NCP4318 Synchronous Rectification Guide
NCP4318 Synchronous Rectification Guide
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VDS.M 1 stray inductance can still be found in the short PCB trace and
Sub−resonance
the MOSFET package. The stray inductance generates a
~2*VOUT
voltage difference VLS when amplitude of the
flowing−through current changes. The sensed VDS becomes
ISD.M1 a summation of VLS and –ISD ⋅ RDS−ON. When ISD drops,
VLS becomes positive, which raises VDS voltage and makes
the SR controller turn off the SR MOSFET prematurely, as
ISD.M2 shown in Figure 4 (b).
To overcome the premature turn−off phenomenon,
NCP4318 has a range of adjustable VTH−OFF levels and it
Ilr, ILm can adjust the VTH−OFF by optimizing its turning−off instant
Ilr and adjusts the VTH−OFF to regulate the dead time. For
ILm
avoiding overreaction of the VTH−OFF adjustment, the
optimized dead time is defined as a hysteresis band.
NCP4318 adjusts VTH−OFF higher for the dead time being
Figure 2. Typical SR Current and Voltage longer than tDEAD−HBAND and lower for the dead time being
Waveforms of a Below−resonant LLC Converter shorter than tDEAD−LBAND . More, the VTH−OFF is adjusted
with high resolution by the combination of VTH−OFF and
VDS.M1 IOFFSET. These are depicted in Figure 6 and Figure 7.
The IOFFSET and ROFFSET changes the VDS detected in the
VD and VS pins, making the turn−off criterion become
Voltage drop of on−resistance
V DS ) I OFFSET @ R OFFSET * V TH*OFF + 0.
Body diode’s forward voltage (eq. 1)
VG1
So, we can define a virtual VTH−OFF as a combination of
VTH−OFF and IOFFSET’s effects as
ISD.M1
Virtual V TH*OFF + V TH*OFF * R OFFSET @ I OFFSET.
(eq. 2)
t
With both VTH−OFF and IOFFSET as variables, VTH−OFF is
Figure 3. Zoomed−in Waveform of SR Current defined as larger step and IOFFSET is defines as smaller step
and Voltage of the adjustment of the virtual VTH−OFF. Both of them are
controlled by 5−bit digital numbers, so there are totally 1024
Dead Time Regulation and VTH−OFF Range
variations of the combination. Stepping down of the virtual
Figure 4 (a) shows an ideal operating scenario of the SR
VTH−OFF can happen in every switching cycle for a fast
MOSFET in LLC converters. When the body diode of the
response. However, stepping up of the virtual VTH−OFF
SR MOSFET conducts, voltage across its drain and source
needs 128 consecutive switching cycles having tDEAD >
terminals, VDS, goes negative. Its amplitude is the forward
tDEAD−HBAND. This is for avoiding too fast dead time
voltage of the body diode. NCP4318 senses the VDS to turn
reduction that may interfere the feedback loop of LLC
on the SR MOSFET when the measured VDS is lower than
control.
a turn−on threshold voltage noted as VTH−ON in the figure.
IOFFSET varies between 0 and 310 mA, and NCP4318 has
Since turned on the SR MOSFET, VDS shows the voltage
two different step size for VTH−OFF. To make the
drop on the RDS−ON. As the source−to−drain current ISD
IOFFSET⋅ROFFSET fill the step size of VTH−OFF, the
drops, VDS rise to a value close to 0 mV, and NCP4318 turns
off the SR MOSFET based on a turn−off threshold voltage recommended ROFFSET value is 30 W for
VTH−OFF. Then, ISD conducts via body diode for the VTH−OFF−STEP = 8 mV and 15 W for VTH−OFF−STEP = 4 mV.
remaining duration of non−zero ISD. More, except the VTH−OFF−STEP options, NCP4318 also has
In practical scenarios, there are parasitic inductance two different options for VTH−OFF−MIN . VTH−OFF−MIN and
everywhere in the current conducting path. Even if two VTH−OFF−STEP defines the variable range of VTH−OFF.
separate pins are used to sense the differential voltage VDS, Larger VTH−OFF−STEP leads to higher VTH−OFF−MAX .
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IOFFSET Turn−off
ROFFSET VD
VTH−OFF
VDS VS
COM2
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c) DLY_EN = 0, LLD = 1 or 2
Figure 12. tON−MIN and K2ND−TOFF in Different Modes Figure 14. tON−DLY Changing Instant
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VOUT
t
VD1, 2
t
256 cycles
VG1, 2 10 V
7V
t
Figure 16. Recovering from the Long tON−DLY2
b) VDD Connects to an Auxiliary Power Source
SR gate output for the first 256 cycles to avoid any LLD [2] [1] [0]
unpredicted behavior from the LLC controller. VDD of
NCP4318 can be connected to VOUT or an auxiliary power VG1, 2 10 V
6V
source. With different connection, the SR gate starts at
different moment when the LLC converter start its switching 24576 cycles
operation. Figure 18. IOFFSET, VTH−OFF, LLD, and VGATE when
the Virtual VTH−OFF Keeps Increasing
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Shorter tON−DLY2
NCP4318 utilizes tON−DLY2 to deal with the leading−edge VD
inversion current happening in light−load conditions. When t
the LLC converter operates in the light−load mode, the After GREEN2, SRCINV,
leading−edge inversion current may not happen. In addition, or reset to initial conditon.
the modulated dormant period, which had been indicated in VG
Figure 19, can be longer than tGRN2−ENT, making tON−DLY2
be activated. Thus, to work with LLC controllers with such t
kind of light−load mode, the tON−DLY2 parameter should be Maximum
on−time 1.2 ms +550 ns +550 ns
shorter, such as 240 ns in NCP4318AHD.
a) tGATE−LIM Function
However, sometimes the leading−edge inversion current
may still happen in light−load mode. The primary shutdown
VD
may be triggered in this condition, as shown in Figure 21. In
this situation, slightly longer tON−DLY2 to cover the t
capacitive current spike can help the SR operate much Deficient of SR gate
stably. on−time due to the
VG tGATE−LIM function
t
Maximum +550 ns at most Dead−time
on−time regulation
b) tGATE−LIM under a Short−long−short
Conduction Pattern
Figure 22. tGATE−LIM Function
Reduce tOFF−MIN
NCP4318 has a tOFF−MIN function which avoids SR gate
to be turned on by the noise generated around its turn−off
transition. SR gate is prohibited to be turned on again after
turning off within a tOFF−MIN time window. In the light−load
Figure 21. A Light−load Mode with Leading−edge
Inversion Current Makes Primary Shutdown mode operation, if the dormant duration, as in Figure 19, is
Protection Triggered very short, the SR gate may need to be turned on again after
it has just been turned off before the short dormant duration.
In this condition, we want the tOFF−MIN parameter of
Disable tGATE−LIM NCP4318 to be shorter.
The SR conduction duration of the light−load mode may
vary a lot in consecutive switching cycles. NCP4318 has an
optional tGATE−LIM function that makes the SR gate on−time
VD
increase gradually, as shown in Figure 22 (a). When the SR t
operation is reset by power−on, SRCINV, or other
protections, the on−time of SR gate pulses starts from 1.2 ms.
The increment rate of the SR gate pulses from their previous tOFF−
VG MIN
cycles is limited to 550 ns. Apparently, that function will
make the SR gate on−time always small when the SR t
conduction duration shows a repetitive short−long−short Figure 23. tOFF−MIN Function
pattern, as shown in Figure 22 (b). In a light−load mode, the
primary−side gate pulses of the LLC converter tend to be not NCP4318 has shorter tOFF−MIN option for both its
consistent, so as the SR conduction duration. Thus, the H−version and L−version. In addition, since tON−DLY2 itself
tGATE−LIM function should be disabled to make the SR gate can be seen as a minimum off−time, NCP4318 also offers an
on−time follows the actual conduction duration detected option to disable tOFF−MIN when tON−DLY2 has been
from VDS signal. activated.
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I DD + I DD ) C TOTAL @ V GATE @ f SW
VG_loaded VG_open
(eq. 5)
For example, the MOSFET FDMS004N08C shows Figure 24. Capacitance vs. VDS Drawing
CISS ≈3200 pF and CRSS ≈ 270 pF. When we put two for FDMS004N08C
MOSFET in parallel for each VG channel and make the LLC
converter operate at 103 kHz at full load, the total average The total power consumption of NCP4318 is VDD*IDD,
current consumption of the gate drivers is but not all power needs to be eventually dissipated as heat on
(3200 pF + 270 pF) × 2 × 2 × 10.5 V × 103 kHz = 15 mA. NCP4318. The gate−drive portion of the power
When VG pins are open, the measured IDD is as 3 mA. So, consumption have some variation based on external
the total IDD is 18 mA. circuitry. For example, when there is a series resistor RG in
the turning−on current path, it slows down the turn−on slew
rate and makes the power dissipated on RDRV−SOURCE
becomes
R DRV*SOURCE
E DRV*SOURCE + ǒV DD @ C TOTAL @ V GATE*MAX * 0.5 @ C TOTAL @ V GATE*MAX Ǔ@
2
(eq. 6)
R DRV*SOURCE ) R G
VG
Isink
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PCB Layout Recommendation between VS pin and source pin of MOSFET. If there is
To explain the recommended PCB layout, let us look at the additional connection between the GND pin and the output
example of an SR daughter card with NCP4318A as its SR ground, the impedance is denoted as Z3. Assume Z1<<Z2
controller in Figure 26. and Z1<<Z3, for Z1 being in the main current trace. The
VD1 and VD2 pins for drain sensing are connected to voltage difference VS0 between IC’s VS pin and MOSFET’s
drain pads at terminals that the flowing current, indicated as source pin can be derived as I sec @ Z 1ń2 for Figure 27 (a) and
arrows, begins. It is not at any middle way of any possible I sec @ Z 1 @ (Z 2 ) Z 3)ń(Z 2 ) 2Z 3) for Figure 27 (b). The
current path. This connection avoids the noise generated by voltage difference VS0 in Figure 27 (a) is smaller between
the changing current and the stray inductance on the PCB the two.
trace.
VS1 and VS2 pins are connected to SR MOSFET’s source
Isec
terminals and GND pin separately, forming a Y connection.
GND pin also connect to a VDD capacitor.
Gate drive current goes from VG1 and VG2 to the
respective source terminal of the MOSFET and returns to Z2 Z2
GND through the VS1 and VS2 connections. Keeping the VS0
loop area of VG and VS connections small avoids the gate Z1 Z1
drive current loop to interfere other parts of the circuit.
For a higher wattage application, gate charge for
MOSFETs in each switching cycle can be higher. Using a) IC round doesn’t connect to output ground
external PNP transistors Q1 and Q2 to help the turning−off
process can be considered. The PNP transistors reduces
turning−off current−loop area and alleviate the power Isec
consumption on the SR controller during the turning−off
process.
Z2 Z2
VS0
Z1 Z1
Z3
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b) Bottom side
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In addition, since the load during hold−up time is usually board or noise that is beyond resolution of oscilloscope.
heavy, turning−on delay of NCP4318 tends to be the shorter In Figure 32 (a), when the VG2 turned off, VD2 didn’t show
tON−DLY, which means the SR gate turns on immediately a waveform that satisfied VTH−OFF or SRCINV. Although
when VD < VTH−ON. Furthermore, the VCr amplitude tends the oscilloscope didn’t capture the problem, it was found
to be high during the hold−up time. that the problem can be solved by adding a capacitor on the
In some design examples, the amplitude of VCr may be VD2 pin. If that happens in your design too, adding capacitor
increased larger than VIN. Thus, when the current in M1 cuts on VD pins can be worth trying.
off and VD shows sub−resonance, the amplitude of the
sub−resonance becomes larger than 2 × VO, as depicted in
Figure 31. It makes VD2 dips to a negative value, which may VD1
1V/div
satisfy the VTH−ON criterion and mis−triggers turning−on of VD2
M2. Same phenomenon happens on M1 on the other half 1V/div
cycle.
In this case, a snubber on SR MOSFETs damps the
sub−resonance and makes the amplitude of the
VG1
10V/div
sub−resonance reduce faster. Thus, adding snubber, or using VG2 turns
VD−pin capacitor to form an equivalent snubber with VG2
10V/div
off, but no
clue can be
ROFFSET, helps avoiding the mis−triggering of SR gate found in VD2.
signals. time 5μ s/div
a) Without VD−pin capacitor
VD1
1V/div
VD2
1V/div
VG1
10V/div
VG2 operates normally.
VG2
10V/div
a) An LLC Converter
Slope = time 5μ s/div
(VIN − VCr)/(Lm + Lr) b) With VD−pin capacitor
VIN
VCr Conclusion
VIN/2
NCP4318 is an SR controller for LLC converters with
nVo
(VIN − VCr)Lm/(Lm + Lr) center−tapped secondary−side configuration. With highly
VTx integrated functionalities, NCP4318 controls the SR power
switches with very few additional circuit elements.
2Vo NCP4318 delivers the driving pulses for SR power switches
Vo + VTx/n that maximize the efficiency of LLC converters. With
Vo
VD2 sophisticated protections, NCP4318 responds to sudden
changes in the operation of LLC converters with appropriate
actions in the gate drive signals.
NCP4318 has several orderable part numbers (OPNs) that
b) Sub−resonance that Causes Mis−trigger of SR Gate provides different function sets and parameter values. For
Figure 31. Increased Sub−resonance Amplitude different LLC converter designs, the required function sets
During Hold−up Time and parameter values may vary. This application note is
meant to share the insights for selecting the appropriate OPN
by explaining the functionalities in much detail. Some
SR Gate turns off by not−capturable noise
circuit design tips are provided to ease the difficulties that
It had been observed that SR gate may sometimes be
one might sometimes confront when designing LLC
turned off while no clue can be found on its respective VD
converters with NPC4318 for the SR control.
signal. Possible reasons may include radiated noise on the
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References
[1] NCP4318 Data Sheet
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.pdf
[2] LLC Resonant Converter Synchronous Rectification Design using FAN6248
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