Sony STR-D3502/D4502 Service Manual
Sony STR-D3502/D4502 Service Manual
US Model
a
Photo : STR-DE505
a A I
SPECIFICATIONS
Canadian Model :
20 — 20,000 Hz 0.09%
100W+100W (STR-D450Z, DE505)
20 — 20,000 Hz 0.09%
70W+70W (STR-D350Z, DE405) FIV STEREO) FI -A\ RECEIVER
SONTY.
Muting Full mute Usable sensitivity 50 dB/m (at 1,000 kHz or Power 120 V AC, 60 Hz
999 kHz) requirements
BASS BOOST +10 dB at 70 Hz
TABLE OF CONTENTS
1. GENERAL
Location and Function of controls «**325*sst+<eeesexsoeneses
sceesy4
4. EXPLODED VIEWS
4-1. Front panel Section crresesteceececeeceee errr reer rere rer cones 24
After correcting the original service problem, 3. Measuring the voltage drop across a resistor by
perform the following safety check before releasing means of a VOM or battery-operated AC volt-
the set to the customer: meter. The “limit” indication is 0.75 V, so
Check the antenna terminals, metal trim, ‘“‘metallized”’ analog meters must have an accurate low-
knobs, screws, and all other exposed metal parts for voltage scale. The Simpson 250 and Sanwa
AC leakage. Check leakage as described below. SH-63Trd are examples of a passive VOM that
is suitable. Nearly all battery operated digital
multimeters that have a 2V AC range are
LEAKAGE TEST
suitable. (See Fig. A)
The AC leakage from any exposed metal part to
earth ground and from all exposed metal parts to any
exposed metal part having a return to chassis, must To Exposed Metal
Parts on Set
not exceed 0.5mA (500 microampers). Leakage
current can be measured by any one of three
methods.
wal
1. A commercial leakage tester, such as the
Simpson 229 or RCA WT-540A. Follow the 0.15 pF voltmeter
manufacturers’ instructions to use these instru- eal (0.75 V)
ments.
{FRONT PANEL]
4} 2} [3} [4] LS) Le, 8} [9] [10] [44] {12} [13] [14
T==1K6)
oat ee
[REAR PANEL]
ANTENNA (AM/FM) MIX AUDIO OUT (STR-DES05 only) SURROUND SPEKERS (REAR)
rh ground terminal AC power cord VIDEO
CD SWITCHED AC OUTLET TAPE/MD
TV/DBS FRONT SPEAKERS (A/B) PHONO
MONITOR SURROUND SPEKER (CENTER)
[Remote]
1/0 Description
DIG7 coo |
DIG6 S|
DIGS
Os!
DIG4
Bedi Fluorescent indicator tube drive.
DIG3
DIG2
DIGI
+ Nx
op) S vay
© S. DATA
1] PLL. DATA
— 2 5S: CE (LC7288)
5 S. CE (LV100) — Chip enable input.
VERISON _
5 PROTECT —
i
—
— 9 STEREO-IN
AVss
1 SP-RY
N SURR-RY Not used. (Open)
bd 3 POWER-RY
2
1.) Zz
| Nn
NPD qU
bo
Bb
RO
DOF
m—
ee
|_
be 6 SIGNAL bt
“ A/D2
NTN
ee)
~“
>©
os A/D1
‘Oo AVDD
Ww AV. REF
W GN 7)
WwWSS ZO
<
WwNA
Oo IC. MUTE
3 “I PROLOGIC
38 SIMULATED
‘oO
1]
1oO
me
&
W HALL
W0
FO
N
Ww T. MUTE
VIDEO | = |Video LED drive.
| 42 | TV/LD | ~ | TV/DBS LED drive.
peeaee STANDBY | | Standby LED drive.
44 SYS. POWER System power ON/OFF.
45 [Link] | —_ | Not used. (Open)
46 [Link] | — | Not used. (Open)
STOP Stop signal input from NJM2103D (IC950).
oo
\o SIRCS
RET Sircs signal input.
>
nt0 POWER SW Power switch input terminal.
ss
= [Poversunin
G5)
=
— NS
54 FUNC. MUTE
Le Line mute drive.
eS Ground.
= in 5,
9.2|. 7 ASRS eR
=e in 2
ec REE
Nn
NAIL
NnOf;
AEN
WENT
=2008 | = |Comenouomd———SSCSCSC~C“C*‘“‘“‘“‘(CSS
Eon Key out 15.
| 0 | Key out 14.
ON>
om Key out 13.
ONWn
|
Oo Key out 12.
S11 |0 |K
XQ
| 0 _|K
aoe Key out 9.
E08) Key out 8.
com Key out 7.
“N VLOAD = Connect to ground.
~ bd
On Key out 6.
ee
8
~w
ATR}
To [keys
SSSC~—C—CSCSC“‘“‘“S*S*S*SCS~*S
[so Key out 2.
nn
Nin
ion
TA
DIA
xSp
~
i
phWinter
Oo
1
re
oO
am
“i
[son Key out 1.
~]oO DIG10
peony
~ \Oo DIG9
[ood Fluorescent indicator tube drive.
DIG8 |
Oo
SECTION 3
DIAGRAMS
SECONDARY board
STANDBY board
PRIMARY board
VIDEO board
SP SW board
MAIN board
DISPLAY board
VOLUME board
TONE board
STR-D350Z/D4502Z/DE405/DE505 3-2. PRINTED WIRING BOARDS (MAIN SECTION)
fel elles cde Oe lee nee ee Me) cree sce ie Oe cm Oe IO a SN MO wl se NO ie MS oo AB aa ASO oe aN adie BOOTS hn 9 cae ON |= 320 26
@ SEMICONDUCTOR LOCATION
ie
H - 10
[sonto aa RU Geet “ " és
hack
sopebemerwodenrrseuerd sever
ate ptininedhsencemlapsacccs
dL
etines ae eo
ea
=e :
a SEA
a er eee
| : | EN
eee [SECONDARY BOARD] ee ——
H-10
1-10
H-10
1-10 DESOS
ra 9252 —4 r— 151 —4 5253
I-10 -—_—[Wi0E0) [wx]
F-16 >c g So ° lo]
© r@® -o -@
J-11 bea aaa eas
J-12
C-17
C-17
C-17
(CHASSIS) (CHASSIS)
CF ii
C-17 POWER 0090000000000000
TRANSFORMER
C-16
C-16 POWER
TRANSFORMER
E-25
F-10
[VIDEO BOARD]
D-17
t-660—189—
1
[VOLUME BOARD]
W&
NOOO
T1 1-660-193—
{SP SW BOARD] hi , Wy
fees
ee
ee
Bs
ee)
ee
lS
A
STR-D3502Z/D4502/DE405/DE505
3-3. SCHEMATIC DIAGRAM (MAIN SECTION) @ Refer to page 17 for IC Block Diagrams.
1 2 3 4 5 6 7 8 ) 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24. 25 26 27 28 29 30 31
A ate
ee
{ VOLUME
ee
BOARD]
ee =
[ MAIN BOARD]
SS
10701
enn Se ee
ans
SS SS SS SSS Se Se Se ee SP SW (B)
BOARD 5| (SP SW BOARD] R782 162k 1/2
I PROTECTOR
ie oe R733 1.2K 1/2 h J741
47-4 si Q703 SOWER ae
BISPLAY BOARS (B) I
eesens
| C701
BH iy tet MN2488 (FRNT L-CH) | BIBE eee ee |
'——c-yal} PHONES
cnsz02 ae , ! a
a
EF 9602 — ee ee te
RI
TMé601 L__ Rpt L__qj—__
Q741 SURROUND
2SC 1841 I SPEAKER TM704
Q620, 770 FRONT
OVER LOAR® QET SPEAKER
*3 C803, 804
TUOO! MNoe88 Q753, 754
POWER AMP [
—~_[pe505/e4s0z[ —Be405 2350Z
eMrte I _& Se 47.4 FRONT R-CH |
gs
eV rs
2 re ou Q740. 741
oe !
iC300 @ BE E weEES ke oe -Freaa POWER AMP
=< = = tae 4 = > 2 DDwe
a S3@6.93 ay Pp ogozeuw MUTE CN8 MODEL
EEBE EG HHRS T2388
15 ec HES
(3) C7XEXEXi) CXISXI6) |
i | i —
| SECONDARY
NBO] CNP8OI BOARD
3 py pit
ae
PROCESSOR
He AHO
14 POWER1» | PRIMARY
J reer TRANSFORMER BOARD
OHO ?
Oe ees bs eee Oe ==
eee rs
24 eb eeee
CSIs CB16 [| ra Ga naa = R810 1 J
ats
4401[ 1 49
tee ey
[2= 1
kK = lee Een
iy Y
8 |
REC OUT =
J402 TAPE/MB ; zx
i . 1
(172) [TN]
TV/DBS I L_ cg — aed
[AUBIO IN(O) CNPS02
— 4
L J403 msIE-oI@—}—
(1/2) ee 6 = | Note:
| P| BOLBY PROLOGIC
y MATRIX I ccHassts) - All capacitors are in y F unless otherwise noted. pF: u u F
FUNCTION eCuHEr 50WV or less are not indicated except for electrolytics and
tantalums.
AUSIO_IN|(O}—$——t+———#----———— | | LEYTON pp RR aN [Se iS lS | Ue SN RNR Rf Bene eee ¢ All resistors are in Q and %W or less unless otherwise
M Tt 4
meeGUT(O—4
oe aUSTO 7) 0.7 |5548 specified.
= 5a Jas Roe C339oe C340
C337
ay 1 TF a50V C348GH oe50V= C350
ke C35)tl C352
GF .
i :
‘ EM
A. ieinternal: component. ;
AUDIO-IN Cs a a nee wal A825 wv} 2808. : nonflammable resistor.
[R) 20 v402 [TN oa 7 Note : Note :
(272) [TAPE/M8) 1 rosy te 2882525 ago2, 803 ; The components identi- | Les composants identifiés par
= Cm aes s B+] 5.42* REG,« [Bd RELAY RINE fied by mark /{\ ordot- | une marque /\\ sont critiques
N r— y &, ted line with mark pour la sécurité.
J401 are critical for safety. Ne les remplacer que par une
7 : ? °
(2/2) Replace only with part piéce portant le numéro spéci-
| ELONG Cae a eae number specified. fié.
47 1
812 11652 = 7 - , [B+ | : B+ Line
: et
P Te iit
ot tt
R298 ~tol
é
N
caz0
[STANDBY BOARD] | .
EB .
:B- Line
* Voltage and waveforms are de with respect to ground under
nye
,
BHA O84? I | Plen no-signal ( detuned ) conditions.
ae EB 2
ae x 5.5 iC950 no mark: FM
1
7 C452 Rébb = | zI8 = STANBBY eae cNS802 [cssse eer ( ): AM
esta Ov 2 = s R956 C953 C954 toh T}e- . ;
penser e Te = Raa 2 2 S| Oe AV 2810 1152 bel ab AC + Voltages are taken with a VOM ( Input impedance 10M 2 ).
1 10402 Bes Dis HEAOS |S82 0e: PERO asa = ce oe fered at ae Voltage variations may be noted due to normal production
[us [cna [us [cna| cgse
P 4g | EQ AMP ri |2.2]
. 4.7
. | 2.2wins —|a}ro|+ N bad-l|-Bd cd—jepel=
ed dD SInIN|
NINTNIN Sov. ft Oe 8611 11ES2 heal
@) Eb
& .
tolerances. an |
es a: ee at eee — = — SS a ee B14 1NG148M al lo : AY ¢- Waveforms are taken with a oscilloscope.
CNS204 ~
: 5 CNPSO4 Voltage variations may be noted due to normal production
ee pee AC IN
tolerances.
(CHASSIS) A T902
* Circled numbers refer to waveforms.
POWER :
I TRANSFORMER Signal path.
NILSIN
peje OUT
BATA
PLL (7822,
[Link]
[Link] 72130)
§.CE(Lvtatt)
[Link]-STOP
STEREQ
SP-RY
SURR-RY IC [Link]
MUTE
POWER-RY
SIGNAL +5.6V
TUNER-MUTE
IN
PROTECT
STOP => :FM
:
* Abbreviation
CND: Canadian
DISPLAY BOARS
(CNS201)
Se — 14 — — 15 — — 16—
STR-D350Z/D4502Z/DE405/DE505
e WAVEFORM ® IC BLOCK DIAGRAM — DISPLAY SECTION — Note :
1C202 BA6208 * All capacitors are in uy F unless otherwise noted. pF: yw uw F - Voltages are taken with a VOM ( Input impedance 10M Q ).
50WV or less are not indicated except for electrolytics and Voltage variations may be noted due to normal production
tantalums. tolerances.
+ All resistors are in Q and %W or less unless otherwise + Waveforms are taken with a oscilloscope.
specified. Voltage variations may be noted due to normal production
* A: internal component. tolerances.
A SS Sf A Li TS tS |e __ eS tt
B
C) S&S © ©
(15) R-M1X-0UT
es
oP ERK FL201
e e
(13) s-out LO} te ec236 ee aeR237 R238
ee R239 4 R240
15k R241
ong 22k nd
TUNING PRESET
> $230 ‘ $231 4° $232 qe $233 4° $234 4° $235 d- $236
MEMORY
io (4
MHz =-S12
a)
RV422
1C301 LA2785 1C401 LC7822 aves7
ie
0 l
I r
1
3.4
9231
BAIF4M
LEB @RIVE
VOLUME BOAR
E i CNP401
t
x
Ss ely
8233 8234 8235 2236 2237 x a
£NS201 VIseo] [TV7SB5] PROLOGIC) [HEATER] [HALL ' 3
RAS CLK IN I
ROS BATA IN $201 $202 $203 $204 i, $205
F sw (12V) a a: Ray
SW (RY) | 24 | : Hy ; BELAY TIME
ee ——— [Link] 7 SL_| 5, SUREGT ||_verrecr
oh PLL. BATA 1C201] rerio mre ion 22 a ie jess
[Link] (C7288) me BASS BOOST 8
BRIAGE | 19 |
SCE CVO
VERSION
ae +5V REAR
LEVEL+
8. CLOCK 18 | PROTECT POWER SW oe
S. BATA BRIDGE SIRCS
G PLL BATA IN | 16 |
abies
RESET vss
[PHONO]
[PHONG] I
§.CE (7822, 72130)
15 | AUTO-STOP STOP Alou ara
. euaeae $.CE (LV1010) STEREO-IN RBS. CLK. IN =:
& AUTO STOP | 13 | AVSS RBS. BATA. IN CENTER
z STEREO IN Ea SP-RY SYS. POWER ae
4 SP-RY Ea SURR-RY STANDBY
SURR-RY | 10 | POWER-RY w
oe sr
2. I
H POWER-RY Es BOWN Z 5 x:
SIGNAL
IC. MUTE
re
Ee
| zo Z|
oe
TONER
[Link] Ea
TUNER MUTE sy
PROTECT IN |4| I
I a=x Sa
et {1 i eee Caee
a! =aPao 2a
=
IC950 NJM2103D | (as ee ee 2 ee
4.7 u . ee ee i
0202 BAIF4M u Mw u “
| J 9201, 202 R216
22k
SYSTEM RESET
J 1
: :
I
CNS202
K NB |4 | S
(B) i UP
VOL. |3| 35 3 [C202
VOLUME BOARS VOL.80WN | 2| 5 VOLUME MOTOR
Low Boost |1 | = CONYROL |
02
cod ae == 10 S19 20
STR-D3502Z/D4502Z/DE405/DE505
Pie MeO i nO Oe ee ee NO I A i
[TONE BOARD]
[DISPLAY BOARD]
Te o
& |
5 " ee
ros
Soo oe Ses Seon - bo
B VOLUME BOARD
CNP202
S
Note: VOLUME BOARD
MAIN BOARD CNP4OI
CNS204
* O—-: parts extracted from the component side.
: Pattern on the side which is seen.
qa0g00m
O09
coal 2 ee 4 as — 23 —
SECTION 4
EXPLODED VIEWS
NOTE : The components identified by mark A\
@ -XX, -X mean standardized parts, so they may @ The mechanical parts with no reference number or dotted line with mark A\ are critical
have some difference from the original one. in the exploded views are not supplied. for safety.
@ Hardware (# mark) list and accessories and Replace only with part number
@ Items marked “ * are not stocked since they specified.
are seldom required for routine service. Some packing materials are given in the last of this
delay should be anticipated when ordering these parts list. Les composants identifiés par une
@ Abbreviation marque A\ sont critiques pour la
items.
CND : Canadian sécurité.
Ne les remplacer que par une piéce
portant le numéro spécifié.
3 (including 4)
8a
ae
[Link]. Part No. Description Remark Ref. No. Part No. Description Remark
1 4-980-639-01 KNOB (R14) 8 3-704-366-01 SCREW (CASE) (M3x8)
2 X-4946-873-1 KNOB (R48) ASSY roe A-4389-631-A DISPLAY BOARD, COMPLETE
3 X-4945-866-1 PANEL ASSY, FRONT (DE405) 10 1-765-343-11 WIRE (FLAT TYPE) (23 CORE)
3 X-4946-869-1 PANEL ASSY, FRONT (DESO5) 1 1-765-314-11 WIRE (FLAT TYPE) (7 CORE)
3 X-4947-050-1 PANEL ASSY, FRONT (D450Z) * 12 A-4389-633-A VOLUME BOARD, COMPLETE
56
not supplied
iw
T901
not supplied
Ref. No. Part No. Description R emark Ref. No. Part No. Description Remark
* A-4389-631-A DISPLAY BOARD, COMPLETE < INDICATOR TUBE >
R362 1-249-429-11 CARBON 10K 5% 1/4W R613 1-249-414-11 CARBON 560 5% %1/4W
R363 1-249-411-11 CARBON 330 5% 1/4W A, R614 1-249-408-11 CARBON 180 5% 1/4W F
R401 1-249-411-11 CARBON 330 5% 1/4W A, R615 1-249-408-11 CARBON 180 5% 1/4W F
R402 1-249-421-11 CARBON 2.2K 5% 1/4W AX R616 1-233-352-21 ENCAPSULATED COMPONENT F
R403 1-249-417-11 CARBON 1K 5% 1/4W ZN R617 1-249-393-11 CARBON 10 5% 1/4W F
R409 1-249-437-11 CARBON 47K 5% 1/4W R631 1-247-887-00 CARBON 220K 5% 1/4W
R410 1-247-897-11 CARBON 560K 5% 1/4W (D450Z/DE505)
R411 1-249-416-11 CARBON 820 5% 1/4W
30—
Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark
FIC COC COO GI IGOR GOO IO IK KK KK a aK kK a okok2k26a oeok C421 1-137-440-11 FILM 0.018uF 5% 50V
RV421 1-223-362-11 RES, VAR, CARBON 100K/100K (BASS) < CAPACITOR >
RV422 1-223-363-11 RES, VAR, CARBON 125K/125K (TREBLE)
RV423 1-238-965-21 RES, VAR, CARBON 100K/100K (BALANCE) C420 1-162-207-31 CERAMIC 22PF 5% 50V
C425 1-126-096-11 ELECT 10uF 20% 35V
< SWITCH > 0426 1-126-096-11 ELECT 10uF 20% 35V
C427 1-124-252-00 ELECT 0.33uF 20% 50V
$230 1-554-303-21 SWITCH, TACTILE (PRESET TUNING, —) C428 1-130-489-00 MYLAR 0.033uF 5% 50V
$231 1-554-303-21 SWITCH, TACTILE (TUNING, —)
$232 1-554-303-21 SWITCH, TACTILE (PRESET TUNING, +) C429 1-102-973-00 CERAMIC 100PF 5% 50V
$233 1-554-303-21 SWITCH, TACTILE (SHIFT) C430 1-126-301-11 ELECT 1uF 20% 50V
$234 1-554-303-21 SWITCH, TACTILE (FM/AM) C431 1-126-301-11. ELECT 1uF 20% 50V
C432 4-126-096-11 ELECT 10uF 20% 35V
$235 1-554-303-21 SWITCH, TACTILE (FM MODE) C433 1-126-096-11 ELECT 10uF 20% 35V
$236 1-554-303-21 SWITCH, TACTILE (BASS BOOST)
$237 1-554-303-21 SWITCH, TACTILE (TUNING, +) C470 1-162-207-31 CERAMIC 22PF 5% 50V
$238 1-554-303-21 SWITCH, TACTILE (MEMORY) C475 1-126-096-11 ELECT 10uF 20% 35V
988 AS oi 62 2 IE 2 IEfe 2 AR 2 OS 2 AEHS2 2Sfe2 2 CHE 2S OE 2 28IC9 2S 2S 2 IC 8 OS28 2 2 IE OOK OK C476 1-126-096-11 ELECT 10uF 20% 35V
C477 4-124-252-00 ELECT 0.33uF 20% 50V
1-660-195-14 VIDEO BOARD C478 1-130-489-00 MYLAR 0.033uF 5% 50V
3 2g2 R22 2 oie2 OK2 OK
[Link]. Part No. Description Remark Ref. No. Part No. Description Remark
Q402 8-729-922-37 TRANSISTOR 2S8D2144S A, T901 1-429-699-11 TRANSFORMER, POWER(D350Z:US/DE405:US)
0451 8-729-202-67 TRANSISTOR 2SK246-GR3 A, T902 = 1-450-361-11 TRANSFORMER, POWER
Q452 8-729-922-37_ TRANSISTOR 2SD2144S
MISCELLANEOUS
FR OR OREO OR OK KOK OK
. English
Sony Corporation 96C027023-1
Consumer A&V Products Company Sunted ip ae
9-960-616-11 Home A&V Products Div. Published by Home A&V Products Div.
Quality Engineering Dept.