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Milwaukee Tool Service Parts List

This document is a service parts list detailing various components and their part numbers required for assembly. It includes descriptions, quantities needed, and lubrication instructions for specific parts. Additionally, it references a hammer service kit that contains several components for maintenance.

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juanmore2011
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0% found this document useful (0 votes)
28 views2 pages

Milwaukee Tool Service Parts List

This document is a service parts list detailing various components and their part numbers required for assembly. It includes descriptions, quantities needed, and lubrication instructions for specific parts. Additionally, it references a hammer service kit that contains several components for maintenance.

Uploaded by

juanmore2011
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

BULLETIN NO.

SERVICE PARTS LIST 54-24-O-I 32

/’
m
00 T
Component Parts (Small #)
Are Included When Ordering
The Assembly (Large #).

SEE REVERSE SIDE

FIG. PART NO. DESCRlPTfON OF PART NO. REQ.


1 02-02-0275 7mm Ball
5 02-04-2525 Ball Bearing I:;
7 02-50-2000 Needle Bearing
8 02-50-6445 Needle Bearing I:;
11 05-88-8288 M4 x .7x 13 mm Sems Sk. T-20 (7)
13 06-54-0300 5/l 6”-18 Square Nut
15 06-65-3515 l/4” x 3/4” Long Dowel Pin I:;
17 44-68-0560 Plug (1)
22 __-- l Carbon Brush(Refer to Brush Service Kit) (2)
23 22-20-0780 Brush Holder
25 22-90-0210 l Grommet I:;
26 23-44-0220 Brush Cap Screw (2)
27 23-52-0255 l Brush Spring (Refer to Brush Serv. Kit) (2) FIG. PART NO. DESCRIPTION OF PART - [Link].
32-05-2220 Bevel Gear Connecting Rod
:; 45-06-0510 l Quad Ring Seal 1;; ;: 44-94-0270
45-04-0650 SivSieandle Screw I;{
44 34-40-l 210 0 O-Ring 79 45-56-2580
45 34-40-l 215 l G-Ring 1:; 81 45-88-l 130 Ram Catcher Washer I;/
46 34-40-l 220 l O-Ring :: 45885610
4588-l 135 Cushion Washer
50 34-60-2520 l External Retaining Ring :;I Spring Support Washer I:!
51 34-80-2980 l Internal Retaining Ring 85 45-88-8160 Chuck Collar Washer (1)
(1)
53 38-50-5790 Spindle
54 40-50-l 275 Spring 1;; FIG. LUBRlCATfON
56 64 3/4 Oz. Tvoe “K” Grease, No. 49-08-4161, on barrel
42-16-0120 Side Handle Band
chamber,*between bearing and gear.
57 25-10-1501 ;;;o;andle Bracket 1;; FIG. NOTES
58 42-42-0240 46,53, Apply two (2) drops of Type AV 271 Red Loctite or
59 42-50-0235 Chuck Cam ::; 64,81, equivalent, 180 degrees apart to male threads of barrel.
60 42-76-0485 Chuck Collar 82 Position ram catcher washer into end of barrel. Place
61 42-76-0495 Lockout Collar 11; cushion washer and o-ring into spindle. Thread spindle onto
64 42-98-0190 Barrel barrel. Place spindle nose down and clamp with vice on
67 43-62-0840 Side Handle I:; spindle flats while turning barrel clockwise using flats of
68 43-96-9135 Key barrel. Tighten to 85 ftllbs.
70 44-60-0700 Wrist Pin
71 44-60-l 150 l Roller Pin MILWAUKEE ELECTRIC TOOL CORPORATION
44-62-0161 Piston 13135 W. LISBON RD., BROOKFIELD, WI 53005
44-82-0135 Ram Dnvg. 2
FIG. PART NO. DESCRIPTION OF PART NO. REQ.

1:;

I:;
M4 x .7 x 1Om m T-20 Screw (1)
M4 x .7 x 16mm Taptite T-20
Product Label - Hawk

Oz. Type ‘K’ Grease

FIG. PART NO. DESCRIPTION OF PART NO. REQ.


05-88-8296 M4 x .7 x 21mm Sems Slt. T-20
:: 06-65-l 310 l/4” x 5/8” Long Dowel Pin
06-82-8989 8-32 x l-1 l/l 6” Pan Hd. T-20
:: 12-20-0390 Service Nameplate Kit
20 16-l O-0090 120 Volt Armature
* 21 18-l O-0091 120 Volt Field
24 22-64-3200 Cord Set
* 28 23-66-2121 TSC Switch
34 28-l 4-2140 Gear Case
35 28-l 4-2160 Crank Case
* 36 31-44-l 326 Left Handle Half
* 37 31-44-l 331 Right Handle Half
31-50-0860 Motor Housing
:: 32-40-2015 Intermediate Clutch Gear
32-40-2020 Intermediate Crank Shaft Gear
1: 32-60-2400 Bevel Pinion
34-40-l 550 0 O-Ring
l/2 oz. Type ‘K’ Grease, - :; 34-40-2400 0 O-Ring
l/4 oz. on each side. 49 34-40-2450 0 O-Ring
52 36-l 7-0100 Crank Shaft
55 40-50-5155 Belleville Washer
42-76-0660 Clutch Collar
:: 42-92-0335 Crank Case Cover
43-44-0680 0 Crank Case Cover Gasket
:: 43-44-0905 0 Gear Case Gasket
0 14-46-5362 HAMMER SERVICE KIT 69 44-l O-0300 Depth Rod Lever
THIS KIT INCLUDES: 73 44-66-5760 Bearing Retaining Plate
fl 22-90-0210 Grommet 44-76-0210 Cord Protector
2 23-52-0255 ;; 44-94-0280 Depth Rod
1 34-40-l 210 80 45-88-0275 Washer
2 34-40-l 215 45-88-5615 Wave Spring Washer
:: 45-88-8190 Bronze Thrust Washer
: 34-40-l 220
550 22-84-0650 Fan
: 34-40-2450
34-40-2400 :: 45-06-0530 1” Handle Seal
: 43-44-0680
34-60-2520 Retaining Ring 91 45-06-0525 l/4” Handle Seal

: 43-44-0905 ZZ: FIG. LUBRICATION


44-60-l 150 Roller Pin 34 l/2 Oz. Type “K” Grease, No. 49-08-4161, in gear case.
1 45-06-0510 Quad Ring Seal 35 l/2 Oz. Type “K” Grease, No. 49-08-4161, in crank case
34-80-2980 internal Retaining Ring cavity.
\ i 49-08-4161 5 Oz. Tvce “K” Grease

Common questions

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O-rings like the '0 O-ring' and 'Quad Ring Seal' are critical for sealing joints to prevent the escape of fluids and gases, thereby maintaining system efficiency and preventing contamination. These seals adjust to changes in pressure and temperature, ensuring a firm and adaptable seal during operation .

A 'dowel pin' ensures precise alignment of machinery components, crucial for accuracy in operations and assembly. Its dimensions, such as length and diameter, determine the fit and the extent of alignment tolerance it provides, which directly impacts the precision of the assembly and function of the machinery .

'Type K' grease is used to lubricate the machinery parts to reduce friction and wear, thereby prolonging the lifespan of the components. Specifically, it's applied in areas such as the gear case and crank case cavity as specified in the service parts list .

The 'side handle band' and 'side handle' are designed to enhance grip and control, thereby reducing operator fatigue and minimizing the risk of accidents. The ergonomic design addresses human factors engineering by allowing the operator to maintain a firm hold, even under high vibration, thereby increasing precision and safety during machine operation .

The 'connecting rod' and 'wrist pin' work together to convert reciprocal motion into rotational motion. The connecting rod transmits forces from the camshaft to the crankshaft, with the wrist pin acting as a pivot point, enabling the crankshaft to turn in a smooth and controlled manner, optimizing mechanical performance .

Cushion washers and spring support washers are strategically placed to distribute load evenly, absorb vibrations, and accommodate thermal expansion in machinery, thus maintaining functional stability. They help in isolating components from mechanical stress and in sustaining alignment and positioning of adjacent parts under dynamic conditions .

Applying red Loctite or its equivalent to the male threads of the barrel is necessary to prevent the threads from loosening over time, especially under vibrating or dynamic conditions. This adhesive mechanism ensures that the parts remain securely fastened during the use of the machinery .

The 'external retaining ring' is used on the outside of a shaft or component to hold parts in place axially, such as securing gears or bearings in position. Conversely, the 'internal retaining ring' fits into a housing or bore to prevent components from moving axially within the housing. Both play critical roles in maintaining the structural integrity and alignment of the assembled parts .

Using specific torque settings like 'tighten to 85 ft/lbs' is crucial to ensure that components are fastened with sufficient force to maintain assembly integrity without over-tightening, which could cause component damage or failure. Proper torque helps avoid loosening under operational stresses .

The 'Service Nameplate Kit' aids in the proper identification and documentation of machinery, offering vital information for maintenance, servicing, and warranty claims. It ensures that service personnel have the correct references for repairs and part replacements, enhancing efficiency in maintenance processes .

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