Coretec analysis
BEZEL
REF A
LEI Haibing 2019/11/06
LNA
I1
ITEM JUDGE
Thickness OK
Steel blade KO
Transition area NA
Flow leader KO
Sink mark KO
I2
• Criteria 1 – Thickness
• Criteria 2 – steel blade
• Criteria 3 – transition area
• Criteria 4.1 – flow leader
• Criteria 4.2 – sink mark
I3
Design rules
Criteria 1 - Thickness
I4
Global Thickness = 2.5+/-0.2 (2.3 ~ 2.7)
Global Thickness =2.5+/-0.5 (2~ 2.3) (2.7~ 3)
Criteria 1 : thickness check result Global Thickness =2.5+/-1 (>3) ( < 2)
2.3 ~ 2.7
No injection gate information
- Material = PBT+PET-M
thickness = 2.5+/-0.2 OK
- Flow length maxi = mm
⇒Thickness should be 2.5mm
⇒ (if the average thickness is more than 2.5 mm that means it is ok also)
I5
Global Thickness = 2.5+/-0.2 (2.3 ~ 2.7)
Criteria 1 : thickness check result Global Thickness =2.5+/-0.5
Global Thickness =2.5+/-1
(2~ 2.3) (2.7~ 3)
(>3) ( < 2)
2 ~ 2.3 2.7 ~ 3
thickness = 2.5+/-0.5 Warning
Need to check with rheology
I6
Global Thickness = 2.5+/-0.2 (2.3 ~ 2.7)
Criteria 1 : thickness check result Global Thickness =2.5+/-0.5
Global Thickness =2.5+/-1
(2~ 2.3) (2.7~ 3)
(>3) ( < 2)
>3 <2
thickness = 2.5+/-1 KO
Need to check with rheology
I7
• Criteria 1 – Thickness
• Criteria 2 – steel blade
• Criteria 3 – transition area
• Criteria 4.1 – flow leader
• Criteria 4.2 – sink mark
I8
Design rules
Criteria 2 – steel blade
I9
1 2 3
Criteria 2 : steel blade check result
2 4
1 3 5
Ratio: 1.72/1.96= Ratio: 1.68/1.77= Ratio: 1.5/2.06=
0.878 > 0.25 OK 0.949 > 0.25 OK 0.728 > 0.25 OK
6
4 5
6 8 11
9
7 13
10 12
Ratio: 4.65/1.43= Ratio: 2.32/1.66= Ratio: 1.21/4.19=
3.252 > 0.25 OK 1.40 > 0.25 OK 0.29 > 0.25 OK
I 10
I 11
6 7 7
Criteria 2 : steel blade check result
2 4
1 3 5
Ratio: 1.84/9.75= Ratio: 1.62/3.65= Ratio: 0.62/2.57=
0.189 < 0.25 KO 0.44 > 0.25 OK 0.24 < 0.25 KO
10
8 9
6 8 11
9
7 13
10 12
Ratio: 0.17/6.24= Ratio: 2.09/4.97= Ratio: 1.38/7.68=
0.027 < 0.25 KO 0.421 > 0.25 OK 0.18 < 0.25 KO
I 12
10 11 12
Criteria 2 : steel blade check result
2 4
1 3 5
Ratio: 1.60/2.66= Ratio: 0.95/2.97= Ratio: 3.08/5.17=
0.602 > 0.25 Ok 0.32 > 0.25 OK 0.6 > 0.25 OK
13
6 8 11
9
7 13
10 12
Ratio: 0.53/8.57=
I 13
0.06 < 0.25 KO
• Criteria 1 – Thickness
• Criteria 2 – steel blade
• Criteria 3 – transition area
• Criteria 4.1 – flow leader
• Criteria 4.2 – sink mark
I 14
Design rules
Criteria 3 – transition area
I 15
Criteria 3 – transition area check result
No TRANSITION AREA .NA
I 16
Criteria 3 – transition area check result
I 17
• Criteria 1 – Thickness
• Criteria 2 – steel blade
• Criteria 3 – transition area
• Criteria 4.1 – flow leader
• Criteria 4.2 – sink mark
I 18
Design rules
Criteria 4.1 – flow leader for rheology
I 19
Front view 2
1
5 6
1 2
4 7
Rear view
8
Ratio = 2.517 / 2.5 = Ratio = 3.051 / 2.5 =
10 1.007 <1.3,OK 1.22 <1.3,OK
9
3 3 4 5
Ratio = 2.502 / 2.5 = Ratio = 3.177 / 2.5 = Ratio = 2.928 / 2.5 = Ratio = 2.498 / 2.5 =
1.001 <1.3,OK 1.271 <1.3,OK 1.17 <1.3,OK <1.3,OK
I 20
Front view
6 7
5 6
1 2
4 7
Rear view
8
Ratio = 2.499 / 2.5 = 1 Ratio = 4.136 / 2.5 =
10 <1.3,OK 1.65 >1.3,OK
9
8 9 9 10
Ratio = 2.621 / 2.5 = Ratio = 2.563 / 2.5 = Ratio = 3.6 / 2.5 = 1.44 Ratio = 3.256 / 2.5 =
1.048 <1.3,OK 1.025 <1.3,OK >1.3,KO 1.302 >1.3
I 21
,KO
• Criteria 1 – Thickness
• Criteria 2 – steel blade
• Criteria 3 – transition area
• Criteria 4.1 – flow leader
• Criteria 4.2 – sink mark
I 22
Design rules
Criteria 4.2 – sink mark for aspect
I 23
Front view 2
1
5 6
1 2
4 7
Rear view
8
Ratio = 2.517 / 2.5 = Ratio = 3.051 / 2.5 =
10 1.007 <1.1,OK 1.22 >1.1,KO
9
3 3 4 5
Ratio = 2.502 / 2.5 = Ratio = 3.177 / 2.5 = Ratio = 2.928 / 2.5 = Ratio = 2.498 / 2.5 =1
1.001 <1.1,OK 1.271 >1.1,KO 1.17 >1.1,KO <1.1,OK
I 24
Front view
6 7
5 6
1 2
4 7
Rear view
8
Ratio = 2.499 / 2.5 = 1 Ratio = 4.136 / 2.5 =
10 <1.1,OK 1.65 >1.1,KO
9
8 9 9 10
Ratio = 2.621 / 2.5 = Ratio = 2.563 / 2.5 = Ratio = 3.6 / 2.5 = 1.44 Ratio = 3.256 / 2.5 =
1.048 <1.1,OK 1.025 <1.1,OK >1.1,KO 1.302 >1.3
I 25
,KO
I 26