ENGINEERING DESIGN AND CONSULTANCY
SERVICES FOR NEWESTER PLANT AT
MEDAN, NORTH SUMATERA, INDONESIA
(PROJECT EMERALD)
Doc. No : 230101-QC-PBS-0002 Rev. No : 000
INSPECTION AND TEST PLAN FOR PIPE
RACK CONSTRUCTION
Job. No. : 230101 Page. No. : 1 Of 2
ENGINEERING DESIGN AND CONSULTANCY SERVICES FOR NEWESTER PLANT AT
MEDAN, NORTH SUMATERA, INDONESIA
(PROJECT EMERALD)
INSPECTION AND TEST PLAN
FOR PIPE RACK CONSTRUCTION
000 10/07/2024 Issued For Approved M. Ali Murdani Yoska S.P
A 12/06/2024 Issued For Review M. Ali Murdani Yoska S.P
Rev. Date Description Prepared By Reviewed By Approved By
INSPECTION AND TEST PLAN
FOR PIPE RACK CONSTRUCTION
Project : Emerald Project LEGEND RESPONSIBILITY : LEGEND ACTIFITY :
Description : Pipe Rack Construction F : Fabricator / Contractor X - Resposibility H - Mandatory Hold Point
Owner/ User : PT Soci Mas C : Consultant A - Approve Point, for eng. Docs W-Witness Activity
Consultant : Vertis Technologies Pte Ltd O : Owner/User V - Verity documents M-Monitor Activity
Contractor : PT Paramita Bangun Sarana Tbk TP :Third Party R - Review documents SW-Spot Witness Date : : 10 Juli 2024
Third Party : Rev : : 000
REF ACCEPTANCE SCOPE OF INSPECTION
PROCESS DESCRIPTION INSPECTION ACTIVITIES VERIFING DOCUMENT
No. CRITERIA F C O TP
1.0 FABRICATION PIPE RACK
1.1 Documentation
a. Shop Drawing - IFC Drawing - Approved Shop Drawing X H H
- Approved Inspection and Test
b. Inspection and Test Plan (ITP) - Approval Inspection and Test Plan (ITP) X H H
Plan (ITP)
- Part B Welding Procedure Spesification
Welding Procedure Specification (WPS) / Procedure
c. (WPS) Qualification - Section 6.0, - Approved WPS / PQR X H H
Specification Record (PQR)
Part B - AWS D1.1 2020 Edition
- Part C Performance Qualification
d. Welder Qualification Record (WQR) - Section 6.0, Part C - AWS D1.1 2020 - Approved WQR X H H
Edition
- Section 8.10 - AWS D1.1 2020 - Approved NDT Procedure and
e. NDT Procedure and Personnel X H H
Edition and ASME V 2023 Edition Personnel
f. Painting Procedure - 230101-ME-SP-0001 Rev.1 - Approved Painting Procedure X H H
- ASTM C827
- ASTM C1090
g. Grouting Procedure - Approved Grouting Procedure X H H
- ASTM C1107
- Grouting Material TDS
1.2 Fabrication Work
a. Material Receiving
- AFC Drawing
1. Verify Material Size, Thickness, Heat Number and - Material Receiving Inspection
- PO / DO X R A
Specification Report
- Section 8.2 - AWS D1.1 2020 Edition
- AFC Drawing - Material Receiving Inspection
2. Visual and Dimensional Check Material X R A
- Section 8.2 - AWS D1.1 2020 Edition Report
- Mill Certificate - Material Receiving Inspection
3. Review Mill Certificate For Material X R A
- Section 8.2 - AWS D1.1 2020 Edition Report
- AFC Drawing
b. Dimensional Inspection - Dimensional Inspection Report X R A
- Section 8.5.1 - AWS D1.1 2020 Edition
- AFC Drawing
c. Visual Weld Inspection - Visual Inspection Report X R A
- Section 8.9 - AWS D1.1 2020 Edition
d. Painting Inspection - Approved Painting Procedure - Painting Inspection Report X R A
1.3 Non Destructive Examination (NDE) R A
Penetrant Test (PT), If Any
a. - Approve NDT Procedure - PT Report X R A X,A
(5 % For All Joints)
INSPECTION AND TEST PLAN
FOR PIPE RACK CONSTRUCTION
Project : Emerald Project LEGEND RESPONSIBILITY : LEGEND ACTIFITY :
Description : Pipe Rack Construction F : Fabricator / Contractor X - Resposibility H - Mandatory Hold Point
Owner/ User : PT Soci Mas C : Consultant A - Approve Point, for eng. Docs W-Witness Activity
Consultant : Vertis Technologies Pte Ltd O : Owner/User V - Verity documents M-Monitor Activity
Contractor : PT Paramita Bangun Sarana Tbk TP :Third Party R - Review documents SW-Spot Witness Date : : 10 Juli 2024
Third Party : Rev : : 000
REF ACCEPTANCE SCOPE OF INSPECTION
PROCESS DESCRIPTION INSPECTION ACTIVITIES VERIFING DOCUMENT
No. CRITERIA F C O TP
2.0 PIPE RACK INSTALLATION
2.1 Preparation
- Form Report Inspection Of Steel
a. Padding / Shim Plate - AFC Drawing X R R/A
Structure Erection
Determine Centerline, Elevation For Column and - AFC Drawing - Form Report Inspection Of Steel
b. X R R/A
Beam - Clause 7.2.2, AWS D1.1 2020 Edition Structure Erection
2.2 Installation
- AFC Drawing - Form Report Inspection Of Steel
a. Check Plumbness, Centerline, etc X W R/A
- Clause 7.2.2, AWS D1.1 2020 Edition Structure Erection
- AFC Drawing
Inspection For High Strength Bolting (Contact Surface - Plot Plan Drawing
- Form Report Inspection Of Steel
b. Check, Bolt Tightening Inspection) 3 % of the total - ASTM A325−14,Standard Spec. Fit it X W R/A
Structure Erection
bolts installed Properly For Structural Bolts,Steel, Heat
Treated
- Form Report Inspection Of Steel
Final Visual Inspection (Steel Connection Check, - AFC Drawing
c. Structure Erection X W R/A
Overall Dimension Check,vTolerant Inspection) - Clause 7.2.2, AWS D1.1 2020 Edition
- Dimensional Report
- AFC Drawing - Form Survey Data Report
d. Final Grouting X W R/A
- Approve Grouting Procedure - Form Report Before Grouting
- AFC Drawing
- Form Bolts Tightening Inspection
e. Inspection Of Anchor Bolt Tightening - ASTM A325−14,Standard Spec. For X W R/A
Report
Structural Bolts, Steel, Heat Treated
3.0 FINAL CHECK
a. As - Built Drawing - Approved Shop Drawing - Form Survey Data Report X R R/A
b. Quality Record - Project Specification - MDR X R R/A
Prepared By ; Reviewed / Approved By ; Approved By ;
PT Paramita Bangun Sarana Tbk Vertis Technologies Pte Ltd PT Soci Mas
Name
Sign
Date