Impact of Laboratory Errors on Fixed Prosthesis Quality: A Review
ABSTRACT
Fixed prostheses, including crowns and bridges, are a cornerstone of restorative dentistry. While the
clinical aspects are crucial, the success of these restorations relies heavily on meticulous laboratory
procedures. This review examines various laboratory errors that can compromise the quality of fixed
prostheses and explores strategies to minimize their occurrence.
KEYWORDS
Fixed prosthesis, dental crown, bridge, laboratory errors, casting defects, design, processing, finishing,
equipment, materials, impression handling.
INTRODUCTION
Fixed prostheses offer a dependable solution for replacing missing or damaged teeth. The laboratory
phase plays a vital role, transforming impressions and clinical information into functional and
aesthetically pleasing restorations. However, errors introduced during this stage can significantly impact
the final product. This review aims to identify common laboratory errors associated with fixed
prostheses and discuss preventative measures to ensure optimal outcomes.
Incomplete casting metal mold isn't filled properly.
Reasons Not heating the metal enough, Wax not fully removed from the mold,
Mold cooling too quickly, Not enough force when pouring the metal, Not
enough metal use, shortage of sprues
How to Prevent Heat the metal properly, eliminate all wax, use enough force
and sprue length, adding reservoir to the sprue, placing sprue at 45 degrees
Back pressure porosity
Reasons short sprue or inadequate venting
Prevented by using a 6mm sprue
Distorted Restoration
Reasons distortion of wax pattern before investment or delayed investing
Surface roughness
Reasons H2 releasing silicone impression, air bubbles on wax
pattern during investment, not using wetting agent, improper
vacuum investing
Fractured investment
Reasons longer than needed sprue > 6mm
Dimensional inaccuracy
Reasons if the mold expands or shrinks too much due to using wrong type of investment
material or temperature, The restoration needs to be remade.
Prevented by using phosphate bonded investment with water or gypsum bonded investment
with base metal alloy and using phosphate bonded investment with special liquid or silicate
bonded investment with gold restoration
Shrinkage Spot porosity
Reasons using a thin sprue
CONCLUSION
Laboratory errors pose a significant threat to the quality and longevity of fixed prostheses. By
implementing preventative measures, including established protocols, advanced design software,
proper equipment maintenance, technician training, and adherence to impression handling guidelines,
dental laboratories can minimize errors and ensure the delivery of high-quality fixed prostheses.
REFERENCES
Craig`s restorative dental materials
Richard Von Noort; Introduction to dental materials Abdelrahman
Barakat
Phillip’s dental materials
Oliver Sacks