OPERATOR’S

MANUALPart Number 0260996

ANSI/CSA/CE/AS/NZS April 2020
Replaces ANSI 0260996 January 2018 S/N 000361 and after
Replaces CE 0260999 February 2018 S/N 010864 and after
The aerial platform is not electrically insulated. Death or serious injury will result from contact
with, or inadequate clearance from, an energized conductor.

Do not go closer than the minimum safe approach distance as defined by the Minimum Safe
Approach Distance sections in Chapter 3–Safety.

Regard all conductors as energized.

Allow for electrical wire sag and aerial platform sway.

If the platform, booms, or any part of the aerial platform contacts a high-voltage electrical conductor,
the entire machine can become electrically charged.

If that happens, remain on the machine and do not contact any other structure or object. This includes
the ground, adjacent buildings, poles, and any other objects that are not part of the aerial platform.

Such contact could make your body a conductor to the other object, creating an electrical shock hazard
resulting in death or serious injury.

If an aerial platform is in contact with an energized conductor the platform operator must warn ground
personnel in the vicinity to stay away. Their bodies can conduct electricity creating an electrical shock
hazard resulting in death or serious injury.

Do not approach or leave the aerial platform until the electricity has been turned off.

Do not attempt to operate the lower controls when the platform, booms, or any part of the aerial plat-
form is in contact with a high-voltage electrical conductor or if there is an immediate danger of such
contact.

Personnel on or near an aerial platform must be continuously aware of electrical hazards, recognizing
that death or serious injury can result from contact with an energized conductor.

California

Proposition 65 Warning
Battery posts, terminals, and related accessories contain
lead and lead components, chemicals known to the
State of California to cause cancer and birth defects or
other reproductive harm. Wash hands after handling.

California

Proposition 65 Warning
Diesel and gasoline engine exhaust and some of its con-
stituents are known by the State of California to cause
cancer, birth defects or other reproductive harm.
 ADANGER

Do NOT Go Closer Than The Do NOT Operate Outside Do NOT Operate in

Minimum Safe Approach Distance During a Thunderstorm Windy or Gusty Conditions

Do NOT Add Anything That Do NOT Drive an Elevated MEWP on Do NOT Operate an Elevated Do NOT Operate a Stowed
Will Increase Wind Loading Soft, Uneven or Sloping Surfaces MEWP on Rough or Uneven Terrain MEWP on Rough or Uneven Terrain

Do NOT Operate an Elevated MEWP Do NOT Operate a Stowed MEWP Do NOT Use The MEWP As a Do NOT Exceed The Maximum
Near Any Drop-off or Hole Near Any Drop-off or Hole Lifting Tool or Crane Allowable Manual Side Force

Do NOT Operate The MEWP Do NOT Raise The Platform Without Do NOT Lower The Platform Without Do NOT Allow Ground Personnel
Without Sufficient Clearance First Checking For Obstructions Checking For Obstructions Near the MEWP During Operation

Do NOT Carry Loads That Do NOT Operate an MEWP From Do NOT Exceed The Platform Do NOT Climb on The MEWP
Extend Beyond The Guardrails Trucks, Trailers, or Similar Equipment Rated Work Load

Do NOT Climb on Do NOT Engage In Any Do NOT Operate an MEWP With Do NOT Operate an MEWP That is
The Guardrails Form of Horseplay Tires That Are in Poor Condition Damaged or Not Functioning Properly

Do NOT Leave the MEWP Do NOT Operate an MEWP Do NOT Strike or Bump Stationary Do NOT Strike or Bump Stationary
With The Key In It While Physically Impaired Objects With an Elevated MEWP Objects With a Stowed MEWP
 Fall Restraint Lanyard Anchor Points
All fall restraint lanyard anchor points on Snorkel aerial work platforms have been tested with a force of 3,650 lbs (16.3 kN)
per person.

See below examples of anchor points used on Snorkel machines with their corresponding per person rating.

Anchor point Type 1 is rated for one lanyard

attachment per loop. Refer to machine “Specifica-
tions” and platform decals for maximum number of
platform occupants.

Top View Top View

Two Lanyards One Lanyard

Type 1 Attached Attached

Anchor point Type 2 is rated for two lanyard

attachments per loop. Refer to machine “Specifications”
and platform decals for maximum number of platform
occupants.

Top View Top View

Type 2 Two Lanyards One Lanyard

Attached Attached

Anchor point Type 3 is rated for one lanyard

attachment per loop. Refer to machine “Specifications”
and platform decals for maximum number of platform
occupants.
Front View

One Lanyard
Attached

Type 3

Anchor point Type 4 is rated for one lanyard

attachment per loop. Refer to machine “Specifications”
and platform decals for maximum number of platform
occupants.

Front View
One Lanyard
Attached

Type 4

NOTE: There can be more anchor points in the platform than the maximum number of occupants allowed in the
platform. Refer to the machine specifications for the correct occupancy rating before use.
 SAFETY RULES
Warning
All personnel shall carefully read, understand and follow all safety rules and operating instructions
before operating or performing maintenance on any Snorkel aerial work platform.

Electrocution Hazard Tip Over Hazard Collision Hazard Fall Hazard

AB38
gh t
UpRi
NEVER elevate the platform NEVER position the platform NEVER climb, stand, or sit
THIS MACHINE IS
NOT INSULATED! or drive the machine while without first checking for on platform guardrails or
elevated unless the machine overhead obstructions or midrail.
is on a firm, level surface other hazards.
USE OF THE AERIAL WORK PLATFORM: This aerial work platform is intended to lift persons and his tools as well as the
material used for the job. It is designed for repair and assembly jobs and assignments at overhead workplaces (ceilings,
cranes, roof structures, buildings etc.). Uses or alterations to the aerial work platform must be approved by Snorkel.
THIS AERIAL WORK PLATFORM IS NOT INSULATED! For this reason it is imperative to keep a safe distance from live
parts of electrical equipment!
Exceeding the specified permissible maximum load is prohibited! See “Platform Capacity” for details.
The use and operation of the aerial work platform as a lifting tool or a crane is prohibited!
NEVER exceed the manual force allowed for this machine. See “Manual Force” for details.
DISTRIBUTE all platform loads evenly on the platform.
NEVER operate the machine without first surveying the work area for surface hazards such as holes, drop-offs, bumps, curbs,
or debris; and avoiding them.
OPERATE machine only on surfaces capable of supporting wheel loads.
NEVER operate the machine when wind speeds exceed this machine’s wind rating. See “Beaufort Scale” for details.
Do not operate the aerial platform in windy or gusty conditions. Do not add anything to or take anything into the aerial platform
that will increase the wind loading such as billboards, banners, flags, etc.
IN CASE OF EMERGENCY push EMERGENCY STOP switch to deactivate all powered functions.
IF ALARM SOUNDS while platform is elevated, STOP, carefully lower platform. Move machine to a firm, level surface.
Climbing up the railing of the platform, standing on or stepping from the platform onto buildings, steel or prefab concrete
structures, etc., is prohibited!
Dismantling the entry gate or other railing components is prohibited! Always make certain that the entry gate is closed!
It is prohibited to keep the entry gate in an open position when the platform is raised!
To extend the height or the range by placing of ladders, scaffolds or similar devices on the platform is prohibited!
NEVER perform service on machine while platform is elevated without blocking elevating assembly.
INSPECT the machine thoroughly for cracked welds, loose or missing hardware, hydraulic leaks, loose wire connections, and
damaged cables or hoses before using.
VERIFY that all labels are in place and legible before using.
NEVER use a machine that is damaged, not functioning properly, or has damaged or missing labels.
To bypass any safety equipment is prohibited and presents a danger for the persons on the aerial work platform and in its
working range.
NEVER charge batteries near sparks or open flame. Charging batteries emit explosive hydrogen gas.
Modifications to the aerial work platform are prohibited or permissible only at the approval by Snorkel.
AFTER USE, secure the work platform from unauthorized use by turning the keyswitch off and removing key.
The driving of MEWP’s on the public highway is subject to national traffic regulations.
Certain inherent risks remain in the operation of this machine despite utilizing proper design practices and safeguarding.
Harness attachment points are provided in the platform and the manufacturer recommends the usage of a fall restraint
harness, especially where required by national safety regulations.
Care must be taken to ensure that the machines meets the requirements of stability during use, transportation, assembly,
dismantling when out of service, testing, or foreseeable breakdowns.
In the event of an accident or breakdown see “Emergency Operation.” Do not operate the aerial platform if it is damaged or not
functioning properly. Qualified maintenance personnel must correct the problem before putting the aerial platform back into service.
 Table of Contents
Electrical Danger............................. Inside Front Cover Engine Warning Light................................................15
Proposition 65 Warning................... Inside Front Cover Horn...........................................................................15
Danger Symbols.............................. Inside Front Cover Drive Motion Alarm....................................................15
Fall Restraint Lanyard Anchor Points.......Inside Front Cover All Motion Alarm........................................................15
Safety Rules.................................... Inside Front Cover Flashing Lights..........................................................15
Driving Lights.............................................................16
Chapter 1 – Introduction Platform Work Lights.................................................16
Aerial Platform Features..............................................1 Snorkel Guard...........................................................16
Options........................................................................1
Operator’s Manual.......................................................1 Chapter 5 – Gauges and Displays
Safety Alerts................................................................1 Diagnostic Center Displays.......................................17
Operation.....................................................................1 Diagnostic Center LCD..........................................17
Maintenance................................................................2 Dual Fuel Engine Display.......................................17
Used Material Disposal............................................2 Platform Overload/Tilt Warning Lights.......................17
Manual of Responsibilities – ANSI..............................2 Fuel Gauge................................................................18
MEWP Safe Use – AS/NZS.........................................2 Engine Oil..................................................................18
AS/NZS 1418.10 Commissioning................................2 Hydraulic Fluid Filter Gauge......................................18
CE Compliance...........................................................2 Hydraulic Fluid Level Sight Gauge............................18
Additional Information..................................................2
Chapter 6 – Controls
Chapter 2 – Specifications Battery Disconnect Switch.........................................19
Component Identification.............................................3 Lower Controls..........................................................19
Working Envelope.......................................................4 Start Button............................................................19
General Specifications................................................5 Emergency Stop Button.........................................19
Engine Specifications..................................................6 Controls Selector Switch........................................19
Engine Oil Viscosity.....................................................6 Ground Operation Switch.......................................19
Rotation Switch......................................................19
Chapter 3 – Safety Riser Switch...........................................................20
Electrocution Hazards.................................................7 Boom Elevation Switch..........................................20
Minimum Safe Approach Distance – ANSI..................7 Boom Extension Switch.........................................20
Minimum Safe Approach Distance – AS/NZS.............8 Jib Articulation Switch............................................20
Platform Capacity........................................................8 Platform Level Switch............................................20
Manual Force..............................................................8 Platform Rotation Switch........................................20
Wind Speeds...............................................................8 Engine/Emergency Power Switch..........................21
Prestart Inspection......................................................8 Fuel Switch............................................................21
Work Place Inspection and Practices..........................8 Platform Overload Warning Light...........................21
Operation.....................................................................9 Tilt Alarm................................................................21
Tip-Over and Falling Hazards......................................9 Diagnostic Center Display......................................21
Electrical System.......................................................10 Hydraulic Oil Warm-Up Switch...............................21
Hydraulic System......................................................10 Circuit Breaker Reset Buttons...................................22
Engine and Fuel Handling Precautions.....................10 Upper Controls..........................................................22
Placards and Decals................................................. 11 Start Switch............................................................23
General Safety Rules................................................ 11 Emergency Stop Button.........................................23
Drive Joystick.........................................................23
Chapter 4 – Safety Devices Steer Switch...........................................................23
Emergency Stop Controls.........................................13 Drive Range Switch...............................................23
Emergency Power System........................................13 Boom Speed Knob.................................................24
Ground Operation Switch..........................................13 Rotation Switch......................................................24
Platform Foot Switch.................................................14 Riser Switch...........................................................24
Guardrails..................................................................14 Boom Elevation Switch..........................................24
Fall Protection Anchors.............................................14 Boom Extension Switch.........................................24
Ground Fault Circuit Interrupter.................................14 Jib Articulation Switch............................................24
Platform Overload Sensing System..........................14 Platform Level Switch............................................24
Tilt Alarm/Warning Lights...........................................15 Platform Rotation Switch........................................24
Engine Protection Systems.......................................15 Engine/Emergency Power Switch..........................24
High Engine Temperature Alarm............................15 Horn Switch............................................................24
Low Oil Pressure Alarm.........................................15 Platform Overload Warning Light...........................24

A46JRT – 0260996
Table of Contents

Override Switch......................................................25 Chapter 8 – Operation

Tilt Alarm................................................................25 Cold Weather Start-Up..............................................43
Platform Foot Switch..............................................25 Hydraulic System Cold Weather Warm-Up ..............43
AC Generator Switch.............................................25 Hydraulic System Warm-Up Switch.......................43
Dual Fuel................................................................25 Manually Warming The Hydraulic System.............43
Hydraulic Oil Warm-Up Switch...............................25 Preparing for Operation.............................................44
Driving and Platform Work Lights..............................26 Lower Controls..........................................................44
Upper Controls..........................................................44
Chapter 7 – Prestart Inspection Boom Operation.....................................................45
Operator’s Manual Holder.........................................27 Driving and Steering..............................................45
Engine.......................................................................27 Drive Speeds.........................................................46
Oil Level.................................................................27 Pivoting Front Axle....................................................46
Coolant...................................................................28 Drive Motion Alarm....................................................47
Radiator.................................................................28 Platform Overload Sensing System..........................47
Fuel Tank................................................................28 Snorkel Guard...........................................................47
Fuel Line................................................................29 Override Switch.........................................................47
Electrical System.......................................................29 Gradeability...............................................................48
Battery Fluid Level.................................................29 Percent vs. Degree of Slope..................................48
Battery Terminals...................................................29 Driving on a Slope..................................................48
Cables and Wiring Harness...................................29 Calculating Percent Grade.....................................49
Hydraulic System......................................................30 Machine Gradeability.............................................49
Fluid Level..............................................................30 Electrical Power Outlet..............................................49
Fluid Filter..............................................................30 AC Generator............................................................49
Hoses, Tubes, and Fittings....................................30 Dual Fuel...................................................................50
Tires and Wheels.......................................................30 Air Line......................................................................50
Air Filled.................................................................31 Driving Lights.............................................................50
Foam Filled............................................................31 Platform Work Lights.................................................50
Lower Control Station................................................31
Operating Controls.................................................31 Chapter 9 – Stowing and Transporting
Emergency Stop....................................................32 Stowing......................................................................53
Emergency Power..................................................32 Transporting..............................................................53
Diagnostic Center Display.........................................32 Driving....................................................................53
Flashing Lights..........................................................32 Winching................................................................54
Structures..................................................................32 Hoisting..................................................................54
Weldments.............................................................32 Securing for Transport...........................................55
Boom Slide Pads...................................................32 Storage..................................................................56
Fasteners...............................................................33
Upper Control Station................................................33 Chapter 10 – Emergency Operation
Guardrail System...................................................33 Emergency Power System........................................57
Fall Protection Anchors..........................................33 Lower Controls.......................................................57
Operating Controls.................................................33 Upper Controls.......................................................57
Emergency Stop....................................................34 Override Switch.........................................................58
Emergency Power..................................................34 Towing.......................................................................59
Horn Switch............................................................34
Snorkel Guard........................................................34 Chapter 11 – Troubleshooting
Electrical Power Outlet...........................................35 Troubleshooting Chart...............................................61
Level Sensor.............................................................35
Drive Motion Alarm....................................................35 Appendix A – Glossary
All Motion Alarm........................................................35
Sandblast Protection Kit............................................35 Appendix B – EC Declaration of Conformity
Air Line to Platform....................................................36
Driving and Platform Work Lights..............................36 Appendix C – Inspection Checklists
Tow Kit.......................................................................36
Platform Glazier Package..........................................36 Limited Warranty
Platform Welder.........................................................36
Placards and Decals.................................................36
Prestart Inspection Checklist.....................................41
Inspection and Maintenance Schedules....................42
A46JRT – 0260996
 Chapter 1 – Introduction

Aerial Platform Features • Australian/New Zealand Standards

The aerial platform is a boom-supported elevating work (AS/NZS) compliance
platform used to raise personnel, their tools, and material • Canadian Standards Association (CSA) compliance
to the workstation. The booms are raised and lowered with
hydraulic cylinders. Hydraulic motors on the drive wheels Operator’s Manual
provide power to move the aerial platform. This manual provides information for safe and proper
operation of the aerial platform. Some information in this
The standard machine includes the following features: manual refers to options that may or may not be on your
machine. Read and understand the information in this
• Proportional controls Operator’s Manual before operating the aerial platform
• Four wheel drive on the job.
• Foam filled tires
• Pivoting front axle Additional copies of this manual may be ordered from
• Hour meter Snorkel. Supply the model and manual part number from
• Tie-down/lifting lugs the front cover to assure that the correct manual will be
• AC 110V electrical outlet with GFCI at platform supplied.
• Flashing amber light
• Horn All information in this manual is based on the latest
• Drive motion alarm product information at the time of publication. Snorkel
• 5 degree tilt alarm ANSI reserves the right to make product changes at any time
• 3.5 degree tilt alarm CE/AS/NZS without obligation.
• High engine temperature shut down
• Low oil pressure shut down
• Hydraulic oil level gauge
Safety Alerts
A safety alert symbol is used throughout this manual to
• 360 degree non-continuous turntable rotation
indicate danger, warning, and caution instructions. Follow
• Zero tail swing
these instructions to reduce the likelihood of personal
• 6 foot steel 500 lb capacity platform with three gravity
injury and property damage. The terms danger, warning,
gates: one on each side and one rear
and caution indicate varying degrees of personal injury
• Diagnostic center display
or property damage that can result if the instruction is
• Five year limited warranty
not followed.
The machine may be powered with one of the following
engines. Danger
Indicates an imminently hazardous situation which,
• Kubota – Diesel if not avoided, will result in death or serious injury.
• Kubota – Gasoline, LPG, or dual fuel This signal word is to be used in the most extreme
situations.
The aerial platform has been manufactured to conform to
all applicable requirements of the following organizations.
Warning
• Occupational Safety and Health Administration (OSHA) Indicates a potentially hazardous situation which, if
• American National Standards Institute (ANSI) not avoided, could result in death or serious injury.

Options Caution
The following options may be provided on the machine: Indicates a potentially hazardous situation which, if
not avoided, may result in minor or moderate injury. It
• Dual fuel may also be used to alert against unsafe practices.
• Airline to platform
• Tow package Notes
• Motion alarm Notes are used to provide special information or helpful
• Non-marking tires hints to assist in aerial platform operation, but do not
• Sandblast protection kit indicate a hazardous situation.
• Platform overload system
• Cold weather start kit
• Hydraulic fluid warm-up system Operation
• AC generator – hydraulic powered, 110 V, 2,000 W The aerial platform has built-in safety features and has
• 8 foot steel 500 lb capacity platform with three gravity been factory tested for compliance with Snorkel specifi-
gates: one on each side and one rear cations and industry standards. However, any personnel
• European conformity (CE) compliance lifting aerial platform can be potentially dangerous in the
hands of untrained or careless operators.

A46JRT – 0260996 1
Chapter 1 – Introduction

Do not modify this aerial platform without prior written

Warning consent of the Snorkel Engineering Department. Modifi-
The potential for an accident increases when the
cation may void the warranty, adversely affect stability, or
aerial platform is operated by personnel who are not
affect the operational characteristics of the aerial platform.
trained and authorized. Death or serious injury could
result from such accidents. Read and understand the
Used Material Disposal
information in this manual and on the placards and
For proper used material disposal, refer to all applicable
decals on the machine before operating the aerial
national and/or employer standards before disposal of
platform on the job.
any environmentally sensitive material including, but not
limited to, hydraulic fluid, batteries, and battery fluid.
Training is essential and must be performed by a quali-
fied person.
Manual of Responsibilities – ANSI
• Become proficient in knowledge and actual operation All owners and users of the aerial platform must read,
before using the aerial platform on the job. understand, and comply with all applicable regulations.
Ultimate compliance to OSHA regulations is the respon-
• The operator must be trained and authorized to per- sibility of the user and their employer.
form any functions of the aerial platform.
ANSI publications clearly identify the responsibilities of all
• Operation of the aerial platform must be within the personnel who may be involved with the aerial platform.
scope of the machine specifications. A reprint of the “Manual of Responsibilities for Dealers,
Owners, Users, Operators, Lessors and Lessees of
The operator bears ultimate responsibility for following ANSI/SIA A92.5-2006 Boom-Supported Elevating Work
all manufacturer’s instructions and warnings, regulations Platforms” is available from Snorkel dealers or from the
and safety rules of their employer and/or any state or factory upon request.
federal law.
Copies are also available from:
Scaffold Industry Association, Inc.
Maintenance P. O. Box 20574
Complete machine inspection consists of periodic visual
Phoenix, AZ 85036-0574 USA
and operational checks, along with periodic minor adjust-
ments that assure proper performance. Daily inspection
will prevent abnormal wear and prolong the life of all MEWP Safe Use – AS/NZS
systems. The inspection and maintenance schedule All owners and users of the aerial platform must read,
should be performed at the specified intervals and after understand, and comply with all applicable regulations as
prolonged periods of storage before returning the ma- stated in AS/NZS 2550.10:2006. Ultimate compliance is
chine to service. Inspection and maintenance shall be the responsibility of the user and their employer.
performed by personnel who are trained and familiar with
mechanical and electrical procedures. AS/NZS 1418.10 Commissioning
Per AS/NZS 1418.10, a machine has been commissioned
Every person who maintains, inspects, tests, or repairs upon return to Snorkel of a satisfactory completed Pre-De-
the aerial platform must be qualified to do so. Following livery and Inspection Record (PDIR). The PDIR inspection
the daily prestart inspection in this Operator’s Manual will is performed by Snorkel, or it’s agent, before the machine
help keep the aerial platform in optimum working condi- is delivered to the customer. A completed PDIR form can
tion. Other maintenance functions must be performed be obtained, by request, from the sales agent.
by maintenance personnel who are qualified to work on
the aerial platform. CE Compliance
The aerial work platform meets and exceeds the require-
Caution ments of both EN280:2013 and ANSI A92.5.
Welding current can be very intense. Damage to elec-
tronic components may result. Connect the ground Additional Information
clamp as close as possible to the area being welded. For additional information contact your local dealer or
Disconnect battery cables and any microprocessors Snorkel at:
and engine control modules before welding on the
machine. Snorkel International
P.O. Box 1160
If it becomes necessary to weld aerial platform com- St. Joseph, MO 64502-1160 USA
ponents as a method of repair, take all precautions to 1-800-255-0317
prevent damage to electronic circuitry and devices on [Link]
the machine. This includes, but may not be limited to,
disconnecting battery cables and electronic devices. Regional contact information is located on the back cover
of this manual.

2 A46JRT – 0260996
 Chapter 2 – Specifications

Component Identification

Upper Controls
Power to Platform Outlet
Platform Identification Placard
On Inside Front of Platform
Serial Number • Model Number

Platform

Tie-Down Lugs
Riser
Hydraulic Reservoir
Engine Compartment
Engine • Hydraulic Pump • Battery
Level Sensor • Drive Valve Block
Hydraulic Fluid Filter

Pivoting Front Axle

Rear

Chassis Tie-Down/Lifting Lugs

Front
Right Side

Main Boom
Riser Boom

Tip Boom
Serial Number Placard
On Rear of Turntable Jib
Serial Number • Model Number
Lanyard
Anchors
Operator’s
Manual
Lower Controls
Diagnostic Display

Platform
Front Foot Switch

Fuel Tank Power to Platform Inlet

Diesel/Gas/LP

Battery Disconnect Switch Tie-Down/Lifting Lugs

Rear

Left Side

A46JRT – 0260996 3
Chapter 2 – Specifications

Working Envelope
55
(16.7)

50
(15.2)

45
(13.7)

40
(12.2)

35
(10.6)

30
(9.1)

25
(7.6)

20
(6.1)

15
(4.5)

10
(3.0)

5
(1.5)

30 25 20 15 10 5
(9.1) (7.6) (6.1) (4.5) (3.0) (1.5)
Feet
(Meters)

4 A46JRT – 0260996
 Chapter 2 – Specifications

General Specifications
Aerial Platform Drive System
Working height 52′ 11″ (16.3 m) Standard 4WD
Maximum platform height 46′ 11″ (14.3 m) Gradeability 45%
Up and over height 25′ 2″ (7.67 m) Axle front oscillating
Maximum horizontal reach 24′ 11″ (7.35 m) Maximum drive height 46′ 11″ (14.3 m)
Main boom
Articulation 0° to +72° Tires
Extension 80″ (2.0 m) Bar lug 355/55D625NHS, 14 ply
Jib Width 9″ (22.9 cm)
Articulation -70° to +70° Weight 175 lb (79.4 kg)
Extension 5′ (1.5 m) Turf Flotation – air filled 33/16LL500
Turntable rotation 360° non-continuous
Turning radius Electrical System
Inside 2′ 8″ (0.81 m) Voltage 12 V DC negative chassis ground
Outside 10′ 5″ (3.17 m) Source One - 12 V 600 CCA batteries
Tail swing 0 Fluid recommended distilled water
Wheelbase 8′ 6″ (2.5 m)
Ground clearance 13″ (330 mm) Hydraulic System
Maximum wheel load 7,940 lbs (3,609.1 kg) Pressure
Maximum ground bearing pressure Drive circuit max. pressure 5,000 psi (34,473 kPa)
144 psi (10.08 kg/cm²) Boom circuit max. pressure 2,750 psi (18,960 kPa)
Maximum distributed floor load 222 psf (1,084 kg/m²) Reservoir capacity 25 US gal (94 l)
Level sensor setting – ANSI 5 degrees System capacity 43 US gal (162 l)
Level sensor setting – CE/AS/NZS 3.5 degrees Maximum operating temperature 200°F (93°C)
Weight, EVW Approximate 16,620 lbs (7,540 kg) Hydraulic fluid recommended
Maximum allowable manual force (side pull)150 lb (667 N) Above 10°F (-12°C) ISO VG32
Width 6′ 10″ (2.1 m) Below 10°F (-12°C) ISO VG15
Stowed length 18′ 8″ (5.7 m)
Stowed height 7′ 2″ (2.16 m) Engine
Diesel Kubota V1505-TE
Platform Gas/LP dual fuel Kubota WG1605
Dimensions
Standard Steel 39″ x 72″ (99 cm x 183 cm) Fuel Tank Capacity
Rated work load 500 lb (227 kg) Diesel 25 US gal (94 l)
Optional Aluminum 30″ x 96″ (76 cm x 244 cm) Dual fuel
Rated work load 500 lb (227 kg) Gasoline 25 US gal (94 l)
Optional Aluminum 30″ x 60″ (76 cm x 153 cm) LPG 43.5 lbs (19.7 kg)
Rated work load 550 lb (250 kg)
Toeboard height 6″ (15.2 cm) Ambient Air Temperature Operating Range
Rotation 80° CW to 80° CCW Fahrenheit 0°F to 110°F
Maximum number of occupants 2 people Celsius -18°C to 43°C
Optional AC generator 110 V, 2,000 W
Maximum Wind Speed
Function Speed Gust or steady 28 mph (12.5 m/s)
Turntable rotation 65 to 85 seconds Beaufort scale 6
Riser
Up 35 to 40 seconds Vibration less than 2.5 m/sec2
Down 20 to 25 seconds 0.3 m/sec2 (measured)
Main boom
Up 25 to 30 seconds Sound Pressure Level
Down 20 to 25 seconds At work station below 100 dB(A)
Extend 20 to 25 seconds
Retract 22 to 27 seconds Sound Power Level below 107 dB(A)
Platform rotation 16 to 20 seconds Group Classification
Jib Heavy duty – intended life 100,000 load cycles
Up 20 to 25 seconds
Down 30 to 35 seconds
Drive
High, booms stowed 4.5 mph (7.2 km/h)
Low, booms raised/extended 0.8 mph (1.2 km/h)
A46JRT – 0260996 5
Chapter 2 – Specifications

Engine Specifications

Oil Oil
Engine Displacement Fuel Grade Coolant Capacity Grade

Dual Fuel 93.79 cu. in.

Gas – Unleaded gasoline More than 50% water 1.59 gal API: SL
Kubota Less than 50% Antifreeze2 or higher3
(1.537 liter) (6 liter)
WG1605 LPG – Commercial LPG

Diesel
91 cu. in. 50% water 1.77 gal API:
Kubota Diesel Fuel No. 2-D
(1498 cm3) ASTM D9751 50% Antifreeze2 (6.7 liter) CD grade or
V1505-TE higher3

Note 1: Refer to the Kubota Operator’s Manual for specific fuel recommendations and specifications.

Note 2: Refer to the Kubota Operator’s Manual for specific coolant recommendations and specifications.

Note 3: Refer to the Kubota Operator’s Manual for specific lubricating oil recommendations and specifications.

Engine Oil Viscosity

Kubota WG1605

SAE 30 or
SAE 10W or SAE 20 or
SAE 10W/30
SAE 10W/30 SAE 10W/30
SAE 15W/40

Kubota V1505-TE

6 A46JRT – 0260996
 Chapter 3 – Safety

Knowledge of the information in this manual, and proper Minimum Safe Approach Distance – ANSI
training, provide a basis for safely operating the aerial plat- Minimum safe approach distances to energized power
form. Know the location of all controls and how they oper- lines and their associated parts must be observed while
ate to act quickly and responsibly in an emergency. operating the aerial platform.

Safety devices reduce the likelihood of an accident.

Danger
• Never disable, modify, or ignore any safety device. The aerial platform is not electrically insulated. Death
or serious injury will result from contact with, or in-
• Safety alerts in this manual indicate situations where adequate clearance from, an energized conductor.
accidents may occur. Do not go closer than the minimum safe approach
distance as defined by ANSI.
If any malfunction, hazard or potentially unsafe condition
relating to capacity, intended use, or safe operation is sus- ANSI publications define minimum distances that must
pected, stop aerial platform operation and seek assistance. be observed when working near bus bars and energized
power lines. Table 1 and Figure 3 are reprinted courtesy
The operator bears ultimate responsibility for following of Scaffold Industry Association, ANSI/SIA A92.5.
all manufacturer’s instructions and warnings, regulations
and safety rules of their employer and/or any state or Voltage Range Minimum Safe Approach Distance
federal law. (Phase to Phase) Feet Meters

Electrocution Hazards 0 to 300V Avoid Contact

The aerial platform is made of metal components and is Over 300V to 50kV 10 3.05
not insulated. Regard all conductors as energized. Do Over 50kV to 200kV 15 4.60
not operate outside during a thunderstorm. 20
Over 200kV to 350kV 6.10
Over 350kV to 500kV 25 7.62
Over 500kV to 750kV 35 10.67
Over 750kV to 1000kV 45 13.72
Table 1 – Minimum Safe Approach Distance

Denotes
prohibited
zone

Figure 3 – Minimum Safe Approach Distance

A46JRT – 0260996 7
Chapter 3 – Safety

Minimum Safe Approach Distance – AS/NZS The maximum unrestricted rated load capacity and the
Minimum safe approach distances to energized power maximum number of occupants for the aerial platform are
lines and their associated parts must be observed while stated on machine decals, placards, and in the machine
operating the aerial platform. specifications in this manual.

Danger Manual Force

The aerial platform is not electrically insulated. Death Manual force is the force applied by the occupants to
or serious injury will result from contact with, or in- objects such as walls or other structures outside the
adequate clearance from, an energized conductor. work platform.
Do not go closer than the minimum safe approach
distance as defined by national safety regulations.
Danger
The aerial platform can tip over if it becomes unstable.
AS/NZS 2550.10:2006 define minimum distances that
Death or serious injury will result from a tip-over acci-
must be observed when working near overhead power
dent. Do not exceed the maximum allowable manual
lines on poles and overhead power lines on towers. Refer
force indicated on the machine decals, placards, and
to the clearance requirements decals on the machine to
in the machine specifications in this manual.
determine safe approach distances (refer to Figure 1).
The maximum allowable manual force is limited to150 lb
(667 N).

Wind Speeds
Do not add anything to the aerial platform that will increase
the wind loading such as billboards, banners, flags, etc.

Danger
The aerial platform can tip over if it becomes unsta-
ble. Death or serious injury will result from a tip-over
accident. Do not operate the machine in wind speeds
of 28 mph (12.5 m/s) or greater.

Do not operate the aerial platform in windy conditions

with wind gusts or steady wind speeds of 28 mph (12.5
m/s) or greater. Refer to Figure 2.
Figure 1 – Minimum Safe Approach Distance
Prestart Inspection
Platform Capacity Perform a prestart inspection before each shift as de-
Two people and their work materials may occupy the scribed in Chapter 7. Do not use the aerial platform on
platform. the job unless you are trained and authorized to do so.

Work Place Inspection and Practices

Danger Do not use the aerial platform as a ground connection
The aerial platform can tip over if it becomes unsta- when welding.
ble. Death or serious injury will result from a tip-over
accident. Do not exceed the capacity values indicated • The welding ground clamp must be attached to the
on the machine decals, placards, and in the machine same structure that is being welded.
specifications in this manual.

BEAUFORT WIND SPEED

GROUND CONDITIONS
RATING m/s km/h ft/s mph
3 3,4~5,4 12,25~19,4 11.5~17.75 7.5~12.0 Papers and thin branches move, flags wave.
4 5,4~8,0 19,4~28,8 17.75~26.25 12.0~18 Dust is raised, paper whirls up, and small branches sway.
Shrubs with leaves start swaying. Wave crests are apparent in ponds
5 8,0~10,8 28,8~38,9 26.25~35.5 18~24.25
or swamps.
Tree branches move. Power lines whistle. It is difficult to open an
6 10,8~13,9 38,9~50,0 35.5~45.5 24.5~31
umbrella.
7 13,9~17,2 50,0~61,9 45.5~56.5 31.~38.5 Whole trees sway. It is difficult to walk against the wind.
Figure 2 – Beaufort Scale

8 A46JRT – 0260996
 Chapter 3 – Safety

• Electrical current flow can be very intense, causing Secure all accessories, containers, tools, and other ma-
serious internal damage to some components. terials in the platform to prevent them from accidentally
falling or being kicked off the platform. Remove all objects
Inspect the area before and during aerial platform use. that do not belong in or on the aerial platform.
The following are some potential hazards that may be in
the work place: Never steady the platform by positioning it against an-
other platform.
• Debris
• Slopes
• Drop-offs or holes Warning
• Bumps and floor obstructions The potential for an accident increases when operat-
• Overhead obstructions ing an aerial platform that is damaged or malfunction-
• Unauthorized persons ing. Death or serious injury could result from such
• High voltage conductors accidents. Do not operate the aerial platform if it is
• Wind and weather conditions damaged or malfunctioning.
• Inadequate surface and support to withstand load
forces applied by the aerial platform in all operating Do not operate the aerial platform if it is damaged or not
configurations functioning properly. Qualified maintenance personnel
must correct the problem before putting the aerial platform
Before using the aerial platform in any hazardous (clas- back into service.
sified) location, make certain it is approved and of the
type required by ANSI/NFPA 505 for use in that particular Operation
location. Use three points of support when entering or exiting the
platform. For example, use two hands and one foot when
Know and understand the job site traffic-flow patterns and climbing into the platform.
obey the flagmen, road signs, and signals.
Never cover the platform floor grating or otherwise ob-
While operating the aerial platform, a good safety practice is struct your view below. Make sure the area below the
to have qualified personnel in the immediate work area to: platform is free of personnel before lowering.

• Help in case of an emergency Keep both feet positioned firmly on the platform floor.
• Operate emergency controls as required
• Watch for loss of control by platform operator • Operate the controls slowly and deliberately to avoid
• Warn the operator of any obstructions or hazards that jerky and erratic operation.
may not be obvious to them
• Watch for soft terrain, sloping surfaces, drop-offs, etc. • Always stop the controls in neutral before going in
where stability could be jeopardized the opposite direction.
• Watch for bystanders and never allow anyone to be
under, or to reach through the booms while operating Do not dismount while the aerial platform is in motion or
the aerial platform jump off the platform.

Properly stow the aerial platform and secure it against

Danger unauthorized operation at the end of each work day,
Pinch points may exist between moving components. before transporting, or if it is left unattended.
Death or serious injury will result from becoming
trapped between components, buildings, structures,
or other obstacles. Make sure there is sufficient clear- Tip-Over and Falling Hazards
ance around the machine before moving the chassis, Operate the aerial platform only on a firm, flat, level sur-
booms, or platform. Allow sufficient room and time face capable of withstanding all load forces imposed by
to stop movement to avoid contact with structures the aerial platform in all operating conditions. Refer to
or other hazards. the General Specifications chart for the maximum wheel
load and ground pressure. Raise the booms only when
Always look in the direction of movement. the aerial platform is on level ground.

• Drive with care and at speeds compatible with the

work place conditions.
Danger
The aerial platform can tip over if it becomes unstable.
Death or serious injury will result from a tip-over ac-
• Use caution when driving over rough ground, on cident. Do not drive or position the aerial platform for
slopes, and when turning. elevated use near any drop-off, hole, slope, soft or
uneven ground, or other tip-over hazard.
• Do not engage in any form of horseplay or permit
riders any place other than in the platform.

A46JRT – 0260996 9
Chapter 3 – Safety

All platform occupants must wear a fall restraint or fall

arrest device connected to a fall protection anchor as
Warning
Batteries give off hydrogen and oxygen that can com-
required by national or local regulations and standards.
bine explosively. Death or serious injury could result
from a chemical explosion. Do not smoke or permit
It is best not to transfer from the platform to another
open flames or sparks when checking the batteries.
structure or from the structure to the platform, unless
that is the safest way to do the job. Judge each situation
Battery acid can damage the skin and eyes. Serious
separately taking the work environment into account. If
infection or reaction could result if medical treatment
it is necessary to transfer from the platform to another
is not given immediately. Wear face and eye protec-
structure the following guidelines apply:
tion when working near the batteries. Thoroughly
rinse away any spilled fluid with clean water.
1. Where possible, place the platform over a roof or
walking structure to do the transfer.
• Batteries contain sulfuric acid that could damage
your eyes or skin on contact.
2. Transfer your anchorage from one structure to the
other before stepping across.
• Wear a face shield, rubber gloves, and protective
clothing when working around batteries.
3. Remember that you might be transferring to a struc-
ture where personal fall arrest is required.
• If acid contacts your eyes, flush immediately with
clear water and get medical attention.
4. Use the platform entrance, do not climb over or
through the guardrails.
• If acid contacts your skin, wash off immediately with
clear water.
Never operate the aerial platform without all parts of the
guardrail system in place and the gates closed. Make
sure that all protective guards, cowlings, and doors are Hydraulic System
securely fastened. The hydraulic system contains hoses with hydraulic fluid
under pressure.
Do not exceed the platform capacity as indicated on the
platform rating placard on the platform. Do not carry loads
that extend beyond the platform guardrails without prior Danger
written consent from Snorkel. Hydraulic fluid escaping under pressure can have
enough force to inject fluid into the flesh. Serious
Do not operate the aerial platform from trucks, trailers, rail- infection or reaction will result if medical treatment is
way cars, floating vessels, scaffolds, or similar equipment not given immediately. In case of injury by escaping
unless the application is approved in writing by Snorkel. hydraulic fluid, seek medical attention at once.

Do not use the aerial platform as a crane, hoist, jack, or Do not place your hand or any part of your body in front
for any purpose other than to position personnel, tools, of escaping hydraulic fluid. Use a piece of cardboard or
and materials. wood to search for hydraulic leaks.

Do not climb on the guardrails or use ladders, planks, Engine and Fuel Handling Precautions
or other devices to extend or increase the work position Refer to the engine manufacturer’s Operator’s Manual
from the platform. for complete information on safe engine operation, main-
tenance, and specifications.
Take care to prevent rope, electrical cords, and hoses,
etc., from becoming caught in or on the aerial platform.
Danger
• If the platform or booms becomes caught on an adja- Engine exhaust contains carbon monoxide, a poi-
cent structure or other obstacle and is prevented from sonous gas that is invisible and odorless. Breathing
normal motion, reverse the control to free the platform. engine exhaust fumes will cause death or serious
illness. Do not run the engine in an enclosed area
• If control reversal does not free the platform, evacuate or indoors without adequate ventilation.
the platform before attempting to free it.
Operate dual fuel machines on LPG fuel when indoors to
reduce exhaust fumes and carbon monoxide.
Electrical System
Charge the batteries in a well-ventilated area free of flame, Be careful not to run the diesel fuel tank empty. Bleed
sparks, or other hazards that might cause fire or explosion. the fuel system if air enters the lines between the tank
and the injection pump.
Do not operate any of the aerial platform functions while
the battery charger is plugged in.

10 A46JRT – 0260996
 Chapter 3 – Safety

Allow the engine to return to idle before shutting the Distribute all platform loads evenly on the platform.
engine off.
Never operate the machine without first surveying the
Do not smoke or permit open flames while fueling or near work area for stationary or moving obstacles and surface
fueling operations. hazards such as holes, drop-offs, bumps, curbs, or debris;
and avoiding them. Never strike or bump into stationary
Never remove the fuel cap or fill the fuel tank while the or moving obstacles while driving or raising and lowering
engine is running or hot. Never allow fuel to spill on hot the platform.
machine components.
Use three points of support when entering or exiting
Maintain control of the fuel filler nozzle when filling the the platform. For example, use two hands and one
tank. Spilled fuel is a potential fire hazard. foot when climbing into the platform.

Do not overfill the fuel tank. Allow room for expansion. Platform passengers should watch their hands and
fingers for pinch points while holding on the guardrails
Clean up spilled fuel immediately. while the platform is moving.

Tighten the fuel tank cap securely. If the fuel cap is lost, Operate machine only on surfaces capable of supporting
replace it with an approved cap from Snorkel. Use of a wheel loads.
non-approved cap without proper venting may result in
pressurization of the tank. Never operate the machine when wind speeds exceed
the machine’s wind rating.
Never use fuel for cleaning purposes.
Do not operate the aerial platform in windy or gusty
For diesel engines, use the correct fuel grade for the conditions. Do not add anything to the aerial platform
operating season. that will increase the wind loading such as billboards,
banners, flags, etc.

Caution In case of an emergency, push the emergency stop button

Engine coolant escaping under pressure may cause to deactivate all powered functions.
serious burns. Shut the engine off and let it cool
before removing the radiator cap. If an alarm sounds while the platform is elevated, stop
and carefully lower platform. Move the machine to a firm,
Let the engine and radiator cool before adding coolant. level surface.

Placards and Decals Climbing up the railing of the platform, standing on or

The aerial platform is equipped with placards and decals stepping from the platform onto buildings, steel or prefab
that provide instruction for operation and accident preven- concrete structures, etc., is prohibited. Never exit or enter
tion. Do not operate the aerial platform if any placards or the platform when it is elevated.
decals are missing or not legible.
For AS/NZS operators, no person shall access or egress
from the platform in the elevated position (excepts in
General Safety Rules an emergency) unless the requirements of AS2550.10
This aerial work platform is intended to lift persons, their have been met. For full requirements refer directly to
tools and materials used for the job. It is designed for AS2550.10
repair, assembly, and assignments at workplaces above
head height (ceilings, cranes, roof structures, buildings, Dismantling the entry gate or other railing components
etc.). Uses or alterations to the aerial work platform must is prohibited. Always make certain that the entry gate is
be approved by Snorkel. closed.
This aerial work platform is not insulated. Refer to ap- It is prohibited to keep the entry gate in an open position
plicable national/governmental/local regulations for safe when the platform is raised.
approach distances.
To extend the height or the range by placing of ladders,
Exceeding the specified permissible maximum load is scaffolds or similar devices on the platform is prohibited.
prohibited.
Never perform service on machine while the platform is
The use and operation of the aerial work platform as a elevated without blocking booms.
lifting tool or a crane is prohibited.
Inspect the machine thoroughly for cracked welds, loose
Never exceed the manual force allowed for this machine. or missing hardware, hydraulic leaks, loose wire connec-
tions, and damaged cables or hoses before using.

A46JRT – 0260996 11
Chapter 3 – Safety

Verify that all placards and decals are in place and legible Certain inherent risks remain in the operation of this
before using the machine. machine despite utilizing proper design practices and
safeguarding.
Never use a machine that is damaged, not functioning
properly, or has damaged or missing placards and decals. Fall protection anchors are provided in the platform and
the manufacturer recommends the usage of a fall restraint
To bypass any safety equipment is prohibited and pres- or fall arrest device as required by national or local reg-
ents a danger for the persons on the aerial work platform ulations and standards.
and in its working range.
Care must be taken to ensure that the machines meets
Never charge batteries near sparks or open flame. the requirements of stability during use, transportation,
Charging batteries emit explosive hydrogen gas. assembly, dismantling when out of service, testing, or
foreseeable breakdowns.
Modifications to the aerial work platform are prohibited or
permissible only at the approval by Snorkel. In the event of an accident or breakdown see Chapter
10 – Emergency Operation. Do not operate the aerial plat-
After use, secure the work platform from unauthorized use form if it is damaged or not functioning properly. Qualified
by turning the keyswitch off and removing key. maintenance personnel must correct the problem before
putting the aerial platform back into service.
Driving MEWP’s on public highways is subject to national
traffic regulations.

12 A46JRT – 0260996
 Chapter 4 – Safety Devices

This aerial work platform is manufactured with safety Note

devices, placards, and decals to reduce the likelihood The lower controls override the upper controls. If the up-
of an accident. per control emergency stop button is engaged, the lower
controls can still be used to operate the aerial platform.
• For the safety of all personnel, do not disable, modify,
or ignore any safety device. At the upper controls, the emergency stop is a two-posi-
tion push button (refer to Figure 4.2).
• Safety devices are included in the daily prestart
inspection.
Engine/Emergency Emergency
Power Switch Stop Button
Warning Override Switch
The potential for an accident increases when safety
devices do not function properly. Death or serious
injury could result from such accidents. Do not alter,
disable, or override any safety device.
Platform Overload/Tilt
If any safety devices are defective, remove the aerial Warning Light
platform from service until qualified maintenance person-
nel can make repairs.

Emergency Stop Controls

There is an emergency stop control at the lower and
upper controls. Figure 4.2 – Upper Controls

At the lower controls, the emergency stop is a two-posi- • Push the emergency stop button inward to disconnect
tion push button (refer to Figure 4.1). power to the upper control circuits.

• Pull the button outward to restore power.

Platform Overload/
Tilt Warning Light
Emergency Power System
Emergency The emergency power system includes a back-up pump,
Stop Button
motor, and batteries. Use this system to operate the boom
and turntable functions to lower the platform if the main
power system fails due to engine or pump failure.

Engine/Emergency
Power Switch Caution
The emergency power system is for emergency low-
ering and stowing only. The length of time the pump
can be operated depends on the capacity of the bat-
teries. Do not use this system for normal operation.

Ground Operation • Hold the emergency power switch (refer to Figures

Switch 4.1 and 4.2) in the proper position to activate the
emergency power system.

• Release the switch to disengage the emergency

power system.

• The length of time the pump can be operated de-

Figure 4.1 – Lower Controls pends on the capacity of the batteries.
• Push the emergency stop button inward to disconnect
power to all control circuits. Ground Operation Switch
The ground operation switch (refer to Figure 4.1) prevents
• Pull the button outward to restore power. boom and platform movement if a control switch on the
lower control panel is accidentally moved.

Hold the switch up to operate the machine from the lower

controls.

A46JRT – 0260996 13
Chapter 4 – Safety Devices

Platform Foot Switch

Step down on the platform foot switch (refer to Figure
4.3) to activate the upper controls.
Test Button Reset Button
Top Rail
Fall Protection
Gravity Gate Anchors
Gravity Gate

Platform Foot Mid Rail

Switch
Figure 4.4 – Electrical Power Outlet
Toeboard
Platform Overload Sensing System
All functions are stopped from the upper and lower con-
Figure 4.3 – Platform
trols, when the platform overload limit is exceeded. The
horn will sound intermittently and the platform overload
The foot switch must be engaged and a control must be
light (refer to Figure 4.1 and 4.2) will blink until the ex-
moved to operate the boom, drive, and/or platform from
cess load is removed from the platform. At that time, the
the upper controls.
machine functions are again operational.
Guardrails If the platform becomes significantly overloaded, or if an
The guardrails (refer to Figure 4.3) help protect personnel upward force on the platform exceeds approximately 500
from falling off the platform. lb (2225 N), the system will enter into error mode, stopping
all functions from the upper and lower controls. The horn
The guardrail system includes: will then sound constantly and the overload light will stay
illuminated at the upper and lower controls.
• A top rail
• A mid rail The system will remain in error mode until the excess
• Three gravity gates: one on each side and one rear load is removed from the platform and the emergency
• Toeboards around the sides of the platform. stop button or start switch is cycled off and back on,
resetting the system. At that time, the machine functions
The gates close automatically after entering or exiting the are operational.
platform. After entering the platform check to make sure
the gates are fully closed.
Caution
Fall Protection Anchors The emergency power system is for emergency low-
Two anchors for fall protection anchorage are provided ering and stowing only. The length of time the pump
below the upper controls at the front of the platform (refer can be operated depends on the capacity of the bat-
to Figure 4.3). teries. Do not use this system for normal operation.

Note If the platform overload sensing system is tripped while

The fall protection anchors are not for lifting or tying the operating the machine or if the system is in error mode
machine down. and can not be reset, the emergency power system may
still be used for emergency machine operation from either
• All personnel in the platform must connect their fall the lower or upper controls.
protection device to a fall protection anchor before
raising the platform. Danger
The aerial platform can tip over if it becomes unsta-
• Attach only one fall protection device to each anchor. ble. Death or serious injury will result from a tip-over
accident. Do not exceed the capacity values indicated
Ground Fault Circuit Interrupter on the platform rating placard.
The electrical power outlets at the platform (refer to Figure
4.4) contains a ground fault circuit interrupter (GFCI) to The overload sensing system is not active when the ma-
provide protection for personnel. chine is being driven with the booms in the stowed position.
This allows the machine to be driven without the system
sensing an overload due to rough ground conditions.
14 A46JRT – 0260996
 Chapter 4 – Safety Devices

To eliminate repeated tripping of the system during ma- • Do not restart the engine until the condition that
chine operation, there is a five second delay in machine caused the low oil pressure has been corrected.
functions following:
Engine Warning Light
• starting the engine. On dual fuel machines, there is an engine warning light
on the upper control panel (refer to Figure 4.5). When
• removing excess load from the platform. the engine light comes on, stop operation of the machine
as soon as possible and have the engine serviced by an
Tilt Alarm/Warning Lights authorized and qualified service technician.
If the aerial platform chassis is out of level more than the
machine specified slope sensor alarm setting when the Horn
main boom is raised or extended, or when the riser boom The horn may be used to warn personnel on the ground.
is raised, an alarm will sound and the tilt warning light on The horn switch is to the right of the emergency stop
the lower and upper control panels (refer to Figures 4.1 button on the upper control panel (refer to Figure 4.5).
and 4.5) will illuminate. The tilt alarm is located under the The horn is operational when the machine is set up for
upper control panel. operation from the upper controls.

Danger Platform Overload/ Engine Warning Light

The aerial platform can tip over if it becomes unsta- Tilt Warning Light – Dual Fuel Only –
ble. Death or serious injury will result from a tip-over
accident. Do not drive or position the aerial platform Horn Switch
for elevated use near any drop-off, hole, slope, soft
or uneven ground, or other tip-over hazard.

Completely lower the booms and then drive to a level

surface when the tilt alarm sounds.

The tilt alarm and warning lights are for added protection
and do not justify operating on anything other than firm,
flat, level surfaces. Snorkel
Guard
Engine Protection Systems Figure 4.5 – Upper Controls
A constant tone alarm will sound to warn against high
engine temperature or low oil pressure.
Drive Motion Alarm
The engine will shut-down: A drive motion alarm is provided on the machine. The
alarm sounds, in short beeps, anytime the machine drive
• if the operating temperature exceeds a preset level functions are being operated. The alarm is used to warn
personnel in the work area to stand clear.
• or if the oil pressure is too low for safe operation.
All Motion Alarm
High Engine Temperature Alarm An optional all motion alarm may be provided on the
If the coolant exceeds the engine operating temperature machine. The alarm sounds, in short beeps, anytime the
an alarm will sound and the engine will shut off. machine functions are being operated. The alarm is used
to warn personnel in the work area to stand clear.
Do not restart the engine until the condition that caused
the overheating has been corrected. Flashing Lights
An amber flashing light may be located on the top of the
Low Oil Pressure Alarm counterweight, on each side of the machine. The flashing
The low oil pressure alarm sounds when the engine oil lights warn personnel that the aerial platform is in the area.
pressure is near the lower limit for safe engine operation.
If the alarm sounds, lower the platform to the ground and The lights flash at approximately one flash per second
then turn the engine off. when the machine is set up for operation:
• If the engine oil pressure falls below a safe operating • from the lower controls and the ground operation
value the engine will shut off. switch is activated, or
• The engine can be restarted with low oil pressure, • from the upper controls with the foot switch activated
but it will only run for a few seconds before it shuts
off again.

A46JRT – 0260996 15
Chapter 4 – Safety Devices

Driving Lights When the Snorkel Guard is activated:

Optional headlights and blinking tail lights may be installed
on the machine. The headlights are located on the top of • the horn sounds.
the front cowling. The tail lights are mounted on the sides
of the rear cowling. • the blue light under the upper control panel flashes.

Driving lights help improve visibility while driving the aerial • only main boom down and jib down functions will
platform and help others see it too. Driving lights are not operate.
for driving on public roadways.

Platform Work Lights Platform Overload/

Optional platform work lights may be located on the top Tilt Warning Light
rail of the platform, one on each side of the upper control
panel.

Horn Switch
Snorkel Guard
The Snorkel Guard (refer to Figure 4.6) is a mechanically
activated guarding system which offers an additional level
of protection to the operator at the upper controls. Snorkel
Guard
If an operator is involuntarily pushed against the
spring-loaded Snorkel Guard rail that is mounted above
the upper control panel, the machine functions are dis-
abled. Figure 4.6 – Upper Controls

The lower controls are not affected by the Snorkel Guard

activation.

16 A46JRT – 0260996
 Chapter 5 – Gauges and Displays

The aerial platform is equipped with several gauges to Dual Fuel Engine Display
monitor the condition of the machine before and during The dual fuel engine display (refer to Figure 5.2) is located
operation. behind the front right cowling door, on the left side of the
lower control panel.
Diagnostic Center Displays
Diagnostic center displays are used to monitor the op-
eration of the machine and the engine. Different engine Engine RPM
types use different diagnostic center displays. Engine Coolant
Engine Oil Temperature
Temperature
The display used with each engine is show below:

• Kubota V1505-TE – Diagnostic Center LCD

• Kubota WG1605 – Dual Fuel Engine Display

Not Used
Diagnostic Center LCD
The diagnostic center LCD display (refer to Figure 5.1) is Battery Voltage Engine Hours
located at the top left of the lower control panel. Kubota
Tier 4 diesel engine machines do not have an LCD diag-
nostic center display. Figure 5.2 – Dual Fuel Engine Display

Diagnostic Center Platform Overload/ When the engine is running the digital display shows:
LCD Display Tilt Warning Light
• Engine oil temperature

• Engine RPM

• Engine coolant temperature

• Battery voltage

• Accumulated engine hours.

This display is also used by service technicians to trou-

bleshoot and diagnose engine fault errors.

Platform Overload/Tilt Warning Lights

There is a platform overload/tilt warning light on the lower
control panel (refer to Figure 5.1) and on the upper control
panel (refer to Figure 5.3).

Figure 5.1 – Lower Controls

Platform Overload/
When the battery disconnect is in the on position and the Tilt Warning Light
emergency stop button is enabled at the lower controls,
the LCD display shows:

• The accumulated aerial platform operating time.

• “Mode Neutral” is displayed when no functions are

being operated. When the machine is operated, the
display will indicate the name of that function.

This display is also used by service technicians to trou-

bleshoot and diagnose errors that may occur with the
machine operating system.
Figure 5.3 – Upper Controls

A46JRT – 0260996 17
Chapter 5 – Gauges and Displays

If the aerial platform chassis is out of level more than the The LPG tank is mounted horizontally on the left side of
machine specified slope sensor alarm setting when the the chassis. Read the horizontal scale to determine the
main boom is raised or extended, an alarm will sound fuel level.
and the tilt warning light on the lower and upper control
panels will illuminate. Engine Oil
The engine oil level is measured with a dipstick. The dip-
If the platform is at capacity or if platform capacity is stick is the only way to accurately determine the engine
exceeded, the platform overload light on the lower and oil level. The engine oil level should always be between
upper control panels will illuminate. the add and full marks on the dipstick.

Fuel Gauge Hydraulic Fluid Filter Gauge

The fuel gauge is located on top of the fuel tank. Access The fluid filter gauge (refer to Figure 5.6) is located on
the gauge by opening the door on the top, left rear of the the control valve behind the door on the right side of the
chassis (refer to Figure 5.4). Read the fuel level at the turntable.
line in the clear plastic window. The gauge indicates the
fuel tank level in fractions of a full tank.
Filter Gauge

Fuel Gauge

Figure 5.6 – Hydraulic Fluid Filter Gauge

• During high pump flow situations, the gauge indicates

Figure 5.4 – Fuel Tank the condition of the filter.
Note • When the needle on the gauge is in the red zone, its
Do not run a diesel fuel tank empty. Air in the fuel line time to change the filter.
makes the engine hard to start.

LPG tanks have a fuel gauge that has two scales. One Hydraulic Fluid Level Sight Gauge
scale measures the fuel level when the tank is mounted A sight gauge on the end of the reservoir displays the
vertical and the other is used when the tank is mounted level of the hydraulic fluid (refer to Figure 5.7).
horizontal (refer to Figure 5.5).

Fluid Sight Gauge

Horizontal Scale

Figure 5.7 – Hydraulic Fluid Gauge

Figure 5.5 – LPG Fuel Tank Remove the engine cover and check the fluid level with the
aerial platform in the stowed position, booms completely
down and retracted. Otherwise, the cylinders act as large
reservoirs for hydraulic fluid making the level appear too
low. The fluid should be visible in the sight gauge.
18 A46JRT – 0260996
 Chapter 6 – Controls

• Controls selector switch

Danger • Ground operation switch
Pinch points may exist between moving components.
• Rotation switch
Death or serious injury will result from becoming
• Riser switch
trapped between components, buildings, structures,
• Boom elevation switch
or other obstacles. Make sure all personnel stand
• Boom extension switch
clear while operating the aerial platform.
• Jib articulation switch
• Platform level switch
• Controls to position the platform are located on the
• Platform rotation switch
lower control panel on the turntable and on the upper
• Engine/Emergency power switch
control panel in the platform.
• Fuel switch (dual fuel machines)
• Hydraulic system warm-up switch (option)
• Controls to drive the aerial platform are located on
the upper control panel only.
Start Button
The start button (refer to Figure 6.2) works like an auto-
Battery Disconnect Switch mobile ignition button. Press and hold the button inward
The battery disconnect is located at the left rear of the to start the engine.
chassis (refer to Figure 6.1).
Emergency Stop Button
The emergency stop (refer to Figure 6.2) is a two-position,
red push button.
Battery Disconnect Switch • Push the button inward to disconnect power to all
control circuits.

• Pull the button outward to restore power.

Controls Selector Switch

Use the controls switch (refer to Figure 6.2) to select
between lower control and upper control operation.

• Place the switch in the upward position to operate

the aerial platform from the upper controls.

Figure 6.1 – Battery Disconnect Switch • Place the switch in the downward position for lower
control operation. An alarm sounds, when the button
The battery disconnect removes electrical power from all is pressed, to warn others that the machine engine
electrically controlled functions when in the off position. is being started.

• Place the switch in the on position to electrically • If the platform is to stay in a particular position for a
connect the battery to the electrical system. long time, turn the switch to off to shut off the engine
and save fuel.
Caution Ground Operation Switch
Only authorized personnel should operate the aerial Hold the ground operation switch (refer to Figure 6.2)
platform. Unqualified personnel may cause injury upward continually to operate the machine from the
to coworkers or property damage. Lock the battery lower controls. The engine speed increases when the
disconnect switch in the off position before leaving switch is held upward. This switch is spring returned to
the aerial platform unattended. the off position.
• Lock the battery disconnect switch in the off position Rotation Switch
to prevent unauthorized use of the aerial platform. The rotation switch (refer to Figure 6.2) is used to rotate
the turntable in a clockwise or counterclockwise direction.
Lower Controls The switch is spring returned to the center off position.
The lower controls (refer to Figure 6.2) are located on the
left side of the turntable. Boom and platform functions can • Hold the switch to the right to rotate the turntable
be operated from the lower controls. The following are counterclockwise.
located on the lower control panel:
• Hold the switch to the left to rotate the turntable
• Start button clockwise.
• Emergency stop button
A46JRT – 0260996 19
Chapter 6 – Controls

Riser Switch Jib Articulation Switch

The riser switch (refer to Figure 6.2) is used to raise or The jib switch (refer to Figure 6.2) is used to raise or
lower the riser booms. The switch is spring returned to lower the jib. The switch is spring returned to the center
the center off position. off position.

• Hold the switch upward to raise the riser booms. • Hold the switch upward to raise the jib.

• Hold the switch downward to lower the riser booms. • Hold the switch downward to lower the jib.

Boom Elevation Switch Platform Level Switch

The boom elevation switch (refer to Figure 6.2) is used The platform level switch (refer to Figure 6.2) is used to
to raise or lower the main boom. The switch is spring level the platform floor with respect to the ground. The
returned to the center off position. switch is spring returned to the center off position.

• Hold the switch upward to raise the main boom. • Hold the switch upward to tilt the platform floor upward
or away from the ground.
• Hold the switch downward to lower the main boom.
• Hold the switch downward to tilt the platform floor
Boom Extension Switch downward or toward the ground.
The boom extension switch (refer to Figure 6.2) is used to
extend or retract the booms. The switch is spring returned Platform Rotation Switch
to the center off position. The platform rotation switch (refer to Figure 6.2) is used
to rotate the platform relative to the end of the tip boom.
• Hold the switch to the right to extend the booms. The switch is spring returned to the center off position.

• Hold the switch to the left to retract the booms. • Hold the switch to the right to rotate the platform
counterclockwise.

• Hold the switch to the left to rotate the platform clockwise.

Emergency Stop Button Controls Selector Switch Platform Overload/Tilt

Diagnostic Center Warning Light
LCD Display

Boom Elevation Switch

Engine/Emergency
Power Switch
Start Button
Riser Switch
Fuel Switch

Ground Operation
Switch
Boom Extension Switch

Rotation Switch
Hydraulic Warm-Up
Switch

Platform Rotation Switch Platform Level Switch Jib Articulation Switch

Figure 6.2 – Lower Controls

20 A46JRT – 0260996
 Chapter 6 – Controls

Engine/Emergency Power Switch When the battery disconnect is in the on position and the
The engine/emergency power switch (refer to Figure 6.2) emergency stop button is enabled at the lower controls,
is used to operate turntable, boom, and platform functions the LCD display shows:
using the emergency power system. The switch is spring
returned to the engine position for aerial platform engine • The accumulated aerial platform operating time.
operation.
• “Mode Neutral” is displayed when no functions are
being operated. When the machine is operated, the
Caution display will indicate the name of that function.
The emergency power system is for emergency
lowering and stowing only. The length of time the This display is also used by service technicians to trou-
pump can be operated depends on the capacity of the bleshoot and diagnose errors that may occur with the
battery. Do not use this system for normal operation. machine operating system.
• Hold the engine/emergency power switch downward Hydraulic Oil Warm-Up Switch
in the direction of the white arrow to activate the The optional hydraulic fluid warm-up switch is used to
emergency power system. warm the hydraulic fluid when the ambient temperature
is below 32°F (0°C) and boom movement is sluggish
• Release the switch to disengage the emergency power because of cold fluid.
system.

If the engine is running, it will stop when the switch is Caution

placed in the emergency power position. Not all hydraulic fluid is suitable to use in the hydrau-
lic system. Some have poor lubricating character-
The emergency power system may be used at the lower istics and may increase component wear. Only use
controls to lower the platform during a platform overload hydraulic fluid as recommended.
situation.
Use cold weather hydraulic oil as recommended in the
Fuel Switch machine General Specifications in temperatures of 10°F
Engines on machines with the dual fuel option can be (0°C) or below.
operated using gasoline or liquefied petroleum gas (LPG).
Dual fuel machines have a gasoline tank inside the left The toggle switches for the warm-up system are on the
side of the chassis and an LPG tank mounted on the lower control panel and on the front of the upper control
outside of the chassis on the left side. panel.

The fuel switch (refer to Figure 6.2) may be used to select Note
between gasoline and LPG operation. Machine functions are not operational while using the
hydraulic warm-up system.
Place the switch in the proper position depending on the
type of fuel that is required. To warm-up the hydraulic fluid from the lower controls:

Platform Overload Warning Light 1. Start the engine from the lower controls.
When the platform overload limit is exceeded, the horn will
sound intermittently and the platform overload light (refer 2. Place the hydraulic fluid warm-up switch in the on
to Figure 6.2) will blink until the excess load is removed position.
from the platform.
• The engine throttle speed will increase to warm the
Tilt Alarm hydraulic fluid.
If the aerial platform chassis is out of level more than the
machine specified slope sensor alarm setting when the • The engine throttle speed will decrease and return
main boom is raised or extended, an alarm will sound to idle once the hydraulic fluid reaches a preset
and the tilt warning light on the lower control panel (refer temperature.
to Figure 6.2) will illuminate.
• If the warm-up switch is left on the engine speed
Diagnostic Center Display will continue to increase and decrease to keep the
The diagnostic center LCD display (refer to Figure 6.2) is hydraulic fluid at a preset temperature.
located on the left side of the lower control panel.
3. When the engine throttle speed returns to idle, place
the hydraulic fluid warm-up switch in the off position.

A46JRT – 0260996 21
Chapter 6 – Controls

Circuit Breaker Reset Buttons

The battery disconnect panel at the rear of the chassis has
two circuit breakers to help protect the machine electrical Circuit Breaker
system. The reset buttons for the circuit breakers are on Reset Button
the front of the battery disconnect panel (refer to Figure
6.3). The main control system circuit breaker is 25 amp
and the throttle circuit is 15 amp.

Circuit Breaker
Reset Buttons

Figure 6.4 – Electrical Power Outlet

Caution
A tripped circuit breaker indicates a malfunction in
the electrical system. Component damage may result
if the cause of the malfunction is not corrected. Do
not operate the aerial platform if the circuit breaker
Figure 6.3 – Battery Disconnect Panel trips repeatedly.

The electrical power outlet at the platform has a 15 amp Push the button to reset the circuit breaker.
circuit breaker. The reset button is on the left side of the
electrical box (refer to Figure 6.4). Upper Controls
The upper controls (refer to Figure 6.5) are located on the
The circuit breakers protect the electrical wiring and control panel at the platform. Boom, platform, and drive
components from electrical overload in case of a short functions can be operated from the upper controls. The
circuit or other fault. following controls are located on the upper control panel.

Platform Overload/Tilt Engine/Emergency Emergency Stop

Warning Light Power
Horn Switch Drive Range Switch
Override Switch

Drive Joystick
Platform Rotate
Boom Elevation Switch
Platform Level

Rotation Switch
Riser Switch Boom Speed Knob Steer Switch

Boom Extension Switch Jib Articulation Switch

Figure 6.5 – Upper Control Panel Top

22 A46JRT – 0260996
 Chapter 6 – Controls

• Start switch Emergency Stop Button

• Emergency stop button The emergency stop is a two-position, red push button
• Drive joystick on the top of the upper control panel (refer to Figure 6.5).
• Steer switch
• Drive range switch • Push the button inward to disconnect power from all
• Boom speed knob control circuits at the upper controls.
• Rotation switch
• Riser switch • Pull the button outward to restore power.
• Boom elevation switch
• Boom extension switch Note
• Jib articulation switch The lower controls override the upper controls. If the up-
• Platform level switch per control emergency stop button is engaged the lower
• Platform rotation switch controls can still be used to operate the aerial platform.
• Engine/Emergency power switch
• Horn • Push the emergency stop button inward when the
• Override switch upper controls are not in use to protect against un-
• Fuel switch (dual fuel machines) intentional operation.
• AC generator switch (option)
• Hydraulic system warm-up switch (option) Drive Joystick
The drive joystick (refer to Figure 6.5) is used to control
Start Switch forward and reverse motion of the aerial platform. The
The engine can be started from the platform using the distance the joystick is moved is proportional to the ma-
start switch on the front of the upper control panel (refer chine drive speed.
to Figure 6.6).
Hold the joystick forward to move the aerial platform
forward and backward to move in reverse as indicated
by the directional arrows on the chassis.

Drive and steer functions may be operated simultane-

ously.

Steer Switch
The steer switch (refer to Figure 6.5) is a momentary con-
tact, rocker switch on top of the drive joystick. This switch
controls the two front wheels to steer the aerial platform.
Start Switch • To steer to the right, hold down the right side of the
steer switch.

• To steer to the left, hold down the left side of the steer
Figure 6.6 – Upper Control Panel Front switch.

This switch is similar to an automobile ignition switch. Note

The steering wheels are not self-centering. Set the steer-
• Turn the switch to start until the engine starts, then ing wheels straight ahead after completing a turn.
release it to on.
Drive Range Switch
• If the engine dies, the switch must be turned to off The drive range switch (refer to Figure 6.5) has two po-
before it can be turned back to start. sitions to select drive wheel operation when the booms
are in the stowed position; tip boom fully retracted and
An alarm sounds, when the switch is turned on, to warn main boom fully lowered.
others that the machine engine is being started.
• High range (rabbit) – high speed drive (4.5 mph) with
Note booms in the stowed position.
On some machines it may be necessary to pause about
three seconds in the on position before going to start so • Low range (turtle) – creep speed (0.8 mph) with high
the starter can engage. torque drive operation with booms in any position.

If the platform is to stay in a particular position for a long The drive range operates in low when the booms are out
time, turn the start switch to off to shut off the engine and of the stowed position, regardless of the position of the
save fuel. drive range switch.

A46JRT – 0260996 23
Chapter 6 – Controls

Boom Speed Knob Platform Level Switch

Use the boom speed control knob (refer to Figure 6.5) to The platform level switch (refer to Figure 6.5) is used to
control the speed of the following boom functions: level the platform floor with respect to the ground. The
switch is spring returned to the center off position.
• Main boom raise/lower
• Main boom extend/retract • Hold the switch up to tilt the platform floor upward or
• Turntable rotation clockwise/counterclockwise away from the ground.

Set the knob to slow (turtle) when beginning a boom • Hold the switch downward to tilt the platform floor
movement. The speed may be increased by slowly rotat- downward or toward the ground.
ing the knob toward fast (rabbit). For smooth operation,
rotate the knob to slow when ending boom movement. Platform Rotation Switch
The platform rotation switch (refer to Figure 6.5) is used
Rotation Switch to rotate the platform relative to the end of the tip boom.
The rotation switch (refer to Figure 6.5) is used to rotate The switch is spring returned to the center off position.
the turntable in a clockwise or counterclockwise direction.
The switch is spring returned to the center off position. • Hold the switch to the right to rotate the platform
counterclockwise.
• Hold the switch to the right to rotate the turntable
counterclockwise. • Hold the switch to the left to rotate the platform clock-
wise.
• Hold the switch to the left to rotate the turntable
clockwise. Engine/Emergency Power Switch
The engine/emergency power switch (refer to Figure 6.5)
Riser Switch is used to operate turntable, boom, and platform functions
The riser switch (refer to Figure 6.5) is used to raise or using the emergency power system. The switch is spring
lower the riser booms. The switch is spring returned to returned to the engine position for aerial platform engine
the center off position. operation.

• Hold the switch upward to raise the riser booms.

Caution
• Hold the switch downward to lower the riser booms. The emergency power system is for emergency
lowering and stowing only. The length of time the
Boom Elevation Switch pump can be operated depends on the capacity of the
The boom elevation switch (refer to Figure 6.5) is used battery. Do not use this system for normal operation.
to raise or lower the main boom. The switch is spring
returned to the center off position. • Hold the engine/emergency power switch downward
in the direction of the white arrow to activate the
• Hold the switch upward to raise the main boom. emergency power system.

• Hold the switch downward to lower the main boom. • Release the switch to disengage the emergency power
system.
Boom Extension Switch
The boom extension switch (refer to Figure 6.5) is used to If the engine is running, it will stop when the switch is
extend or retract the booms. The switch is spring returned placed in the emergency power position.
to the center off position.
Horn Switch
• Hold the switch downward to extend the booms. The horn switch is to the right of the emergency stop
button on the upper control panel (refer to Figure 6.5).
• Hold the switch upward to retract the booms.
Hold the switch upward to sound the horn.
Jib Articulation Switch
The jib articulation switch (refer to Figure 6.5) is used to Platform Overload Warning Light
raise or lower the jib. The switch is spring returned to the When the platform overload limit is exceeded, the horn will
center off position. sound intermittently and the platform overload light (refer
to Figure 6.5) will blink until the excess load is removed
• Hold the switch upward to raise the jib. from the platform.

• Hold the switch downward to lower the jib.

24 A46JRT – 0260996
 Chapter 6 – Controls

Override Switch
When the Snorkel Guard or the platform overload system
is activated, the override switch (refer to Figure 6.5) is Hydraulic Warm-Up
used to override the system to operate riser up/down, Fuel Switch Switch
main boom up/down/retract, jib boom up/down, or turn-
table rotation and drive functions. The switch is spring
returned to the normal operation position.

• Hold the switch upward to override the Snorkel Guard

or the platform overload system.

• Release the switch to the downward position to re- Machine/Generator

sume normal machine operation. Switch

Tilt Alarm
If the aerial platform chassis is out of level more than the Figure 6.8 – Upper Control Panel Front
machine specified slope sensor alarm setting when the
main boom is raised or extended, an alarm will sound and With the engine running, place the switch in the generator
the tilt warning light on the lower control panels (refer to position to provide electrical power to the electrical outlet
Figure 6.5) will illuminate. at the platform. Return the switch to the off position to turn
off the generator and resume machine operation.
Platform Foot Switch
The upper controls are interlocked through the platform Machine functions will not operate while the switch is in
foot switch (refer to Figure 6.7). the generator position.

Dual Fuel
Engines on machines with the dual fuel option can be
operated using gasoline or liquefied petroleum gas (LPG).
Dual fuel machines have a gasoline tank inside the left
side of the chassis and an LPG tank mounted on the
outside of the chassis on the left side.

There is a fuel switch to select between gasoline and LPG

operation on both the lower and upper control panels
(refer to Figure 6.2 and 6.8).
Platform Foot Place the switch in the proper position depending on the
Switch type of fuel that is required.

Hydraulic Oil Warm-Up Switch

Figure 6.7 – Platform The optional hydraulic fluid warm-up switch is used to
warm the hydraulic fluid when the ambient temperature
Step down on and hold the platform foot switch to activate is below 32°F (0°C) and boom movement is sluggish
the drive and boom functions from the upper controls. because of cold fluid.

AC Generator Switch
The switch for the optional AC generator is located on Caution
the front of the upper control panel (refer to Figure 6.8). Not all hydraulic fluid is suitable to use in the hydrau-
lic system. Some have poor lubricating character-
istics and may increase component wear. Only use
hydraulic fluid as recommended.

Use cold weather hydraulic oil as recommended in the

machine General Specifications in temperatures of 10°F
(-12°C) or below.

The toggle switches for the warm-up system are on the

lower control panel and on the front of the upper control
panel (refer to Figure 6.2 and 6.8).

A46JRT – 0260996 25
Chapter 6 – Controls

Note • The engine throttle speed will decrease and return

Machine functions are not operational while using the to idle once the hydraulic fluid reaches a preset
hydraulic warm-up system. temperature.

To warm-up the hydraulic fluid from the upper controls: • If the warm-up switch is left on the engine speed
will continue to increase and decrease to keep the
1. Start the engine from the upper controls. hydraulic fluid at a preset temperature.

2. Place the hydraulic fluid warm-up switch in the on 3. When the engine throttle speed returns to idle, place
position. the hydraulic oil warm-up switch in the off position.

• The engine throttle speed will increase to warm the Driving and Platform Work Lights
hydraulic fluid. The control for the optional driving and tail lights is on the
front of the upper control panel. Place the switch in the on
position to operate the driving and work lights.

26 A46JRT – 0260996
 Chapter 7 – Prestart Inspection

Potential service and safety problems may be detected Engine

by inspecting the aerial platform. This chapter includes Remove the keeper pins and release the latches on either
information on properly inspecting the aerial platform and side of the engine cover (refer to Figure 7.2). Remove the
includes a prestart inspection check list at the end of the engine cover to access the engine compartment.
chapter to ensure that no areas are overlooked.

Keeper Pin
Warning
The potential for an accident increases when operat-
ing an aerial platform that is damaged or malfunction-
ing. Death or serious injury could result from such
accidents. Do not operate the aerial platform if it is
damaged or malfunctioning.

Carefully read, understand and follow all safety rules, Latch

operating instructions, decals/placards and any applicable
national safety instructions/requirements while performing
the prestart inspection.

Perform a prestart inspection at the beginning of each

shift, before using the aerial platform on the job. The in-
Figure 7.2 – Engine Cover
spection site must have a smooth and level surface that
is unobstructed to allow for full elevation, and be capable
• Visually inspect the engine and its components with
of supporting the machine maximum wheel load.
the engine off.

Operator’s Manual Holder • Inspect the fasteners to make certain they are in good
The manual holder is located at the front of the platform working condition to hold the engine tray in place.
(refer to Figure 7.1).
• Make sure that the engine cover is fully closed,
latched, and that the keeper pins are securely fas-
tened before operating the machine after inspection
or service.
Operator’s Manual Holder
Oil Level
The proper oil level is between the two marks on the
dipstick.

To inspect the oil level:

1. Make sure the engine has been off for at least five
minutes before checking the oil level. This will allow
time for the oil to drain to the pan for a more accurate
oil level reading.

Figure 7.1 – Operator’s Manual Holder 2. Remove the dipstick and check to see that the oil
level is between the two marks.
To inspect the Operator’s Manual holder:
3. If necessary, add oil before starting the engine.
1. Make certain the Operator’s Manual holder is securely
fastened in place. Note
Refer to Chapter 2 for the correct engine oil grade and
2. Check to see that the proper Operator’s Manual is in weight.
the holder.

3. Check to see that the manual is complete with all

pages intact and in readable condition.

4. Make certain ANSI publication “Manual of Responsibil-

ities for Dealers, Owners, Users, Operators, Lessors
and Lessees of ANSI/SIA A92.5-2006 Boom-Support-
ed Elevating Work Platforms” is in the manual holder.

A46JRT – 0260996 27
Chapter 7 – Prestart Inspection

Coolant 5. Make sure the radiator core and ventilation openings

The engine is liquid cooled. on the cover are free of bugs, dirt, or foreign material
that might restrict airflow.
• When the engine is cold, the coolant level should
be between the Hot and Cold marks on the coolant Fuel Tank
reservoir (refer to Figure 7.3). The fuel level gauge is behind the door on the left side
of the chassis (refer to Figure 7.4). The gauge measures
• When the engine is at operating temperature, the the level of fluid in 1/16ths of a tank full.
coolant should be at the Hot level.

Fuel Gauge

Hot Level

Cold Level

Figure 7.4 – Fuel Level Gauge

Figure 7.3 – Coolant Reservoir
Note
To inspect the coolant level: Refer to Chapter 2 for fuel grade specifications.

To check the fuel level:

Caution
Engine coolant escaping under pressure may cause 1. Open the door to access the fuel gauge.
serious burns. Shut the engine off and let it cool
before removing the radiator cap. 2. Read the fuel level indicated on the gauge.
1. Shut the engine off and wait for it to cool. 3. If necessary, add fuel.
2. Check to make sure the coolant level is between the Note
Hot and Cold marks. Refer to Chapter 2 for fuel grade specifications.
3. If necessary, remove the cap from the coolant reser- 4. Make sure the cap is securely fastened.
voir and add coolant. Tightly replace the cap.
Use the following procedure to change the LPG tank.
Note
Refer to Chapter 2 for engine coolant specifications. The 1. Close the shutoff valve (refer to Figure 7.5).
need to regularly add fluid indicates a leak that should
be corrected.

Radiator
To inspect the radiator: Shutoff Valve
Latch
1. Inspect the radiator hoses and clamps for wear, leak-
age, or damage.

2. Make sure the hoses are not hardened, cracked, or

feel spongy. Quick Disconnect Fitting

3. Make sure the cap is in place and tight.

Slot Pin
4. Check under the chassis for coolant that has leaked.
Coolant leaks are easily visible on the ground.
Figure 7.5 – LPG Tank
28 A46JRT – 0260996
 Chapter 7 – Prestart Inspection

2. Remove the fuel line from the tank using the quick conductors. Use caution when working with any
disconnect fitting. electrical device.

3. Pull on each latch to release the straps from the tank. The battery is automatically charged when the engine is
running. Include the battery when inspecting and servicing
4. Carefully lift the tank from the cradle. the electrical system.

5. Place a full tank in the cradle making sure the slot in For optimal battery performance the battery fluid level
the tank aligns with the pin. must be maintained and the battery connections must
be kept clean.
6. Latch both straps to secure the tank.
Battery Fluid Level
7. Connect the fuel line and open the shutoff valve. To inspect the battery fluid level:

Fuel Line 1. Remove the caps from the battery (refer to Figure
To inspect the fuel line: 7.6).

1. Visually inspect the entire length of the fuel line start- 2. Visually check the battery fluid level making sure the
ing at the fuel tank. level is within 1/4″ (6 mm) of the bottom of the filler
neck inside each hole.
2. Trace the line to the engine, inspecting for leaks and
damage. 3. If necessary, add distilled water.

Electrical System Note

Electrical power is supplied from a 600 CCA, 12 volt bat- Use only distilled water when refilling the battery. Tap
tery. The battery is under the engine cover on the left side water may contain metallic solids such as iron which can
of the engine (refer to Figure 7.6). The battery supplies reduce the life of the battery.
12 volt DC electrical power to operate the aerial platform
electrical and electrohydraulic components, including the 4. Replace the caps on the battery. The caps must be
emergency power system. in place and tight during machine operation.

Battery Terminals
To inspect the battery terminals:
Terminals
1. Check the top of the battery, the terminals, and cable
ends. They should be clean and free of corrosion
(refer to Figure 7.6).

2. If necessary, clean the top of the batteries. Clean the

terminals and cable ends with a wire brush or terminal
cleaning tool.

3. Make sure all cable ends are securely fastened to

Caps the terminals.

Cables and Wiring Harness

Figure 7.6 – Battery To inspect the cables and wiring harnesses:

1. Visually inspect all cables and wiring for wear and/or

Warning physical damage such as loose connections, broken
Batteries give off hydrogen and oxygen that can wires, and frayed insulation.
combine explosively. Death or serious injury could
result from a chemical explosion. Do not smoke or 2. Check the wiring in areas where a change in routing
permit open flames or sparks when checking the direction may cause them to become pinched.
batteries.
3. Make sure the cables and wires are properly routed
to avoid sharp edges, pinching, and scuffing.
Caution
Even with low voltage electrical systems, severe
arcing may occur. Electrical shock or component
damage may result from contact with energized

A46JRT – 0260996 29
Chapter 7 – Prestart Inspection

Hydraulic System Fluid Filter

Hydraulic power is supplied from an engine driven vari- Checking the condition of the hydraulic fluid filter is part
able displacement piston pump. of the machine maintenance schedule and should not be
performed by the operator.

Danger Hoses, Tubes, and Fittings

Hydraulic fluid escaping under pressure can have To inspect the hoses, tubes, and fittings:
enough force to inject fluid into the flesh. Serious
infection or reaction will result if medical treatment is 1. Inspect all hydraulic hoses, tubes, and fittings for
not given immediately. In case of injury by escaping wear, leakage, or damage (refer to Figure 7.8).
hydraulic fluid, seek medical attention at once.

The hydraulic reservoir is inside the right side of the

chassis. The pump is mounted on the engine.

Fluid Level
To inspect the fluid level:

1. Make sure the aerial platform is fully stowed on a

level surface.

2. Remove the engine cover to access the engine

compartment.

3. Visually check to make sure the fluid is visible in the

sight glass (refer to Figure 7.7).
Figure 7.8 – Hoses, Tubes, and Fittings
Fluid Sight Gauge 2. Make sure the hoses are properly routed to avoid
sharp edges, kinking, and scuffing.

3. Inspect the tubes for dents or other damage that may

restrict fluid flow.

4. Make sure all hoses and tubes are held firmly in their
support brackets.

5. Check under the chassis for fluid that has leaked. Hy-
draulic fluid leaks are easily visible on the ground.

Tires and Wheels

Figure 7.7 – Fluid Level Indicator Visually inspect the tires and wheels (refer to Figure 7.9)
to make sure they are suitable for service.
Caution
Not all hydraulic fluid is suitable to use in the hydrau-
lic system. Some have poor lubricating character-
istics and may increase component wear. Only use
hydraulic fluid as recommended.

4. If necessary, remove the filler cap and add fluid of

the proper type. Replace the cap making sure it is
tightly in place.

Note
Refer to Chapter 2 for the proper type and grade of
hydraulic fluid to use. The need to regularly add fluid
indicates a leak that should be corrected.

Figure 7.9 – Tires and Wheels

30 A46JRT – 0260996
 Chapter 7 – Prestart Inspection

The aerial platform may have air or foam filled tires. Differ- Lower Control Station
ent types of tires have different inspection requirements. With no personnel in the platform, test the operation of
each control from the lower controls (refer to Figure 7.10).
Air Filled
Air filled tires have a tire pressure decal near the valve
Platform Overload/Tilt
stem. The valve stem also has a valve core like an au- Warning Light
tomobile tire. Controls Selector Switch

Danger
The aerial platform can tip over if it becomes unsta-
ble. Death or serious injury will result from a tip-over Diagnostic Center
LCD Display Emergency
accident. Do not operate the aerial platform if a tire
Stop Button
is leaking air or is in poor condition where a blow
out could occur. Start Button
To inspect air filled tires and wheels: Engine/Emergency
Power Switch
1. Check the wheel lug nuts to see that none are miss-
ing, damaged, or loose.

2. Carefully inspect the tires for wear, cuts, punctures, Ground

Operation
or imbedded objects.
Switch
3. Test the air pressure with a pressure gauge to make
sure the tires are properly inflated. Check the tires
several times throughout the day to see that they are
properly inflated.
Figure 7.10 – Lower Controls
Foam Filled
Operating Controls
Foam filled tires do not have a pressure decal or a valve
Use the following procedure to operate the machine from
core.
the lower controls.
To inspect foam filled tires and wheels:
1. Turn the battery disconnect switch on.
1. Check the wheel lug nuts to see that none are miss-
2. Pull the emergency stop button outward. Place the
ing, damaged, or loose.
controls selector switch in the lower control position.
The engine starts to preheat when the switch is
2. Carefully inspect for large holes or cuts where foam
placed in the lower control position.
is coming out of the tire.
3. Press and hold the start button until the engine starts,
3. Look for large imbedded objects, such as angle iron,
then release.
that can rip a tire open.
4. Let the engine warm to operating temperature.
Note
Punctures caused by bolts, screws, or nails are not a
5. Hold the ground operation switch upward.
problem for foam filled tires.

Danger
Pinch points may exist between moving components.
Death or serious injury will result from becoming
trapped between components, buildings, structures,
or other obstacles. Make sure all personnel stand
clear of the aerial platform while performing the pre-
start inspection.

Warning
The potential for an accident increases when operat-
ing an aerial platform that is damaged or malfunction-
ing. Death or serious injury could result from such

A46JRT – 0260996 31
Chapter 7 – Prestart Inspection

accidents. Do not operate the aerial platform if it is 2. Turn the controls selector switch to the upper control
damaged or malfunctioning. position.

6. Test the operation of each function in both directions. 3. At the upper controls, pull the emergency stop button
outward and turn the start switch to the on position.
Note Step on the foot switch to verify operation of the lights.
When checking the turntable rotation function in the coun-
terclockwise direction, the turntable will rotate toward you. Note
There is not an off switch for the flashing light. The light
Emergency Stop cannot be turned off.
To test the emergency stop button from the lower
controls: Structures
Visually inspect all weldments and related components.
1. Push the emergency stop button inward to turn off It is important to inspect the fasteners that connect the
electrical power. components.
2. Test the lower control functions to make sure they do Weldments
not operate. To inspect the weldments:
Emergency Power 1. Visually inspect all weldments for abnormal wear,
To test the emergency power system from the lower abrasion, or deformation that could cause interfer-
controls: ence between moving parts.
1. Place the battery disconnect switch and the emer- 2. Inspect the welds on the structural components.
gency stop button in the on position. Place the control Pay particular attention to boom welds. The area to
selector in the lower control position. be inspected should be clean and free of dirt and
grease.
2. Hold the engine/emergency power switch down
and the ground operation switch upward to operate 3. Look for visible cracks in the welds and at the weld
the aerial platform from the lower controls using the to parent material joints. A bright light may be used
emergency power system. to provide adequate visibility of the inspection area.

Diagnostic Center Display Boom Slide Pads

To test the diagnostic center display on the lower The main boom has slide pads (refer to Figure 7.11)
control panel (refer to Figure 7.10), from the lower between the main and tip boom sections.
controls:

1. Turn the battery disconnect switch on.

2. Pull the emergency stop button outward to the on

position.

3. The display on the LCD screen should indicate:

y The accumulated aerial platform operating time.

y “Mode Neutral” when no functions are being Slide Pads

operated. When the machine is operated, the
display will indicate the name of that function.

Flashing Lights
The machine may be equipped with two optional flashing
lights mounted to the top of the counterweight.
Figure 7.11 – Slide Pads at Tip End of Boom
To inspect the flashing lights:
To inspect the slide pads:
1. At the lower controls, pull the emergency stop button
outward and turn the controls selector switch to the 1. Use the lower controls to position the main boom near
lower control position. Start the engine. Hold the horizontal. Extend the tip boom about 1′ (30 cm).
ground operation switch upward to verify operation
of the lights.

32 A46JRT – 0260996
 Chapter 7 – Prestart Inspection

2. Visually inspect the slide pads to make sure they are Top Rail
securely fastened to the main boom.
Fall Protection
3. Inspect the surface where the pads contact the tip Gravity Gate Anchors
boom. The paint must be in place with no signs of Gravity Gate
bare metal.

Fasteners
To inspect the component fasteners:

1. Visually inspect all fasteners to see that none are Platform Foot Mid Rail
missing or loose. Switch
Toeboard
2. Inspect all of the bolts, nuts, roll pins, collars, and
snap rings that connect the booms and cylinders.
They should all be present, tight, and not damaged Figure 7.13 – Guardrail System
in any way.
To inspect the guardrail system:
3. Raise the riser boom to access the inner race ro-
tation bearing bolts in the turntable (refer to Figure 1. Visually inspect all components of the guardrail
7.12). The outer race bolts can be viewed through system. Make sure the rails and toeboards are all in
the openings in the turntable. Rotate the turntable to place and free of any damage or deformation.
inspect all of the outer race bolts.
2. Visually inspect the rail and toeboard welds for cracks.

3. Visually inspect all bolts and nuts fastening the plat-

Rotation Bearing Bolts form in place. They must be present and not show
any signs of looseness.

4. Inspect the gates to be sure they are present, are not

damaged, and move freely.

Fall Protection Anchors

Outer Race Access Holes There are two fall protection anchors below the upper
control panel (refer to Figure 7.13).

To inspect the anchors:

1. Visually inspect the fall protection anchors to make

sure they are in place and are not deformed.
Figure 7.12 – Rotation Bearing Bolts
2. Look for visible cracks in the welds and at the weld
4. Inspect the inner and outer race rotation bearing bolts to parent material joints. A bright light may be used
to ensure that none are missing, damaged, or loose. to provide adequate visibility of the inspection area.

Upper Control Station Operating Controls

Inspect the platform and upper controls, after verifying all Use the following procedure to operate the machine from
functions operated properly from the lower controls. the upper controls:

Guardrail System 1. Turn the battery disconnect switch on.

The guardrail system includes (refer to Figure 7.13):
2. At the lower controls, pull the emergency stop switch
• A top rail outward to the on position. Place the controls switch
• A mid rail in the upper control position.
• Three entry gates: one on each side and one rear
• Toeboards around the sides of the platform. 3. At the upper controls (refer to Figure 7.14), pull the
emergency stop button outward.

A46JRT – 0260996 33
Chapter 7 – Prestart Inspection

Emergency Stop
To test the emergency stop button from the upper
Engine/Emergency Emergency controls:
Power Switch Stop Button Horn Switch
1. Start the engine from the upper controls.

2. Push the emergency stop button inward to turn off

electrical power.
Override Switch
3. Verify that the engine shuts off and the upper control
functions do not operate.

Emergency Power
Snorkel Guard Start Switch To test the emergency power system from the upper
controls:
Figure 7.14 – Upper Controls
1. Turn the battery disconnect switch on.
4. Turn the start switch on the front of the upper control
panel to the on position. Wait for ten seconds for the 2. At the lower controls, pull the emergency stop button
engine to preheat. outward and place the controls selector switch in the
upper control position.
5. Turn the start switch until the engine starts, then
release. 3. At the upper controls (refer to Figure 7.14), pull the
emergency stop button outward and place the start
6. Let the engine warm to operating temperature. switch in the on position.

4. Hold the engine/emergency power switch in the

Danger emergency power position and step on the platform
Pinch points may exist between moving components. foot switch to verify operation of the aerial platform
Death or serious injury will result from becoming using the emergency power system.
trapped between components, buildings, structures,
or other obstacles. Make sure all personnel stand Horn Switch
clear of the aerial platform while performing the pre- The machine is equipped with a horn. Operate the horn
start inspection. switch (refer to Figure 7.14) to ensure that it sounds to
warn personnel in the area.
Warning Snorkel Guard
The potential for an accident increases when operat-
To test the Snorkel Guard system:
ing an aerial platform that is damaged or malfunction-
ing. Death or serious injury could result from such
1. Turn the battery disconnect switch on.
accidents. Do not operate the aerial platform if it is
damaged or malfunctioning.
2. At the lower controls, pull the emergency stop button
outward and place the controls selector switch in the
7. Test the platform foot switch by moving a boom
upper control position.
function control without stepping on the foot switch.
If movement occurs the interlock is not functioning
3. At the upper controls, pull the emergency stop button
properly. Do not operate the machine until the prob-
outward (refer to Figure 7.14).
lem is corrected.
4. Step down on the platform foot switch.
8. Test the operation of each control in both directions
from the upper controls.
5. Press down on the Snorkel Guard rail and verify that:
9. The drive range switch and maximum travel speeds
• the horn sounds.
are interlocked through limit switches on the riser and
the main boom that senses the position of the booms.
• the blue light under the upper control panel
flashes.
• When the main boom is raised approximately 1 ½″
(3.8 cm) or extended approximately 1″ (2.5 cm),
• only main boom down and jib down functions
the machine should travel in low speed only.
will operate.
• To operate in high speed the booms must be
6. Release the Snorkel Guard rail and the override
stowed.
switch. Verify that all other machines function operate.
34 A46JRT – 0260996
 Chapter 7 – Prestart Inspection

Electrical Power Outlet • If the power was off, push the reset button to
Connect a source of 110 volt AC power to the power-in- restore power.
put connector on the right side of the chassis (refer to
Figure 7.15). • If the power was on, repair or replace the recep-
tacle.

Level Sensor
Use the following procedure to test the level sensor:

Power-Input
Connector
Danger
The aerial platform can tip over if it becomes unsta-
ble. Death or serious injury will result from a tip-over
accident. Do not drive an elevated aerial platform on
soft, uneven, or sloping surfaces. Do not drive the
machine on grades that exceed 25 percent.

1. With the machine in the stowed position, drive on

a grade that is between 5 and 10 degrees. Stop to
ensure the brakes engage.
Figure 7.15 – Power-Input Connector
2. Extend the tip boom about 2′ (60 cm).
Some machines may have an electrical outlet at the
platform, but no power-input connector on the chassis. In 3. Verify that the tilt alarm sounds and the tilt warning light
that case, power is supplied by an optional AC generator. on the lower and upper control panels are illuminated.
An external power source is not required.

With the engine running, place the AC generator switch Warning

in the generator position to provide electrical power to the The potential for an accident increases when safety
electrical outlet at the platform and to the outlet on the devices do not function properly. Death or serious
end of the generator housing. injury could result from such accidents. Do not alter,
disable, or override any safety device.
Plug an electrical tool into the receptacle at the platform
and at the generator and try to operate the tool to verify 4. If the alarm does not sound and the warning lights
proper operation of the outlet. do not illuminate, remove the machine from service
until the problem is corrected.
The outlet is equipped with a ground fault circuit interrupter
(GFCI). Use the following procedure to test the GFCI. 5. Retract the tip boom and drive the machine to a
smooth, flat, level surface.
1. Push the test button (refer to Figure 7.16).
Drive Motion Alarm
The machine is equipped with a drive motion alarm.

• Operate the machine functions to ensure that the

alarm sounds to warn personnel in the area that the
Reset Button aerial platform is in motion.

All Motion Alarm

The machine may be equipped with an all motion alarm.
Test Button
• Operate machine functions to ensure that the alarm
sounds to warn personnel in the area that the aerial
platform is in motion.

Sandblast Protection Kit

Figure 7.16 – Electrical Power Outlet The optional sandblast protection kit protects the cylinders
from abrasion while sandblasting or from paint overspray.
2. Plug an electrical tool into the outlet and verify the Rubber covers protect each cylinder rod as it extends
power is off. and retracts. The covers prevent sand and paint from
damaging the cylinder seals and rod.

A46JRT – 0260996 35
Chapter 7 – Prestart Inspection

• Inspect the covers while operating the machine to Platform Welder

ensure they are securely fastened and completely The machine may be equipped with an optional welder
cover the cylinder rod. Make sure there are no holes mounted in the platform.
in the covers.
• Inspect the components, including the welder mount-
Air Line to Platform ing, welder, cables, safety decals, fire extinguisher,
The machine may be equipped with an optional air line etc. to verify all components are present and are in
to the platform. working condition.

• Inspect the components, including the air line, mount- Placards and Decals
ing hardware, and the caps on the input and output To inspect the placards and decals:
connectors, etc. to verify all components are present
and are in working condition. 1. Inspect all safety and operational placards and
decals. Make certain they are in place, in good con-
Driving and Platform Work Lights dition, and are legible.
The machine may be equipped with driving lights and/or
platform work lights. 2. Clean the placards and decals with soap and water,
and a soft cloth if the words or pictures cannot be seen.
• Turn the engine on and use the switch on the upper
control panel to momentarily turn the lights on to verify
proper operation.
Caution
Solvents may contain hazardous ingredients. Follow
the manufacturer’s label for proper use and dispos-
Tow Kit al. Wear protective gloves and splash-proof safety
The machine may be equipped with an optional tow kit. glasses when using solvents.

• Inspect the components, including the tow bar, steer 3. Remove wet paint overspray using a natural biode-
arm, and chains, etc. to verify all components are gradable solvent and a soft cloth.
present and are in working condition.
4. Replace any missing or illegible placards or decals
Platform Glazier Package before operating the aerial platform.
The machine may be equipped with an optional platform
glazier package. Placard and decal kits are available from Snorkel.

• Inspect the glazier trays (refer to Figure 7.17) and Safety related placards and decals are illustrated on the
keeper pins to make sure they are in good condition following pages. Refer to the appropriate decal page in
and are not bent or distorted. The straps and padding the machine parts manual for specific operational and
must be in good condition and not worn, cut or frayed. safety placards and decals.

Straps Padding

Keeper Pins

Trays

Figure 7.17 – Platform Glazier Package

36 A46JRT – 0260996
 Chapter 7 – Prestart Inspection

Allow for sway, rock, and sag.

0323899

DANGER
DO NOT ALTER OR DISABLE
LIMIT SWITCHES, SAFETY
SWITCHES, OR INTERLOCKS.451986

0323899 451986
451986 0323899 451986

0150602

0323896

0150602
0150602
0323896 0073298
(Foam filled tires only)

Right Side

0323896

MACHINE TIPOVER HAZARD

DEATH or serious injury can result if machine tips over.
This machine is equipped with foam filled or solid tires, wheel
weight is critical for stability.
To prevent machine tip over, replace tires with factory approved
foam filled or solid tires ONLY.
DO NOT attempt to inflate foam filled or solid tires.
0073298

0073298

A46JRT – 0260996 37
Chapter 7 – Prestart Inspection

Allow for sway, rock, and sag.

0323899

0323899
0323897
0074210 0150602

0323897

DANGER
FAILURE TO COMPLY TO THE FOLLOWING RULES CAN RESULT IN
DEATH OR SERIOUS INJURY.
ELECTROCUTION HAZARD
 Do not operate this machine unless you are a qualified operator and
have read and thoroughly understand all information given in the
Operator's Manual and on danger and caution signs on this machine.
0081441  This machine is not electrically insulated. Maintain 10 feet minimum
(Dual Fuel or LPG Only Inside Door) clearance from electrical power lines and apparatus.
TIPPING & FALLING HAZARD
 Do not exceed the unrestricted platform capacity shown on the
platform.
Left Side  Do not operate this machine on soft or unstable ground.
 Only operate this machine on flat level ground.
 Do not use machine as a crane, hoist, or jack, and do not position
machine against another object to steady the platform.
 Do not use machine if not functioning properly or damaged in any way.
 Do not modify or alter this machine.
 See the Operator's manual for other hazard information.
0074210

0074210

0150602

0081441

38 A46JRT – 0260996
 Chapter 7 – Prestart Inspection

0323896

MACHINE TIPOVER HAZARD

DEATH or serious injury can result if machine tips over.
This machine is equipped with foam filled or solid tires, wheel
weight is critical for stability.
To prevent machine tip over, replace tires with factory approved
foam filled or solid tires ONLY.
DO NOT attempt to inflate foam filled or solid tires.
0073298

0070901 0073298

1-800-255-0317

Snorkel International, LLC Snorkel International, LLC

2009 Roseport Road 8350 Eastgate Road
Elwood, KS 66024 Henderson, NV 89015
TYPE MEWP
MODEL SERIAL
NUMBER NUMBER
MONTH / YEAR SLOPE SENSOR ALARM SETTING
OF MANUFACTURE FRONT SIDE
deg TO SIDE deg
TO BACK
EMPTY lbs
VEHICLE MAXIMUM lbs
WEIGHT kg WHEEL
LOAD kg
ENGINE hp
POWERED BATTERY DRIVE
POWERED MOTORS V
MODELS kW
MODELS
MAXIMUM V
lbs BATTERIES
OUTRIGGER Ah
LOAD kg
CHARGER V

0074311
MAXIMUM INPUT
%
GRADEABILITY MAXIMUM mph

0323896
ALLOWABLE
(One per cylinder)
MAXIMUM Indoors Outdoors

0073298
WIND SPEED m/s
ALLOWABLE lbs
MANUAL FORCE MAXIMUM ft
(SIDE PULL) N PLATFORM
(Foam filled tires only) MAXIMUM
PLATFORM
ft
REACH
MAXIMUM
m

ft
HEIGHT m DRIVE
HEIGHT m
Indoors Outdoors

Left Side
UNRESTRICTED lbs
RATED NUMBER PLATFORM
OF OCCUPANTS CAPACITY kg

CAUTION
Do not remove any weight from this machine.
Any weight added must be distributed equally on each axle.
Axle weights with machine in the stowed position.
STEER AXLE lbs kg
DRIVE AXLE lbs kg 0070901

0070901

0074311

A46JRT – 0260996 39
Chapter 7 – Prestart Inspection

0151410
0151410

DANGER
ELECTROCUTION HAZARD
THIS MACHINE IS NOT ELECTRICALLY INSULATED

Radiator
Maintain 10 feet minimum clearance from electrical power lines and apparatus.
You must allow for platform sway, rock, or sag.
This aerial device does not provide protection from contact with or proximity to an
electrically charged conductor.
Death or serious injury will result from such contact or inadequate clearance. 0072530

0072530

0261168 WARNING
OVERRIDE OPERATION
1. When machine is stopped 4. Activate the necessary

lb
due to activation of the functions to move the
Snorkel Guard system or platform away from the

kg This override must only be used when all

controls are released and in the neutral
overload, immediately
depress the emergency
obstacle that caused the
Snorkel Guard activation,
position. If a zero or neutral state cannot be stop, release the foot switch or if due to an overload

0072530
achieved, depress the emergency stop and and all controls. Perform an fault, retract the booms
obtain assistance at the lower controls. assessment of the situation then lower in a safe
which caused the system condition.
to activate.
5. Assess the machine for
OVERRIDE 2. If it is determined that all any damage. If damage
controls are released and occurred, return to the
operation can proceed, stowed position, exit the
return the emergency stop unit and perform a
to the on position and thorough inspection
activate the override switch. before returning
to service.
3. Activate the foot switch.
NORMAL
OPERATION

0261168

0261168 or 0260863
Upper Controls

• Perform the PRESTART INSPECTION, in the Operator's Manual, prior to each work shift.
• Platform occupants MUST wear fall restraint attached to lanyard anchor points provided.
• In case of emergency, depress EMERGENCY STOP button. Pull out to reset.
• Do not use boom to lift or push this machine.
• Move controls slowly and deliberately to avoid jerky and erratic platform movement.

0182236
0072531

0182236 0072541

0072531

Death or serious injury can result from not complying to the following safety rules.
• Do not operate this machine unless you are a qualified operator and have read and
Platform thoroughly understand all information given in the Operator’s Manual and on DANGER
and CAUTION signs on this machine.
• Maintain 10 feet minimum clearance from electrical power lines and apparatus.
This machine is NOT electrically insulated.
• Do not exceed the unrestricted platform capacity shown on the platform.
• Do not operate this machine on soft or unstable ground.
• Operate this machine only on a flat level surface.

0072541

40 A46JRT – 0260996
Prestart Inspection Checklist

Item Inspect For P/F/R

Operator’s Manual In place, all pages readable and intact

Engine
Oil level Between full and add marks
Coolant Proper fluid level
Radiator Cap tight, good condition and clean
Fuel tank and line Tank full, cap in place and tight/no leaks
Electrical System
Battery Condition and charged for proper operation
Battery fluid level and terminals Proper level/clean, connectors tight
Cables and wiring harness No wear or physical damage
Hydraulic System
Fluid level Between full and add marks
Fluid filter Verify operation in the green zone
Hoses, tubes, and fittings No leaks
Cold weather warm-up Proper operation
Tires
Air filled Good condition, proper inflation
Foam filled Good condition
Wheels All wheel lug nuts present and properly torqued
Lower Control Station
Operating controls Proper operation
Emergency stop and emergency power Shuts off lower controls/proper operation
Flashing Light Proper operation
Structures
Weldments – Chassis, turntable, booms, platform, etc. Welds intact, no damage or deformation
Slide pads In place, no damage or deformation
Fasteners In place and tight
Upper Control Station
Guardrail system and fall protection anchors Welds intact, no damage or deformation
Operating controls Proper operation
Emergency stop and emergency power Shuts off upper controls/proper operation
Horn Sounds when activated
Snorkel Guard Proper operation
Electrical power outlet – GFCI Proper operation
Level Sensor Sounds tilt alarm
Drive Motion Alarm Sounds when machine is driven
Sandblast Protection Kit In place and proper operation
Air Line to Platform No damage or deformation, caps in place
Drive and Working Lights No damage or deformation, proper operation
Tow Kit In place, no damage or deformation
Placards and Decals In place and readable
Maintenance Table Key: P = Pass, F = Fail, R = Repaired

Performed by: Date:

Model Number: Serial Number:

A46JRT – 0260996 41
Chapter 7 – Prestart Inspection

Inspection and Maintenance Schedules Warning

Before performing preventative maintenance, famil-
Caution iarize yourself with the operation of the machine.
Frequency and extent of periodic inspections may Always block the elevating assembly whenever it is
depend on national regulations. necessary to perform maintenance while the platform
is elevated.
The complete inspection consists of periodic visual and
operational checks, along with periodic minor adjustments The Daily Preventative Maintenance Checklist has been
that assure proper performance. Daily inspection will pre- designed for machine service and maintenance. Please
vent abnormal wear and prolong the life of all systems. photocopy the Daily Preventative Maintenance Checklist
The inspection and maintenance schedule should be and use the checklist when inspecting the machine.
performed at the specified intervals and after prolonged
periods of storage before returning the machine to ser-
vice. Inspection and maintenance shall be performed by
personnel who are trained and familiar with mechanical
and electrical procedures.

42 A46JRT – 0260996
 Chapter 8 – Operation

The aerial platform may be operated from either the lower Cold, thick hydraulic oil does not flow well and may cause
or upper controls. delay in response to control movement. Cold hydraulic
oil may also cause cavitation and pump damage. The
hydraulic system may be equipped with an optional cold
Danger weather warm-up kit.
The aerial platform is not electrically insulated. Death
or serious injury will result from contact with, or inade-
quate clearance from, an energized conductor. Do not Hydraulic System Cold Weather Warm-Up
go closer than the minimum safe approach distance Some machines may have a hydraulic fluid warm-up
as defined by ANSI or by national safety regulations. system that will automatically warm the fluid upon acti-
vating the warm-up switch. The hydraulic fluid may also
Pinch points may exist between moving components. be warmed manually if the machine is not equipped with
Death or serious injury will result from becoming the optional warm-up system.
trapped between components, buildings, structures,
or other obstacles. Make sure there is sufficient clear- Caution
ance around the machine before moving the chassis, Not all hydraulic fluid is suitable to use in the hydrau-
booms, or platform. Allow sufficient room and time lic system. Some have poor lubricating character-
to stop movement to avoid contact with structures istics and may increase component wear. Only use
or other hazards. hydraulic fluid as recommended.
The aerial platform can tip over if it becomes unstable. Use cold weather hydraulic oil as recommended in the
Death or serious injury will result from a tip-over ac- machine General Specifications in temperatures of 10°F
cident. Operate the aerial platform on a firm, flat, level (-12°C) or below.
surface. Avoid travel speeds and/or rough terrain that
could cause sudden changes in platform position. Do Hydraulic System Warm-Up Switch
not drive or position the aerial platform for elevated This system may be used to warm the hydraulic fluid when
use near any drop-off, hole, slope, soft or uneven the ambient temperature is below 32°F (0°C) and boom
ground, or other tip-over hazard. movement is sluggish because of cold fluid.
The platform rated load capacity is the total weight of the There may be a toggle switch for the warm-up system
personnel and equipment that may be lifted in the platform. on the lower control panel and/or one on the front of the
upper control panel.
The work loads are stated on the platform rating placard
at the: The engine must be running and the switch used to turn
the system on must be at the same location that the en-
• rear of the platform gine was started. For example, if the engine was started
• lower controls from the lower controls, the warm-up switch at the lower
• upper controls controls must be used for the system to operate.

Danger To operate the warm-up system:

The aerial platform can tip over if it becomes unstable.
Death or serious injury will result from a tip-over ac- 1. Start the engine.
cident. Do not exceed the capacity values indicated
on the platform rating placard. 2. From the same control station that the engine was
started, place the warm-up switch in the on position.
Capacity values indicate the rated lifting capacity and do The engine throttle speed will increase while the
not indicate aerial platform stability. warm-up system is on.

The operator bears ultimate responsibility for ensuring 3. After the hydraulic fluid has been warmed to operat-
that the aerial platform is properly set up for the particular ing temperature and the throttle speed returns to idle,
conditions encountered. place the warm-up switch in the off position.

Manually Warming The Hydraulic System

Cold Weather Start-Up The hydraulic oil may be warmed by bottoming out the
If the ambient temperature is 32°F (0°C) or below, the boom extension cylinder. Raise the main boom so it is
engine and hydraulic system oil may need to be warmed horizontal and operate the boom retract function while the
before operation. Do not operate the engine at more than machine is stowed. With the cylinder bottomed out the oil
a fast idle until the engine and hydraulic oil has had a flow will produce heat to warm the hydraulic oil.
chance to warm.

A46JRT – 0260996 43
Chapter 8 – Operation

Caution Platform Overload/

Not all hydraulic fluid is suitable to use in the hydrau- Controls Selector Switch Tilt Warning Light
lic system. Some have poor lubricating character-
istics and may increase component wear. Only use
hydraulic fluid as recommended.

Use cold weather hydraulic oil as recommended in the Diagnostic Center

machine General Specifications in temperatures of 10°F LCD Display Emergency
(-12°C) or below. Stop Button

Start Button
Preparing for Operation
Use the following procedure to prepare the aerial platform Engine/Emergency
for operation. Power Switch
1. Perform a prestart inspection as described in Chapter 7.
Ground
2. Place the battery disconnect switch in the on position.
Operation
Switch
3. Close and latch the cowling doors.

4. Before painting or sandblasting make sure the sand-

blast protection kit and the platform control cover are
properly installed. These options, when used properly Figure 8.1 – Lower Controls
will protect the control placards and cylinder rods from
paint overspray and abrasion while sandblasting. 4. Press and hold the start button until the engine starts,
then release.
Lower Controls
The lower controls override the upper controls. This 5. Let the engine warm to operating temperature.
means that the lower controls can always be used to
operate the platform regardless of the position of the 6. Hold the ground operation switch upward while oper-
upper control emergency stop button. ating the boom and turntable control toggle switches.

Boom, turntable, and platform functions may be operated Note

from the lower controls. The lower controls may be used If a machine function is not operated within 10 seconds of
for initial set up of the aerial platform, and for testing and activating the ground operation switch, no functions will
inspection. operate until the switch is released and again placed in
the enable position.
Use the following procedure to operate boom, turntable,
or platform functions using the lower controls. 7. Hold the appropriate toggle switch in the desired direction.

1. On dual fuel machines, set the fuel switch to either 8. Release the toggle switch to stop movement.
LPG or gasoline.
9. Release the ground operation switch to the off posi-
2. Open the shut-off valve on the tank if using LPG. tion when no functions are being operated.

3. Place the emergency stop button (refer to Figure Upper Controls

8.1) in the on position and place the controls switch The upper controls may be used for driving the aerial
in the lower control position. The engine starts to platform and positioning the booms and platform while
preheat when the switch is placed in the lower control on the job.
position. Wait ten seconds for the engine to preheat,
if required. Use the following procedure to operate machine functions
using the upper controls.

1. At the lower controls, pull the emergency stop button

outward and place the controls selector switch in the
upper control position.

2. On dual fuel machines, set the fuel switch (refer to

Figure 8.2) to either LPG or gasoline.

44 A46JRT – 0260996
 Chapter 8 – Operation

3. Open the shut-off valve on the tank if using LPG.

Fall Protection
4. Enter the platform and securely close the gate.
Anchors
5. Attach the fall protection lanyard to one of the anchor
points.

6. Pull the emergency stop outward (refer to Figure 8.2).

Platform Foot
Engine/Emergency Emergency Override Switch Switch
Power Switch Stop Button

Figure 8.3 – Platform

Platform Overload/ Note
Tilt Warning Light Snorkel Guard If a machine function is not operated within 10 seconds of
activating the foot switch, no functions will operate until the
switch is released and again placed in the enable position.

2. Hold the appropriate control in the desired direction.

Always look in the direction of movement.
Top
3. To stop movement release the control to its neutral
position or release the foot switch.
Fuel Switch Hydraulic Warm-Up
Switch Driving and Steering

Danger
The aerial platform can tip over if it becomes unsta-
ble. Death or serious injury will result from a tip-over
accident. Do not drive an elevated aerial platform on
Start Switch soft, uneven, or sloping surfaces. Do not drive the
machine on grades that exceed 45 percent.

Front For operation on grades up to 45 percent, it is recom-

mended that the main boom be near horizontal and the
Figure 8.2 – Upper Controls jib be elevated just enough to provide adequate ground
clearance.
7. Turn the start switch to the on position and pause a
few seconds while the alarm sounds to alert others A 45 percent grade is a 4.5′ (1.37 m) vertical rise in 10′
that the machine is about to start. Wait ten seconds (3.05 m) horizontal length.
for the engine to preheat, if required.
Avoid driving with the platform over the front end of the
8. Turn the switch to start, then release it to on. The en- chassis. In this position the machine is difficult to control
gine will not start if the switch is left in the on position because:
for 30 seconds or longer before turning it to start. The
switch must be turned back to off before the engine • Drive and steer control movements and their resulting
will start. machine movements are reversed.

9. Let the engine warm to operating temperature. • When driving fast, sudden turns or stops produce
more severe reactions to platform occupants.
Boom Operation
Use the following procedure to operate the turntable, • More turning space is required to prevent the platform
boom, or platform functions. from colliding with obstacles several feet beyond the
path of the tires.
1. Step down on the platform foot switch (refer to Figure
8.3). This switch must be held down to operate the
upper controls.
A46JRT – 0260996 45
Chapter 8 – Operation

5. The steer switch is a momentary contact, rocker

Warning switch on top of the drive joystick. This switch controls
Death or serious injury could result from improperly
the two front wheels to steer the aerial platform.
driving or steering the aerial platform. Read and un-
derstand the information in this manual and on the
•To steer to the right, hold down the right side of the
placards and decals on the machine before operating
steer switch.
the aerial platform on the job.
•To steer to the left, hold down the left side of the
The blue and yellow arrows on the chassis indicate the
steer switch.
direction the chassis will move when the drive or steer
control is moved toward the corresponding color.
Note
The steering wheels are not self-centering. Set the steer-
When the machine is in the stowed position, with the
ing wheels straight ahead after completing a turn.
booms centered between the rear wheels, the direction
of drive and steer control movement corresponds with the
6. After driving to the desired location, release the foot
direction of chassis movement.
switch, or push the emergency stop button to apply
the parking brakes.
When the turntable is rotated from the stowed position,
with the booms to either side of or in front of the chassis,
Drive Speeds
the direction of control movement does not correspond
The drive speed is proportional to the joystick position.
with the direction of chassis movement.
The farther the joystick is moved, the faster the travel
speed.
• To avoid confusion, always drive to the work area
or move between work areas with the turntable and
Always slow down and shift the drive system to low range
booms in the stowed position.
before traveling over rough terrain or any sloped surface.
• After arriving at the work area, the booms may be
Drive speed ranges are interlocked through limit switches
positioned to the side or the front of the chassis for
that sense the main and riser boom position.
final positioning.
• When either boom is elevated or extended, only the
• Always look in the direction of movement as indicated
slowest drive speed will work regardless of the drive
by the directional arrows on the chassis.
range switch position.
Use the following procedure to operate the drive and
• To avoid a sudden speed change from high to low
steer functions.
elevated boom speed, always bring the machine to
a stop before raising the booms from the stowed
1. Determine the desired drive range for the specific driv-
position.
ing conditions. Place the switch in the appropriate posi-
tion to achieve the desired drive wheel operation.
Warning
• Use high range (rabbit) when traveling across firm, The potential for an accident increases when safety
flat, level surfaces. High range can only be activated devices do not function properly. Death or serious
when the booms are stowed. High range is for high injury could result from such accidents. Do not alter,
speed, low torque operation. disable, or override any safety device.
• Use low range (turtle) for driving on loading ramps or Do not use the aerial platform if it drives faster than 0.8
other steep grades and when safety considerations miles per hour (35 feet in 30 seconds) when any of the
demand slow deliberate machine movement. Low booms are out of the stowed position.
range is for low speed, high torque operation.

2. Step down on the platform foot switch. Pivoting Front Axle

When the machine is in the stowed position, with the
3. The drive speed is proportional to the joystick position. booms lowered and retracted, the front axle pivots to
keep all four wheels in contact with the ground surface.
• Push the drive joystick forward to move the chassis
forward, the direction of the blue arrow. While driving between work site, the pivoting axle:

• Pull the joystick backward to move the chassis • Improves traction

backward, the direction of the yellow arrow. • Reduces ground pressure

4. To stop drive motion, return the joystick to neutral. When the main or riser boom is raised from its rest, the
axle locks into position to maximize the stability of the
machine while the platform is elevated.
46 A46JRT – 0260996
 Chapter 8 – Operation

Stow the booms before driving the machine to reposition To eliminate repeated tripping of the system during ma-
it when operating on uneven surfaces. With the booms chine operation, there is a five second delay in machine
stowed, the front axle pivots to keep all four wheels in functions following:
contact with the ground surface.
• starting the engine.
Drive Motion Alarm
The drive motion alarm sounds loud intermittent beeps • removing excess load from the platform.
anytime the machine is being driven.
Snorkel Guard
Platform Overload Sensing System The Snorkel Guard (refer to Figure 8.2.) is a mechanically
When the platform is at full capacity, the platform overload activated guarding system which offers an additional level
light at the lower and upper controls (refer to Figures 8.1 of protection to the operator at the upper controls.
and 8.2) will be solid on.
If an operator is involuntarily pushed against the
When the platform overload limit is exceeded, all func- spring-loaded Snorkel Guard rail that is mounted above the
tions are stopped from the upper and lower controls. The upper control panel, the machine functions are disabled.
horn will sound intermittently and the platform overload
lights will blink until the excess load is removed from the When the Snorkel Guard is activated:
platform. At that time, the machine functions are again
operational. • the horn sounds.

If the platform becomes significantly overloaded, or if an • the blue light under the upper control panel flashes.
upward force on the platform exceeds approximately 500
lb (2225 N), the system will enter into error mode, stopping • only main boom down and jib down functions will
all functions from the upper and lower controls. The horn operate.
will then sound constantly and the overload light will stay
illuminated at the upper and lower controls. The lower controls are not affected by the Snorkel Guard
activation.
The system will remain in error mode until the excess
load is removed from the platform and the emergency Override Switch
stop button or start switch is cycled off and back on, The override switch at the upper controls may be used
resetting the system. At that time, the machine functions to override the platform overload and the Snorkel Guard
are operational. system, when either one is activated.

When the platform overload system is activated, the

Caution override or the emergency power switch (refer to Figure
The emergency power system is for emergency 8.2) at the upper controls may be used to override the
lowering and stowing only. The length of time the system to operate riser up/down, main boom up/down/
pump can be operated depends on the capacity of the retract, jib boom up/down, or turntable rotation and drive
battery. Do not use this system for normal operation. functions. The switch is spring returned to the normal
operation position.
If the platform overload sensing system is tripped while
operating the machine or if the system is in error mode When the Snorkel Guard system is activated, the override
and can not be reset, the emergency power system may switch (refer to Figure 8.2) at the upper controls may be
still be used for emergency machine operation from either used to override the system to operate riser up/down, main
the lower or upper controls. boom up/down/retract, jib boom up/down, or turntable
rotation functions.
Danger
The aerial platform can tip over if it becomes unsta- Warning
ble. Death or serious injury will result from a tip-over The potential for an accident increases when safety
accident. Do not exceed the capacity values indicated devices do not function properly. Death or serious
on the platform rating placard. injury could result from such accidents. The override
switch must only be used when all controls are re-
The overload sensing system is not active when the ma- leased and in the neutral position. If a zero or neutral
chine is being driven with the booms in the stowed position. state cannot be achieved, depress the emergency
This allows the machine to be driven without the system stop and obtain assistance at the lower controls.
sensing an overload due to rough ground conditions.

A46JRT – 0260996 47
Chapter 8 – Operation

1. When the machine is stopped due to activation of Percent vs. Degree of Slope
the Snorkel Guard system or overload, immediately Gradeability is most often referenced as a percentage.
depress the emergency stop, release the foot switch That value is based on a slope angle of 45° representing
and all controls. Perform an assessment of the situ- 100% grade.
ation which caused the system to activate.
Angle indicators, or inclinometers, often measure the an-
2. If it is determined that all controls are released and gle of the slope in degrees not the percent slope. Because
operation can proceed, return the emergency stop of that, it may be useful to understand the relationship
to the on position, and activate the override switch. between percent slope and the degree of the slope angle
as shown in Figure 8.4.
3. Activate the foot switch.
Driving on a Slope
4. Activate the necessary functions to move the platform The machine should only be driven on a slope or load-
away from the obstacle that caused the Snorkel ing ramp in the stowed position with the platform on the
Guard activation or if due to an overload fault, retract downhill side.
the booms then lower in a safe condition.

5. Assess the machine for any damage. If damage Danger

occurred, return to the stowed position, exit the unit The aerial platform can tip over if it becomes unstable.
and perform a thorough inspection before returning Death or serious injury will result from a tip-over ac-
to service. cident. Do not drive on slopes that exceed 45 percent
grade, or where conditions of the slope could cause
driving to be hazardous.
Gradeability
Machine gradeability refers to the maximum slope that Place the drive range switch in the low position before
the aerial platform is capable of travel under practical attempting to drive the machine on a slope.
conditions. It is based on mathematical calculation, but
it also takes into account the practical application. Drive the aerial platform only on slopes, or loading ramps
that are within the 45 percent grade capability of the
At any given moment when driving the machine on a aerial platform.
slope, at least one, if not all, of the factors contributing
to achieving theoretical gradeabilty will not be at optimal
performance. For example, tire contact may not be the
same at each drive wheel or the slope conditions may not
be optimal, which would then allow for loss of traction.

100%
95%
90%
Angle of Slope
85%
in Degrees 80%
75%
70%
45° 65%
40° 60%
35° 55% Percent of
50%
30° 45%
Grade
25° 40%
35%
20°
30%
15° 25%
20%
10° 15%
5° 10%
5%
0

Figure 8.4 – Slope Percent/Degree Conversion

48 A46JRT – 0260996
 Chapter 8 – Operation

Calculate the percent grade: 5. Use the formula in Figure 8.5 to calculate the percent
of the grade.
• before attempting to climb an unknown grade
Machine Gradeability
• if it is believed that there is a malfunction to determine The gradeability specification for the A46JRT aerial plat-
if the slope is within the actual grade capability of the forms is 45%. An actual gradeability of 45%, indicates that
aerial platform. in most normal working conditions the machine can be
driven on a slope with an angle of 24.2 degrees.
Calculating Percent Grade
The percent grade equals the height (rise) of the slope Electrical Power Outlet
divided by the length (run) times 100. Refer to Figure 8.5. The electrical outlets at the platform have 2, 3-prong, 110
volt AC electrical connectors. Their combined output is
limited by a 15 amp circuit breaker.
Length
Power may be supplied to the outlet using an external
power source or by operating the optional AC generator.
Height
To use the outlet, plug a source of power into the pow-
er-input connector on the right side of the chassis (refer
to Figure 8.7). Unplug the source of power before moving
Height the aerial platform.
% of Grade = x 100
Length
Figure 8.5 – Percent Grade Formula

The grade can be measured with an inclinometer or by

using a tape measure, a level, and a straight 2 x 4. If
using an inclinometer, refer to the conversion diagram Power-Input
if necessary. Connector

To measure the grade without an inclinometer, use the

following procedure.

1. With the 2 x 4 laying parallel with the slope, lay the

level lengthwise on the 2 x 4.

2. Holding the downhill end, raise the 2 x 4 until the level

indicates that the board is level (refer to Figure 8.6). Figure 8.7 – Power-Input Connector

AC Generator
Length The optional generator supplies power to the electrical
outlet only when the engine is running and the machine
is stationary. The machine functions will not operate when
the generator switch is in the generator position.

Height Caution
Cold hydraulic oil does not flow well and may produce
Ground Slope improper generator output voltage. Improper outlet
voltage may damage some electrical power tools and
equipment. Warm the hydraulic oil before operating
Figure 8.6 – Percent Grade Calculation the generator.

3. Use the tape measure to measure the distance Do not operate the generator unless the hydraulic oil is at
(height) from the end of the 2 x 4 to the ground. operating temperature. Refer to Cold Weather Start-Up
Record the height distance. for a hydraulic oil warm-up procedure.

4. Measure the length of the 2 x 4 and record this mea- To supply power to the electrical power outlet, start the
surement. engine and place the machine/generator switch (refer to
Figure 8.8) in the generator position.

A46JRT – 0260996 49
Chapter 8 – Operation

Caution
Fluid in the air line may damage some air tools or
Hydraulic Warm-Up freeze and damage the line. Drain and blow out the
Fuel Switch Switch air line after using it to conduct fluids.

Use the following procedure to drain the air line.

1. Close the input connector on the left side of the turn-

table.

Machine/Generator 2. Open the output connector at the platform.

Switch
3. Raise the main booms slightly above horizontal.

4. Open the input connector on the turntable.

Figure 8.8 – Upper Controls
5. Allow the fluid to drain from the line.
The engine will run at high idle while the generator is
operating. The generator will continue to operate as long 6. Lower the boom and close both connections.
as the engine is running and the switch is in the genera-
tor position.
Driving Lights
The optional driving lights are for use in dimly lit areas and
Dual Fuel are not intended for driving on public roadways. There are
The dual fuel switch is located on the front of the lower two headlights at the front of the chassis and two blinking
control panel (refer to Figure 8.8). taillights at the rear of the chassis.
Before starting the engine, place the fuel switch in the The lights are operational when the machine is set up for
gasoline or the LPG position. Open the shut-off valve on operation from the upper controls and the light switch is
the LPG gas tank if using LPG. Always keep the LPG tank turned on.
shut-off valve closed when not using LPG.
If the engine is running, the idle speed increases when
To switch from gasoline to LPG with the engine running: the driving lights are turned on.
1. Open the shut-off valve on the LPG tank. Note
Working with the driving or platform work lights on, while
2. Place the fuel switch in the LPG position. the engine is off, can discharge the batteries enough that
the engine will not start or the emergency power system
To switch from LPG to gasoline with the engine running: will not operate. If the engine cannot be left running while
the lights are on, start and run the engine for at least 15
1. Place the fuel switch in the gasoline position. minutes each hour.
2. Close the shut-off valve on the LPG tank.
Platform Work Lights
The optional platform work lights are located on the top rail
Air Line of the platform next to the upper controls (refer to Figure
The optional air line may be used to conduct air for tool 8.9). The direction a light points can be adjusted by using
operation at the platform. two 1/2″ wrenches to loosen the clamp below the light.
• The input connector is on the left side of the turntable
and the output connector is at the platform on the
rotator guard.

• The maximum working pressure of the line is 250 psi

(1,723 kPa).

The air line may be used to conduct fluids such as water

or antifreeze. Contact Snorkel for compatibility information
before using the air line to conduct other fluids.

50 A46JRT – 0260996
 Chapter 8 – Operation

After Use Each Day

1. Ensure that the platform is fully lowered.

2. Park the machine on a firm level surface, preferably

under cover, secure against vandals, children and
unauthorized operation.

3. Turn the controls selector switch to OFF and remove

the key to prevent unauthorized operation.

Figure 8.9 – Upper Controls

The lights are operational when the machine is set up for

operation from the upper controls.

A46JRT – 0260996 51
Chapter 8 – Operation

52 A46JRT – 0260996
 Chapter 9 – Stowing and Transporting

To prevent unauthorized use and damage, properly stow Drive the aerial platform onto the transport vehicle if the
the aerial platform at the end of each work day. It must ramp incline is within the 45 percent grade capability of
also be properly stowed while transporting. the aerial platform.

Stowing A 45 percent grade is a 4.5′ (1.37 m) vertical rise in 10′

The properly stowed position is shown in Figure 9.1. (3.05 m) horizontal length.

Use a winch to load and unload the aerial platform on

ramps that exceed the grade capability of the machine.
A winch may also be used when conditions of the ramp
could cause driving to be hazardous.

The equipment used to load, unload, and transport the

aerial platform must have adequate capacity. Refer to
Chapter 2 to determine the approximate weight of the
aerial platform.

The user assumes all responsibility for:

Figure 9.1 – Stowed Position
• Choosing the proper method of transportation.
Use the following procedure to properly stow the aerial
platform. • Choosing the proper selection and use of transporta-
tion and tie-down devices.
1. Rotate the platform so it is perpendicular to the end
of the boom. • Making sure the equipment used is capable of sup-
porting the weight of the aerial platform.
2. Fully retract the tip boom and then fully lower the riser
and main booms. • Making sure that all manufacturer’s instructions
and warnings, regulations and safety rules of their
3. Lower the jib boom until the platform is near the employer, the DOT and/or any other state or federal
ground to allow for exiting the platform. law are followed.

4. Center the booms between the rear wheels. Driving

Use the following procedure to drive the aerial platform
5. If the engine has just been under load and is hot, let it onto the transport vehicle.
idle for five minutes before turning the engine off.
1. Locate the transport vehicle so it is in a straight line
6. Push the lower controls emergency stop button with the loading ramp.
inward. Place the controls seledtor switch in the off
position and remove the key. 2. Chock the vehicle wheels so it cannot roll away from
the ramp while the machine is loaded.
7. Turn the battery disconnect switch off.
3. Remove any unnecessary tools, materials, or other
8. On dual fuel machines, close the shut-off valve on loose objects from the platform.
the LPG tank.
4. Drive the machine to the foot of the loading ramp
9. Close and latch the cowling doors. with the front wheels nearest the ramp. Make sure
the machine is centered with the ramps and that the
steering wheels are straight.
Transporting
The aerial platform may be moved on a transport vehicle. 5. Rotate the platform so it is perpendicular to the boom.
Depending on the particular situation, the aerial platform
may be driven, winched, or hoisted onto a vehicle such 6. Retract the tip boom and raise the main boom and
as a truck or trailer. Driving is the preferred method. jib so it is horizontal.

7. Rotate the turntable slightly to the side so you can

Danger see the front wheels.
The aerial platform can tip over if it becomes unstable.
Death or serious injury will result from a tip-over ac-
8. Verify that the machine wheels, loading ramps, and
cident. Do not drive on ramps that exceed 45 percent
transport vehicle are aligned.
grade, or where conditions of the ramp could cause
driving to be hazardous.
A46JRT – 0260996 53
Chapter 9 – Stowing and Transporting

Danger
The aerial platform can tip over if it becomes unstable.
Death or serious injury will result from a tip-over ac-
cident. Set the drive range to low before driving up
or down a grade.
Bolt Disconnect Plate
9. Place the drive range switch in the low position.

10. Drive the aerial platform onto the transport vehicle

in a straight line through the grade transitions with
minimal turning.

11. Rotate the turntable to align the main boom between

the rear wheels.

12. When driving down the ramp, always back the ma- Figure 9.3 – Drive Wheel
chine with the platform on the downhill side only.
7. Use the winch to position the aerial platform on the
Winching transport vehicle.
Use the following procedure to winch the aerial platform
onto the transport vehicle. Warning
The aerial platform is free to move when the drive
1. Locate the transport vehicle so the aerial platform hubs are disabled. Death or serious injury could re-
will not roll forward after it is loaded. sult. Re-enable the drive hubs before operating the
aerial platform.
2. Remove any unnecessary tools, materials, or other
loose objects from the platform. 8. At each drive wheel, remove the two bolts and return
the plate to its original position as shown in Figure 9.3.
3. Drive the machine to the foot of the loading ramp
with the front wheels nearest the ramp. Make sure 9. Start the engine and operate the drive control in forward
the machine is centered with the ramps and that the and reverse several times to engage the drive hubs.
steering wheels are straight.
Hoisting
4. Fully retract the tip boom. Lower the main boom as Use a four point sling arrangement attached to the lifting
much as possible making sure there is adequate ground lugs when hoisting the aerial platform. Machine damage
clearance between the platform and the ramp. can occur if the sling is attached to the booms, turntable,
or platform.
5. Attach the winch to the tie-down lugs (refer to Figure
9.2) on the front of the chassis.
Warning
The potential for an accident increases when the
aerial platform is lifted using improper equipment
and/or lifting techniques. Death or serious injury
could result from such accidents. Use proper equip-
ment and lifting techniques when lifting the aerial
platform.

Know the weight of the aerial platform and the capacity

Tie-Down/Lifting of the lifting devices before hoisting.
Lugs
• Lifting devices include the hoist or crane, chains,
straps, cables, hooks, sheaves, shackles, slings, and
other hardware used to support the machine.

• The empty vehicle weight is stamped on the serial

Figure 9.2 – Front Tie-Down/Lifting Lugs number placard and is listed in Chapter 2.

6. At each drive wheel, remove the two bolts from the The user assumes all responsibility for:
disconnect plate (refer to Figure 9.3). Turn the plate
over so the nipple points inward. Reinstall the two bolts. • Making sure the equipment used is capable of sup-
porting the weight of the aerial platform.

54 A46JRT – 0260996
 Chapter 9 – Stowing and Transporting

• Making sure all manufacturer’s instructions and warn- Securing for Transport
ings, regulations and safety rules of their employer Use the following procedure to secure the aerial platform
and/or any state or federal law are followed. on the transport vehicle.

Use the following procedure to hoist the aerial platform 1. Chock the wheels.
onto the transport vehicle.
2. Remove all personnel, tools, materials, or other loose
1. Properly stow the aerial platform. objects from the platform.

2. Inspect the front lifting lugs (refer to Figure 9.2) and 3. Raise the main boom about 1′ (0.3 m).
the rear lifting lugs (refer to Figure 9.4) to make sure
they are free of cracks and are in good condition. 4. Place a large wood block under the platform support
Have any damage repaired by a qualified service braces (refer to Figure 9.5). Lower the platform so it
technician before attempting to hoist the machine. rests on the wood block.

Tie-Down Lugs
Tie-Down/Lifting
Lugs

Wood
Block
Tie-Down/Lifting Lugs

Figure 9.4 – Rear Tie-Down/Lifting Lugs Figure 9.5 – Platform

3. Remove all personnel, tools, materials, or other loose 5. Turn the start switch off and place the platform con-
objects from the platform. trol cover over the upper controls if the machine is
equipped with that option.
4. Connect the chains or straps to the lifting lugs using
bolted shackles. 6. Place the lower controls emergency stop switch in the
off position. Turn the controls selector to the center
Do not run the sling cable through the lifting lugs. position and remove the key.

• Cable damage and/or failure can result from the 7. Turn the battery disconnect switch off and close and
cable contacting the sharp corners of the lug. latch the cowling doors.

• There is no effective way of putting a corner protec- 8. On dual fuel machines, close the shut-off valve on
tor in the hole of the lifting lug. the LPG tank.

5. Use spreader bars of sufficient length to keep the 9. Use wire-ties to fasten the gravity gates to the
chains, straps, or cables from contacting the turnta- guardrails to prevent the them from bouncing. Also,
ble, booms, and steer cylinders. use wire-ties to fasten the platform foot switch to the
platform floor.
• When using cables, use rigid corner protectors at
any point where the cable contacts sharp corners
to prevent damaging the cable. Caution
Ratchets, winches, and come-alongs may produce
• Careful rigging of the spreaders is required to enough force to damage machine components. Do
prevent machine damage. not over tighten the straps or chains when securing
the aerial platform to the transport vehicle.
6. Adjust the length of each chain or strap so the aerial
platform remains level when raised off the ground. 10. Use a nylon strap to securely fasten the platform
against the wood block. Thread the strap through
7. Use the hoist or crane to carefully raise and position the tie-down brackets at the front of the platform.
the aerial platform onto the transport vehicle.
A46JRT – 0260996 55
Chapter 9 – Stowing and Transporting

11. Use chains or straps to securely fasten the aerial plat-

form to the transport vehicle using the tie-down lugs
as attachment points. Proper tie-down and hauling
are the responsibility of the carrier.

Storage
No service is required when storing, or removing the
machine from service, for less than one week.

If the machine functions are not cycled for longer than

one week:

y Grease exposed cylinder rods with a light, white

lithium grease.

y Periodically charge the batteries.

56 A46JRT – 0260996
 Chapter 10 – Emergency Operation

If the main hydraulic system fails, the aerial platform

may be lowered and stowed using the emergency power Controls Selector Switch
system. The machine may be towed if the drive system
fails. Refer to Emergency Power System or Towing for
the appropriate procedure.

Emergency Power System Emergency

The emergency power system can be used to operate Stop Button
the machine from the lower or upper controls.

Caution Engine/Emergency
The emergency power system is for emergency low- Power Switch
ering and stowing only. The length of time the pump
can be operated depends on the capacity of the bat-
teries. Do not use this system for normal operation.
Ground
Only use the emergency power system if the main power Operation
system fails. Switch

Lower Controls
Use the following procedure to operate the machine using
the emergency power system from the lower controls.
Figure 10.2 – Lower Controls
1. Place the battery disconnect switch in the on position
(refer to Figure 10.1). 3. Pull the emergency stop button outward.

4. Hold the ground operation switch in the on position

while holding the engine/emergency power switch in
Battery Disconnect Switch the emergency power position.

5. Hold the appropriate function toggle switch in the

desired direction.

Upper Controls
For the upper controls to be operational:

• The battery disconnect switch must be in the on posi-

tion.

• The emergency stop button at the lower controls must

be in the on position.
Figure 10.1 – Battery Disconnect Switch
• The controls selector switch at the lower controls
2. Place the key in the controls selector switch (refer to must be in the upper control position.
Figure 10.2) and turn it to the lower control position.
Use the following procedure to operate the machine using
the emergency power system from the upper controls.

1. Pull the emergency stop button outward (refer to

Figure 10.3).

A46JRT – 0260996 57
Chapter 10 – Emergency Operation

Engine/Emergency Emergency
Power Stop Button

Start Switch
Override Switch

Snorkel Guard

Top Front
Figure 10.3 – Upper Controls

2. Turn the start switch on. When the Snorkel Guard system is activated, the override
switch (refer to Figure 10.3) at the upper controls may be
3. Step down on the platform foot switch (refer to Figure used to override the system to operate riser up/down, main
10.4). boom up/down/retract, jib boom up/down, or turntable
rotation functions.

The lower controls are not affected by the Snorkel Guard

activation.

Platform Foot
Warning
The potential for an accident increases when safety
Switch devices do not function properly. Death or serious
injury could result from such accidents. The override
switch must only be used when all controls are re-
leased and in the neutral position. If a zero or neutral
state cannot be achieved, depress the emergency
stop and obtain assistance at the lower controls.

1. When the machine is stopped due to activation of

Figure 10.4 – Platform Foot Switch the Snorkel Guard system or overload, immediately
depress the emergency stop, release the foot switch
4. Hold the engine/emergency power switch in the and all controls. Perform an assessment of the situ-
emergency power position. ation which caused the system to activate.

5. Hold the appropriate function toggle switch in the 2. If it is determined that all controls are released and
desired direction. operation can proceed, return the emergency stop
to the on position, and activate the override switch.
Override Switch 3. Activate the foot switch.
The override switch at the upper controls may be used
to override the platform overload and the Snorkel Guard 4. Activate the necessary functions to move the platform
system, when either one is activated. away from the obstacle that caused the Snorkel
Guard activation or if due to an overload fault, retract
When the platform overload system is activated, the the booms then lower in a safe condition.
override or the emergency power switch (refer to Figure
10.3) at the upper controls may be used to override the 5. Assess the machine for any damage. If damage
system to operate riser up/down, main boom up/down/ occurred, return to the stowed position, exit the unit
retract, jib boom up/down, or turntable rotation and drive and perform a thorough inspection before returning
functions. The switch is spring returned to the normal to service.
operation position.

58 A46JRT – 0260996
 Chapter 10 – Emergency Operation

Towing 9. Pull the steering float valve knob outward and twist
The aerial platform may be towed at slow speeds using it to lock it in position. The steering float valve is at
the optional tow kit. The tow vehicle must have sufficient the front of the chassis beside the steering arm.
capacity to safely tow and stop itself and the aerial plat-
form on the steepest grade and type of surface that may 10. At each drive wheel, remove the two bolts from the
be encountered. Refer to Chapter 2 for the approximate disconnect plate (refer to Figure 10.5). Turn the plate
weight of the aerial platform. over so the nipple points inward. Reinstall the two
bolts.

Warning
The aerial platform is free to move when the drive
hubs are disabled. Death or serious injury could
result. Securely fasten the tow vehicle to the aerial
platform before disabling the drive hubs.
Bolt Disconnect Plate
Use the following procedure to manually disengage the
drive hubs and tow the machine.

1. With the machine in the stowed position, remove the

tow bar from the storage cradles on the chassis and
lay the tow bar near the front of the chassis.

Danger
Pinch points may exist between machine compo-
Figure 10.5 – Drive Wheel
nents. Death or serious injury will result from becom-
ing trapped between components. Do not attach the
11. Do not exceed 10 mph (16 km/h) when towing. Use
tow bar to the tow vehicle until the counterweight is
caution when traveling around a curve or when
to the side of the chassis.
turning a corner. If a corner is turned too tightly the
steering mechanism might be damaged or the tow
2. Rotate the turntable, until the booms are to the side
vehicle and the aerial platform could jackknife.
of the chassis, to allow room to attach the tow bar.

3. Attach the tow bar to the tow lug with the tow pin and Warning
snap pin. The aerial platform is free to move when the drive
hubs are disabled. Death or serious injury could re-
4. Attach the tie rod to the tow bar and the right hand sult. Re-enable the drive hubs before operating the
steering yoke. aerial platform.
5. Position the tow vehicle in front of the aerial platform. 12. After towing, pull and twist, then push the steering
Set the brakes on the tow vehicle. float valve knob inward.
6. Attach the ring end of the tow bar to the tow ve- 13. At each drive wheel, remove the two bolts and return
hicle. the plate to its original position as shown in Figure
10.5.
7. Rotate the turntable so the booms are back at the
front of the chassis in the stowed position. It may be 14. Unfasten the tow vehicle from the machine and re-
necessary to raise the booms slightly to keep the place the tow bar on the storage cradles.
platform from scraping the ground if the machine will
be towed on a slope. 15. Verify that the drive system operates properly.
8. Shut the engine off and turn the battery disconnect
switch off.

A46JRT – 0260996 59
Chapter 10 – Emergency Operation

60 A46JRT – 0260996
 Chapter 11 – Troubleshooting

The troubleshooting chart may be used to locate and action listed, stow the machine and remove it from ser-
eliminate situations where machine operation may be vice. Repairs must be made by qualified maintenance
interrupted. If the problem cannot be corrected with the personnel.

Troubleshooting Chart

Symptom Possible Cause Corrective Action

Engine will not start from lower Out of fuel. The engine will crank, Add correct type of fuel. Try starting
or upper controls. but will not start. the engine for 20 seconds and then
let the starter motor cool for 60 sec-
onds. Repeat as necessary.

Engine is cold. When the ambient temperature

range is 50°F (10°C) to 23°F (-5°C),
let the engine preheat for five sec-
onds before starting the engine.

When the ambient temperature is

below 23°F (-5°C), let the engine
preheat for ten seconds before
starting the engine.

High engine temperature. Let engine cool. Do not restart the

engine until the cause of overheat-
ing has been corrected.

Low oil pressure. Do not try to start the engine until

the cause of low oil pressure has
been corrected. The engine can be
restarted with low oil pressure, but it
will only run a few seconds before it
shuts off again.

Dual fuel machines. The fuel switch • Place the fuel switch on the low-
on the lower control panel is set er control panel in the proper
incorrectly. The engine cranks, but position for the fuel being used.
will not start.
• Make certain there is fuel in the
fuel tank.

• If using LPG make certain that

the fuel shutoff valve is open.

• Try starting the engine for 20

seconds and then let the start-
er motor cool for 60 seconds.
Repeat as necessary.

Engine will not start from Switches are set wrong. The engine Turn the battery disconnect switch
lower controls. will not crank. on and then at the lower controls:

• Pull emergency stop button

outward.

• Place the controls switch in the

lower control position.

Continued on next page...

A46JRT – 0260996 61
Chapter 11 – Troubleshooting

Symptom Possible Cause Corrective Action

Engine will not start from Switches are set wrong. The engine • Place the controls selector switch
lower controls. will not crank. in the lower control position for
10 seconds and then start the
engine.

The controls selector switch was left Turn the switch back to off, then to
in the on position for 30 seconds or start within 30 seconds.
longer before turning it to start.

The main system circuit breaker on Push the main system circuit breaker
the lower control panel has tripped. button back in. If the button pops back
The engine will not crank. out, refer the problem to a qualified
service technician.

Engine will not start from Switches are set wrong. The engine Turn the battery disconnect switch on
upper controls. will not crank. and then at the lower controls:

• Turn the controls selector switch off.

• Pull the emergency stop button

outward.

• Place the controls selector switch

in the upper control position.

From the upper controls:

• Turn the start switch off.

• Pull the emergency stop button

outward.

• Place the start switch in the on

position for 5 seconds and the
then turn the switch to start.

Platform foot switch is activated. Do not step on foot switch while start-
ing the engine.

The start switch was left in the on Turn the start switch back to off, then
position for 30 seconds or longer to start within 30 seconds.
before turning it to start.

Engine starts from the upper The AC generator switch is in the Place the switch in the machine po-
controls but no boom functions generator position. sition to operate machine functions.
work – machines with AC gen-
erator option only.

Engine dies when the controls Upper controls are not set-up prop- At the upper controls, pull the emer-
selector switch at the lower erly. gency stop button upward and turn
controls is placed in the upper the start switch on.
control position.

62 A46JRT – 0260996
 Chapter 11 – Troubleshooting

Symptom Possible Cause Corrective Action

Constant tone alarm sounds High engine temperature. Lower the platform and reduce the
while the engine is running. engine speed to idle for five minutes.
Turn the engine off and let it cool. Do
not restart the engine until the cause
of overheating has been corrected.

Low oil pressure. Lower the platform and turn the

engine off. Do not restart the engine
until the cause of low oil pressure has
been corrected.

Constant tone alarm sounds High engine temperature. Let the engine cool. Do not restart the
and engine shuts off. engine until the cause of overheating
has been corrected.

Low oil pressure. Do not restart the engine until the

cause of low oil pressure has been
corrected. The engine can be re-
started with low oil pressure, but it
will only run a few seconds before it
shuts off again.

All functions stop working. Low fluid level in reservoir. Check fluid level. Add correct type of
fluid if necessary.

Engine or pump failure. Manually stow the machine using the

emergency power system.

Circuit breaker is tripped. Push circuit breaker button in to

reset.

Electrical system malfunction. Manually lower the boom using the

emergency power system.

Lower controls do Battery disconnect switch turned off. Place switch in the on position.
not work.
Emergency stop button at lower con- Pull the emergency stop button
trols is pushed in to the off position. outward.

Controls switch is in the upper con- Place the switch in the lower control
trol position. position.

Ground operation switch not held in Hold the ground operation switch in
the on position. the on position while operating the
control toggle switches.

Ground operation switch held up- Release the ground operation switch.
ward for too long without operating Operate machine function within 10
a function. A function must be oper- seconds of operating the ground
ated within 10 seconds of activating operation switch.
the ground operation switch, or no
functions will operate.

Upper controls do Battery disconnect switch turned off. Place switch in the on position.
not work.
Emergency stop button at lower and Pull the emergency stop buttons
Continued on next page... upper controls is in the off position. outward.

A46JRT – 0260996 63
Chapter 11 – Troubleshooting

Symptom Possible Cause Corrective Action

Upper controls do Controls selector switch at lower con- Place switch in the upper controls
not work. trols is in the lower control position. position.

Platform foot switch not engaged. Step down on platform foot switch
while operating controls.

Foot switch held down for too long Release the foot switch. Operate
without operating a function. A func- machine function within 10 seconds
tion must be operated within 10 sec- of operating the foot switch.
onds of activating the foot switch, or
no functions will operate.

Boom and drive functions seem Hydraulic oil is cold and thick. Use cold weather hydraulic oil as
sluggish. recommended for weather condi-
tions. Warm oil before operating the
machine.

Turntable and main boom func- Boom speed knob set too slow. Turn knob toward fast.
tions do not work from the upper
controls.

Main boom will not raise or extend. Boom switch error. Faulty switch. Stow the machine and do not operate
until repairs are made.

Riser and/or main boom drifts Hydraulic system malfunction. Stow the machine and do not operate
down. until repairs are made.

Drive functions do not work. Load capacity exceeded. Remove load from platform. Refer to
platform capacity placard for maxi-
mum capacity.

Machine on too steep a grade. Lower the booms and drive to a level
surface.

Drive hubs are disengaged. Turn drive wheel disconnect plates

around so nipples point outward.

Low hydraulic system pressure. Stow the machine and do not operate
until repairs are made.

Can not reach maximum drive Booms are not retracted and lowered. Fully retract and lower the booms.
speed of 4.5 mph (7.2 km/h).
Drive range switch is in low (turtle). Place the switch in the high (rabbit)
position.

Low engine rpm. Stow the machine and do not operate

until repairs are made.

Wheels will not turn when Drive hubs are engaged. Turn drive wheel disconnect plates
winching. around so nipples point inward.

Tilt alarm does not work. Booms are stowed. Normal operation. The tilt alarm is
not operational when the booms are
stowed.

64 A46JRT – 0260996
 Chapter 11 – Troubleshooting

Symptom Possible Cause Corrective Action

Circuit breaker will not reset. Electrical circuit has not had time to Wait a minute or two for circuit to
cool. cool, then push circuit breaker button
in to reset.

Electrical system malfunction. Do not operate machine until repairs

are made.

Electrical outlet does not work. Power supply not plugged in. Plug a source of power into the pow-
er-input connector on the chassis.

GFCI is tripped. Push reset button on outlet.

AC generator switch not in the gener- With the engine running, place the
ator position. AC generator switch in the generator
position.

Power cord to platform is not plugged Plug power cord into the outlet on
into the AC generator. the generator.

Improper AC generator output Hydraulic oil is cold and thick. Use cold weather hydraulic oil as
voltage. recommended for weather condi-
tions. Warm oil before operating the
machine.

Hydraulic fluid temperature 200°F Prolonged boom operation or driving. Stop operation until fluid cools.
(93°C) or more.
High pressure fluid return to reservoir Remove the kink or twist from the
caused by kinked or twisted hose. hose. Let fluid cool before operating.

Hydraulic system component failure. Stow the machine and do not operate
until repairs are made.

Severe hydraulic leak. Failure of hose, tube, fitting, seal, etc. Do not operate machine until repairs
are made.

A46JRT – 0260996 65
Chapter 11 – Troubleshooting

66 A46JRT – 0260996
 Appendix A – Glossary
aerial platform – a mobile device that has an adjustable position platform, Minimum Safe Approach Distance – the minimum safe distance that
supported from ground level by a structure. electrical conductors may be approached when using the aerial platform.
Also called M.S.A.D.
ambient temperature – the air temperature of the immediate environ-
ment. operation – the performance of any aerial platform functions within the scope
of its specifications and in accordance with the manufacturer’s instructions,
authorized personnel – personnel approved as assigned to perform specific the users work rules, and all applicable governmental regulations.
duties at a specific location.
operator – a qualified person who controls the movement of an aerial
base – the relevant contact points of the aerial platform that form the stability platform.
support (e.g. wheels, casters, outriggers, stabilizers).
personal fall arrest system – a fall protection system that is used while
boom – a movable cantilever beam which supports the platform. working on an unprotected edge (such as a roof top with no guardrail). This
system includes a harness, lanyard or other connecting device, a fall arrestor,
center of gravity – the point in the aerial platform around which its weight an energy absorber or decelerator, an anchorage connector, and a secure
is evenly balanced. anchorage such as a building beam, girders or columns. An aerial platform
is not a fall arrest anchorage.
chassis – the integral part of the aerial platform that provides mobility and
support for the booms. platform – the portion of an aerial platform intended to be occupied by
personnel with their tools and materials.
fall protection – a system to protect against falls that may include either a
fall restraint or personal fall arrest system as required by national or local platform height – the vertical distance measured from the floor of the plat-
regulations and standards. form to the surface upon which the chassis is being supported.

fall restraint – a system that is used while working on a boom lift within the prestart inspection – a required safety inspection routine that is performed
boundaries of platform guardrails to provide restraint from being projected daily before operating the aerial platform.
upward from the platform. This system includes a harness or belt, lanyard,
and a lanyard anchor. Federal OSHA, ANSI, and Snorkel require the use of qualified person – a person, who by reason of knowledge, experience,
additional fall protection beyond the platform guardrails on boom supported or training is familiar with the operation to be performed and the hazards
aerial platforms. involved.

floor or ground pressure – the maximum pressure, expressed in pounds rated load capacity – the designed carrying capacity of the aerial platform
per square inch, a single wheel concentrates on the floor or ground. as specified by the manufacturer.

gradeability – the maximum slope that the aerial platform is capable of riser – the structure that connects the riser boom to the main boom.
travel.
riser boom – an articulating boom section. The riser boom is between the
ground fault circuit interrupter (GFCI) – a fast-acting circuit breaker that turntable and the main boom.
opens to stop electrical circuit flow if it senses a very small current leakage
to ground. The GFCI is used to protect personnel against a potential shock Snorkel Guard – a mechanically activated guarding system with a
hazard from defective electrical tools or wiring. spring-loaded rail mounted above the upper control panel. Pushing against
the rail activates the system, disabling the machine functions to stop upward
guardrail system – a vertical barrier around the platform to prevent per- movement of the platform.
sonnel from falling.
stow – to place a component, such as the platform, in its rest position.
hazardous location – any location that contains, or has the potential to
contain, an explosive or flammable atmosphere as defined by ANSI/NFPA tip boom – a telescopic boom section that extends and retracts from within
505. the main boom. The tip boom is nearest the platform.

jib – an articulating boom attached to the tip boom which increases the turning radius – the radius of the circle created by the wheel during a 360°
overall boom reach. turn with the steering wheels turned to maximum. Inside turning radius is the
wheel closest to the center and outside turning radius is the wheel farthest
level sensor – a device that detects a preset degree of variation from perfect from the center.
level. The level sensor is used to sound an alarm if operating on a slope
greater than the preset value. turntable – the structure above the rotation bearing which supports the
booms. The turntable rotates about the centerline of rotation.
lower controls – the controls located at ground level for operating some or
all of the functions of the aerial platform. unrestricted rated load capacity – the maximum designed carrying
capacity of the aerial platform allowed by the manufacturer in all operating
main boom – a boom assembly located between the turntable and the jib. configurations.

manufacturer – a person or entity who makes, builds or produces an upper controls – the controls located on or beside the platform used for
aerial platform. operating some or all of the functions of the aerial platform.

wheelbase – the distance from the center of the rear wheel to the center
maximum travel height – the maximum platform height or the most adverse
of the front wheel.
configuration(s) with respect to stability in which travel is permitted by the
manufacturer.
working envelope – the area defined by the horizontal and vertical limits
maximum wheel load – the load or weight that can be transmitted through of boom travel that the platform may be positioned in.
a single wheel to the floor or ground.
working height – platform height plus six feet.
MEWP – Mobile Elevating Work Platform.

A46JRT – 0260996
Appendix A – Glossary

A46JRT – 0260996
 Model Modello A46JRT
Modell Verticaal model
Modele Malli
Modelo
EC Declaration of Conformity of Machinery 2006/42/EC
EC-Konformitätserklärung für Maschinen 2006/42/EC
Serial number Serienummer A46JRT-01-XXXXXX Declaration De Conformite CE pour les Machines 2006/42/EC
Matricola Numero de serie Declaracion De Conformidad CE Para Maquinaria 2006/42/EC
Sarajanumero Matricola Dichiarazione Di Conformità CE Per Le Macchine 2006/42/EC
CE Conformiteitsverklaring voor Machinerie 2006/42/EC
EU Deklaration Avseende Överensstammelse För Maskinutrustning
Notified body Powered Access 2006/42/EC
Notifizierte Stelle Certification Ltd (PAC) EF-Samsvarserklaering For Maskiner 2006/42/EC
Organisme notifie Applethwaite Lodge, The Common EF-Overensstemmelseserklaering for Maskiner 2006/42/EC
Organismo notificado Windermere EU Vaatimustenmukaisuusvakuutus 2006/42/EC
Aangemelde instantie Cumbria
Myndighet LA23 1JQ Manufacturer Snorkel,
Avendte harmoniserte standarder United Kingdom Hersteller Fabrikant Vigo Centre, Washington,
Udpeget organ Notified body number 0545 Fabricant Tillverkare Tyne and Wear, England
Asiasta on tehty ilmoitus seuraaville tahoille Fabricante Produsent Tel: +44 (0) 845 1557 755
Ente Notificatore Fabbricante Valmistaja Fax: +44 (0) 845 1557 756

EC Type Examination Certificate number Authorized Representative

EC-Typenprufung Zertifikat-Nr Autorisierte Vertretung
Examen type CE Numero de Certificat Representant autorise
Inspeccion tipo CE Numero de certificado Representante autorizado
Attestato di certificazione CE nr Mandatario
Onderzoek van het type EC Certificaatnummer Erkend vertegenwoordiger
EU typkontroll Certifieringsnummer Auktoriserad representant
EF-typeproving Sertifikatnummer Autorisert representant
EF-typegodkendelse Nummer pa typeattest Represenentant
EU-tyyppitarkastuksen nr. Valtuutettu edustaja

Signed for Snorkel Description Aerial Work Platform

Bezeichnung Arbeitsbühne
Description Plate-forme elevatrice de personnel
Appendix B – EC Declaration of Conformity

Descripcion Platforma aerea de trabajo con motor

Manufacturing Quality Manager Date Descrizione Piattaforma di sollevamento motorizzata
Beschrijving Mechanisch aangedreven werkplatform
Gary Bradbury Beskrivning Höj-och sänkbar arbetsplattform
Powered Access Beskrivelse Selvgående arbetsplattform
Vigo Centre Beskrivelse Motordrevet lofteplatform
Washington Kuvaus Konevoimalla toimiva nostolava
Tyne and Wear Selvgående personarbetslift
NE38 9DA
England

A46JRT – 0260996
Appendix B – EC Declaration of Conformity

A46JRT – 0260996
 Appendix C – Inspection Checklists
Prestart Inspection Checklist

Item Inspect For P/F/R

Operator’s Manual In place, all pages readable and intact

Engine
Oil level Between full and add marks
Coolant Proper fluid level
Radiator Cap tight, good condition and clean
Fuel tank and line Tank full, cap in place and tight/no leaks
Electrical System
Battery Condition and charged for proper operation
Battery fluid level and terminals Proper level/clean, connectors tight
Cables and wiring harness No wear or physical damage
Hydraulic System
Fluid level Between full and add marks
Fluid filter Verify operation in the green zone
Hoses, tubes, and fittings No leaks
Cold weather warm-up Proper operation
Tires
Air filled Good condition, proper inflation
Foam filled Good condition
Wheels All wheel lug nuts present and properly torqued
Lower Control Station
Operating controls Proper operation
Emergency stop and emergency power Shuts off lower controls/proper operation
Flashing Light Proper operation
Structures
Weldments – Chassis, turntable, booms, platform, etc. Welds intact, no damage or deformation
Slide pads In place, no damage or deformation
Fasteners In place and tight
Upper Control Station
Guardrail system and fall protection anchors Welds intact, no damage or deformation
Operating controls Proper operation
Emergency stop and emergency power Shuts off upper controls/proper operation
Horn Sounds when activated
Snorkel Guard Proper operation
Electrical power outlet – GFCI Proper operation
Level Sensor Sounds tilt alarm
Drive Motion Alarm Sounds when machine is driven
Sandblast Protection Kit In place and proper operation
Air Line to Platform No damage or deformation, caps in place
Drive and Working Lights No damage or deformation, proper operation
Tow Kit In place, no damage or deformation
Placards and Decals In place and readable
Maintenance Table Key: P = Pass, F = Fail, R = Repaired

Performed by: Date:

Model Number: Serial Number:

A46JRT – 0260996
Appendix C – Inspection Checklists

Frequent Inspection and Maintenance – Every 90 Days or 150 Hours

Item Procedure Information P/F/R

Chassis
Structural Check for damage and cracked welds
Pins Check for wear and damage
Steering cylinder pin caps and Verify that all fasteners are in place
retaining bolts
Oscillating axle lock cylinders, Verify that all fasteners are in place
rollpin, and lynch pin
Steering linkage Check for proper operation
Tires Check for wear and damage
Proper inflation 70 psi to 75 psi
Air filled tires only
Hydraulic tubes and hoses Check for leaks, wear, and damage
Decals and placards Check for damage and readability
Order replacements as necessary
Torque drive and steer wheel Torque lug bolts/nuts to proper value 4x4 front: 200 to 225 ft lb
lug nuts per placard on wheel on machine placard 4x2 front: 70 to 80 ft lb
All rear: 200 to 225 ft lb
Right drive motor(s) Check for leaks
Left drive motor(s) Check for leaks
Turntable
Structural Check for damage and cracked welds
Pins Check for wear and damage
Torque turntable top bolts Torque to proper value 190 ft lbs
Torque turntable bottom bolts Torque to proper value 190 ft lbs
Hydraulic tubes and hoses Check for leaks, wear, and damage
Cowling Check for wear/damage and that
fasteners are in place and are tight
Wire harness Check for wear/damage and that
fasteners are in place and are tight
Tilt alarm Check for proper operation
Lower Booms
Structural Check for damage and cracked welds
Pins Check for wear and damage
Boom lift cylinder retaining bolts Verify that all fasteners are in place
and are tight
Boom lift cylinder and holding Check for leaks, wear, damage, and
valve for proper operation
Riser lift cylinder forged pin Verify that all fasteners are in place
retainer/retaining bolt and are tight
Riser lift cylinder and holding Check for leaks, wear, damage, and
valve for proper operation
Master level cylinder forged pin Verify that all fasteners are in place
retainer and are tight
Hydraulic tubes and hoses Check for leaks, wear, and damage
Electrical Wires Check for wear and damage
Left Hand Access Door
Boom control valve Check for leaks, wear, damage, and
for proper operation
Boom circuit system pressure Check maximum system pressure 2,700 to 2,800 psi
Filter minder gauge Check for proper operation

A46JRT – 0260996
 Appendix C – Inspection Checklists

Frequent Inspection and Maintenance – Every 90 Days or 150 Hours

Item Procedure Information P/F/R

Engine Compartment
Structural Check for damage and cracked welds
Fuel tank Check for leaks, wear, and damage
Fuel gauge Check for proper operation
Fuel tank cap Check for leaks, wear, and damage
Engine air filter Check for wear and damage
Engine belts and hoses Check for wear and damage
Engine oil Check for wear and damage/level Between add and full marks
Engine coolant level Check for level Between hot and cold level
Engine Check for proper operation
Engine start – stop Check for proper operation
Electric throttle Check for proper operation
Engine charging system Check for proper operation
Engine shutdown, low oil Check for proper operation
pressure
Hydraulic pump Check for proper operation
Hydraulic oil reservoir Check for wear/damage/leaks
Hydraulic oil reservoir filler/ Verify that all fasteners are in place
breather cap and are tight
Hydraulic oil reservoir fluid level Check for proper level Above 10°F (-12°C)
ISO VG32
Below 10°F (-12°C)
ISO VG15
Hydraulic oil return filter Replace after the first 50 hours, every
90 days or 150 hours thereafter
Inspect filter for foreign matter that
could indicate component wear
Drive system control valve Verify that all fasteners are in place
and are tight
Upper Booms
Structural Check for damage and cracked welds
Pins Check for wear and damage
Electrical wires Check for wear and damage
Extension cylinder pins, snap Verify that all fasteners are in place
rings, and forged pin retainers and are tight
Extension cylinder and holding Check for leaks, wear, damage, and
valve for proper operation
Jib cylinder pin and retainer bolt Verify that all fasteners are in place
and are tight
Jib cylinder and holding valve Check for leaks, wear, damage, and
for proper operation
Slave level cylinder pin caps Verify that all fasteners are in place 25 ft lb
and retainer bolt and are tight. Torque to proper values.
Slave level cylinder holding Check for leaks, wear, damage, and
valves for proper operation
Hose carrier assembly Check for residue buildup/proper
operation
Hydraulic hoses and tubes Check for leaks, wear, and damage

A46JRT – 0260996
Appendix C – Inspection Checklists

Frequent Inspection and Maintenance – Every 90 Days or 150 Hours

Item Procedure Information P/F/R

Upper Booms
Platform rotator, pin and forged Verify that all fasteners are in place
pin retaining system and are tight
Platform rotator, pin and forged Verify that all fasteners are in place
pin retaining system and are tight
Platform rotation holding valve Verify that all fasteners are in place
and are tight
Rotator mounting bolts Verify that all fasteners are in place
and are tight
Overload cell Check for proper operation
Platform
Structural Check for damage and cracked welds
Decals and placards Check for damage and readability
Order replacements as necessary
Platform gates Check for damage/proper operation
Platform mounting bolts Verify that all fasteners are in place
and are tight
Operator’s Manual Proper manual in document holder
Batteries
Battery terminals Clean terminals and check cable
condition
Electrolyte Check for proper level Add distilled water if
necessary
Indicator gauges (if equipped) Check for proper operation/condition
Lower Control Station
Station selector switch in the Check for proper operation With the selector in the
lower controls position lower controls position, the
upper controls do not work
Station selector switch in the Check for proper operation With the selector in the
upper control position upper controls position, the
lower controls do not work
Preheat button Check for proper operation
Keyed start switch Check for proper operation
Throttle interlock Check for proper operation
Audible alarms Check for proper operation
Turntable rotation CW – CCW Check for proper operation 65 to 85 seconds for each direction
Riser boom lift Up – Down Check for proper operation Up: 35 - 40 sec Down: 20 - 25 sec
Main boom lift Up – Down Check for proper operation Up: 25 - 30 sec Down: 20 - 25 sec
Jib boom lift Up – Down Check for proper operation Up: 20 - 25 sec Down: 30 - 35 sec
Boom extension In – Out Check for proper operation Ext: 20 - 25 sec Ret: 22 - 27 sec
Platform leveling Up – Down Check for proper operation
Platform rotation CW – CCW Check for proper operation Full cycle: 16 - 20 seconds
Emergency power, all functions Check for proper operation
Emergency stop Check for proper operation
Hour meter Check for proper operation

A46JRT – 0260996
 Appendix C – Inspection Checklists

Frequent Inspection and Maintenance – Every 90 Days or 150 Hours

Item Procedure Information P/F/R

Upper Control Station
Foot switch Check for proper operation Functions should be
operational when foot
switch is engaged
Start switch Check for proper operation
Throttle Check for proper operation Engine should throttle up
when the foot switch is
engaged
Preheat switch Check for proper operation
Boom speed knob Check for proper operation
Horn Check for proper operation
Turntable rotation CW – CCW Check for proper operation
Riser boom lift Up – Down Check for proper operation
Main boom lift Up – Down Check for proper operation
Boom extension In – Out Check for proper operation
Jib boom lift Up – Down Check for proper operation
Emergency power, all functions Check for proper operation
Emergency stop Check for proper operation
Gradual start to stop, drive/steer Check for proper operation
controls
Drive speed limit switch, main Check for proper operation
boom lift
Drive speed limit switch, tip Check for proper operation
boom extend
Drive speed limit switch, riser Check for proper operation
boom lift – CE only
110 volt AC power to platform Check for proper operation
Boom extension In – Out Check for proper operation
Platform leveling Up – Down Check for proper operation
Platform rotation CW – CCW Check for proper operation
Drive range – booms stowed Check for proper operation Slow speed only with boom
raised
Drive speed Boom down and retracted 50 ft in 7.6 to 8 sec
High – 4.25 to 4.5 mph
Boom up or extended 50 ft in 42.5 to 48.5 sec
Low – 0.7 to 0.8 mph
Optional Equipment
Air line to platform Check for proper operation
All motion warning alarm Check for proper operation
Flashing light Check for proper operation
Hydraulic warm-up system Check for proper operation
AC generator Check for proper operation

Maintenance Table Key: P = Pass, F = Fail, R = Repaired

Performed by: Date:

Model Number: Serial Number:

A46JRT – 0260996
Appendix C – Inspection Checklists

Frequent Maintenance – Every 90 Days or 150 Hours

Item Procedure Information P/F/R

Daily maintenance Perform maintenance as per schedule Retain copy of checklist
Preventive inspection Perform inspection, complete form Retain copy of checklist
maintenance checklist
Placards and decals inspection Inspect using drawing and parts listing Replace any missing or
in Section 1 – Repair Parts Manual unreadable decals/placards
Door hinges and latches Lubricate SAE 10W oil or spray
lubricant
Rotation bearing Lubricate Extreme pressure grease
Above 10° F
NLGI Grade 2
Below 10° F
NLGI Grade 1
Rotation bearing teeth and Lubricate Open gear lubricant
pinion ASTM D 445
Gear hubs Check fluid level, fill if low Gear lubricant
SAE Grade 80W-90
Platform rotator Check for proper operation Repair or replace if not
working properly
Platform controller Check smooth operation & speeds
Batteries Check specific gravity 1.260/1.275 at 80° F
Charging system Check operation
Engine RPM Check for proper engine RPM See engine owner’s manual
Engine oil and filter Replace per engine owner’s manual See engine owner’s manual
Engine fuel filter Check condition Replace every 6 months or if
dirty
Maintenance Table Key: P = Pass, F = Fail, R = Repaired

Performed by: Date:

Model Number: Serial Number:

A46JRT – 0260996
 Appendix C – Inspection Checklists

Annual Maintenance – Every 500 Hours

Item Procedure Information P/F/R

90 day or 150 hour maintenance Perform maintenance per Retain copy of checklist
schedule
Hydraulic oil reservoir Clean and replace fluid Above 10°F (-12°C)
ISO VG32
Below 10°F (-12°C)
ISO VG15
Hydraulic return filter Replace After first 50 hours, then at
recommended interval
Hydraulic reservoir suction filter Clean and reinstall
Hydraulic pressures Drive pump setting Differential pressure:
450-500 psi
Maximum pressure:
5,000-5,100 psi
Boom pump setting Maximum pressure:
2,750-2,800 psi
Function pressures: check at Steer right/left:
manifold, except level 2,700-2,800 psi
Riser boom down:
3,300-3,400 psi
Main boom down:
1,400-1,500 psi
Extend:
1,900-2,000 psi
Jib up/down:
2,700-2,800 psi
Rotate:
1,200 psi max on level
Pressure reducing valve:
2,700-2,800 psi
Drive/boom relief: 3,000 psi
Level Pressure: install gauge Level:
between valve and slave 2,000-2,050 psi
cylinder
Gear hubs Replace fluid Gear lubricant
SAE Grade 80W-90
Swing drive Replace fluid Gear lubricant
SAE Grade 80W-90
Engine coolant Check condition See engines owner’s manual
Maintenance Table Key: P = Pass, F = Fail, R = Repaired

Performed by: Date:

Model Number: Serial Number:

A46JRT – 0260996
Appendix C – Inspection Checklists

A46JRT – 0260996
 Snorkel Product Warranty Policy
1. Snorkel warrants, its authorized sales and service centers (herein referred to as “SSC”), each new machine manu-
factured and sold by it to be free from defects in material and workmanship for a period of two (2) years from date
of delivery to any customer. The warranty will apply subject to the machine being operated in accordance with the
rules, precautions, instructions and maintenance requirements outlined in the relevant Snorkel Operator and Parts/
Service manuals. Snorkel further warrants the structural components, specifically the mainframe chassis, turntable,
booms and/or scissor arms of each new machine manufactured by it to be free from defects in material and work-
manship for an additional period of three (3) years. Any such part or parts which, upon examination by the Snorkel
Warranty Department or appointed representative, are found to be defective will be replaced or repaired by Snorkel
through local authorized Dealers. The structural warranty specifically excludes adverse effects on the machine
structure arising from damage, abuse or misuse of the equipment.

2. Machines may be held in an authorized Distributor/ SSC’s stock for a maximum period of six (6) months from the
date of shipment from Snorkel, before the warranty period is automatically initiated on each machine.

3. It is the responsibility of the Distributor/SSC to complete and return to Snorkel a Pre-delivery Inspection Record,
Warranty Registration Form, before the act of rental / loan / demonstration of the machine or delivery to an end user.
In the case of direct sale to end customers the same responsibility lies with the end customer.

4. Any end customer, SSC, distributor or dealer shall not be entitled to the benefits of this warranty and Snorkel shall
have no obligations here under unless the “Pre-Delivery and Inspection Record” has been properly completed and
returned to the Snorkel Warranty department within fifteen (15) days after delivery of the Snorkel product to the
Customer or Dealer’s demonstration / rental fleet. Snorkel must be notified, in writing, within ten (10) days, of any
machine sold to a Customer from a Dealer/SSC’s rental fleet during the warranty period.

5. Any part or parts which upon examination by the Snorkel Product Support Department are found to be defective
within the specified warranty period, will be replaced or repaired at the sole discretion of Snorkel through its local
Authorized Distributor/SSC, at no charge. Any parts replaced under warranty must be original Snorkel parts ob-
tained through an authorized Snorkel Distributor/SSC unless expressly agreed otherwise in writing and in advance
by Snorkel’s warranty department.

6. All parts claimed under warranty must be held available for return and inspection upon request for a period of 90
days from date of claim submission, it is necessary that all parts are individually tagged or marked with their part
number and the warranty claim number. All parts returning should be still in a factory state, free of any alteration to
the original design. If the parts are subject to repair it will need to be pre authorized by the Snorkel Product Sup-
port Group and or Warranty Department prior to the repair being completed. After 90 days all parts replaced under
warranty which have not been returned, to Snorkel should be destroyed. Failure to produce parts requested by the
Warranty Administrator for inspection within a period of 14 days will result in the claim being automatically rejected
in full. Materials returned for warranty inspection must have the following procedure:

y Carefully packaged to prevent additional damage during shipping

y Drained of all contents and all open ports capped or plugged
y Shipped in a container tagged or marked with the RMA number
y Shipped PREPAID (ground service only). Any item(s) returned for warranty by any other means
y may be refused and returned, unless prior approval is agreed with Snorkel.
Snorkel Warranty Statement Effective 1/1/2017
 Snorkel Product Warranty Policy
7. At the direction of the Snorkel Warranty department, any component part(s) of Snorkel products to be replaced
or repaired under this warranty program must be returned freight prepaid for inspection. An RMA (Returns
material authorization) must be requested from Snorkel Warranty department, a copy to be placed with the
returning component part(s).

8. All warranty replacement parts will be shipped freight prepaid (standard charges, ground shipping only) from
the Snorkel Parts department, Service Department or from the Vendor to Dealer/SSC or Customer. Any other
shipping method is the customer responsibility.

9. All warranty claims are subject to approval by Snorkel Service department. Snorkel reserves the right to limit or
adjust claims with regard to defective parts, labor or travel time based on usual and customary guidelines.

10. Reimbursement policy, labor will be paid at 75% of posted hourly shop rate. Travel time will be paid at $50 per
hour up to a maximum of 3 hours. Snorkel will pay 1 hour of troubleshooting time per warranty claim, unless
expressly agreed otherwise in writing and in advance by Snorkel’s Warranty Department. An annual rate
declaration must to be supplied to the Snorkel Warranty administrator by January 31st and will be used as the
reimbursable rate for that calendar year.

REPLACEMENT PARTS WARRANTY

y Any part replaced under this limited warranty is not subject to further warranty cover beyond the normal
warranty period of the machine upon which the part was installed.
y Any replacement parts sold (not delivered under a warranty claim) will be subject to a warranty period of
(6) six months from the date of invoice.
y Parts held by an authorized Distributor/SSC are covered under warranty for a period of (12) twelve months
from the date of invoice, provided that those parts have been subject to appropriate storage to prevent
damage and deterioration (conditional on Snorkel review).

CLAIM PROCEDURE
The Snorkel Warranty department must be notified within forty-eight hours (48) of any possible warranty situation
during the applicable warranty period. Personnel performing major warranty repair or parts replacement must ob-
tain specific approval by the Snorkel Warranty department prior to performing the warranty repair or replacement.

When a Distributor/SSC/Customer perceive a warranty issue to exist the following steps must be adhered to:

y Customer/SSC/Distributor to place a purchase order for genuine Snorkel replacement parts.

y Snorkel to dispatch parts via the requested method (in line with the required response time).
y Confirmation that a qualified technician is available to replace the part and that this person has been ac-
cepted by Snorkel to carry out such work under the warranty of the machine. Failure to do this may nullify
the warranty.
y Customer/SSC/Distributor to allocate a warranty claim number to the repair.
y All correspondence in respect of the claim to be on an official Snorkel warranty claim form as supplied by
Snorkel’s warranty department.
y All warranty claims must be submitted within 30 days of the date of the machine repair.

FREIGHT DAMAGE
y If a machine is received in a damaged condition, then the damage must be noted on the bill of lading and/
or delivery documents and photographs must be taken at the point of delivery, prior to signing acceptance
of the consignment.
y The freight company and Snorkel must be contacted by the Distributor and a damage claim registered by
either party immediately.
y The above requirements apply only to freight damage associated with equipment supplied by Snorkel
transport. Customer freight issues are excluded from this warranty policy.
Snorkel Warranty Statement Effective 1/1/2017
 Snorkel Product Warranty Policy
THIS PRODUCT WARRANTY POLICY SPECIFICALLY EXCLUDES:
1. Engines, motors, tires and batteries are manufactured by specialist suppliers to Snorkel, who furnish their own
warranty policies. Snorkel will, however, to the extent permitted pass through any such warranty protection to
the Distributor/SSC/Customer.

2. Any Snorkel product which has been modified or altered outside Snorkel factories without written approval, if
such modification or alteration, in the sole judgment of Snorkel Engineering and/or Service Departments, ad-
versely affects the stability, reliability or service life of the Snorkel product or any component thereof.

3. Any Snorkel product which has been subject to misuse and abuse, improper maintenance or accident. “Misuse”
includes but is not limited to operation beyond the factory-rated load capacity and speeds. “Improper mainte-
nance” includes but is not limited to failure to follow the recommendations contained in the Snorkel Operation,
Maintenance, and repair Parts Manuals.

4. Normal wear of any Snorkel component part(s). Normal wear of component parts may vary with the type,
application or type of environment in which the machine may be used; such as, but not limited to sandblasting
applications.

5. Routine maintenance, routine maintenance items and minor adjustments are not covered by this warranty,
including but not limited to hydraulic fluid, filters and lubrication, paint and decals, engine tune-up, brake adjust-
ments etc. Snorkel will not cover leaks from fittings, hoses and any other connection points after the unit has
been in service for 90 days or 150 hours of operation which ever comes first.

6. Any Snorkel product that has come into direct contact with any chemical or abrasive material.

7. Incidental or consequential expenses, losses, or damages related to any part or equipment failure, including
but not limited to freight cost to transport the machine to a repair facility, downtime of the machine, lost time for
workers, lost orders, lost rental revenue, lost profits, expenses or increased cost. This warranty is expressly in
lieu of all other warranties, representations or liabilities of Snorkel, either expressed or implied, unless otherwise
amended in writing by Snorkel.

8. Snorkel warranty policy does not cover any duties, taxes, environmental fees including without limitation, dis-
posal or handling of tires, batteries and petrochemical items.

9. Items specifically excluded are: fuel injectors, motor brushes, glow plugs, contactor tips and springs, filters,
lamp bulbs, lamp lenses, coolants, lubricants, brake pads and cleaning materials.

10. Failure of replacement parts due to fault misdiagnosis or incorrect fitting by the Distributor/SSC/Customer.

SNORKEL MAKES NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION OF THIS LIMITED WARRANTY.
SNORKEL MAKES NO IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE
AND DISCLAIMS ALL LIABILITY FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES, INCLUDING BUT NOT LIMITED
TO INJURY TO PERSONS OR PROPERTY.

Snorkel Warranty Statement Effective 1/1/2017

 Snorkel Product Warranty Policy
Wherever possible the end customer shall obtain all warranty support and make all warranty claims through the local Snor-
kel authorized Distributor/SSC/Dealer. Warranty support should be from the Distributor/SSC/Dealer from whom the Snorkel
product was purchased. Where Snorkel equipment is supplied directly from the factory the end customer, or if unable to
contact the Distributor/SSC/Dealer, may contact the Snorkel Warranty Department for further assistance.

APPEAL
The buyer may appeal in writing against a rejected or adjusted claim to Snorkel warranty department within a period
of 21 days of receiving the rejection or adjustment notice. The appeal should be grounded on express reasons and
supported by relevant evidence. Appeals received outside of this time limit will not be considered.

SNORKEL WARRANTY SCHEDULE

Limited Warranty Periods

Item Warranty Period

New machine materials and workmanship 2 year parts replacement

Structural components (Chassis, Turntable, Booms, 5 years parts replacement or repair

Scissors)

Parts held in a Distributor’s stock 12 months from date of invoice, subject to

adequate storage/protection

Parts sold (non warranty) 6 months from date of invoice

Batteries supplied on new machines 6 months from warranty registration date

Other specifically excluded parts:

Fuel injectors Not covered by Warranty

Motor brushes
Glow plugs
Contactor tips and springs
Oils
Filters
Lamp bulbs
Lamp lenses
Coolants
Lubricants
Cleaning materials
All consumable/wear parts

Snorkel Warranty Statement Effective 1/1/2017

Local Distributor / Lokaler Vertiebshändler / Distributeur local
El Distribuidor local / ll Distributore locale

EUROPE, MIDDLE EAST

AFRICA & ASIA
PHONE: +44 (0) 845 1550 058
FAX: +44 (0) 845 1557 756

NORTH & SOUTH AMERICA

PHONE: +1 785 989 3000
TOLL FREE: +1 800 255 0317
FAX: +1 785 989 3070

AUSTRALIA
PHONE: +61 1300 700 450
FAX: +61 2 9609 3057

NEW ZEALAND
PHONE: +64 6 3689 168
FAX: +64 6 3689 164