ′′ − ρDAB A ⎥ = 0. (3.31)
dx ⎣ dx ⎦
m A′′′ − ′′A
⋅m = 0. (3.32)
Net rate of production Net flow of speciess A
of species A by out of control volume,
chemical reaction, per unit volume
per unit volume
In Chapter 7, we will employ Eqns. 3.31 and 3.32 to develop the conservation of
energy principle for a reacting system. Chapter 7 also provides a more detailed treat-
ment of mass transfer, extending the present development to multicomponent (non-
binary) mixtures and including thermal diffusion.
Figure 3.4 Diffusion of vapor A through a stagnant column of gas B, i.e., the Stefan
problem.
and, furthermore, assume that B is insoluble in liquid A, then there will be no net
transport of B in the tube, producing a stagnant layer of B in the column.
Mathematically, the overall conservation of mass for this system can be
expressed as
m A′′ dYA
− dx = . (3.36)
ρDAB 1 − YA
Assuming the product rDAB to be constant, Eqn. 3.36 can be integrated to yield
m A′′ (3.37)
− x = − ln[1 − YA ] + C ,
ρDAB
YA ( x = 0) = YA, i , (3.38)
⎡ m ′′ x ⎤
YA ( x ) = 1 − (1 − YA, i ) exp ⎢ A ⎥ . (3.39)
⎣ ρDAB ⎦
The mass flux of A, m A′′ , can be found by letting YA(x = L) = YA, ∞ in Eqn. 3.39.
Thus,
ρDAB ⎡ 1 − YA , ∞ ⎤
m A′′ = ln ⎢ ⎥. (3.40)
L ⎢⎣ 1 − YA, i ⎥⎦
From Eqn. 3.40, we see that the mass flux is directly proportional to the product
of the density, r, and the mass diffusivity, DAB, and inversely proportional to the
length, L. Larger diffusivities thus produce larger mass fluxes.
To see the effects of the concentrations at the interface and at the top of the
tube, let the mass fraction of A in the freestream flow be zero, while arbitrarily
0 0
0.05 0.0513
0.10 0.1054
0.20 0.2231
0.50 0.6931
0.90 2.303
0.999 6.908
varying YA, i , the interface mass fraction, from zero to unity. Physically, this could
correspond to an experiment in which dry nitrogen is blown across the tube outlet
and the interface mass fraction is controlled by the partial pressure of the liquid,
which, in turn, is varied by changing the temperature. Table 3.1 shows that at small
values of YA, i, the dimensionless mass flux is essentially proportional to YA, i . For YA, i
greater than about 0.5, the mass flux increases very rapidly.
The partial pressure, PA, i, can be related to the mole fraction of species A,
χ A, i = Psat /P, and to the mass fraction:
where the molecular weight of the mixture also depends on χ A, i , and, hence, on Psat.
The above analysis has transformed the problem of finding the vapor mass frac-
tion at the interface to the problem of finding the temperature at the interface. In
some cases, the interface temperature may be given or known, but, in general, the
interface temperature must be found by writing energy balances for the liquid and
gas phases and solving them with appropriate boundary conditions, including that at
the interface. In the following, we will establish this interface boundary condition,
but leave the gas-phase and liquid-phase energy balances for later.
and energy is conserved at the interface as illustrated in Fig. 3.5. Heat is transferred
from the gas to the liquid surface, Qg−i . Some of this energy goes into heating the
liquid, Qi −l , while the remainder causes the phase change. This energy balance is
expressed as
or
Q net = mh
fg . (3.45)
Equation 3.45 can be used to calculate the net heat transferred to the interface if the
is known. Conversely, if Q net is known, the evaporation rate can
evaporation rate, m,
be determined.
Liquid benzene (C6H6), at 298 K, is contained in a 1-cm-diameter glass tube and maintained Example 3.1
at a level 10 cm below the top of the tube, which is open to the atmosphere. The following
properties of benzene are given:
Solution
A. Find m C H .
6 6
Since the configuration given represents the Stefan problem, we can apply Eqn. 3.40:
ρ DC6H6 −air ⎡ 1 − YC H , ∞ ⎤
m C′′ H = ln ⎢ 6 6
⎥.
6 6 L ⎢⎣ 1 − YC6H6 , i ⎥⎦
In the above, D, L, and YC H , ∞ (= 0) are all known; however, we need to evaluate the benzene
6 6
mass fraction at the interface, YC H , i , and an appropriate mean density, ρ , before proceeding.
6 6
From Eqn. 3.42, we know that
MWC H
YC , H = χC H , i 6 6
6 6, i 6 6 MWmix, i
where
Psat (Tliq, i )
χ C6 H 6 , i = .
P
To evaluate Psat /P, we integrate the Clausius–Clapeyron equation, Eqn. 2.19,
dP h fg dT
= ,
P Ru / MWC H T 2
6 6
from the reference state (P = 1 atm, T = Tboil = 353 K) to the state at 298 K, i.e.,
Psat ⎡ h fg ⎛1 1 ⎞⎤
= exp ⎢ − − ⎥.
P (= 1 atm ) ( Ru / MWC H ) ⎝ T Tboil ⎟⎠ ⎥
⎜
⎣⎢ 6 6 ⎦
Evaluating the above,
So, Psat = 0.145 atm and χ C6H6 = 0.145 . The interface mixture molecular weight is then
78.108
YC H , i = 0.145 = 0.3147.
6 6 35.99
For isothermal, isobaric conditions, we can estimate the mean gas density in the tube by using
the ideal-gas law and the mean mixture molecular weight as follows:
P
ρ= ,
( Ru / MW )T
where
1
MW = ( MWmix, i + MWmix, ∞ )
2
1
= (35.99 + 28.85) = 32.42.
2
Thus,
101, 325
ρ= = 1.326 kg /m 3 .
⎛ 8315 ⎞ 298
⎜⎝ ⎟⎠
32.42
1.326(0.88 ⋅ 10 −5 ) ⎡ 1 − 0 ⎤
m C′′ H = ln ⎢
6 6 0.1 ⎣ 1 − 0.3147 ⎦⎥
= 1.167 ⋅ 10 ln(1.459)
-4
and
π D2 π (0.01)2
m C H = m C′′ H = 4.4 09 ⋅ 10 −5 = 3.46 ⋅ 10 −9 kg/s
6 6 6 6 4 4
879(kg / m 3 )1 ⋅ 10 −6 (m 3 )
t = = 2.54 ⋅ 10 5 s or 70.6 hr
3.46 ⋅ 10 −9 ( kg /s)
C. Find m C H / m H O .
6 6 2
Finding m H O follows the above; however, the problem is simplified since we can use the
2
steam tables (e.g., [7]), to find Psat at 298 K rather than invoking the Clausius–Clapeyron
approximation.
From the steam tables,
Psat (298 K) = 3.169 kPa
so
3169
χ H2O, i = = 0.03128
101,325
and
Thus,
MWH 18.016
2O
YH = χH = 0.03128 = 0.001977.
2 O, i 2 O, i MWmix, i 28.51
The mean molecular weight and mean density in the tube are
1
MW = (28.51 + 28.85) = 28.68
2
101, 325
ρ= = 1.173 kg/m 3,
⎛ 8315 ⎞ 298
⎜⎝ ⎟
28.68 ⎠
1.173(2.6 ⋅ 10 −5 ) ⎡ 1 − 0 ⎤
m H′′ = ln ⎢
2O 0.1 ⎣ 1 − 0.01977 ⎥⎦
= 3.050 ⋅ 10 −4 ln(1.020)
= 3.050 ⋅ 10 −4 (0.01997) = 6.09 ⋅ 10 −6 kg/s-m 2
so,
m C H 4.409 ⋅ 10 −5
6 6
= = 7.2
m H 6.09 ⋅ 10 −6
2O
Comment
Comparing the details of the calculations in parts A and C, we see that the higher vapor pres-
sure of the benzene dominates over the higher diffusivity of the water, thus causing the ben-
zene to evaporate more than seven times faster than the water.
Droplet Evaporation
The problem of the evaporation of a single liquid droplet in a quiescent environment is
just the Stefan problem for a spherically symmetric coordinate system. Our treatment of
droplet evaporation illustrates the application of mass-transfer concepts to a problem of
practical interest. In Chapter 10, we will deal with the droplet evaporation /combustion
problem in greater detail; however, we foreshadow the Chapter 10 development by
introducing the concept of an evaporation constant and droplet lifetimes.
Figure 3.6 defines the spherically symmetric coordinate system. The radius r
is the only coordinate variable. It has its origin at the center of the droplet, and the
droplet radius at the liquid–vapor interface is denoted rs. Very far from the droplet
surface (r → ∞), the mass fraction of droplet vapor is YF, ∞.
Physically, heat from the ambient environment supplies the energy necessary
to vaporize the liquid, and the vapor then diffuses from the droplet surface into the
ambient gas. The mass loss causes the droplet radius to shrink with time until the
droplet is completely evaporated (rs = 0). The problem that we wish to solve is the
determination of the mass flowrate of the vapor from the surface at any instant in
time. Knowledge of this will then enable us to calculate the droplet radius as a func-
tion of time and the droplet lifetime.
To mathematically describe this process completely, the following conservation
laws are required:
Droplet: mass conservation, energy conservation.
Droplet vapor /ambient gas mixture (rs < r < ∞): overall mass conservation,
droplet vapor (species) conservation, and energy conservation.
Thus, we see that for this complete description we need at least five equations.
These equations, in general, take the form of either ordinary or partial differential
equations, depending on the simplifying assumptions applied.
Assumptions For our brief treatment here, we can greatly reduce the number of
unknowns and, hence, the number of equations, by invoking the same assumptions
that we employed in the one-dimensional cartesian problem.
1. The evaporation process is quasi-steady. This means that, at any instant in
time, the process can be described as if it were in steady state. This assumption
eliminates the need to deal with partial differential equations.
Evaporation Rate With the above assumptions, we can find the mass evaporation
and the droplet radius history, rs(t), by writing a droplet vapor species con-
rate, m,
servation equation, and a droplet liquid mass conservation equation. From species
conservation, we determine the evaporation rate m, and thus, knowing m (t ), we can
easily find the drop size as a function of time.
As in the cartesian-coordinate Stefan problem, the species originally in the liq-
uid phase is the species transported, while the ambient fluid is stagnant. Thus, our
previous analysis (Eqns. 3.33–3.35) needs only to be modified to take into account
the change in coordinate system. Overall mass conservation is expressed as
where m ′′ = m A′′ + m B′′ = m A′′, since m B = 0. Note that it is the mass flowrate, not the
mass flux, that is constant. Species conservation for the droplet vapor (Eqn. 3.5)
becomes
dYA
m A′′ = YA m A′′ − ρDAB . (3.47)
dr
Substituting Eqn. 3.46 into Eqn. 3.47, and rearranging to solve for the evaporation
rate m (= m A ), yields
ρDAB dYA
m = − 4π r 2 . (3.48)
1 − YA dr
Integrating Eqn. 3.48 and applying the boundary condition that at the droplet
surface the vapor mass fraction is YA, s, i.e.,
YA (r = rs ) = YA , s , (3.49)
yields
The evaporation rate can be determined from Eqn. 3.50 by letting YA = YA, ∞ for
r → ∞ and solving for m:
⎡ (1 − YA, ∞ ) ⎤
m = 4π rs ρDAB ln ⎢ ⎥. (3.51)
⎢⎣ (1 − YA, s ) ⎥⎦
This result (Eqn. 3.51) is analogous to Eqn. 3.40 for the cartesian problem.
To see more conveniently how the vapor mass fractions at the droplet surface,
YA, s, and far from the surface, YA, ∞, affect the evaporation rate, the argument of the
logarithm in Eqn. 3.51 is used to define the dimensionless transfer number, BY :
1 − YA, ∞ (3.52a)
1 + BY ≡
1 − YA, s
or
YA, s − YA, ∞
BY = . (3.52b)
1 − YA, s
From this result, we see that when the transfer number is zero, the evaporation rate
is zero; and, correspondingly, as the transfer number increases, so does the evapora-
tion rate. This makes physical sense in that, from the appearance of the mass-fraction
difference YA, s − YA, ∞ in its definition, BY can be interpreted as a “driving potential”
for mass transfer.
Droplet Mass Conservation We obtain the droplet radius (or diameter) history
by writing a mass balance that states that the rate at which the mass of the droplet
decreases is equal to the rate at which the liquid is vaporized; i.e.,
d md (3.54)
= − m ,
dt
where the droplet mass, md , is given by
md = ρl V = ρl π D 3/6, (3.55)
and V and D (= 2rs) are the droplet volume and diameter, respectively.
Substituting Eqns. 3.55 and 3.53 into Eqn. 3.54 and performing the differentia-
tion yields
dD 4ρDAB
=− ln(1 + BY ). (3.56)
dt ρl D
Equation 3.57 tells us that the time derivative of the square of the droplet diameter
is constant; hence, D2 varies linearly with t with the slope −(8ρDAB /ρl ) ln(1 + BY ), as
illustrated in Fig. 3.7a. This slope is defined to be the evaporation constant K:
8ρDAB (3.58)
K= ln(1 + BY ).
ρl
Figure 3.7 The D2 law for droplet evaporation. (a) Simplified analysis. (b) Experimental
data from Ref. [8] for water droplets with T∞ = 620°C.
Reprinted by permission of The Combustion Institute.
We can use Eqn. 3.57 (or 3.56) to find the time it takes a droplet of given initial size
to evaporate completely; i.e., the droplet lifetime, td. Thus,
0 td
∫ d D2 = − ∫ K dt, (3.59)
D02 0
which yields
td = D02 /K . (3.60)
We can change the upper limits in Eqn. 3.59 to provide a general relationship
expressing the variation of D with time (t):
Equation 3.61 is referred to as the D2 law for droplet evaporation. Experimental data
show that the D2 law holds after an initial transient period as shown in Fig. 3.7b.
The D2 law is also used to describe burning of fuel droplets, which is discussed in
Chapter 10.
In mass-diffusion-controlled evaporation of a fuel droplet, the droplet surface temperature is Example 3.2
an important parameter. Estimate the droplet lifetime of a 100-µm-diameter n-dodecane drop-
let evaporating in dry nitrogen at 1 atm if the droplet temperature is 10 K below the dodecane
boiling point. Repeat the calculation for a temperature 20 K below the boiling point, and
compare the results. For simplicity, assume that, in both cases, the mean gas density is that of
nitrogen at a mean temperature of 800 K. Use this same temperature to estimate the fuel vapor
diffusivity. The density of liquid dodecane is 749 kg /m3.
Given: n-dodecane droplet
D = 100 μm ,
P = 1 atm ,
ρl = 749 kg /m 3 ,
Ts = Tboil − 10 (or 20),
ρ = ρN2 @T = 800 K.
We start by calculating BY , which requires knowledge of the fuel mass fraction at the sur-
face. As in Example 3.1, we integrate the Clausius–Clapeyron equation to find the saturation
pressure at the given droplet surface temperature. For T = Tboil − 10 (= 479.5 K),
Psat ⎡ −256,000 ⎛ 1 1 ⎞⎤
= exp ⎢ ⎜⎝ − ⎟ ⎥ = 0.7998
P (= 1 atm) ⎣ (8315/170.337) 479.5 489.5 ⎠ ⎦
so Psat = 0.7998 and χ A (= χ dodecane ) = 0.7998. We employ Eqn. 2.11 to calculate the fuel mass
fraction at the surface:
170.337
YA, s = 0.7998 = 0.9605.
0.7998(170.337) + (1 − 0.7998)28.014
YA , s − YA, ∞ 0.9605 − 0
BY = = = 24.32.
1 − YA, s 1 − 0.9605
800 ⎞ 3/ 2
DAB (T ) = 8.1 ⋅ 10 −6 ⎛⎜ = 23.0 ⋅ 10 −6 m 2 /s,
⎝ 399 ⎟⎠
101,325
ρ N2 = = 0.4267 kg /m 3 .
(8315 / 28.014)800
Thus,
8 ρ DAB
K= ln (1 + BY )
ρl
8(0.4267)23.0 ⋅ 10 −6
= ln(1 + 24.32)
749
= 3.39 ⋅ 10 −7 m 2 /s,
and the droplet lifetime is
(100 ⋅ 10 −6 )2
td = D 2/ K =
3.39 ⋅ 10 −7
td = 0.030 s
Repeating the calculations for T = Tboil − 20 = 469.5 K, we can compare the various parameters:
ΔT T Psat K td
(K) (K) (atm) Ys BY (m2/s) (s)
From the above table, we see that about a 2 percent change in the droplet surface temperature
results in a 30 percent increase in the droplet lifetime. This large effect of temperature mani-
fests itself in the BY term, where the denominator, 1 − YA, s , is clearly sensitive to temperature
when YA, s is large.
Comments
Evaporation of fuel droplets at elevated temperatures is important for many practical devices,
particularly gas-turbine engines and diesel engines. In these devices, evaporation occurs when
droplets are injected into hot compressed air or into zones where combustion is already in
progress. In spark-ignition engines employing fuel injection, temperatures in the intake system
are typically much closer to ambient levels and pressures are subatmospheric. In most cases,
forced-convection effects are important in the evaporation process. These effects will be dis-
cussed in Chapter 10, which focuses on droplet combustion.
SUMMARY
In this chapter, you were introduced to the concept of mass diffusion or mass trans-
fer, and Fick’s law governing the rate of species mass transfer in a binary mixture
was presented. A new transport property, the mass diffusivity, provides the propor-
tionality between the species diffusional flux and the species concentration gradi-
ent, analogous to the kinematic viscosity and thermal diffusivity in momentum and
heat transfer, respectively. You should be familiar with the physical interpretation of
Fick’s law and how to apply it to simple binary systems. As an example of simple
binary diffusion, the Stefan problem was developed. From this example, you saw
how overall mass and species mass conservation equations apply to a single species
diffusing through a stagnant layer of a second species. With application of appropri-
ate boundary conditions, we were able to solve for the liquid evaporation rate. A
similar analysis was performed for the spherically symmetric problem of droplet
evaporation. You should have some physical appreciation for this problem, as well as
being familiar with how to calculate droplet evaporation rates and droplet lifetimes.
NOMENCLATURE
a Defined in Eqn. 3.10d
A Area (m2)
BY Dimensionless transfer number or Spalding number, Eqn. 3.52
c Molar concentration (kmol / m3)
D Diameter (m)
DAB Binary diffusivity or diffusion coefficient (m2/s)
h Enthalpy (J / kg)
hfg Heat of vaporization (J / kg)
k Thermal conductivity (W/ m-K)
kB Boltzmann constant (J/ K)
ke Kinetic energy (J)
K Evaporation constant, Eqn. 3.58 (m2/s)
REFERENCES
1. Bird, R. B., Stewart, W. E., and Lightfoot, E. N., Transport Phenomena, John Wiley &
Sons, New York, 1960.
2. Thomas, L. C., Heat Transfer–Mass Transfer Supplement, Prentice-Hall, Englewood
Cliffs, NJ, 1991.
3. Williams, F. A., Combustion Theory, 2nd Ed., Addison-Wesley, Redwood City, CA,
1985.
4. Kuo, K. K., Principles of Combustion, 2nd Ed., John Wiley & Sons, Hoboken, NJ, 2005.
5. Pierce, F. J., Microscopic Thermodynamics, International, Scranton, PA, 1968.
6. Daniels, F., and Alberty, R. A., Physical Chemistry, 4th Ed., John Wiley & Sons, New
York, 1975.
7. Irvine, T. F., Jr., and Hartnett, J. P. (eds.), Steam and Air Tables in SI Units, Hemisphere,
Washington, 1976.
8. Nishiwaki, N., “Kinetics of Liquid Combustion Processes: Evaporation and Ignition Lag
of Fuel Droplets,” Fifth Symposium (International) on Combustion , Reinhold, New York,
pp. 148–158, 1955.
REVIEW QUESTIONS
1. Make a list of all of the boldfaced words in Chapter 3. Make sure you
understand the meaning of each.
2. Assuming constant properties, recast Eqn. 3.4 into a form where the
constant of proportionality in Fourier’s law is the thermal diffusivity,
a = k / rcp, rather than k. The gradient (or spatial derivative) of what prop-
erty now appears?
3. Starting with the sketch in Fig. 3.3, derive the species conservation equa-
tion (Eqn. 3.30) without reference to the text derivation.
4. Using words only, explain what is happening in the Stefan problem.
5. How is the evaporating droplet problem similar to the Stefan problem?
6. If no heat is supplied to the liquid A (Fig. 3.4), what happens to the tem-
perature of the liquid? Can you write a simple energy conservation equa-
tion to justify your answer?
7. Define a transfer number, BY , that can be used with Eqn. 3.40. Further-
more, assume the flow area is A, and write an expression for m in terms
of fluid properties, geometrical parameters, and BY . Compare your result
with Eqn. 3.53 and discuss.
8. Why, and in what way, does the presence of species A in the free stream
(Fig. 3.4) affect the evaporation rate?
9. How does the mass average velocity vary with distance from the surface of
an evaporating droplet at any instant in time?
10. Explain what is meant by “quasi-steady” flow.
11. Starting with Eqns. 3.53 and 3.54, derive the “D 2 law’’ for droplet evaporation.
PROBLEMS
3.1 Consider an equimolar mixture of oxygen (O2) and nitrogen (N2) at 400 K
and 1 atm. Calculate the mixture density r and the mixture molar concen-
tration c.
3.2 Calculate the mass fractions of O2 and N2 in the mixture given in
problem 3.1.
3.3 Estimate the value of the binary diffusivity of n-octane in air at a
temperature of 400 K and pressure of 3.5 atm utilizing the value given in
Appendix D. Also, compare the ratio Dref / D (T = 400 K, P = 3.5 atm) with
the ratio of the rD products, i.e., (rD)ref /(rD) (T = 400 K, P = 3.5 atm).
3.4 Equation 3.18a was derived assuming that molecules A and B are essen-
tially the same mass and size. Reference [1] indicates that Eqn. 3.18a can
be generalized for the case where mA ≠ mB and sA ≠ sB by using
mA mB 1
m= and σ = (σ A + σ B ).
(mA + mB ) / 2 2
tube is L = 15 cm. The mass fraction of the water vapor at the water–air
interface is 0.0235, and the binary diffusivity for water vapor in air is
2.6 · 10−5 m2/s.
A. Determine the mass evaporation rate of the water.
B. Determine the water vapor mass fraction at x = L / 2.
C. Determine the fraction of the water mass flow that is contributed by
bulk flow and the fraction contributed by diffusion at x = L / 2.
D. Repeat part C for x = 0 and x = L. Plot your results. Discuss.
3.7 Consider the physical situation described in problem 3.6, except that the
interface vapor mass fraction is unknown. Find the mass evaporation
rate of the water when the liquid water is at 21°C. Assume equilibrium at
the interface, i.e., PH 2O (x = 0) = Psat (T ). The air outside the tube is dry.
3.8 Repeat problem 3.6 when the air outside the tube is at 21°C and has a
relative humidity of 50 percent. Also, determine the rate of heat transfer
required to maintain the liquid water at 21°C.
3.9 Consider liquid n-hexane in a 50-mm-diameter graduated cylinder. Air
blows across the top of the cylinder. The distance from the liquid–air
interface to the open end of the cylinder is 20 cm. Assume the diffusivity
of n-hexane is 8.8 · 10−6 m2/s. The liquid n-hexane is at 25 °C. Estimate the
evaporation rate of the n-hexane. (Hint: Review the Clausius–Clapeyron
relation as applied in Example 3.1.)
3.10 Calculate the evaporation rate constant for a 1-mm-diameter water droplet
at 75 °C evaporating into dry, hot air at 500 K and 1 atm.
3.11 Determine the influence of the ambient water vapor mole fraction on the
lifetimes of 50-µm-diameter water droplets. The droplets are evaporating
in air at 1 atm. Assume the droplet temperature is 75 °C and the mean air
temperature is 200 °C. Use values of χ H O, ∞ = 0.1, 0.2, and 0.3.
2
3.12 Consider the two general forms of Fick’s law presented in this chapter:
A′′ = YA (m
m A′′ + m
B′′ ) − ρDAB YA (3.5)
fluid mechanics. Both of these velocities are relative to our fixed labora-
tory reference frame. Useful relationships associated with these two ve-
locities are the following [1]:
A′′ + m
m B′′ = ρV (I)
or
ρYA vA + ρYBvB = ρV (II)
and
N A′′ + N B′′ = cV * (III)
or
cχ A vA + cχ BvB = cV * , (IV)
where vA and vB are the species velocities relative to the fixed frame.
The second term on the right-hand side of Eqns. 3.5 and 3.6, respectively,
expresses the diffusion flux of species A relative to the mass-average
velocity V (for Eqn. 3.5) and relative to the molar-average velocity V * (for
Eqn. 3.6).
Use the above relations (Eqns. I–IV), and others that you may need,
to transform the 1-D planar form of Eqn. 3.6 to the 1-D planar form of
Eqn. 3.5. Hint: There are a few elegant ways to do this, as well as tedious
brute-force approaches.
3.13 Rederive the simple Stefan problem result (Eqn. 3.40) using the molar
flux form of Fick’s law (Eqn. 3.6) with boundary conditions expressed in
mole fractions. Note that the molar concentration c (= P/RuT ) is constant
for an ideal gas, unlike the density r, which depends on the mixture mo-
lecular weight. Leave the final result in terms of the mole fractions.
3.14 Use the result from problem 3.13 to solve part A of Example 3.1 in the
text. How does this result for m C H compare with the text’s result? Which
6 6
is more accurate? Why?
Assuming a binary gas mixture simplifies the analysis of mass diffusion by focusing on the transport dynamics between two components, allowing the exploration of fundamental diffusion concepts without the complexity of multicomponent mixtures. This assumption makes it easier to understand the basic physics of diffusion driven by concentration gradients. However, it limits the applicability of the results to real-world situations where mixtures often contain more than two components, and where gradients of temperature and pressure also play significant roles in species diffusion .
Droplet evaporation is modeled by considering mass and energy conservation for both the droplet and its surrounding vapor/gas mixture. Simplifying assumptions include treating the process as quasi-steady, assuming the droplet temperature is uniform and below the boiling point, and that all thermophysical properties remain constant. These assumptions reduce the complexity of the mathematical model, allowing for a closed-form solution that predicts the evaporation rate \(\dot{m}\) and droplet radius \(r_s(t)\) over time, using species conservation equations .
The quasi-steady assumption simplifies the analysis of evaporation processes by treating time-dependent phenomena as if they were in steady state at each moment. This reduces the complexity of the mathematical treatment, eliminating the need to solve partial differential equations and allowing simpler algebraic equations, aiding in the practical calculation of evaporation rates and droplet lifetimes .
The condition that the sum of the diffusional fluxes \((m''_{A,diff} + m''_{B,diff})\) equals zero in a binary gas mixture ensures mass conservation by stating that the net movement of mass due to diffusion is zero. This scenario arises because species A and B diffuse in opposite directions, compensating each other's flux. This reflects the fact that while individual species may move, the total mass of the system remains constant, a principle crucial for maintaining thermodynamic balance .
Mass flux \((m''_A)\) and molar flux \((N''_A)\) differ in that mass flux measures the rate of mass flow per unit area, while molar flux measures the rate of molar flow per unit area. Expressing equations in molar terms is useful for reactions and processes where species concentrations and stoichiometry are naturally described in moles rather than mass, facilitating a clearer understanding of chemical changes and their effects on mass transport .
In a binary mixture, the diffusion coefficient, \(D_{AB}\), quantifies the rate at which species A diffuses through species B. It is a property of the mixture with units of \(m^2/s\), and it influences mass transport by determining the diffusional flux according to Fick's law. A higher diffusion coefficient indicates more rapid diffusion across concentration gradients, facilitating faster mass transport between regions of different concentrations .
Mass diffusion and heat diffusion are analogous processes governed by Fick's law and Fourier's law, respectively. Fick's law describes the diffusion of mass as being proportional to the gradient of the mass fraction, \(\frac{d Y_A}{dx}\), similar to Fourier's law, which describes heat diffusion as proportional to the temperature gradient, \(\frac{d T}{dx}\). Both processes indicate that flow is directed from regions of higher concentration (or temperature) to lower ones, emphasizing the role of gradients as driving forces in these transport phenomena .
The kinetic theory of gases explains mass diffusion by describing how molecular motion results in mass transport. According to kinetic theory, rigid, nonattracting molecules move due to concentration gradients, causing a net flux from high to low concentration areas, consistent with Fick's law. This molecular perspective highlights how random molecular movements aggregate into the observed macroscale diffusion processes .
The mass flux of a species A, denoted as \(m''_A\), is defined as the mass flow rate of species A per unit area perpendicular to the flow, with units of \(kg/s-m^2\). This flux comprises two components: the mass flow due to the bulk motion of the fluid and the flow due to molecular diffusion. The equation \(\dot{m}''_A = \rho Y_A v + \rho D_{AB} \frac{d Y_A}{dx}\) describes these contributions, where \(\rho Y_A v\) represents the bulk flow component and \(\rho D_{AB} \frac{d Y_A}{dx}\) represents the diffusion component .
The transfer number \(B_Y\) quantifies the mass fraction difference driving droplet evaporation, serving as a dimensionless indicator of the driving force for mass transfer. It is defined as \(B_Y = \frac{Y_{A,s} - Y_{A,\infty}}{1 - Y_{A,s}}\). When \(B_Y\) is included in the expression for the evaporation rate, \(\dot{m} = 4\pi\rho D_{AB} r s^2 \ln(1 + B_Y)\), it allows the evaluation of the impact of concentration gradients on evaporation, essential for designing systems where heat and mass transfer are critical, such as in spray cooling or combustion systems .