Pulsating Heat Pipes: Design & Applications
Pulsating Heat Pipes: Design & Applications
Chapter 1
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The pulsating heat pipes (PHP), also called oscillating heat pipes, belong to the thermal
system category of heat pipes, two-phase passive thermal devices used to transfer heat from
a hot source to a cold region, with very high equivalent thermal conductivity, higher than any
usual metallic material, light, and able to manage high heat fluxes. The PHPs add to standard
two-phase passive systems the option to cover large surfaces, the very simple construction,
the possibility to use very different materials and working fluids, the geometrical adaptability
and flexibility. An a priori design of a PHP is still difficult, even if in the last years a better
comprehension of the internal physical processes has led to accurate predictions of the
experimental results. This chapter aims to offer an introduction to this intriguing topic,
with a comprehensive list of the most important experimental results. The description of
the fundamental processes in a PHP is only given in brief, and a detailed understanding
is left to the following chapter on modeling and simulation. In order to help the reader to
evaluate a possible design of a PHP, the influence of the different parameters and operation
conditions is explained based on the results obtained by researchers in the last 15 years.
Finally, promising potential applications of the PHPs are listed and categorized.
1. Introduction
A closed-loop pulsating heat pipe (PHP, also called oscillating heat pipe, OHP)
usually consists of a sealed, meandering channel connected end-to-end, first
evacuated, and then partially filled with a working fluid. Such a two-phase system
usually has a small vapor quality and typically presents a sequence of internal vapor
bubbles and liquid slugs (Delil, 2000). The liquid slugs occur when the diameter of
the channel is small enough to be capillary, i.e., the liquid meniscus is completely
filling the section and no stratification of the fluid occurs. In one or more sections
1
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Filling
valve
Condenser
Condenser
Bubble/Slug oscillations
+
Q
cold
cold
hot
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Liquid
slug
Vapor
bubble
Evaporator Evaporator
(a) (b)
Figure 1. (a) Basic scheme of a closed-loop PHP; (b) zoom of the internal flow patterns (adapted
from Khandekar et al., 2004).
of the channel, heating may be applied, while in other sections the tube is in contact
with a cold source able to condense the vapor. The channel can be thermally insulated
in different zones. When heat is provided, the liquid slugs and the liquid film around
the vapor plugs evaporate. Therefore, the heating zone is usually called evaporator.
An increase of temperature and pressure causes the vapor to expand and push the
fluid from the evaporator to the so-called condenser section, where the heat can be
released to a colder environment. The vapor plugs act mechanically as a pump piston
with respect to adjacent liquid slugs. Since the PHP is closed and connected end-
to-end, an expansion of vapor in one point is transmitted through the whole system.
This can result in an oscillation or a pulsation of the fluid, as the compressed vapor
can expand in the opposite direction, depending on the instantaneous local pressures
(Fig. 1). With respect to other kinds of heat pipes, the PHP does not have a wick
structure. The device is also able to work without gravity. As for other kinds of heat
pipes, there is no need for a pump: the device is completely passive. A PHP is very
simple to build, i.e., the manufacturing costs are very low since wick structures are
not needed. On the other hand, it is rather difficult to design PHPs as there is no
simple way to define its operation regimes for an arbitrary geometry and thermal
boundary conditions.
The presence of a confined slug flow is the essence of a good performance of a
PHP, since it is the essential to run the system in the capillary mode. Nevertheless,
other different flow regimes have been observed during PHPs operation (e.g.,
annular, semi-annular, dispersed, stratified). The device performance and operation
primarily depend on the continuous maintenance of non-equilibrium conditions
within the system (Khandekar et al., 2003a; Karimi et al., 2004). Contrary to other
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kinds of heat pipes, PHPs fluid motion is inherently unsteady and even chaotic.
There are different types of PHPs, as represented in Fig. 2. Very often, the PHP
design guarantees the presence of one or few zones or sections with a very low
heat exchange, called “adiabatic zone”. In principle, a PHP can operate without
an adiabatic zone, even if a physical contact between the heating system and the
cooling area is not desirable and practical.
1 This example is taken from Mameli (2011). In this case, the PHP has average thermal performance.
Much lower values of the thermal resistance can be found in the literature (see Sec. 5).
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temperature difference of about 70 K, which means 2.5 times the temperature gap
achieved with the equivalent PHP. In addition, the PHP has an equivalent specific
mass of 1,700 kg/m3 , the copper block has instead a density of 8,900 kg/m3 , 5 times
higher. Thus, the choice of PHPs is beneficial for all the applications which require
large, lightweight and passive devices, such as for aeronautical systems. PHPs are
also a promising alternative to standard sintered heat pipes and two-phase systems,
such as thermosyphons or grooved heat pipes, since they can be adapted to different
geometries and be even built using flexible materials (Oshman et al., 2012).
There are many possible geometries of the PHP, and some examples are shown
in Fig. 3.
b3084-v1-ch01
Notes: THM: top heat mode, BHM: bottom heat mode. These values are indicative: particular lab experiments and applications may reach different,
application-based limits for example, maximum heat fluxes for thermosyphons with melted sodium may reach higher rates.
page 5
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Figure 4. Visualization of a capillary two-phase state in a PHP: in static, isothermal conditions, the
ethanol bubbles fill the channel, while a liquid film appears around them. When the channel is larger
than a given critical diameter, the gravity field may deform the bubble and create an asymmetric
thickness of the liquid film (Khandekar et al., 2003).
bubbles or the creation of new bubbles. In each case, a local increase of temperature
and pressure occurs.
A vapor bubble traveling in the heated zone expands. Also, mass transfer
from the surrounding liquid film and the liquid meniscus occurs, therefore increasing
the local pressure and temperature and providing the pumping work to the system.
The pressure fluctuations in the system are responsible for the slug flow motion.
Since the pressure fluctuations are generated by the heat exchange both at the
evaporator and at the condenser zone, there is no need for pumps to achieve the
two-phase flow motion. At start-up, the thermal power provided in the heated
zone vaporizes the liquid phase and the PHP system moves thermodynamically
to an equilibrium state at a higher pressure/temperature and larger quality following
a globally isochoric process, even if locally the heat and mass transfer processes
are isobaric or polytropic. The bubbles at high pressure push the adjacent liquid
slugs, eventually pushing a slug toward the low temperature zone. This liquid slug
pushes a further bubble in the condenser zone, where condensation finally occurs.
The PHP system remains in a dynamic, unsteady equilibrium, since the branches
are interconnected, and the motion of the liquid slugs and vapor bubbles at one
section of the tube toward the condenser also leads to the motion of slugs and
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bubbles in the following or precedent section toward the evaporator. The result is a
self-sustained thermally driven oscillating flow. The combined action of the driving
force (linked to bubble expansion and liquid evaporation) and restoring force (linked
to the simultaneous motion of bubble toward the condenser and to liquid sub-cooling)
leads to the characteristic oscillation of the vapor bubbles and liquid slugs in the
channels.
It is important to note that the heat transfer coefficients for the sensible heat
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exchange in case of an oscillating bubble and liquid slug are different with respect to
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the linear motion of a bubble or a slug (Yang et al., 2009). The inner fluid dynamics
of PHPs mainly depends on the interplay among phase changes, capillary forces
and gravity. It is important to stress that, even if the system is capillary, gravity
is still playing an important role, as described in Sec. 6.4. Generally, for a given
temperature differential, performance improves with increase in internal diameter.
The internal diameter is a parameter which necessarily affects the very definition
of a PHP (Charoensawan et al., 2003), and therefore it must be considered with
accuracy.
Generally, the capillary limit for the channel diameter d is evaluated in ground
conditions by the criterion (Kew and Cornwell, 1997)
Bo < 4 (1)
3 The value of 0.4 here indicated for the minimum Bond number is an average from different results.
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Ul is the liquid slug velocity (not the film velocity and in general not the vapor
velocity). Considering the important role of the viscous dissipation (Baldassari
et al., 2013) proposed a more comprehensive criterion based on the Garimella
number
√
Ga = BoRe < 160 (2)
where Re = ρl Ul d/μl is the Reynolds number related to the liquid phase, where
μl is the liquid viscosity. The static and dynamic critical diameters, dBo and dGa are
calculated respectively with Eqs. (1) and (2) for C6 F14 at 20◦ C, considering a typical
average velocity of the liquid phase equal to 0.1 m/s (Fig. 5).
Due to the variation of the physical properties of the fluids with the temperature,
all the criteria above should be considered at the average temperature of the operating
PHP. Furthermore, such criteria do not consider yet the slug acceleration and the
impulsive motion of the bubbles, which may break up the slugs, causing a transition
to the transient bubbly (dispersed) flow.
Figure 5. Static and dynamic capillary limits for C6 F14 at 20◦ C, fluid velocity = 0.1 m/s (Nannipieri
et al., 2017).
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Hybrid thermosyphon
Flexible
PHP parameters Temperature range Condenser geometry
Overall length/width Cryogenics (< −40◦ C) Tubular
Overall length of the channel Low-temperature (−40◦ C to 230◦ C) Flat
Number of turns Medium-temperature Helicoidal
Evaporation section length (230◦ C–500◦ C) Staggered
Adiabatic section length High-temperature (>500◦ C) Collector (for open-end
Condenser section length PHP)
Outer/inner diameter Other geometries
Turn radius of the channel
PHP materials Thermal conditions
Wall material Initial vacuum level before filling
Insulation of the adiabatic Total heat input at the evaporator
section Maximum heat flux at the evaporator
Working fluidd Coolant temperature at the
FR condenser
Fluid purity and degassing Start-up power
A standard way to characterize the PHP thermal response and its performance is
to measure the wall temperatures in different locations. Thermocouples can even be
inserted inside the channel with the precaution not to interfere in the hydrodynamic
regimes (Mameli et al., 2014).
It is also important to note that the measurement of the equivalent thermal
resistance Rt = (Te −Tc )/q̇ is a meaningful measure only in steady-state conditions,
while a measure of Rt (or of the effective heat conductance keq = 1/Rt ) in transient
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conditions may offer only a qualitative indication of the performance within the
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same experiment, but it should not be used for comparison with other experiments.
Finally, since the PHP behavior is also linked to the boiling, heating cycles with
ramp up power level and ramp down power levels may show thermal hysteresis,
especially in the presence of non-condensable gases (Piasecka et al., 2004; Mameli
et al., 2014).
4. Flow Patterns
The visualization of flow patterns in a PHP is essential to understand the internal heat
and mass transfer mechanisms. As in many two-phase flows (Khandekar et al., 2010;
Baldassari et al., 2013), there are different flow patterns, depending on a number
of variable. Details of the flow patterns and the underlying physics are described in
Chapter 2.
It is possible to define flow maps like that in Table 3, which is based on the
visualization of the flows in the adiabatic zone. The flow patterns are typically of
the following four types (see Fig. 6):
Table 3 is only an example of a convergence of the literature to some facts, such as:
the flow pattern is in a slug flow when the PHP operates at low power loads, while at
high power loads, the typical flow pattern changes into an annular flow (Xue et al.,
2017). The so-called oscillation and circulation motions (see Sec. 5) both may occur
for all the flow patterns; high power loads favorize the circulation with respect to
the oscillation motion for the vertical BHM.
For the analysis of flow patterns, it is common to have transparent inserts both
for visual and IR analyses, such as Pyrex, glass or sapphire. In some cases, the inserts
are in the evaporator and in the condenser sections. The material of such inserts is
characterized by a lower thermal conductivity and a thicker wall, with the result
that a significant temperature difference occurs between the inner and outer channel
wall. This may have an impact on the PHP operation and performance, and it is
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Table 3. (a) Flow direction map for a closed-loop Pyrex capillary PHP in vertical BHM (4 turns,
di = 1.6 mm, ethanol). (b) Flow direction map for the same PHP (Liu et al., 2007).
Q(W )
FR 10 20 30 45 60 80 100 125
(a) 10% SA SA X
20% S SA SA X
30% S S SA SA SA A X
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40% S S SA SA SA A X
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50% S S S SA SA A A A
70% F S S S SA SA SA A
(b) 10% O O X
20% O O O X
30% O O O C C C X
40% O O C C C C X
50% O C C C C C C X
70% F C C C C C C C
Figure 6. Flow visualization in the adiabatic zone of a closed-loop Pyrex capillary PHP in vertical
BHM (4 turns, di = 1.6 mm, ethanol). It is possible to recognize different flow patterns, such as
bubbly flow, slug flow, semi-annular flow and annular flow (Liu et al., 2007).
a risk to consider in the experimental analysis. Nevertheless, Cui et al. (2014) have
found a close relationship between the flow characteristics obtained in visualization
experiments with the heat-transfer characteristics acquired from non-visualization
experiments.
A flat-plate PHP is generally a PHP where the channels have been engraved or
milled in a plate. This is an advantageous solution for embedding the PHP into a
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Figure 7. Map of the flow patterns for a single turn closed-loop glass capillary PHP filled with water
(di = 4 mm, 0◦ Horizontal, 90◦ BHM vertical) (Saha et al., 2014).
breadboard and to use the PHP as a thermal spreader. Yang et al. (2009) presents an
experimental study on two flat-plate closed-loop PHPs made of aluminum (Ethanol,
PHP1: 66 parallel square channels with cross-section 1 × 1 mm2 , PHP2: 40 parallel
square channels with cross-section 2 × 2 mm2 ). PHP2 is operated at lower evapo-
rator temperatures. The two-phase pressure drop is markedly higher for PHP1 due
to the smaller channel diameter, and the performance is not improved by a higher
number of turns. Both PHPs work at all orientations with respect to gravity, even in
THM vertical orientation.
For a single-turn PHP, also called single-loop PHP, Saha et al. (2014) identified
the flow patterns in function of the inclination angle and the heat power load (Fig. 7).
Four regimes are present, and the main feature is that the dry-out mode occurs for
higher inclination angles with respect to the vertical direction for a given minimum
power. In horizontal position, the start-up power increases.
The internal flow in a PHP can be analyzed through the statistical data of the
temperature and pressure signals. With a Fourier analysis, it is hardly possible
to identify a typical frequency, while investigation of the chaotic behavior, using
auto-correlation functions and Kolmogorov entropy, may give insights into different
operation modes (Song et al., 2009). Large correlation dimensions and Kolmogorov
entropies (i.e., a larger degree of chaoticity) correspond to small thermal resistances
and better thermal performance.
Figure 8. Bubble break up and expansion for two wall superheat in a capillary tube; fluid: n-pentane
(Lips et al., 2010).
velocity. The average liquid slug velocity depends on the flow patterns and the
operation mode. In slug flows, the bubble velocity can range between 0.1 m/s and
1 m/s for most of the analyzed conditions, while in annular flows the velocity is
usually higher and ranges from 0.4 m/s to 1.5 m/s (Xue et al., 2005, 2017). These
velocities are typical also for flat-plate PHP (Borgmeyer et al., 2007).
The velocity limit for the slug flow pattern is due to the break up of bubbles,
as experiments in a single capillary tubes demonstrate (Lips et al., 2010). Figure 8
shows a visualization of the flow in a capillary tube and the bubble break up and
expansion for two wall superheats (Lips et al., 2010).
I. Pure conduction: Before the start-up, increasing the power load causes an
increase of the evaporator temperature, but there is no detectable fluctuation
both at the evaporator and at the condenser. The pressure at the condenser is
stable and corresponds to the saturation temperature. Visually, there is no motion
of bubbles and liquid slugs. During a power-down event, this phase is called
complete de-activation.
II. Pulsation: Both the evaporator and the condenser do not present temperature
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fluctuations, but some pressure fluctuation can be measured, together with the
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Figure 9. Operation modes for a closed-loop copper capillary PHP, with 5 turns, di = 2 mm, filled
at 62% with water (T8 at the evaporator, T3 at the condenser) (Cui et al., 2014).
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least for the highest power load. At 20 W starts-up appears, but until a power of 50 W
the PHP mode is still intermittent, and only at 65 W a full activation is present. There
is no dry out until 100 W, even if a spike for the evaporator temperatures signals that
a temporary dry out occurs.
For each operation regime, the flow inside the PHP presents different patterns
(see Sec. 4). As in standard two-phase flows, a slug flow, a semi-annular or an annular
flow can appear, together with bubbly flows in case of bubble break up or in larger
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cases of fully activated PHP with oscillation, oscillation with circulation and flow
reversals and stable circulation (Spinato et al., 2015). Depending on patterns and
PHP operation regimes, the PHP performance varies. Qu et al. (2007) reported that
the oscillation and circulation of slug flow depends on the input heat.
The annular flow, i.e., vapor bubbles surrounded by a liquid film, when it is
associated to a circulation of the flow results in a high heat transfer performance
(Xue et al., 2017).
In such respect, three heat transfer processes can be considered to analyze the
PHP thermal performance:
(a) the latent heat due to vapor condensation and liquid film evaporation,
(b) the enhanced sensible heat transfer induced by oscillating motion of the liquid
slugs,
(c) the external convection heat transfer at the condenser side (Kato et al., 2013).
Generally the experimental measurements show that when power input
increases, the slug displacement, velocity and oscillation frequency also increase
(Borgmeyer et al., 2007). A circulatory flow was found to be desirable because the
circulation of the working fluid enhances the capability for the working fluid to
transport heat from the evaporation zone to the condensation zone. The oscillation
regime can change to the circulation regime when power load is increased (Spinato
et al., 2015), while a larger fill ratio also promotes the circulatory flow in a PHP.
Khandekar et al. (2009) noted that the device exhibits the best performance when
the flow is circulating and parallel in alternate channels, and the worst performance
pertains to the oscillating flow. Mameli et al. (2014) also found out that the device
reaches a stable performance when the dominant flow is of circulating type. One
should however note that the circulation regime is generally attainable for low turn
number in BHM only.
A feature confirmed in different experiments (see, for example, Karthikeyan
et al., 2014; Khandekar et al., 2009) is the occurrence in most of the PHPs
of a peculiar operation regime whereby multiple pseudo-steady states could be
observed. When allowed to run for a sufficiently long time, the PHP dynamics can
spontaneously go from one “steady-state” to another, without a change in the thermal
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Figure 10. Pseudo-state operation regimes of a fully activated closed-loop copper capillary PHP
(8 turns di = 2 mm). The power load was kept for 11 h at 200 W (a) and 275 W (b) (Karthikeyan et al.,
2014).
boundary conditions. Figure 10 shows the jump of the operation regimes of a fully
activated closed-loop copper capillary PHP (8 turns, di = 2mm) from oscillatory to
circulatory behavior and vice versa, after about 4 h of continuous operation.
As compared to other kinds of heat pipes, the PHP also has a variable thermal
conductivity with respect to the power load. The higher the heating power, the lower
the thermal resistance of the device. The thermal resistance depends on many factors,
but commonly the most important parameters are the inclination with respect to the
gravity (examples in Fig. 11 for a capillary open-loop flat-plate PHP and Fig. 12
for a closed-endloop flat-plate PHP), working fluid, FR, evaporator length and inner
diameter (Fig. 13).
The thermal resistance decreases with the dimension of the inner diameter, i.e.,
for thermal performance on ground, it is better to design a PHP with the maximum
capillary diameter for the highest design temperature. Above a given diameter
threshold, the performance is decreases, as it may be noticed while comparing,
Fig. 13 for water (a) and ethanol (b). There is an optimum FR which is usually
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Figure 11. Thermal resistance versus heat power for a closed-end loop flat-plate PHP with various
inclinations (di = 1.2 mm, Ni = 40) (Lips et al., 2010).
Figure 12. Thermal resistance versus heat power for a BHM flat-plate PHP with various inclinations
(90◦ is for the vertical position) (Chein et al., 2012).
between 40% and 60%, and a larger evaporator length may contribute to a decrease
of the thermal resistance. A standard Flat PHP has a keq of the order of 5 kW/mK
and higher.
The inclination of the PHP affects the thermal resistance (see Sec. 6.4) and in
general, gravity acceleration in BHM improves the PHP performance. A PHP can
still work in THM conditions, even if with lower performance (Thongdaeng et al.,
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Figure 13. Thermal resistance of a closed-loop capillary copper PHP. (a) and (b) refer to thermal
performance with (a) water and (b) ethanol at different inner diameters (FR = 50%, Le = 5 cm).
(c) and (d) refer to thermal performance at FR = 40% (c) and 50% (d) with evaporator lengths from
3 to 7 cm (di = 2 mm) (Qu et al., 2013).
2016). An increasing number of turns helps the PHP operation in horizontal and
even at THM position for high power loads (Fig. 11), but the dry-out power level
can be decreased for small inclinations (Fig. 14).
Figure 14. Influence of the inclination angle on a closed-loop copper capillary PHP (FC72, 31 turns,
di = 1.1 mm) (Mameli et al., 2014).
latent heat is connected to the Clausius–Clapeyron equation, i.e., to the first partial
derivative of the pressure with respect to the temperature at saturation condition:
∂ P
h lv = T (v v − vl )
∂ T sat
where v v and vl are the specific volume for the vapor and liquid phase, respectively.
Considering the pressure drop (liquid side) and the necessity to have an initial local
high pressure for the start-up, ∂ P/∂ T |sat and the liquid dynamic viscosity μl are
important parameters for the start-up mode (Liu et al., 2013). The higher the μl and
the smaller the ∂ P/∂ T |sat , the slower the working fluid flows at the start-up (Han
et al., 2014).
The start-up condition is also linked to the filing ratio. In a comprehensive
analysis of the influencing parameter on the start-up mode, Liu et al. (2013) indicated
that the optimal FR for the start-up mode of a closed-loop copper capillary PHP
(di = 2.6 mm) is about 41% for water, 52% for ethanol and falls within the range
from 35% to 41% for methanol.
The use of liquid mixtures and surfactants can decrease the power load for
the start-up, even if the use of pure fluids, with low latent heat, low viscosity and
low surface tension, such as acetone, is usually the best solution for improving
the reactivity of the PHP at low power loads. Figure 15 shows the start-up mode
occurrence for a closed-loop copper capillary PHP with 9 turns, di = 2 mm, at BHM,
with different fluids at FR = 50% (Patel et al., 2017). The PHP failed to start-
up below 20 W for all working fluids. The pulsations onset is observed at 20.5 W
for acetone and methanol, 40.5 W for ethanol and 50.3 W for water. In case of
binary mixtures, start-up occurs at 29.6, 40.5 and 50.3 W for water–acetone, water–
methanol and water-ethanol, respectively. Using surfactant solutions, start-up heat
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Figure 15. Start-up mode for a closed-loop copper capillary PHP with 9 turns di = 2 mm, at BHM,
with different fluids at FR = 50% (Patel et al., 2017).
input decrease from 50.3 to 40.5 W when the concentration increases from 30 PPM
to 45 PPM, remaining stable for a further increase of surfactants concentration (Patel
et al., 2017).
Finally, the gravity (in BHM) improves the stability of the presence of the
intermittent flow mode at the start-up.
Figure 16. The effect of channel diameter and asymmetry in the channel on the minimum power
load to obtain a circulatory motion (closed-loop glass capillary PHP, single turn, filled with ethanol
at FR = 50%, with a dual diameter configuration) (Kwon et al., 2014).
inclination (Kwon et al., 2014). A very important aspect is that any asymmetry in
the characteristics of the channels (diameter, wettability, presence of an obstruction,
check valves) increases the probability of circulation.
Figure 16 shows that a varying inner diameter size may decrease the minimum
power to establish the oscillation mode up to 50% and that this effect is more
pronounced for large diameters (Kwon et al., 2014).
The dependency of the minimum power load on the different parameters is lower
for a large number of turns.
Using a so-called time-strip image processing technique, Spinato et al. (2015)
suggest that the transition from an oscillation to circulation regime with increasing
heat load is caused by bubble nucleation and/or the rapid bubble growth due to
evaporation. This results from liquid accumulation in the evaporator U-turn, where
nucleation and growth of bubbles produce slug oscillation. It is unfortunately difficult
to obtain the circulation mode in a PHP with a high number turns (i.e., exhibiting the
best performance at oscillations) without special means like check-valves, that on
the other hand increase the hydraulic resistance and lead generally to higher start-up
thresholds.
where h fg is the latent heat and q is the heat flux. The dominating dimensionless
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Katpradit et al. (2005) proposed the following correlations for the critical Ku number
for the horizontal and vertical positions, respectively:
1.127 −1.32
Di C pT 1.417 g(ρl − ρv ) 0.5
Ku0 = 53680 × × × Di
Le h fg σ
and
−0.59
Dl 0.92 C pT −0.212 g(ρl − ρv ) 0.5
Ku90 = 0.0002 × × × Di
Le h fg σ
13.06
ρe 0.25
× 1+
ρl
For a given working fluid, the CHF increases when decreasing the evaporator
length and increasing the number of turns. The working fluid is important, whereas
a higher vaporization latent heat increases the ability to support higher fluxes
(Fig. 17).
At present, it is still unclear which phenomenon triggers the PHP dry out. Since
the CHF depends strongly on the flow velocity, the dry out can be triggered by the
stop over of oscillations.
6. Influencing Parameters
The number of parameters influencing a PHP is huge, and their influence is
not completely understood. Table 1 presents a schematic representation of many
influencing parameters. In the following section, the most updated literature is
reviewed to describe the role of some of the parameters, such as the working fluid
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25000
20000
qc (W/m2)
15000
10000
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Ethanol
Water
R123
5000
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0
0 0.5x103 1.0x103 1.5x103 2.0x103 2.5x103
Latent heat (kJ/kg)
Figure 17. Relationship between the dry-out heat flux and the fluid latent heat for different number
of turns at vertical position (L e = 50 mm). The PHP is made by an open-loop copper capillary tube
(Katpradit et al., 2005).
physical properties, the FR, the wall superheating, the orientation, the geometry and
even the presence of dissolved gas.
One useful observation is that, even if the PHP operational modes are linked to
the capillarity effects, the gravity certainly affects the PHP efficiency. Although the
inner diameter of the channels is well within the specific limit (Eqs. (1) and (2)),
bubble dynamics is affected by the buoyancy. Generally, a critical number of turns
is required to make horizontal operation possible and to bridge the performance gap
between vertical and horizontal operation.
energy. Large viscosities always act to damp the oscillations and thus hinder the PHP
operation. Considering the full activation mode, an ideal working fluid will have a
large partial derivative of the saturation pressure with respect to temperature, high
latent heat, a low dynamic viscosity and liquid density, a high thermal conductivity,
and a high specific heat.
The different PHP operation modes are affected by the working fluids (Taft et al.,
2012; Xue et al., 2017). For example, for a flat-plate PHP, when the heat pipe was
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charged with water, for a given low power, no oscillating motion is observed, while
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with ethanol at the same power, the PHP runs with larger amplitudes and velocities
(Borgmeyer et al., 2007). The thermal resistance of a closed-loop copper capillary
PHP (di = 2 and 2.4 mm) filled with water was lower than with ethanol, whereas
ethanol was more beneficial to improve the thermal performance of a PHP with a
smaller diameter di = 1.2 mm (Qu et al., 2013; Han et al., 2014) determined that, for
the same FR, the PHP charged with a working fluid with lower boiling point and lower
latent heat of vaporization, for example, acetone, showed smaller dry-out powers.
6.1.2. Nanofluids
Since an increment of the liquid thermal conductivity, together with a decrease of
the surface tension, can be beneficial for the PHP performance, many studies regard
the use of nanofluids.
April 3, 2018 18:40 Encyclopedia of Two-Phase Heat Transfer and Flow IV (Vol. 1) - 9.75in x 6.5in b3084-v1-ch01 page 25
Ma et al. (2006) and Wilson et al. (2006) found that the thermal conductivity for a
diamond-based nanofluid was 1.0 W/mK compared with the thermal conductivity of
0.6 W/mK for bi-distilled water. The increment of thermal resistance for a closed-
loop copper capillary PHP with 12 turns, di = 2.6 mm, FR = 50% is shown in
Fig. 8 (Wilson et al., 2006; Park et al., 2007) were among the first to use nanofluids,
exploring the effect of 1.0 vol% CuNi nanoparticles in water. The results show a
slight improvement of the performance, and that the FR influences the effect of the
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nanofluids on the heat transport capability. Lin et al. (2008) investigated the effect of
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silver nanofluid on PHP thermal performance, in particular they compared pure water
with a 20 nm silver nanofluid at different concentration (100 and 450 ppm in water
solution). The best efficiency is achieved with 100 ppm, while with the 450 ppm
concentration the PHP operates worse than with pure water, probably due to the
higher fluid viscosity. Qu et al. (2009) performed an experimental investigation
on the thermal performance of a PHP charged with water and spherical Al2 O3
particles of 56 nm in diameter. The interesting output was that the major reason
for the enhanced thermal performance was the change of surface condition at the
evaporator due to nanoparticle settlement. Ji et al. (2011) experimentally investigated
the particle shape effect on the heat transfer performance of a PHP. Platelet
(9 nm), blade (60 nm), cylinder (80 nm), and brick (40 nm) were studied, and the
maximum heat transport capability was reached by means of cylinder-like alumina
nanoparticles.
Bhuwakietkumjohn et al. (2015) used a mixture of ethanol with silver nano-
particles at 0.5wt.%, in a closed-loop capillary PHP with FR = 50%. They found an
increase of the performance with respect to the pure fluid. Other studies are from
Goshayeshi et al. (2013, 2016a, 2016b, 2017), using Fe3 O4 in water and γ Fe2 O3 in
kerosene, Halimi et al. (2017) with copper nanoparticles, Hung et al. (2013) with
different concentrations of Al2 O3 /water nanofluids. Investigations about the use of
ferrofluids have been carried out by Mohammadi et al. (2012, 2014), Taslimifar et al.
(2013) and Nine et al. (2014). Other experimental investigations with nanofluids are
from Zhang (2004), Wilson et al. (2006), Ma et al. (2006), Riehl (2007), Jamshidi
et al. (2009), Kang et al. (2009), Qu et al. (2010, 2011), Shafahi et al. (2010),
Goshayeshi et al. (2013), Hung et al. (2013), Tanshen et al. (2013) and Karthikeyan
et al. (2014).
In general, the use of nanofluids leads to an increase of the PHP performance and
a decrease of the thermal resistance. Such decrement of the thermal resistance is more
important at low power inputs (Fig. 18), and on average it is evaluated to be between
−10% and −40%, depending on the used nanoparticles. It is not clear if the reason
for such an increment in the performance is due to the higher thermal conductivity of
the nanofluids or to a modification of the internal wall surface. Moreover, since the
nanofluids may have a larger viscosity, a high mass concentration of particles leads to
a decrease of the performance. Further, thermal-to-electrical energy conversion was
April 3, 2018 18:40 Encyclopedia of Two-Phase Heat Transfer and Flow IV (Vol. 1) - 9.75in x 6.5in b3084-v1-ch01 page 26
Figure 18. Thermal resistance of a single-loop copper capillary PHP with copper-based nanofluid at
different weight concentration (1 turn, di = 2.4 mm, FR = 60%) (Nine et al., 2014).
demonstrated using a PHP filled with ferrofluid and equipped with an annular-type
solenoid (Monroe et al., 2015).
The long-term stability and the agglomeration of nanoparticles in PHP is a
critical issue. It is well known in two-phase thermal systems (Solangi et al., 2015).
This issue is however not yet deeply analyzed.
6.1.3. Surfactants
Since surface tension is an important factor that influences the heat transfer
performance of a PHP and in particular its start-up, different studies have been
carried out with surfactants. Cai et al. (2016) used three concentration solutions
(0.001, 0.005 and 0.009 wt.%) of sodium dodecyl benzene sulfonate (SDBS) in
deionized water. Surface tension was decreased by 42.2% after addition of 0.005%
SDBS, with negligible changes for the liquid specific heat, density and viscosity.
The experimental results indicated that SDBS can reduce the start-up time of the
PHP at low power loads, while it has a negligible effect on the start-up time under
high heating power loads.
Patel et al. (2017) found a clear effect of the addition of surfactant in water,
reducing the start-up heat flux compared to pure water (Fig. 19). Also for the surfac-
tants, there is an optimum concentration to optimize the PHP thermal performance.
Figure 19. Effect of sodium dodecyl sulfate (SDS) concentration in water on the thermal resistance
of a closed-loop copper capillary PHP (di = 2 mm, 9 turns, BHM) (Patel et al., 2017).
Fumoto et al. (2016) built a flat-plate aluminum PHP with a square channel
cross-section. SRF was made by adding ethanol and butanol to water at a
concentration less than 1 wt.% Using an SRF in PHPs was found to be effective
in improving their heat transport capability (see Fumoto et al., 2016, Fig. 6).
Su et al. (2016) prepared self-rewetting nanofluids by mixing SRFs and
nanofluids. The nanofluid is a graphene oxide dispersion solution, while the self-
rewetting fluid is an n-butanol alcohol aqueous solution. The PHP is fabricated from
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a straight copper tube (di = 2 mm, FR = 50%, vertical BHM). The experimental
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Figure 20. Effect of the FR and working fluid properties on the thermal resistance of a closed-loop
copper capillary (5 turns, BHM, di = 2 mm) (Han et al., 2014).
April 3, 2018 18:40 Encyclopedia of Two-Phase Heat Transfer and Flow IV (Vol. 1) - 9.75in x 6.5in b3084-v1-ch01 page 29
Figure 21. Effect of the FR and orientation on the thermal resistance of a closed-loop copper capillary
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(50% < FR < 70%) is preferable for high heat fluxes and very long PHP channels
(Arab et al., 2012). Above FR = 70%, the PHP performance decreases for most
of the cases in literature, as for FR < 30% (Khandekar et al., 2003). At very high
FR, the bubbles tend to limit the two-phase fluid motion (Khandekar et al., 2003).
The role of gravity is important, and multi-turn PHPs are still working in horizontal
position with low-medium FR (Fig. 21). A suitable FR value for the PHP design is
equal to 50% for most of the PHP geometries and working fluids.
Figure 22. Thermal resistance of a flat-plate PHP in function of the applied heat loads for horizontal
and vertical (BHM) orientation (copper plate 120 mm × 200 mm, machined with a rectangular shaped
groove, hydraulic di = 1.65 mm, 12 turns, FC72 at FR = 50%) (Ayel et al., 2015).
Figure 23. Influence of the heat power load on the thermal resistance for different inclination angles
(closed-loop copper capillary PHP, FC72, 31 turns, di = 1.1 mm, BHM, FR = 70%) (Mameli et al.,
2014).
power load (Xue et al., 2017) and the number of turns (Charoensawan et al., 2003).
For low surface tension fluids, the role of PHP inclination on thermal resistance
is more important than for water (Jahan et al., 2013). The gravity strongly affects
the PHP start-up, while the orientation appears to have a higher effect on PHP
performance for high power loads (Mameli et al., 2014; Ayel et al., 2015) (Fig. 22).
Such a gravity effect decreases rapidly as the flow pattern of PHP changes into
annular flow (Xue et al., 2017).
It is interesting to note the fact that a small inclination from the horizontal
position already helps to increase the PHP performance (Mameli et al., 2014). In
Fig. 23, the thermal resistance of a closed-loop copper capillary PHP (FC72, 31 turns,
di = 1.1 mm, FR = 70%) shows that in horizontal position the PHP activates at
April 3, 2018 18:40 Encyclopedia of Two-Phase Heat Transfer and Flow IV (Vol. 1) - 9.75in x 6.5in b3084-v1-ch01 page 31
Figure 24. Effect of edge orientation of an open-loop copper flat-plate PHP (ethanol, di = 2 mm,
FR = 50%) (Manno et al., 2015).
higher heat power loads and always shows higher thermal resistance. Already at
15◦ inclination in BHM, the PHP has a very good thermal behavior, similar to all
the higher inclinations. In the vertical orientation, the PHP displays a maximum
performance for a small interval of heat loads before the dry out occurs. This agrees
with the results of other studies other studies (Arab et al., 2012), where the best
performance over a large interval of power loads was not obtained for the vertical
position, but for an angle of 75◦ .
A standard capillary or flat-plate PHP has very poor performance in top heat
mode. Bhuwakietkumjohn et al. (2015) investigated the heat-transfer characteristics
of a top heat mode closed-loop oscillating heat pipe (copper, water, 40 turns, di =
2.06 mm) filled with water and ethanol with a check valve. The PHP was able to
activate, and the maximum heat flux is reached with ethanol and FR = 80%.
Finally, a flat PHP may be laid down on its side so some of its branches are
higher than others (edge orientation). Figure 24 shows the pitch tests carried out
by Manno et al. (2015) for automotive applications. Results indicate that the edge
position still allows reaching good performances in terms of start-up heat input,
thermal resistance and operation stability.
but the lack of a design tool makes the implementation of such solutions a trial and
error procedure.
Nevertheless, there are general rules of thumb which can be used. As for other
heat pipes, the condenser area should be larger than the evaporator area to ensure
normal operating conditions, especially for high heat loads at the evaporator. Any
asymmetry in the design (dual-diameter channels, check valves, non-uniform heat-
ing and so on) can generate circulation of the flow during the full activation mode, i.e.,
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enhancing the PHP performance. For example, Kwon et al. (2014) proved that a dual
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diameter causes a circulating flow to start at lower power loads. The PHP thermal
resistance was reduced by as much as 45%. The higher the number of turns, the more
stable the PHP operation is. Furthermore, the thermal resistance decreases with a
number of turns. The length of channels in the adiabatic and condenser sections is
important in BHM vertical orientation because of buoyancy, especially for low heat
loads; it affects the start-up power level. The choice of the evaporator or condenser
lengths is important to optimize the PHP performance, since the maximum heat flux
will vary. The presence of optimal evaporator lengths were confirmed by Qu et al.
(2013) for a closed-loop capillary PHP. This optimal evaporator length depends on
the channel diameter, working fluid, FR, and heating power input. The turn radius
affects the pressure drop in PHP; small turn radius also affects the start-up power
level. More effects are addressed in Sec. 7 about the PHP design.
They found that the PHP thermal resistance increases with the amount of non-
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conductivity
Lower surface tension ↑↑ — ↓
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Using a mixture ↑ ↓ ↑
Using nanofluids ↑ — ↑↑
Decreasing liquid ↑ — ↑
viscosity
PHP Larger inner diameter ↑↑ ↑↑ ↑
geometry Larger number of turns ↓ ↑ ↑↑
Increasing evaporator ↓ ↑↑ —
surface
Larger radius of turn ↑ — ↓
Inducing a circulation mode — ↑ ↑↑
Lower non-condensable gas ↑ ↓ ↑↑
concentration
the full activation mode. Table 4 discusses the possible actions to optimize the PHP
operation.
In particular, many theoretical and experimental research activities have treated
the fluid circulation enhancement. Liu et al. (2007) proved that as the flow path
geometry of a PHP becomes less symmetric, the likelihood of circulatory flow
increases. Two special configurations, one with alternately varying channel diameter,
the other equipped with a section of larger tube, were shown to be beneficial to sustain
a circulatory flow.
Figure 25. (a) Two different kind of check valves, capillary barrier and ball valve. (b) Dependence
of the thermal resistance on the power load for the BHM vertical (0◦ ) and horizontal position (90◦ )
of a closed-loop copper capillary PHP (R152a, 20 turns, di = 1.25 mm, FR = 40%, BHM). Dotted
points show unstable regimes (Pastukhov et al., 2016).
and Bhuwakietkumjohn et al. (2010) coupled the use of valves with silver nanofluids,
but, even if phase recoiling, when all the vapor phase resides in the evaporator zone
and all the liquid phase fills the condenser, is less marked at low heat power loads,
the fluid circulation is damped by the local pressure drops introduced by the check
valves.
Pastukhov et al. (2016) investigated different PHP modifications, drawing a
conclusion that the creation of a directional circulation of a working fluid in a PHP
is an effective means of improving its heat transfer characteristics, but capillary
barriers used as check valves are ineffective, while ball valves promote a good
circulation of the working fluid (Fig. 25). In this last case, a more homogenous
distribution of the temperature for the heating zone occurs, together with a decrease
of the thermal resistance and sensitivity to the orientation. The dry-out power level
increases up to 14%.
Recently, Thompson et al. (2011) and Fairley et al. (2015) proposed the use of
a Tesla valve to improve the circulation in a closed-loop copper flat-plate PHP in
BHM (Fig. 26). Using neutron radiography, it was found that the implementation
of Tesla-type valves indeed promoted a circulatory flow. The increase in the so-
called diodicity is advantageous for PHP operation as the thermal resistance was
reduced by approximately 20%. Using a similar approach, de Vries et al. (2017)
designed a Tesla-type valve for a transparent single-loop BHM PHPs, proving that
the valves produce a diodicity, which lead to a difference in liquid slug velocity of
25%. A decrease of 14% in thermal resistance was also observed due to the addition
of the valves.
Figure 26. The configuration of the two closed-loop flat-plate PHPs without (a) and with (b) the
novel Tesla-type valves (Fairley et al., 2015).
can be enhanced when the diameter of the channel is varied along the channel
length, thereby providing increased range of heat load capability, less sensitivity
to gravity, and in some cases smaller temperature differential. Liu et al. (2007)
built two special configurations of a closed-loop Pyrex PHP, one with alternately
varying channel diameter, the other equipped with one section of thicker tube,
advantageous in establishing and maintaining reliable circulation of the working
fluid. The inner diameters of the two adjacent tubes were 2 and 1.6 mm, respectively.
For the second PHP, a thicker tube (di = 2 mm) was inserted vertically to connect
the right-side channels by two flexible silicon adaptors. The outer diameter of all the
PHPs was 8 mm. Comparing with the normal PHP with uniform diameter, the PHP
with alternate diameters revealed higher thermal performance, especially at low
heat loads, while the effect is less important at higher heat loads. The PHP with
the thicker tube did not show any difference in terms of thermal resistance with
respect the normal PHP. In general, a PHP with uniform channel is more sensitive
to inclination, especially when the inclination angle is small (Chien et al., 2012).
In horizontal orientation, PHPs with channels with alternate different diameters can
be started at lower heat input with respect to the ones with uniform diameter (Tseng
et al., 2014).
Figure 27. Scheme of the interconnecting channels for a closed-loop flat-plate PHP (Ebrahimi et al.,
2015).
evolution is strictly dependent on the observed flow pattern. When a slug flow is
observable through the transparent section between the two pressure transducers,
the difference of pressure reaches 1.5 kPa and the pressure oscillations exhibit a
lower frequency. On the contrary, when an annular flow is visible, the pressure
variations between the heated and the cooled sections are less than the slug flow
case, but with higher frequency. The pressure drop is simply calculated with the
difference between the pressure recorded in the heated and in the cooled sections.
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local vapor quality, the saturation pressure at the evaporator and at the condenser,
the fluid momentum, and the friction losses, further analysis is needed to provide
quantitative data on the pressure components. A uniform distribution of multiple
heaters with the same heating power has no particular effect on the PHP thermal
performance (Hemadri et al., 2011).
conditions were done by Kawaji (2003) and Gu et al. (2004, 2005). Two different
aluminum prototypes, one flat and one bended, of a flat-plate PHP were tested on
board of a Falcon 20 aircraft exposing the test rig to ±0.02 g in microgravity and
2.5 g in hyper-gravity. Both the prototypes had rectangular cross-section channels
with 1 mm of hydraulic diameter, charged with R-114. The devices were heated up
by means of electrical heaters, while the cooling section made use of the air fans.
Gu et al. (2004) in Figs. 3 and 4 of their paper show three different configurations:
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two vertical configurations in THM (A and B) and one in BHM (C). They concluded
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that under normal and hyper-gravity conditions, the orientation affected the PHP
performance: the bottom heated case (C) leads to smaller temperature difference
between the evaporator and the condenser, followed by the heating at the middle
(A) and, finally, the top heated case (B). In microgravity, the THM configurations
showed better operating and heat transport performance than when under normal or
hyper-gravity conditions.
Mameli et al. (2014) analyzed the thermal characteristics of a closed-loop copper
capillary PHP at different gravity levels (FC72, di = 1 mm, 16 turns, FR = 50%),
providing different heat loads from 40 to 100 W. When the device is positioned in
BHM, the temperatures during microgravity show an increasing trend, synonymous
of dry-out conditions. The dynamic response of a PHP in microgravity is similar
to that of a PHP tested on ground horizontally (Fig. 28), i.e., when the PHP has
been tilted from vertical to horizontal and again from horizontal up to the vertical
position (always in BHM), the temperature evolution for all the thermocouples is
the same as for the gravity change from 0 to 1 g and back to 0 g.
During the parabolic flights (acceleration periodic sequence: 1, 1.8, 0, 1.8g),
only the vertical operation is affected by the gravity field variation: hyper-gravity
slightly assists the flow motion, while during microgravity the PHP undergoes
Figure 28. Flight tests in vertical position (a) compared with ground dynamic tests (b). In red color
is the temperatures at the evaporator, while in blue is the condenser temperature. The green line
represents the ambient temperature and the gray line the gravity level with respect to the direction
evaporator–condenser (Mameli et al., 2014).
April 3, 2018 18:40 Encyclopedia of Two-Phase Heat Transfer and Flow IV (Vol. 1) - 9.75in x 6.5in b3084-v1-ch01 page 40
has more difficulty to return to the bottom (evaporator) after the sudden absence of
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gravity during the parabolic trajectory. In hyper-gravity and in normal gravity, the
gravity acceleration helped the liquid to reflow to the hot zone and rewet the channel.
The PHP thermal performance was thus better. The PHP works more efficiently
for ground tests in bottom heated vertical than in horizontal orientation. Pressure
fluctuations and thermal instabilities are greater in horizontal position, with stop-
and-start phases that decrease with increasing heat power. Qu et al. (2016) found that
because the PHP operates in the horizontal position on ground like in microgravity
condition, a larger tube diameter is required for PHP start-up under microgravity
environment.
Long-term microgravity can be tested on board satellites, while sub-orbital
rockets and flights can be used for microgravity period of few minutes. A closed-loop
flat-plate PHP with check valves was developed to be placed on a Small Demonstrate
Satellite (SDS-4) built by JAXA (Nakamura et al., 2013). The device, made of
stainless steel and charged with HFC-134a, was thermally characterized on ground
showing thermal conductivity 250–350 times higher than the wall material (Maeda
et al., 2011; Okamoto et al., 2014).
Recently, a novel concept of multi-evaporator closed-loop thermosyphon/PHP
was tested for different heating patterns (symmetrical and non-symmetrical) in
microgravity conditions (Mangini et al., 2017). Due to the large diameter, the system
is capillary only in microgravity conditions. It was found that a non-symmetrical
heating layout promotes a stable circulation of fluid in a preferential direction
more effectively than the symmetrical case. In microgravity conditions, the sudden
absence of the buoyancy force allows to activate a typical PHP oscillating slug/plug
flow (Mangini et al., 2017).
confirm that the acceleration influences the internal pressure and the corresponding
temperature trends: the PHP operated successfully by various accelerations and there
was an increase in the evaporator temperature passing from 6 to −12 g; dry out was
not observed.
Van Es et al. (2000) tested under hyper-gravity a flat-plate swinging PHP
with two different working fluids: acetone and ethanol. The device was heated
by powering dissipating elements and cooled with Peltier cells. The whole system
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has been placed on a rotating table with a radial distance to the rotational axis
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b3084-v1-ch01
Figure 29. Wall temperatures (left) and internal pressure signals (right) of a closed-loop copper capillary PHP tested at the ESA Large Diameter Centrifuge
facility. The PHP was tested in vertical, BHM conditions for 50 W (1st row), 70 W (2nd row) and 100 W (3rd row). On the left, the reddish colors for the
temperature refers to the evaporator section, while the bluish colors refer to the condenser section. Zone 1 represent the Thermal Crisis, while Zone 2 the
Transient Thermal Instability (Mameli et al., 2014).
page 42
April 3, 2018 18:40 Encyclopedia of Two-Phase Heat Transfer and Flow IV (Vol. 1) - 9.75in x 6.5in b3084-v1-ch01 page 43
is completely damped by the pressure gravity head in some of the channels, and the
local wall temperature increases (Thermal Crisis — Zone 1 in Fig. 29).
9. PHP Applications
The PHP has found many potential applications, even if the working industrial
applications are still very limited. At the moment, most of the PHP systems are at a
Technological Readiness Level4 from 5 to 7. In the last 10 years, a strong increase
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of the attention from industrial actors also has led to a very high number of patents
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4 TRL 7: Prototype near or at planned operation system. Represents a major step up from TRL 6 by
requiring demonstration of an actual system prototype in an operation environment.
April 3, 2018 18:40 Encyclopedia of Two-Phase Heat Transfer and Flow IV (Vol. 1) - 9.75in x 6.5in b3084-v1-ch01 page 44
network. Rao et al. (2011, 2014) and Wang et al. (2016) have used a closed-loop
copper capillary PHP for the thermal management of batteries (acetone, FR = 50%,
di = 1.8 mm, 4 turns). The PHP was immersed in paraffin as phase change
material. The results showed that in order to obtain evenly distributed temperature,
the start-up temperature of PHP (T = 50◦ C) should be below the phase change
temperature of PCM. The PCM/PHP-based system was more efficient in cooling
than the PHP-cooled system. A solution with the PCM material was also recently
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considered for a sounding rocket experiment (Creatini et al., 2015; Nannipieri et al.,
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2017).
Clement et al. (2013) designed a closed-loop copper capillary PHP for thermal
management of a fuel cell (di = 2.6 mm, 15 turns, acetone, water and methanol
at different FRs). The integration of a PHP within the bipolar plates of the stack
eliminates the need for ancillary cooling equipment, thus also reducing parasitic
losses and increasing the net energy output. The tests have been conducted under
conditions to simulate heat dissipation requirements of a proton exchange membrane
(PEM) fuel cell stack. Power inputs to the evaporator side varied from 80 to 180 W.
Methanol outperformed other fluids tested: with FR = 45% and 120 W power load,
the PHP took the shortest time to reach steady-state with the smallest steady-state
temperature differences.
Maydanik et al. (2009) built a compact cooling system for high power electronics
on the basis of a closed-loop PHP. The PHP operation has been investigated with
water, methanol and R141b with both a uniform and a concentrated supply of heat
loads. A reliable operation of the device has been demonstrated in the range of heat
loads from 5 to 250 W. With a heat load of 125 W positioned on an evaporator area
of 1 cm2 , a minimum value of the thermal resistance equal to 0.62 K/W was attained
with methanol as working fluid.
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9.1.4. Cryogenics
Different studies are dedicated to cryogenics applications. Jiao et al. (2009) built
a cryogenic closed-loop copper capillary PHP (nitrogen, FR = 48%, 15 turns),
showing that the maximum heat transport capability reached 380 W with an
average temperature difference of 49◦ C between the evaporator and condenser.
The thermal resistance decreased from 0.256 to 0.112 K/W, while the heat load
increased from 22.5 to 321.8 W. Mito et al. (2011) have successfully operated a
PHP using hydrogen, neon and nitrogen, achieving effective thermal conductivities
up to 3 kW/mK, 8 kW/mK and 18 kW/mK, respectively. Fonseca et al. (2015) have
tested a nitrogen PHP that is able to transfer 3.5 W with a T = 1.0 K across an
adiabatic length of 8 cm. The resulting effective thermal conductivities were between
5 and 35 kW/mK. Jiao et al. (2009) studied the thermal performance of a cryogenic
closed-loop stainless steel PHP (helium, FR = 78%, di = 0.5 mm, 15 turns).
April 3, 2018 18:40 Encyclopedia of Two-Phase Heat Transfer and Flow IV (Vol. 1) - 9.75in x 6.5in b3084-v1-ch01 page 46
A mechanical–thermal switch worked during the pre-cooling process and it was set
off during the tests. Tests were performed with different heat power, tilt angle and
liquid FR. The effective thermal conductivity reached 13 kW/mK. Another helium
PHP (open end, 5 turns, di = 0.5 mm) with an original pre-cooling system has been
developed by Bonnet et al. (2012). Other studies on cryogenics PHP are, among the
many, from Han et al. (2008), who developed a cryogenic PHP for cell vitrification
Liu et al. (2015) and Deng et al. (2015).
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9.1.5. Microtechnology
A potential application of PHP is in the large sector of microtechnology and
microsystems. Research activities have been dedicated to the construction of micro-
PHPs, with hydraulic diameters smaller than 0.5 mm. Qu et al. (2012) investigated
the thermal and flow behavior of a silicon-based micro-PHP with trapezoidal
microchannels with a hydraulic diameter of 352 μm. FC-72 and R113 were used
as working fluids. The evaporator wall temperature, or the maximum localized
temperature, of the micro-PHP at moderate FRs was measured and compared to
those derived from the empty microdevice. Experimental results showed that the
micro-PHP embedded in a semiconductor chip could significantly decrease the
maximum localized temperature. At a power input of 6.3 W, reductions in the
evaporator wall temperature of about 42.1◦ C (or 34.1%) and 41.9◦ C (or 33.9%) were
obtained for micro-PHP charged with R113 at FRs of 41% and 58%, respectively.
When the micro-PHP was charged with FC-72, a maximum power input of about
9.5 W associated with a heat flux up to 10.7 W/cm2 was reached with a moderate
rise of the evaporator temperature. No local nucleate boiling was detected in
the micro-PHP, differently from the results reported for traditional PHPs. The
silicon-based micro-PHP starts up within 200 s when charged with R113 or FC-
72, but it fails at all inclination angles when charged with water or ethanol.
When the micro-PHP is in the horizontal orientation, the thermal performance
decreases, indicating that, also in this case, the gravity effect cannot be ignored
(Qu et al., 2012).
Jun et al. (2016) determine which type of micro-PHP performs better between
a closed-loop micro-PHP and a closed-end micro-PHP. To fabricate the micro-
PHPs, meandering rectangular channels (ethanol, di = 0.67 mm, 5, 10, 15, 20 turns)
were etched on a silicon wafer using MEMS techniques. In the case of 20 turns,
the closed-loop micro-PHP and the closed-end micro-PHP exhibit almost identical
thermal performances and flow characteristics. In addition, both micro-PHPs have
performance independent of orientation. However, in the case of 10 and 15 turns, the
closed end micro-PHP shows stable operation regardless of the inclination, while the
thermal performance of the closed-loop micro-PHP deteriorates as the orientation
April 3, 2018 18:40 Encyclopedia of Two-Phase Heat Transfer and Flow IV (Vol. 1) - 9.75in x 6.5in b3084-v1-ch01 page 47
Figure 30. Theoretical evaluation of the minimum internal diameter for a closed-loop capillary PHP
filled by water (Qu et al., 2016).
varies from vertical to horizontal. In the case of 5 turns, the closed-loop micro-PHP
shows orientation-dependent performance, while the closed-end micro-PHP does
not start-up at all at any inclination angles.
The applications of a PHP for microdevices is limited by the fact that there is
a diameter threshold under which the PHP is not operational. Such a limit is still
not well studied, but generally it depends on the working fluids, the number of
turns and the interfacial velocities (Qu et al., 2016). Figure 30 shows a modeling
of the minimum internal diameter for a water closed-loop PHP in function of turns
and two-phase superficial velocity. Since there is not detailed study yet about the
minimum channel diameter, it is not possible to draw any conclusion.
A further example of application of PHP worth citing is the heat recovery systems.
A PHP-based heat exchanger between counter-flowing air streams in HVAC air
systems (i.e., outdoor and exhaust air flows) is analyzed (Mahajan et al., 2017). The
closed-loop copper capillary PHP (acetone, di = 1.65 mm, 20 turns, FR not given)
is finned (Fig. 31). The performance of the new system are promising. Khodami
et al. (2016) proposed a PHP-based heat exchanger for exhaust heat recovery from
a chimney. Two rows of closed-loop copper capillary PHP (ethanol and silver
nanofluid, FR = 40%, 18 turns) have been implemented to extract heat from exhaust
hot gas from the combustion of natural gas. The energy analysis shows that ethanol,
at an inlet smoke temperature of 120◦ C, has the best functionality. The use of the
silver nanofluid increases efficiency as much as 1–3%.
Figure 31. Front view (a) and isometric view (b) of a closed-loop copper capillary PHP used as
HVAC air system heat (Mahajan et al., 2017).
April 3, 2018 18:40 Encyclopedia of Two-Phase Heat Transfer and Flow IV (Vol. 1) - 9.75in x 6.5in b3084-v1-ch01 page 49
10. Conclusions
The number of parameters influencing a PHP is huge. Their role is not completely
understood, although some useful tendencies have been found. In particular, one
apprehends the influence of some of the parameters, such as the working fluid’s
physical properties, the FR, the orientation, the geometry, and even the non-
condensable gas. Other parameters, such as number of turns and channel material are
important, but, aside from obvious considerations — such as that the PHP thermal
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resistance decreases with the number of turns, or that the wall material with the
Encyclopedia of Two-Phase Heat Transfer and Flow IV Downloaded from [Link]
highest thermal conductivity, chemically compatible with the filling fluid, allows the
highest performance — no reliable correlation and no robust parametric analysis is
present. The collection of almost 200 papers presented in this chapter tries to offer
to the reader the best possible and concise representation of the results and the still
existing deficiencies in the experimental studies. As for now, no numerical tool
can provide a proper design of a PHP. On the side of real applications, especially
in the last 10 years, a great number of applications with high potential has been
developed in many different fields, especially for the thermal management of high-
power electronics, batteries, solar collectors. Nevertheless, in most of the cases, the
PHP is still at a technology readiness level below 5. The use of special fluids may
improve the PHP performance for specific applications, even if the long-term effects
are not completely investigated.
Deionized 323 0.1226 988.06 208.7 208.71 0.70187 0.60905 2382.3 4.0271 4.1815 0.000548 0.64337 0.067969 Liq
water
Deionized 323 0.1226 0.082567 2442.5 2591 8.0774 1.4661 1.9465 1.06E-05 0.020353 Vap
water
Ethanol 333 0.472 770 328.2 328.24 1.4297 8.5914 988.9 2.78 5.88E-04 0.171 0.0192 Liq
Ethanol 333 0.472 0.748 1163.2 1220.8 4.1930 1.54 9.59E-06 0.0179 Vap
Methanol 323 0.55323 762.67 −40.569 −40.496 −0.1224 2.40415 1128.2 2.2554 2.7068 0.000389 0.19374 0.020191 Liq
Methanol 323 0.55323 0.6877 1007.2 1087.7 3.3703 3.3095 4.1558 0.000010 0.018188 Vap
Benzene 323 0.35952 847 −55.508 −55.465 −0.1638 1.36953 415.70 1.2463 1.7766 0.024957 Liq
Benzene 323 0.35952 1.0619 326.71 360.57 1.1242 1.0462 1.1608 Vap
R134a 283 4.1253 1261.5 213.04 213.37 1.0478 13.7936 190.86 0.8916 1.3699 0.000235 0.087683 0.010159 Liq
R134a 283 4.1253 20.127 383.74 404.23 1.7222 0.7900 0.9445 1.11E-05 0.012388 Vap
R134a 323 13.129 1103 270.2 271.39 1.2367 33.0352 151.99 0.9492 1.5650 0.000142 0.070491 0.004909 Liq
R134a 323 13.129 65.996 403.49 423.38 1.7073 0.9200 1.2443 1.29E-05 0.016713 Vap
Ammonia 323 20.261 563.12 579.42 583.01 2.2683 52.6386 1051.2 2.7412 5.0613 0.000104 0.416720 0.01747 Liq
Ammonia 323 20.261 15.722 1505.4 1634.2 5.5228 2.3812 3.8181 1.07E-05 0.030131 Vap
Acetone 323 0.81509 756.27 −13.939 −13.831 −0.042332 0.02913 508.23 1.5936 2.2104 0.000245 0.14512 0.019613 Liq
b3084-v1-ch01
Acetone 323 0.81509 1.8471 450.27 494.40 1.5311 1.3257 1.5300 0.000009 0.016210 Vap
51
page 51
April 3, 2018 18:40 Encyclopedia of Two-Phase Heat Transfer and Flow IV (Vol. 1) - 9.75in x 6.5in b3084-v1-ch01 page 52
Acknowledgments
The authors would like to thank the European Space Agency for the support
through the MAP INWIP AO-2004-096. MM would like to thank the European
Space Agency also for the support through MAP ENCOM, AO-2004-096, and UK
EPSRC Grant EP/P013112/1. MM would also like to thank Prof. S. Chandra at the
University of Toronto and Prof. A. Amirfazli at the York University in Toronto,
Canada, for having granted permission to spend some time as Visiting Professor at
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related research during, the last years, especially Dr. Ph. Gully, Mr. E. Ercolani,
Prof. J. Duplat, Dr. L. Fourgeaud and Dr. I. Nekrashevych. The authors would
also like to thank Dr. V. Ayel and Dr. M. Mameli for the continuous support and
many discussions in the last years. VN is grateful to his colleagues Prof. F. Lefèvre,
Prof. J. Bonjour, Prof. Y. Bertin and Dr. C. Romestant for many fruitful discussions
and collaborations. MM is thankful to Prof. S. Filippeschi, Dr. D. Mangini, Dr. N.
Miche, Dr. A. Georgoulas, Dr. C. De Falco and Prof. L. Araneo, and all his Ph.D.
students for the never-ending interest in PHPs.
Nomenclature
◦ ◦
C centigrade degrees
Bo Bond number
c specific heat (J/(kg K))
C viscous friction coefficient
g gravity acceleration (m/s2 )
Ga Garimella number
h specific enthalpy (J/kg)
k heat conductivity (W/(mK))
K Kelvin
Ku Kutateladze number
l characteristic length scale (m)
L length (m)
m mass (kg)
P power (W)
p pressure (Pa)
Q heat amount (J)
q heat flux (W/m2 )
R equivalent thermal resistance
Re liquid Reynolds number
T temperature (K)
t time (s)
April 3, 2018 18:40 Encyclopedia of Two-Phase Heat Transfer and Flow IV (Vol. 1) - 9.75in x 6.5in b3084-v1-ch01 page 53
U velocity (m/s)
We liquid Weber number
Abbreviations
BHM bottom heated mode
ESA European space agency
FR filling ratio
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Non-condensable gases increase thermal resistance and disrupt normal PHP function by altering flow and phase change dynamics. Their presence necessitates design considerations like ensuring a proper vacuum environment and choosing degassed fluids to maintain optimal thermal activity. The neglect of non-condensable gas impact in traditional designs often results in underperformance and inefficient heat transfer .
Device orientation and channel geometry both crucially affect PHP efficiency. Orientation impacts PHP start-up and stability through gravitational effects, significantly more so in horizontal alignments compared to vertical or inclined ones. Meanwhile, channel geometries, such as dual-diameter designs, can promote faster circulation and lower activation power needs. These geometric adjustments can strengthen performance irrespective of orientation, especially in microgravity or variable gravity environments .
Experimental factors for evaluating PHP in microgravity include ensuring controlled experimental conditions, accurately measuring small pressure and temperature fluctuations, and selecting suitable working fluids that perform well in reduced gravity. Simulations should mimic PHP orientation and fluid behavior under microgravity. Consider using visualizations to monitor flow patterns and understand buoyancy variations due to lack of gravity .
Non-condensable gases significantly impact PHP performance and thermo-hydraulic behavior through their initial vacuum levels and degassing effects. These gases may increase thermal resistance and alter flow patterns, affecting efficiency. Historically, this factor has been neglected due to complexities in modeling these effects and a lack of comprehensive studies or measurement techniques addressing non-condensable gases .
Thermal resistance is a key metric for evaluating PHP performance, representing the efficiency of heat transfer from source to sink. It varies with operating conditions such as power loads and geometry. For instance, PHPs in horizontal orientations often show higher thermal resistance than inclined setups due to gravity's role and effective flow pattern changes. Changes to cross-sectional geometry, fluid properties, and power load levels can also drastically alter thermal resistance .
The operation regimes for a PHP are Pure Conduction, Pulsation, Start-up, Intermittent Flow, Full Activation, and Dry Out. In Pure Conduction, the increase in power load raises the evaporator temperature without pressure fluctuations, and there is no bubble or liquid slug motion. Pulsation is marked by stable temperature but pressure fluctuations with small-amplitude pulses of bubbles. Start-up involves at least one channel exhibiting temperature oscillations. Intermittent Flow features stop-overs and strong temperature oscillations post start-up. Full Activation sees an abrupt decrease in evaporator temperatures, significant pressure changes, and vigorous two-phase flow, either oscillating or circulating. Dry Out is characterized by rapidly increasing evaporator temperatures indicating a phase shortage .
Various geometric parameters such as channel length, number of turns, and section lengths affect PHP performance. Increasing the number of turns generally stabilizes operation and reduces thermal resistance. Different section lengths, like evaporator and condenser, play roles in optimizing heat flux based on specific design configurations. Dual-diameter channels can induce circulating flows at lower power loads, thus enhancing performance. Small turn radii influence pressure drops, affecting start-up power levels .
Working fluid properties such as surface tension, viscosity, and thermal conductivity significantly influence PHP startup and operational stability. Low surface tension fluids tend to have a greater impact on PHP inclination and thermal resistance, facilitating easier phase changes. Viscosity affects flow motion and stability during operation while thermal conductivity enhances heat transfer efficiency. These factors are crucial during selection to ensure optimal PHP functioning .
The inclination angle of a PHP is crucial for performance as gravity significantly impacts PHP start-up and enhances performance in high power loads. A small inclination from horizontal positions increases performance by activating at lower heat loads and reducing thermal resistance. A key observation is that even a minor angle, like 15° from horizontal, can improve thermal behavior to be comparable or better than vertical orientation under certain conditions .
Nanofluids enhance PHP thermal performance by improving heat transfer rates due to their high surface area. They may improve cooling efficiency in electronics by reducing thermal resistance and requiring lower power inputs. However, challenges include ensuring stability in nanoparticle dispersion, possible sedimentation, and consistent thermal properties under operational conditions, which may require modifications to standard PHP designs .