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Cost Engineering Principles Overview

The document outlines fundamental principles of cost engineering, including key terminologies such as construction cost, depreciation, and various cost categories. It emphasizes the importance of understanding both initial capital costs and ongoing operation and maintenance costs associated with constructed facilities. Additionally, it discusses project cost management processes, including estimating, budgeting, and controlling costs to ensure projects are completed within approved budgets.

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0% found this document useful (0 votes)
9 views52 pages

Cost Engineering Principles Overview

The document outlines fundamental principles of cost engineering, including key terminologies such as construction cost, depreciation, and various cost categories. It emphasizes the importance of understanding both initial capital costs and ongoing operation and maintenance costs associated with constructed facilities. Additionally, it discusses project cost management processes, including estimating, budgeting, and controlling costs to ensure projects are completed within approved budgets.

Uploaded by

gesesewmeresa14
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© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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AKSUM UNIVERSITY

FACULTY OF CIVIL AND CONSTRUCTION MANAGEMENT

DEPARTEMENT OF CONSTRUCTION TECNOLOGY AND

MANAGEMENT

COST ENGINEERING(CE) - COTM 4201


CHAPTER ONE

FUNDAMENTAL PRINICIPLES OF COST ENGINEERING


Terminologies for Cost Engineers
• Construction Cost
Valued consumption of goods /material/ and performance
/labor work/ of different kind and amount for the
purpose of the production
• Depreciation/ Depletion Costs
Costs of goods/equipment/ or plant distributed for the
whole useful life to compensate its deterioration to the
work
Average Original Value
100%

Depreciation Value

Full Depreciation
Residual Value

Residual Value

Useful Life “n” years


Terminologies for Cost Engineers
• Interest Value/ Cost of capital
Value of goods foregone by not using resources at
their best allocation. Opportunity cost
• All-in Material Rate
A rate which includes the cost of material delivered to
site, waste, unloading, handling, storage and
preparing for use.
• All-in Labor Rate
A compounded rate which includes payment to
operatives and the costs which arise directly from
the employment of labor.
• All-in Plant Rate
A compounded rate which includes the costs
originating from the ownership or hire of plant
together with operating costs.
Terminologies for Cost Engineers
• Direct Cost
Costs directly rendered to the production of the work.
It includes, all-in material costs, all-in labor costs and all-
in plant costs
General Overhead Costs
• Overhead Costs
Site Overhead Costs

• Mark-up Cost
The sum added to an estimate in respect of the general
overhead costs including profit and risk.
• Production Cost
Costs representing the sum of direct costs (all-in costs)
and site overhead costs. Costs required for production
of the works on site.
Cost Categories
i. Fixed Cost,
Do not vary with respect to output (over the
period being considered)
ii. Variable Cost,
Vary with respect to output
b
b i
i r
r r VC
r FC

0 Output/volume
Output/volume
Total Cost = Fixed Cost +Variable Cost
bi
rr

TC=FC+VC

FC

Output

Fixed cost is a short-run concept. All costs


are variable in the long run.
6. CONSIDERATIONS IN COSTING
6.1. What is Cost?

Cost is every thing

“It costs time”

 “It costs resources”

“ It costs money”

EVERYTHING invested in assets and projects is a COST

That is why it is called TOTAL COST MANAGEMENT


(TCM)
CONT.
6.2. Major Costs Associated with Constructed Facilities
The cost of a constructed facility to the owner include both the initial
capital cost and the subsequent operation and maintenance costs.
A . Initial Capital Cost: the capital cost for a construction project
includes the expenses related to the initial establishment of the
facility:
Land acquisition, including assembly, holding and
improvement;
Planning and feasibility studies;
Architectural and engineering design;
Construction, including materials, equipment and labor;
Field supervision of construction;
Construction financing;
Insurance and taxes during construction;
Owner's general office overhead;
 Equipment and furnishings not included in construction; and
Inspection and testing.
CONT.
6.2. Major Costs Associated with Constructed Facilities
 Construction Cost: the sum of all costs, direct and indirect,
inherent in converting a design plan for material and
equipment into a project ready for start-up, but not
necessarily in production operation; the sum of field labor,
supervision, administration, tools, field office expense,
materials, equipment, and subcontracts.
 Direct Cost: in construction, cost of installed equipment,
material and labor directly involved in the physical
construction of the permanent facility;
 Indirect Costs: in construction, all costs which do not
become a final part of the installation, but which are
required for the orderly completion of the installation and
may include, but are not limited to, field administration,
direct supervision, capital tools, startup costs, contractor's
fees, insurance, taxes, etc;.
CONT.
6.2. Major Costs Associated with Constructed
Facilities
B. Operation and Maintenance Costs: The operation
and maintenance cost in subsequent years over the
project life cycle includes the following expenses:
Maintenance and Repair Cost: the total of labor,
material, and other related costs incurred in
conducting corrective and preventative
maintenance and repair on a facility, on its systems
and components, or on both. Maintenance does not
usually include those items that cannot be
expended within the year purchased. Such items
must be considered as fixed capital.
CONT.
6.2. Major Costs Associated with Constructed
Facilities
Operating Cost: the expenses incurred during the
normal operation of a facility, or component,
including labor, materials, utilities, and other
related costs. Includes all fuel, lubricants, and
normally scheduled part changes in order to keep a
subsystem, system, particular item, or entire
project functioning. Operating costs may also
include general building maintenance, cleaning
services, Insurance, taxes, Financing costs , and
similar items.
CONT.
6.3. Influence on Construction Cost with time
The owner or facility sponsor holds the key to influence
the construction costs of a project because any decision
made at the beginning stage of a project life cycle has
far greater influence than those made at later stages.
Moreover, the design and construction decisions will
influence the continuing operating costs and, in many
cases, the revenues over the facility lifetime. Therefore,
an owner should obtain the expertise of professionals to
provide adequate planning and feasibility studies.
Many owners do not maintain an in-house engineering
and construction management capability, and they
should consider the establishment of an ongoing
relationship with outside consultants in order to respond
quickly to requests.
CONT.
6.3. Influence on Construction Cost with time
CONT.
6.4. Project Cost Management Process
Project cost management: includes the processes required
to ensure that the project is completed within an approved
budget.
Cost estimating: encompass developing an approximate
estimate of the costs of the resources needed to complete a
project.
Cost budgeting: it is allocating the overall cost estimate to
individual work items to establish a baseline for measuring
performance.
Cost control: it is controlling changes to the project
budget.
CONT.
6.5. Basic Principles of Cost Management
Most members of an executive board have a better
understanding and are more interested in financial terms
than engineering project terms, so project managers must
speak their language.
Profits: are revenues minus expenses.
Life cycle costing: considers the total cost of
ownership, or development plus support costs, for a
project.
Cash flow analysis: determines the estimated annual
costs and benefits for a project and the resulting annual
cash flow
CONT.

THANK YOU!

Common questions

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The owner's decisions at the early stages of a project life cycle have a significant impact on construction costs. Early decisions can greatly influence not only the construction costs but also the operation costs and long-term revenues of the facility. Therefore, owners should seek expertise in planning and feasibility to make informed initial decisions that optimize cost efficiency .

The 'all-in' rates in construction cost engineering include various compounded costs: the all-in material rate includes delivery, waste, and preparation costs; the all-in labor rate covers payments to operatives and associated direct employment costs; the all-in plant rate encompasses ownership or hire costs plus operating expenses of plant equipment .

Opportunity costs are included in construction project cost assessments to reflect the economic value of resources when not allocated to their best potential use. By considering opportunity costs, decision-makers can evaluate the foregone benefits of alternative resource allocations, ensuring that projects utilize capital and resources efficiently and economically .

During the planning stage, strategic considerations should include detailed feasibility studies, early engagement of cost management professionals, and a comprehensive assessment of design and construction options. Decisions should focus on optimizing initial capital expenditures while minimizing long-term operational costs. It is also critical to establish strong relationships with consultants to ensure quick and effective responses to evolving project requirements .

The project cost management process includes cost estimating for resource needs, cost budgeting to establish a financial baseline, and cost control to manage changes. Together, these processes ensure that appropriate financial planning and monitoring are in place to maintain adherence to the approved budget throughout a project's timeline .

Direct costs in construction are those costs directly involved in the physical construction of the permanent facility, such as installed equipment, materials, and labor. Indirect costs, however, do not become a final part of the installation but are required for the orderly completion of the construction. They may include field administration, capital tools, startup costs, contractor's fees, insurance, and taxes .

Cost control is critical in project cost management as it involves managing changes to the project budget, ensuring that the project is completed within the approved financial limits. This process aids in identifying variances from the baseline budget and implementing corrective measures to maintain cost efficiency throughout the project .

Depreciation costs represent the allocation of the cost of equipment over its useful life to account for its value deterioration. The residual value is the estimated value of the equipment at the end of its useful life. The relationship is such that complete depreciation equates to the original value minus the residual value, ensuring that the financial investment in the equipment is completely accounted for over time .

Initial capital costs for a constructed facility include expenses related to the establishment of the facility, such as land acquisition, planning studies, design, construction, equipment, and furnishing. Operation and maintenance costs are expenses incurred during the facility's life cycle post-construction, including maintenance, repair, and normal operational expenses like utilities and general upkeep .

Life cycle costing evaluates the total cost of ownership, including both development and support costs over a project's lifecycle. Unlike traditional cost estimation, which may only consider initial direct and indirect costs, life cycle costing accounts for long-term operational and maintenance expenses, providing a more comprehensive financial analysis .

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