Doc No.
:RB5ML09 PAGE : 1 OF 1
RUBTECH INDUSTRIES ISSUE NO/DATE:
01 / 28.01.2025
REV. NO/DATE:
TITLE : PROCESS FLOW DIAGRAM 00 / 28.01.2025
[Link].:- PFD - RB - 01 Issue Date: 28.01.2025 OPERATION STORAGE
ITEM : Final Batch Rubber Compound Rev. Date : 28.01.2025 TRANSPORTATIN INSPECTION
CORE TEAM : [Link],[Link],[Link] TOGETHER (Example) PREPARED BY:MSJ
HIGH /
ACTIVITY /
PROCESS FUNCTION / STEP / PRODUCT PROCESS MEDIUM /
OPN. NO PROCESS
REQUIREMENTS CHARACTERISTICS CHARACTERISTICS LOW
SYMBOL
RISK
Material specified
properties ,Ash content , Calibrated testing
Rubber, Fillers & Chemicals Moisture content
10 eauipments & Proper HIGH
Receipt, Inspection & Storage Specific Gravity, etc as storaging location
per supplier T.C.
Preparation of Compound- Master Batch
Correct weighment of
Master Batch Chemical, Calibrated weighing Scale
20 Weighing Fillers & Polymer HIGH
& Barcoad scanner
Cross verification of
Compound code and Calibrated weighing Scale
Weighing Weighed - polymer, MB LOW
& Barcoad scanner
Chemical, Fillers, Oil.
Properly mixed compound Mixing Time in Kneader-
to meet the Compound Specified Dump
A) Compound mixing in Kneader Specification HIGH
Temperature As per
"RB4MF62"
Properly mixed compound
to meet the Compound Compound pass through
B) Mixing on Two Roll Mill Specification mixing mill approx.0.5 mm MEDIUM
30
nip gap as per requirment
Master Batch cool
effectively to meet the Water circulation & fans
C) Master Batch Cooling compound properties of batch off system to be LOW
work as per requirment
Master Batch maturation Keep the compound in
to get effective compound dry place with proper
D) Master Batch Storage properties Identification. Wrap with LOW
plastic to avoid
contamination
Preparation of Compound- Final Batch
Correct weighment Final
batch Chemicals Calibrated weighing Scale
Weighing HIGH
& Barcoad scanner
Cross verification of
Compound code, Master Calibrated weighing Scale
Weighing Batch weight and Final LOW
& Barcoad scanner
Batch Chemical weight
Properly mixed compound Mixing Time in Kneader-
to meet the Compound Specified Dump
A) Compound mixing in Kneader Specification HIGH
Temperature As per
"RB4MF62"
40 Properly mixed compound
to meet the Compound Compound pass through
B) Mixing on Two Roll Mill Specification mixing mill approx.0.5 mm MEDIUM
nip gap as per requirment
Final Batch cool
effectively to meet the Water circulation & fans
C) Final Batch Cooling compound properties of batch off system to be LOW
work as per requirment
Final Batch storage for Keep the compound in
Quality Approval dry place with proper
D) Final Batch Storage Identification. Wrap with LOW
plastic to avoid
contamination
Accurate test specimens
to get accuracy in test Curing Time, Curing
Moulding Test Specimens
50 results Temp. as per Chart HIGH
(Test Slab & Button)
"RB3W103"
Hardness, Tensile
Strength, Elongation at
Testing of Test Slab, Break, 200% modulus as Calibrated Testing
60 per "RB5ML06". MEDIUM
Button & Compound. eauipments
Rheometer reference
values
keep the compound on
pallet or Jali with proper
Compound Packing, Storage & identification cover the
70 Trained operator MEDIUM
Dispatch compound by plastic
wraper or cloth
REV. NO REVISION DATE REVISION DETAILS APPROVED BY