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The document is the fourth edition of 'CopE & CHECK ELECTRICAL', which serves as an illustrated guide to wiring a safe house, covering topics such as bonding, grounding, and various electrical codes. It includes detailed explanations of electrical systems, branch circuits, and safety measures, along with references to national electrical codes. The guide aims to help users avoid costly mistakes and ensure compliance with current electrical standards.
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CopE & CHECK
ELECTRICAL
FOURTH EDITION
An Illustrated Guide to Wiring a Safe House
inate GENO an Cum Re Ren eases
@ Accurate and W Helps avoid W Easy and fast
up to date
costly mistakes to use
REDWOOD KARDON, DOUGLAS HANSEN, AND MICHAEL CASEY
ILLUSTRATED BY PADDY MORRISSFY
Intraduction + Key & Examples + Abbreviatians
Pelee te eel eee Ned
cern ita
Bonding - Equipment Grounding
Ground Faults & Arcing Faults
rete eT rug
Temporary Wiring Underground + Service & Subpanels * Two Buildings
Calculations « Multiwire Circuits
Branch Circuits + Bathrooms + Laundry + Kitchens
ole tacte Caleta
Cer ee ete ete ret)
CoCr Me Tir ee etn rata LF
Decne Tatar’
Pe ee ated
eee een CeesPe asta Co eat eet eae ects tel)
Cope CHEck Electrical
Fourth Eaton
BY REDWOOD KARDON, DOUGLAS HANSEN,
AND MICHAEL CASEY
Nustatons and Layout: Paddy Morisey
{© 2006 by Te Taunton Press, ns
IseNa3:a7e2561587384
IseN10: 1581587389
Key & Examples
‘de reterences ar flowed by two bracketed numbers, ex(122.4 (123.4). ‘> wotare wade canon fowowea Oy 8 superSerptnumoer naeates 8 cnange mn
(ode rumbors onl, fr tlt rockets, ox [423.4], oer to 2002 NEC, the code. x: [250.50)* refer toa cde change in the 2005 edton sted as #4
Code numbers on rig. n races. ex: (128.4) refer a 2008 NEC. inthe Coie Chang Summary tnd on te nse bac cover
"1 refers to Code Check Hetil table 1 Example of code change (rom page 12:
Fi rofers to Code Check Bectrclfgure 2.06 s realy accessible (& max height 6 Tin) .. {240.244} (240.240j22
rape (or pepe 42) The explanation on the inside back cover is thatthe 2002 code lite the
7 Trminal hor for 2s rq to be provided eto ony creas usea 3s Swncnes, ana n 20UD It apples to al reakers
sample using "DAO" (fom page £4)
7 Dis must be eae erview emt EXC 4225.36] (225.36)
Garages oroubuicings snap swich or Sway OK .(225.36K] _(225.36X)
The bosic rule requlres the disconnecting means tobe rated 85 service equp
‘ment wrt the excption of oubulngs, which haw ony a cel that ean be
enrol by 2 nap ant
Feampls using "08" iam page 15)
1 Sep 208 ct for bathroom recans only OR pansies proaea
Dedicated 208 otto ach bathroom [ai0.asc3) 210.1098)
‘cet doccated to the batroom receptanes is required or each bathoom can
Theis umn dicate ecu tet supple ae equipment that natroom,
‘Model Codes & Organizations i
Canadian Standards Association: [Link] /info/esa Mm
International Association of Elacrea Inspectors; warns org
Intenational Residential Cade: [Link]
ational Ceca! Gale pitied Uy Ue NFPA
Natenal Fortes! Manifariwace esacition: [Link]
National Fie rotacon Associaton; [Link]
Nationally Recognized Testing Laboratory, such 8 UL or CSA
Underwiters Laboratory; ww [Link]
Fa4,2a [108.20] (408.40)
Panels require terminal bar forthe ecuioment ereunding eoelucts. This rf.
lenoe is found in 408.20 ofthe 2002 NEC and 408.40 a the 2008 NEC and is
aso shown in figures 31 and 92.
{reanu] = Tpcaly required by manufectuer's instalation insu
loner] = Energy conservation maasures based on tha Model Energy Code,
Adoption and enforcement varios srt, so check with ou loealdction,
‘an after acode number refers to an exception inthe code.
EXC = When paoed at end of tex Ine signals an excextion in fllovng Sine
(Of — ver loved al a ta aes ot lena RON ne
In/al = not aks y he 2007 NEC
{nal = not accross by the 2005 NEC
(0) = Prohibited by the 2002 NEC,
‘Coes ening in numbers separated dy commas refer to mumple coe seztons,
‘bx [240.802,5X2} ~ 2002 sections 240.81A).2) and 240.5Alecenton 2,
‘Abbreviations __
A= anpe (oe 0364 eco) fen = generator retngertor
AC = atemaing cure, arcondtoning, amored GES = grounding eectade sytem requres,requed, equ, reqaroment
table aka "8k" rei = grunt creutireruer "ig metal conduit
feaitonal none = oman, ronzntaly figd nonmetal conduit PO)
{faut exeut iter ho = hareepower psschrcieg
_auhoriy having juisicton tr ‘Serie ervance cable
‘unum ca Separate
rotate) Sre‘amiy arene
Amerean nce gauge we Seeiieon(e) pert, specie
bulangls) in Standaré
‘rod nom for A cable Incl = rude, re, squze
cud nd lve eri) = 10 sari rte om rn tas ane
reuts} KOs = tnockous 9, 30 underroune fsder cable
xowcons ul = trop tne ‘ndegroue sence envance cable
ert ear LBA = igitng sepa (parotboars) ‘rotet
‘ree cient b> seunas) wots)
ameter coi = leakage cuvent detect a wterupn von amps
Siswacher LENG = ign tebe metal ond, aka wate
‘iscorest "Salient w= wth
‘aur groan curator rc = ah eee ronment we = wad
‘esa! metalic ung lee = cation
fecmeal renmetaic bing. ska “Srurt_—_‘am(s) = mina leting fue)
fre" rans — manuacturer
cupmer mat = adn
fra 9 fot min = emir, mite
eter Mo = metallad wae
lights In cal umineela NM reeset cate (ret
fiload args (motor nameplatscurent (0cPD = overcrent pretection deve (weaker
ing)
fond erent
Mexble etal cond, oka “Greets”
[pruning acne condor
PML = sor manutocwers nstnctone
Py = shomotae
Pac = ga nonmetatic cond (MC)
rscepe)~ receptacle out.)
FOOL F000009099090009000000008 |Fig. 4
‘The Electrical System
troduction > Key & Ex.| Glossary of Electrical Terms
‘Acccoecbe: Not pormanortly concealad or ensloed by bulsng constuction
AFC, Branch/Foeder Type: An ACI meeting the standard for irtrrting aie
‘acs if 754 of curet are available atthe dei,
AFC, Combination Typ: An AFCI meeting the standard for intrugtng both series
‘20 pareve 1s ana requrng 2A avalane current acitate operation
_Atornating Curent: Curent that flows in one recon and then inthe oer
regular es refered o as frequency or Hert
“Apparent Power: Asilable pone rm a wansformer meaeured in VA
‘Aapllance: Equipment such as an aircontionr that uses eletneal power.
Braneh Crelt: The crcut conductors between the final OCPD ereaer or fuse)
"ant Une ule outs sep,
Bronsh Crit; Canora Purposes A bonsh seit thot supply @ numberof out
les for liting and aplances.
Branch Circuit, Inaviual:& branch cet supp only one place of equement.
Branch Circuit, Multwire (Residential: A ranch cult consisting of two hot
‘conavctors win 2 24CV potential between them anc grounded conductor hav
ind 2420 storoncebatwoon land each hot sander. (F940)
Branch Celt, Small Anlinen:& ranch rirsit siping pevthla (oan he
unplugged end moved without to's) housetolé kitchen apoiances,
Contra: A device to start and top motes
Devieos:Equpmont tat cares but does not use elect; examples ae recep
tacks, awtehes, and oeut breakers,
Equipment Grounding Conductor: & nancurrenteserying conauctor tat provios
‘an alternate path for equipment fats. (F44)
Feeder: Contos supplying panelboards other than sence panels.
Gooseneck: A curve atthe tp of @seroe entrance cable designed to prevent
res een Ue ope ee Fe cae
rounded Conductor: A currentcatryng condvetor that ie eonnocted to cart and
that mey be neutral (8)
round Faut: Current turing to the wansformer en an unintended ath, such
35 equipment enclosures or ground wires.
Nerte: A measure ofthe frequency of atelier ent: North Arica he
‘standards GOH
In Sight Visible and within SOR.
Lghting & Appliance Panel: An elocral panel in wich 40% ofthe excuts are
ated S308 and ae suppl wth neutrals.
‘oa: The eecicl eran in wats or Nrsepower of @ place of ect
Luminaire: Th trm now used to describe iting fatures.
‘Open Conductors: Individual condictors not contained within a raceway oF cable
sheathing
‘aneroaras: Ine “guts” ofa electical pane; the assembly of busbars, terminal
bor ee. designed to be placed in a “cabinet.” Whotf nnn walled a
lectrcal pane! is. by NEC terms. a panelboard meunted in a ean.
Power: omer isa procutt of wots and amos and canbe expressed as ether,
atts (rue power or VA (apparent power. (F3)
Service: Ine conductors and equpment provcing @cornection to the wy.
Dorre Drop The wre vss Sue UF te UU
Senice Entrance Cendustores Tho snductars onthe eustomer' prema that
convey ower tothe sence eavament.
‘Service Equipment: The equipmert at wich the power conductors entering the
building con be switched off to disconect the promises wing em the ty
power sourse.
‘Senice Lateral: Underground service enraneo condvctrs.
Serve Pot: The doit where the service dao ant sevice entrance sia the
handoff between the uty and the customer.
‘Snap Switch: Atypical wal switch, incluing 3vay and 4-nay switches.
‘era conrete encased gounang electro, rammed ater the developer ofthe
‘syst, Herbert Ur
Unit Sites swtch thats an invert pat of a appliance.
HHHOPSHHPFABTAARGADHHHOROHOAHHAOHRAHAMRAAAAINADA Uareir Vir Ur UE UR UOEURUOEU SEV NU OEU IE Vk UIE Ur UK Or UUM UE UU UR UUM URE)
“Te force exerted onthe ale in F2 depends on tee things: The ressuro (vs)
Ue be, we alos per UL UF Mek OW as), ee eDue et
‘ofthe pipe and lve elamatae (te). The sce orl mapas hs
relationship of pressure. ow ate, an resistance. The formulas called Oh’ law
‘ter the German scientist George Simon Ohm who fst described i treads:
1 = E/R it Amps = Volts/Ohms
= lectromative foes = V = voltage
1 intensity = A= current (measured in amperes)
R= resitaiue in Otis
‘we can use me energy oF ne spinning ave 1 00 work (comer: energy Te Job
thie example sto Ht 33,0000, 4 n Amin. One heathy rat hose can dot so
‘weil cal tis motor a Anorsepower motor (hp = 33,000ft./mn.). Powers the
Fate in whion work Is dane. More power means more eneiy is being transfered
‘Tom one form to anower. The rte at which etc Is converted to athe fo
enor (heat, ght metien) e maeured in wate. The poner fermul ie the most
ommonly used formula for electrical work is esse to understanding its ap
‘ation. Tat formulas expressed as follows:
(power n wats) = 1 (amps) x E (ots)
‘Thin Kmail wool to ity wnnpniee. They cen one lege enous of
ane hugh smell Inwcureent wires ty ctrbuting at high elage. then
lowering the votage wit bansformers near the pint of use by te custome.
te mecium to tanster force. nan elctcal creut, tie medum is te Figs 9 + Ohm's Law & Power Formula
‘reo™dletrona of 0 conductive metal lke copper or oluminum. Water
‘raramits fore though the watorm a pipe: in ansletreal ecu, te force Is trans
ited oer the electrons of condctr. In F2, we Use water to tum a waterwheel.
‘The weight of the water the tower exerts peessure onthe cutiow pipe. As the
ic enor (oblets in motion} has been converted int rotational force (trae) atthe
ale of cur usta [Link] is sai to be droppod across the load.
‘To maintan pressure at th source, ow anergy must bo addod—somebody nas to
22009 up the watz, climb the tower ane hoop the wate level conta n an ee
teal svsten. it 18 the utity that must mannan ths oressure. krown as
woe,
Wes Is oten used to dosrbe electric nthe water analogy, water iselon Frnkin’s wily dangerous
aca ite exoeriment proved hat Hing
has electty nd could be oe
charged over a conductor and into the
oad. Bea's ihn ro ad conductor
Provided the lightning an stomatve pain
to te round,
‘A century ond 0 halter Fankin’s cs-
a ‘covery ws applied to the newy emerging
eave! = cticalifastructue. Transformers
Bers Ber SES were especialy vineable othe enor
mousy high votages of lihting and were grounded to hep tec them
Te tance n yu eighorhood Ie power pula (84s) magnate el
The ignvotage uly astbution wires vanster ener to the relatively wvoltace
(240V) wees comactng to our homes. This 240 secondary cll has a center ap
conauctr that IS rounéea, and the voltage Detween IE and eer of the "ve"
grounded conductors 120 is importan to remember hat this rtenionaly
{grounded conductor ithe “neta is desitned to carry erent al the me. I's 8
Fine" wie.
Fig. 5
Power
Transformer
Center of transformer
's grounded.
Grounded
‘Conductor
“HOT” ungrounded conductors
‘to earth
(nce this gounded conduc comes 10 me butane. we connect again to the
fart and any metal enciosutes up to and ing those that contain ou lao
‘ical cisonnects and overcuront exotcton,
Grounding Electrode System 2002
Metal water pipet 210% in contact w/o... FB [250.5243]
Bond around water meters, ier, ete {250.5244}
Water sae eanna be only lectose 260.5302]
ou rods min in a [Dan 89 a5)
‘Rods min afin contact w/ sll 4250.52.45]
(Dive rods vertical & fly below grade EXC. FOS (250°536),
1 beaoek encountered, fod may be buted ri.
AR doop or von ot 45° one ++ (250.596)
iter pipe & rate only olctodes, rod max resistance
25ohms OR install 2nd rod min 6R from Ast &
bond two rods together... a (250.58)
LU Ur electoae = Zum #4 rebar near bttom of footing OR
20M AAWG Cu wine near Bottom of footing «FO (290.0240)
7 fer must he set if pensent ding constuction. (250.50)
1 fer not req in existing ba if concrete would
hhave to be cistubed to gan anes inva)
| Oncnary teres Ok fr bonding Uer sections. - [250.5243]
[Suter inust nave zin min conerete encasement |. 290.9283)
[Motel well casings unose Sonded to metal ve (290.5247)
Fatal hd rare If hnod o other letrodes or # 3408 n
contact w/ earth or encased in conertoin earth [250.5242]
(1 Underaroune as pe not OK as electrode... [250.5281
2005
(250.5241),
{250.52A1)
(250.5202)
fos0 5755),
(250.5245),
(250.536),
(200.090)
(250.56)
(200.9249),
250 50x
(250.5243),
eau)
250,52k2)8
{250.5281}
Conver Service Wire | Aluminum Service Wire | GEC Comer
soi | 2f0ora/o una)
2003/0 4/0. 250kemt 4
2/0 250her "250_S0bkemi Fiat
>sb-0er 00-900K6m 1/0
LHLHCCAASSHMHNARESATCECREATTTERReeaTaAns‘magnetic rer The wotage oop is
“arate. During the microseconds of
miekectica athe, vote steps nthe
{ound a short as 3. can precuee 35
‘muchas 100,000Vof potent.
Esiz
Fig. 6
Grounding Electrode
System
rerun Ltd
Grounding Electrode Conductor (GEC) 2002 2005
[GLC must comect to nevtra or Before service (250.2444) (290.2483)
1 Size per service cond size mi [2s06e} (50.6)
(2 GAWG Cu largest size GEC needed i ending at rod (250.664) (250.664)
1 4AWG Cu largest size GEC needed it ending at Vier [250.565] (250.668)
AWG must be protected by raceway or armor... [280.648] (250.648),
5. 6AWG OK unprotected it not suject 0
damage & folowing bd contour. F7 (250.648) 250.618)
1 Bond each end of metal raceway encosine GEC FR 250.646) (250.848)
No spices between service & GES [2s0.64c] (250.640)
1 GEC can connect to ary part of GES -2s06er# (250.647)
LU conections to metal water pipe tats part of GES must be
wii et Bf of water pipe incide Dog... F6[260.62At} [250.52AK)
Fig.7
Bare GEC Fig. 8
GEC in Metal
( Raceway
Gar
‘clamp
GEC Connections
1 Buried clamps must be LAL for direct burl... F6 [250.70] 25070)
‘Cc wator tubing camps LAL for Cu tubing... ..F6 [250.70] (250.70)
| Urer amos LAL or rebar & encasement... ..F8 [250.70] {250.70}
‘note: Rebar canbe brougrt trough te tp o @ foundation ina protected aca:
‘on, seta the ray tu proven accesible kcal fer te Ler cap.
D Steprype camps suitable ony for phone systems. 250.70} (250.70)
[Max + conductor por clamp unless liste for more 250.70} {260.70}
[Connections must be accessible XC (250.884) (250.68)
‘Buried or encased connections. 6 [250.70] (250.70)Crore etal
Bonding
onde ensues elect! contnuty to prevent drones of votage
tert Bete once components, On the ine seated ofthe man
Cisconec i ervtes pt nck tl rarer ffs on sre
peared Peri ee eee
Gr cable Tn tho load dear the man overcurentarotecton. roves
{pa back othe tenatomer to lea aut and protect ana shoets
seine ==
a ae
Saas BS
Sao 2
oe
_ Bond all service eqpmit & conduits & GEC enclosures [250.924] {250.924}
sc acenesceemtna
Tee Se
eens
= ee ae
Seater
a
Soca megtas gor
ee ee
a.
Grounding
Es
Nia
- a"
<
Grounaing locknut
Intersystem Bonding 2002
Tile BANG Cad CATV or phone eecrodes F14 [200.400]
Bond lightning protection system to GEC... FA (260.106)
{Drove access for intersystem bonding & ECs
on ext of sere eam Fa (250.44)
Fig. 11 « Intersystem Electrode Bonding
Load Side Bonding 2002
Bond all meta id, ho, cold & £08... F42(250-4044.8)
1 Size water pipe boning pec TA. (250.4041)
LS gas pipe toning pr T2 250.1088},
Bond meta wll oslngs 9 ECC of pun motor. (250.82M]
2008
{800.3000}
(250.106)
250.999
2005
(250.2044.8)
{250.4041}
(250.1048),
(250.4220)
£99999 9999999H909999HHHHHHHN9HH99H 9D¥ ¥
PIV Ved dese sso ov ITC UCC UUUE
Equipment Grounding Conductors (ECGs)
Equipment Grounding Conductors (EGC) 2002 2005
Saw eqn rouna cond per T2 fevaz2} (0.122)
Flscte orbs beer acu erica! (250.139) 00.19)
EGC ination gen goon) olew spas (260.140) (280.440)
(EGC >BANG OK to stip bare or use green tape for entre
‘epoeed eng nie panels boxes {2601184) (250.1290
CRWO, IW, er EMI OK a8 EC 1250118) (250.118)
lens to 6R if over ines ise 9.2)... (950-448) (950.118)
1 Remove pit fom contact surfaces of
ond ings fensre good contac, (250.96) 280.96)
EGGS must be nn w/oter cna forest EX... (30038) (300.38)
Replacing nengeundng oops (one p20)». (850.000) 200.1200}
ee
3 i
: F
Fig. 42 + Bonding the Piping System
Bonding of piping systems ic roquited by
cade. Many junscetions preor 10 have hot,
014, ro pig oysters Lured tage
‘er at the water heater. Furthermore, some
require that 2 bonding jumper sited he
‘same es the GEC be run ft Ue mater
eater to tne GEC or sarvice.
Bonding * Equipment Grounding
FSIS AAAs ae TWEE
vuue
Fig. 23 a
‘An Equipment i
Fault 3
Unite the erounded conductors. FACS arm nat designed tm eawry swan
under normal operation. They are part of a safely backup system that ts
designed to protect lie el property ftom acclental equipment fats. nF,
the motor has a dead potential o grourd tthe earn). The current i oning tS
retum to fis source at the transformer. [Link] contacting @ grounded
surfoce—e. plumbing, earth, efe—could provide a paral rum path
ee
Sen rie
eae §
a Fault S i
ae i
ar
jumper’ “Equipment Grounding Conductor
‘nF, an EGC nas been adie fo te motor, and it serves to cary the foult
currant snd tip the breaker. Even if the fault wae incufftont to tip. he
breaker, the EGC would provide electrical egulpotetil thot woul hep prota
‘anyone toveing the moter.
jeaker dows
‘ot open,
Fig. 15,
Futility of Using
Earth as the
Equipment
Ground
use
in F48, an attempt has been made to use the earth as an EGC. Konica,
‘ae ear igne 02 @ good enougr conauctar to cary the amount of current
necessary to shack ar alectocite » person, but iis nt 2 good enough cor
‘eto to trip the breaker. The earth can never be relied on to cleer faultsnee os
ad
Ground-Fault Circuit Interrupters (GFCIs)
Grouncsfault cult interupters(GFCIs) detect the
‘escape of electical current outside the intended
‘evil. Ar example is the current renuring to the
‘vaneformer throug) 3 pereon, oo reprocontod in Pe
GGFCis save Ines by limiting the duration ofthe fault.
Fig. 17 + Three GFCIs
eee
Fig, 46
To Ground
or Not to
Ground
How soos @
rc! work its Chreute
magic? In E18 eae, Receptacle
equal currents
{af fowing to and fom the load. When any electrical current flows, It generates
‘xmagrene nea. ne magreteneias generated by the ow of electrons in these
‘bo conauctors are of eppecite polarity (nrth and south eevng and etuming),
The forces are equal and opposite, and thelr magnetic felts cancn ect other
The cicuit passes tough 3 co of wire inside the GF, and the GFC! accounts
Jor tne electrons on esch conductor. AS long as the currents are Balanced, the
Tig. 410 + @FCI No Fault ‘Test button
Resistor
Current} load.
to load
hot &
neutral
(28 out,
A back)
=e Sensor relay -
During @ wround foul, such as the flow of current trough a person, the
Dreult becomes unbslanced (F8). A magnetic fold is gonerated on the coi
‘around the eireuit wires. Solid-state crcutry connected to te sensing col
‘activates @ tip mechanism, and the cult is interupted.
A GCI lan derarte Improper connections of the neutral (grounded
Cndetor to ground. A second “niector* cl) (F20) surrounds the maniored
Gireut and induces @ small curent. Should the neutral have a downstream
‘anmecon co ground, current wit escape outside te circu, and the sensor
ol ercut wil bo setwated 2° desorbed above.
GGFois take more space inside a box than a comentional reeptaci. When
‘dking GFOI 10 old Rauses with shallow bores, migt be necessary to frst
‘add an extension box asin F241,
Fig. 20
Neutral te Ground
Fault
Induced
‘current
flows
out of
Neutral to
‘monitored
crowding
Toop. pay
A G01 receptacte can provide protection for other receptacies downstream
(nthe crit. GF! protection can be prvided by GFC} breaker (F7) er GF)
receptacles.
POPP TEAUUEMEMOTHOTAAAAAHAAHAAOAS
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