Selwood D75 Manual

Items usually supplied together as sub-assemblies, will

SELWOOD D75 have the sub-assembly part number printed at the
bottom of the relevant page.
Operating & Service Manual
HEALTH & SAFETY AT WORK 1974
The products of Selwood Limited are designed,
developed and produced in the company's Chandlers As manufacturers of pumps and associated equipment
Ford factory. we wish to inform you that, in compliance with Section
6 of the Act, safety precautions should be taken with
World-wide patents cover many features. Product certain of our products.
names such as Spate, Simplite and Seltorque, are
registered trademarks. We take every care to ensure as far as is reasonably
practicable that our products are safe and without risk
As all products are subject to continuous development, to health when properly used. Nevertheless,
the company reserves the right to alter the appropriate health and safety precautions must be
specifications and information given in this manual taken, and in particular you are requested to have
without prior notice. special regard to the Operational & safety
Whilst every care has been taken in the preparation of requirements leaflet P769 which accompanies each
this publication, the information it contains must not be pump on despatch from our premises.
regarded as binding.
Amendments to this publication will only be issued to TY
A S S U RE

LI

D
cover those design changes, which fundamentally alter

Q UA

F IR M
the build or operation and servicing procedures. They
will be distributed through the company’s dealers and
agencies.
Your attention is drawn to the following symbols used Our products also conform to the E.E.C. Machinery
throughout this manual:- Safety Directive and carry the C.E. mark.

CAUTION
This caution symbol draws attention to special CALIFORNIA USA
instructions or procedures that, if not correctly PROPOSITION 65 WARNING
followed, may result in damage to, or destruction of
equipment. Diesel engine exhaust and some of its
constituents are known to the State of
WARNING California to cause cancer, birth
This warning symbol draws attention to special defects, and other reproductive harm.
instructions or procedures that, if not strictly
observed, may result in personal injury. WARNING
Pumps and engines may be fitted with
WARNING seals or 'O' rings manufactured from
A WARNING SYMBOL WITH THIS TYPE OF VITON or similar material.
TEXT DRAWS ATTENTION TO SPECIAL
INSTRUCTIONS OR PROCEDURES WHICH, IF NOT When temperatures reach 400°C
STRICTLY OBSERVED MAY RESULT IN SEVERE (720°F) a corrosive acid is produced,
PERSONAL INJURY, OR LOSS OF LIFE. which cannot be removed from the
skin.
If signs of material decomposition are
Additional copies of this manual are available from evident, or if in doubt, always wear
Selwood Pt No 7508025000 disposable heavy-duty gloves.

Published by © Selwood Limited

Selwood Limited December 2008

REPLACEMENT PARTS

Instructions for Ordering

1. Always quote the pump serial number located on
the plate fastened to the pump.
2. Always quote the ten digit part number for the
component, not the item reference number.
3. Always quote the description of the component.

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 Selwood D75 Manual

long, or rise through any height, as these can

SAFETY PRECAUTIONS contain large volumes of liquid. These lines must
be isolated and drained down before commencing
work. Sudden release of this liquid can cause
serious injury to an operator either directly or
WARNING indirectly through the rotational motion it can
ALL ITEMS IN THIS SECTION, IF NOT STRICTLY induce.
OBSERVED, COULD RESULT IN SEVERE
PERSONAL INJURY OR LOSS OF LIFE.
WARNING! Delivery hose and any associated
4. 1. Use only lifting equipment of suitable capacity pipe work should be capable of withstanding the
for the size and weight of the equipment being maximum system operating pressure. Selwood
lifted recommend the minimum pressure rating of 6Bar
hose. Suction hose should be of the non-collapsible
5. variety.
6. 2. The equipment must always be lifted using
safe working practices and in accordance with any
local and national guidelines or statutes. If in WARNING! The pump should only be
doubt, consult Selwood Pumps or a local lifting operated within the speed and pressure limits
expert. detailed in Section 1.1 of this manual.
7. 3. Whilst lifting the unit keep personnel well
away and never allow people underneath. 1. If there is a danger of freezing, the fluid, normally
8. 4. Personnel working on the pump must always retained within the pump between operating
wear clean, correctly fitting clothing and safety cycles, should be drained off through the drain
footwear. Clothing impregnated with oil or fuel can taps provided.
constitute a health hazard through prolonged
contact with the skin and may also constitute a fire
hazard. 2. WARNING! Never start or run the pump
against a closed delivery valve. Failure to comply
9. 5. Check the type of liquid that the pump has
may result in damage to the unit or personal
been employed on before working on them.
injury.
Residues could be hazardous to your health. If in
doubt, flush thoroughly with clean water before
commencing work.
3. WARNING! Noise level at operator
10. 6. Rotating equipment presents a hazard in position (Start Panel) may exceed 80dB(A).
itself. Alert surrounding personnel before starting Hearing protection must be worn at all times when
and post notifications whilst in operation. the unit is running. Failure to comply may result in
11. 7. Moving parts are guarded to protect you. hearing damage or loss.
Guards removed for maintenance must be
replaced before starting the pump.
12. 8. Never insert anything into the pump body
whilst the pump is running and the suction or
delivery hoses are disconnected.
13. 9. Use all flange bolt holes and ensure the
correct bolt size and quality is utilised when
connecting suction and delivery hoses.
14. 10. Collapsible hoses must never be used on the
suction side of the pump.
15. 11. Keep the hose end suction area free from
debris. Although the pump can handle solids up to
the size indicated in the Technical Data section of
this manual, larger or irregular solids may cause
blockage with damage to pump components.
16. 12. Always allow adequate ventilation for the
pump driver. Diesel engines require air for both
combustion and cooling. This air must never be
allowed to re-circulate.
17. 13. Be aware of burn and fire risks from items
such as exhaust pipes and silencers. Never place
flammable items around the unit.
18. 14. Liquid pressure may still be present
even after shutdown of the pump. Particular
attention should be paid to delivery lines that are

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 Selwood D75 Manual

7.9 D75 / 3kW Electric 1450rpm 400v/ 3Ph/ 50Hz -

SELWOOD D75 Build No 7502434000........................................33
7.10 D75 / 3kW Geared E-motor 2000rpm 400v/
3Ph/ 50Hz Build No 7504025000 ......................35
CONTENTS 7.11 D75 / Yanmar 2TNE68 On Skid Chassis Build
No 7508260C00 ................................................37
7.12 D75/Yanmar 2TNE68 Supersilent on Fast Tow
Title Page 2 Wheel Chassis ...............................................41
7.13 D75/Lombardini 15LD440 Electric Start On 2
Wheel Chassis ..................................................43
Safety Precautions....................................................... 2
1 GENERAL INFORMATION ................................ 4
Installation...................................................................... 4
Operation ....................................................................... 4
Maintenance .................................................................. 4
I.C. Engines ................................................................... 4
Electric Motors ............................................................... 4
1.1 Selwood D75 standard Data............................... 5
2 ROUTINE MAINTENANCE ................................ 5
3 LUBRICATION AND FASTENING TORQUES .. 6
Pump Lubrication ........................................................... 6
Engine Sump ................................................................. 6
3.1.1 Commissioning Period............................. 6
3.1.2 After Commissioning Period .................... 6
3.2 Fastening Torques.............................................. 6
4 CONDITIONS OF WARRANTY ......................... 6
5 GENERAL MAINTENANCE............................... 7
5.1 Main Pump Assembly ......................................... 7
5.1.1 Volute Removal and Refitting .................. 7
5.1.2 Impeller Removal and Refitting ............... 7
5.1.3 Impeller Clearance .................................. 7
5.1.4 Mechanical Seal ...................................... 7
5.1.5 Front Wear Plate ..................................... 8
5.1.6 Lip Seals - Impeller End .......................... 8
5.1.7 Lip Seal - Coupling End........................... 8
5.1.8 Bearings .................................................. 9
5.2 Separator Assembly ......................................... 10
5.2.1 Float ...................................................... 10
5.2.2 Peel Valve ............................................. 10
5.2.3 Lower Diffuser ....................................... 10
5.3 Delivery Valve Assembly .................................. 10
5.3.1 Delivery Valve ....................................... 10
5.4 Air Pump Assembly .......................................... 10
5.4.1 Air Pump Suction Valve......................... 10
5.4.2 Actuator Suction Valve .......................... 11
5.4.3 Actuator Seal......................................... 11
5.4.4 Air Pump Discharge Valve..................... 11
5.4.5 Actuator Neck Seal................................ 11
5.4.6 Air Pump Drive Rod and Seals.............. 11
6 FAULT FINDING GUIDE .................................. 13
7 PART LIST ....................................................... 15
7.1 Volute and Separator........................................ 15
7.2 Pump End and Delivery Valve .......................... 17
7.3 Bearing and Air Pump Mechanism Housing ..... 19
7.4 Air Pump........................................................... 21
7.5 D75 / Hatz 1D41Z Hand Start on Site Chassis
Build No 7598287000 ....................................... 23
7.6 D75 / Hatz 1D41Z Electric Start on Site Chassis
Build No 7599137000 ....................................... 25
7.7 D75 / Hatz 1D41Z Electric Start –Superior
Chassis Build No 7502049000 ......................... 27
7.8 D75 / 2.2kW Electric 1450rpm 230v/ 1Ph/ 50Hz
- Build No 7503187000 ..................................... 31

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 Selwood D75 Manual

1 GENERAL INFORMATION
5. WARNING Centrifugal pumps of the D75
type should not be run against a closed valve on
Installation the delivery side.
1. The pump unit and its associated baseplate or
trolley mounting should be positioned on a firm Maintenance
horizontal platform, and in the case of portable
units restrained from accidental movement. 1. Inspection and maintenance procedures are
detailed in the operating and servicing manual for
2. If the pump is fitted with push-on type suction and the model in question.
delivery spigots the hoses must be firmly secured
on these spigots with heavy duty clamps or clips 2. Replacement parts. Only the manufacturers or
capable of withstanding the maximum system factory approved components should be used as
operating pressure. The integrity of the hose replacement parts and where necessary they
clamping arrangements should be checked at should be fitted with the assistance of the special
regular daily intervals in the case of static purpose tools indicated in the operating and
installations or whenever the pump is repositioned servicing manual.
in the case of portable units. Similar precautions 3. All maintenance work must be carried out with the
should be taken with clamps securing multiple pump and engine/motor stationary.
lengths of hose on installation where long delivery
and suction lines are involved.
3. Delivery hose and any associated pipework
I.C. Engines
should be capable of withstanding the maximum 1. Where I.C. engines are used to power the pump
system operating pressure. Suction hose should they have been mounted in accordance with the
be of non-collapsible variety. Where used with engine manufacturers recommendations and
rigid pipework at least 2M of flexible pipe should adequate guarding provided between the pump
be used on both suction and delivery connections. and engine.
4. Trailer mounted units; Set trailer on firm level 2. Exhaust and Exhaust Pipes. if there is a risk of
ground and chock wheels. Ensure that rigid hose accidental contact by operators, the exhaust
is used on the suction, and that the discharge system should be lagged or screened and the
hose has a minimum working pressure of 75psi. outlet directed away from operators or other
Ensure that hoses are correctly coupled and that persons likely to be nearby. Direct contact with
the suction strainer is fully submerged. If a water flammable materials of all types must be avoided.
trap is fitted in the fuel line, it should be inspected The importance of adequate ventilation to ensure
periodically and drained if necessary. removal of exhaust fumes when engines are
5. Fixed Installation; Chassis to be set on anti- operated in enclosed or covered accommodation
vibration mounts. NOTE: With electric drives cannot be overstressed. Engines should not be
chassis must be earthed. Join rigid pipework with run in hazardous explosive atmospheres. When
flexible couplings. Avoid short radius pipe bends pumping fluids emitting noxious gases, the air
close to pump suction. pump must be exhausted to atmosphere outside
of the pump house.
3. Access and Operation. Ensure that the operator
Operation can start, control and stop the engine easily by
making all controls readily accessible. Fit remote
controls if access is difficult. Follow the
1. CAUTION The pump should only be instructions laid down in the engine
operated within the speed and pressure limits manufacturer's Operators Handbook for starling,
detailed in the operating handbook for the model operating and stopping procedures.
in question. Do not exceed specified speed of 4. Fuel. In addition to the fire hazard associated with
2000rpm. fuel and lubricating oils, preventative action is
2. Ensure that correct suction strainer is fitted. necessary with respect to leakage, contamination
and bodily contact.
Max. solids capacity 29mm
3" Hose spigot strainer 0008155000
3" Male Bauer strainer 0008156000 5. WARNING Electrical Connections. It is
essential that earth terminals are connected with
4" Hose spigot strainer 1092033000 an absolutely sound earth point and care should
4" Male Bauer strainer 1092034000 be taken to ensure that the correct sized
conductors are selected to suit the current and
3. Before starting, ensure all drain valves are closed distance it is to be carried.
and that delivery valve cover is secure.
4. If there is a danger of freezing, the fluid normally
retained within the pump between operating Electric Motors
cycles should be drained off through the drain taps 1. All electrical connections should be made with
provided. adequately rated conductors and starters.

4
 Selwood D75 Manual

Isolators and other associated switchgear pump particularly where the pump may experience
should be of adequate capacity for the long periods of inactivity. During these conditions,
imposed power loadings. All electrical drain the following areas:
equipment should be adequately earthed. All
a) Pump body.
connections to be made by a qualified
electrician to BS7671 latest revision. b) Delivery manifold and pipework.
CAUTION

2. WARNING Isolate the power supply a) Failure to drain the pump body and
before carrying out any commissioning, delivery line in these conditions could result in the
pumped product residue freezing and cracking the
servicing or maintenance work on the pump
casing and manifold.
or electric motor.
3. Where electric motors are to be operated in 3. Do NOT run the pump if significant quantities of
hazardous or explosive atmospheres they water escape through the air pump. This pump is
should be of the flameproof enclosure type designed to tolerate moisture-laden air, but not to
appropriate to that atmosphere. pump a high percentage of water. This indicates
failure of the inner neck seal and must be repaired
You are requested to take such steps as are before running can continue. Refer to servicing
necessary to ensure that this information is made instructions for further advice.
available to all those involved with the use of our
products. This information must be made available not 4. Do NOT run the pump if malfunction is suspected
only to your own employees at their workplace, but in any of its parts.
also to anyone who may purchase or otherwise 5. A hose strainer should always be fitted to the free
acquire (hire) such products for use in his own end of the suction line if there is a possibility of
workplace. oversized solids entering the pump. The
It is our intention constantly to review our obligations dimensions of rocks, pebbles, etc. must not
under the Act and we will be issuing from time to time exceed 16mm Refer to Selwood Ltd if in need of
further information with regard to the safe application, advice in this connection.
use, inspection, and service associated with our 6. As loss of prime and indeed loss of on-stream
products. performance can easily arise as the result of
leaking pipework joints, we recommend that all
line fittings associated with the pump should be
1.1 Selwood D75 standard Data checked periodically for air-tightness.
Maximum Speed 2000rpm 7. It is most Important to use the correct fuel oil in the
engine. Make sure that it is appropriate for the
Maximum total generated head 23m
weather conditions (summer or winter) and that it
Maximum flowrate 62.5m³/hr is clean and free from water and foreign matter.
Unsatisfactory running performance, excessive
Maximum pumped solids size 29mm sphere
wear and damage can all result from the use of
Self priming lift 8.8m of water Incorrect or contaminated fuel.
Air pump capacity 4.25I/s free air 8. Periodically check the tension of all nuts and bolts,
especially those securing the engine and pump to
Inlet port 2.1/2"BSP female
the chassis.
and 4" hosetail
9. Pump servicing must always be carried out in
Outlet port 21/2"BSP female
accordance with the instructions given in this
and 4" hosetail
manual. Only components supplied and approved
Overall dimensions and weight of the complete by Selwood Ltd should be used. It is advisable to
pumpset will vary depending on specification ordered. hold a small stock of spare parts to cover
Please refer to the Pump Division of Selwood Limited breakdown circumstances. The Company will be
for detailed information. pleased to give advice in this connection.

2 ROUTINE MAINTENANCE 10. Engine servicing must always be carried out in

accordance with the instructions given in the
Lack of routine maintenance is the most frequent manufacturer's manual. Do not hesitate to contact
reason for the breakdown of pumps. We earnestly Selwood Ltd if the need for further advice arises.
advise users to ensure that at least the following 11. Please contact Selwood Ltd in the event of
actions are taken. experiencing difficulty when servicing. The
1. Check these oil levels daily: company will also be very pleased to give advice
in connection with the machine's installation,
a) Engine oil. operation and maintenance.
b) Bearing housing oil 12. All practical work must be carried out in
c) Flushing chamber oil. compliance with the Health and Safety at Work
Act, 1975. Always start the engine in accordance
with the manufacturer's instructions.
2. Flushing chamber oil In cold weather, when there NOTE: If the above advice is followed, the likelihood
is a possibility of frost, always drain water from the of an expensive break down will be greatly diminished.

5
 Selwood D75 Manual

The pump should give a long and trouble free life if 3.2 Fastening Torques
these measures are put into effect.
Failure to tighten threaded fasteners correctly can
3 LUBRICATION AND easily lead to assembly breakdowns. It is important
therefore, when carrying out the instructions in this
FASTENING TORQUES manual, to achieve the appropriate torque figures. In
some cases, specific requirements are described in the
instructions, which must always be implemented. The
Pump Lubrication following torques, in particular, must be applied.
It is most important to maintain the correct levels of oil
in the seal chamber and bearing housing, and to
ensure that the oil is of the recommended quality and The most significant torque values are:
is free from contamination. Selwood recommend the Tightening
use of the following products, which should be applied Torques
Item
as per the following table. In some territories, the
following grades may be known under differing trade lbft Nm
names, please contact Selwood if problems occur in
identifying the correct product. M16 Fixings 180 244
M12 Fixings 72.3 98

COMPONENT SHELL BP Grade M10 Fixings 41.3 56

GRADE M8 Fixings 20.7 28
Engine M6 Fixings 8.6 11.7
Rimula X Vanellus
Hatz 1D41z
15W-40 C5 global Actuator Cap Screw M10 (D24) 41.3 56
Lombardini 15LD440
Rimula X Vanellus Air pump pedestal capscrew M8
Pump Bearing housing 20.7 28
15W-40 C5 global (D29)
Rimula X Vanellus
Flushing chamber Impeller Screw M10 (B27) 41.3 56
15W-40 C5 global
Alvania EP Energrease
Axle stubs
LF 2 or RA LS EP2
ENSIS Castrol
Actuator Bore
SDB Rustilo 431
4 CONDITIONS OF
DRAIN INTERVAL
COMPARTMENT WARRANTY
HOURS MONTHS
For a period of twelve months from delivery of any
Engine Sump 250 Selwood pump to the first user thereof, or eighteen
months from the despatch of any such pump by
Bearing housing 250 Selwood, whichever period is the shorter, Selwood will
repair or, at its option, replace any component, which
in the opinion of Selwood has failed due to defective
Axle stub ON ASSEMBLY 6 workmanship or materials.
For full terms and conditions please contact Selwood
Ltd.
Actuator Bore ON ASSEMBLY -

Paper Gaskets ON ASSEMBLY -

3.1.1 Commissioning Period

Drain the pump chamber and engine within 100
running hours of commissioning either a new, or rebuilt
units, and refill with new oil to correct level.

3.1.2 After Commissioning Period

If the pump is driven by a diesel engine, the oil in the
seal chamber should be drained and renewed
simultaneously with the time schedule laid down by the
engine manufacturer. This will usually require the oil to
be drained and replaced every 250 running hours.
Under no circumstances should the period exceed 500
running hours.

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 Selwood D75 Manual

5 GENERAL MAINTENANCE 3. Slide impeller onto shaft, taking care not to

damage or contaminate face of mechanical seal.
NOTES: 4. Fit a new sealing washer (B28), and refit impeller
1. Electric Start, Engine Driven Pumps: Disconnect capscrew using 'Loctite' 242. Tighten to a torque
the negative battery connection before starting of 22 lbf-ft. (3 Kgf-m)
work. 5. Refit volute and check clearance between impeller
2. Electric Motor Driven Pumps: Ensure that the and front wear plate. This clearance should be
motor is isolated before starting work. 0.5mm, and can be adjusted by altering the shim
pack (B36, B37, B38) between the volute and
mechanical seal housing.
5.1 Main Pump Assembly 6. Access can be gained by removing separator as
Section 7.2.
5.1.1 Volute Removal and Refitting
Removal 5.1.3 Impeller Clearance
1. Drain oil from mechanical seal chamber by Clearance at the front of the impeller must be
removing plug (C27). maintained at a maximum of 0.5mm. Increasing this
2. Remove separator air hose (D30). clearance will result in a loss of hydraulic efficiency
and reduced bearing life.
3. Position a suitable support under the bearing
housing (C04), at a point close to its connection
with the mechanical seal housing (B14). 5.1.4 Mechanical Seal
4. Remove nuts (B31) and spring washers (B32), IMPORTANT NOTE: It is essential that absolute
and slide the volute casing (A14) forward until the cleanliness be maintained throughout any procedure
studs are dear of the mechanical seal housing, involving a mechanical seal. Any debris, however
taking care not to damage the shims and 'O' rings. small, remaining on the seal face will cause premature
Note, the mechanical seal housing is not failure of the seal.
removable at this stage. Removal
5. Retain spacers (B33) and support foot (B15). 1. Remove volute as Section 7.1.1.
Refitting 2. Remove impeller as Section 7.1.2.
Refitting is the reverse of the removal procedure, with 3. Using service tool 0015166000, remove stationary
the following notes: seat of mechanical seal (B13) from its housing
1. Inspect all shims, 'O' rings and gaskets, and (B14).
replace as necessary. Refitting
2. Care should be taken when fitting volute casing, to 1. It is recommended that a new mechanical seal be
ensure that 'O' ring is not pinched or rolled out of fitted whenever the seal faces have been parted.
its groove.
2. Thoroughly dean the impeller, shaft and housing
3. Ensure that mounting foot spacers (B33) are recess.
correctly positioned.
3. Carefully unpack the new mechanical seal,
ensuring that the faces are not damaged or
5.1.2 Impeller Removal and Refitting contaminated.
Removal
4. Lubricate outside of stationary face joint ring and
1. Remove volute as Section 7.1.1 inside of housing bore with soft soap. (Do not oil
2. Release the capscrew (B27), taking care as the or grease).
mechanical seal spring may push the impeller 5. Carefully push seal into housing with face
(B12) off the shaft. protected, ensuring that seal is fully home and
3. Remove the impeller complete with its capscrew, square.
seal washer (B28), and rotating half of the 6. Lubricate outside diameter of impeller spigot and
mechanical seal (B13). The impeller/shaft key inner bore of seal rubber with soft soap (Do not oil
(C25) may also come away with the impeller. or grease).
4. The centre boss is bonded into the impeller and 7. Push back rotating half of seal onto impeller spigot
should not be removed. using a twisting action. Ensure rubber is fully
Refitting home against rear face of impeller.

1. Inspect all components and replace if necessary. 8. Lightly oil impeller bore.
It is recommended that a new mechanical seal be 9. Slide impeller onto shaft, taking extreme care not
fitted whenever the faces have been parted. See to damage or contaminate seal face.
Section 7.1.4.
10. Fit a new sealing washer (B28) and refit impeller
2. Lightly oil impeller bore. capscrew (B27) using 'Loctite' 242. Tighten to a
torque of 22 lbf-ft (3 Kgf-m).

7
 Selwood D75 Manual

11. Refit volute and separator assemblies. 7. Refit capscrews and spring washers, and tighten
to a torque of 8 Ibf-ft. (1 Kgf-m).
5.1.5 Front Wear Plate 8. Refit mechanical seal housing (B14), with 'O' ring
Removal (B17).
1. Remove volute as Section 7.1.1. 9. Refit mechanical seal as Section 7.1.4.
2. Remove retaining screws (B24) and washers 10. Refit impeller as Section 7.1.2.
(B29). 11. Refit volute as Section 7.1.1.
3. Remove wear plate (B11). If necessary, access
can be gained via suction tube to use a suitable 5.1.7 Lip Seal - Coupling End
drift to aid removal.
NOTE: This procedure assumes that suitable lifting
Refitting
gear is available. In the absence of lifting gear,
1. Thoroughly clean wear plate and volute. remove volute as Section 7.1.1. Prior to removing
pump from chassis, ensure stability of chassis by
2. Lightly grease volute/wear plate interface.
supporting as necessary.
3. Offer up wear plate to volute and align screw Removal
holes.
1. Provided the faces of the mechanical seal are not
4. Examine retaining screws (B24) and replace as allowed to part, flushing chamber oil does not
necessary. require draining. Otherwise, drain oil from both
chambers by removing drain plugs (C27).
5. Refit retaining screws and washers, using 'Loctite'
242. 2. Support pump, and remove capscrews joining
pump to engine.
6. Refit volute as Section 7.1.1.
3. Remove fasteners from support foot (B15) to
baseplate.
5.1.6 Lip Seals - Impeller End
Removal 4. Slide pump away from engine to disengage
coupling, then lift away to a suitable working area.
1. Remove volute as Section 7.1.1.
5. Ensure pump is suitably supported before carrying
2. Remove impeller as Section 7.1.2.
out further work.
3. Remove mechanical seal housing (B14).
6. Remove coupling half retaining bolt (C28),
4. Remove four capscrews (C32) and spring complete with spring washer and thrust washer
washers (C30), and withdraw bearing retainer (C29 and C22).
(C07) complete with lip seals. Note, a dowel
NOTE: Shaft will move forward under action of the
locates retainer.
mechanical seal spring.
5. Remove 'O' rings (C11 and C14) from bearing
7. Remove coupling half and key.
retainer (C11), and dowel pin (C13).
8. Remove four capscrews (C32) and spring
6. Shaft sleeve (C10) may come away with bearing
washers (C33).
retainer.
9. Withdraw bearing retainer (C16), complete with
7. Inspect shaft sleeve sealing surface for damage,
lipseal (C17).
and replace if necessary.
10. Shaft sleeve (C18) may come away with bearing
8. Remove lip seals (C09 and C08), noting their
retainer.
positions and orientation.
11. Inspect shaft sleeve sealing surface for damage
9. Clean lip seal seating area thoroughly.
and replace if necessary.
Refitting
12. Remove 'O' ring (C19) from bearing retainer.
1. Oil new seals and push into housing, ensuring
13. Remove lipseal, noting orientation of seal in
correct orientation.
housing.
2. If removed, lightly smear surface of shaft sleeve
14. Clean lipseal seating area thoroughly.
(C10) with grease, and replace taking care not to
pinch or dislodge 'O' ring (C21). Refitting
3. Lightly grease between lips of seal (C08) with 1. Oil new seal and push into position ensuring
Shell Alvania RA. correct orientation.
4. Fit new 'O' ring (C14) over dowel pin (C13) and 2. If removed, smear shaft sleeve (C18) with grease,
smear with oil or grease. and replace taking care not to pinch or dislodge
'O' ring (C19).
5. Fit new 'O' ring (C11) to bearing retainer (C07)
and smear with oil or grease. 3. Fit new 'O' ring (C19) to bearing retainer and
smear with oil or grease.
6. Carefully replace bearing retainer, over shaft
sleeve, ensuring that dowel enters locating hole in 4. Carefully replace bearing retainer, over shaft
rear of retainer. sleeve.
5. Refit capscrews and spring washers.
8
 Selwood D75 Manual

6. Refit coupling half complete with key (C26) thrust 4. Fit ball bearing (C15) onto shaft (C05), ensuring
washer (C22), spring washer (C29) and screw inner race fully abuts to shoulder and is square.
(C28). Use Loctite 242 Threadlock or similar, on
5. Fit 2 new 'O' rings (C21) onto shaft and smear
screw thread.
with oil or grease.
7. Tighten screw (C28) to a torque of 40 Ibf-ft
6. Inspect surface of shaft sleeve (C18) and replace
(5.5Kgf-m).
if necessary. Smear shaft sleeve with grease and
8. Reassemble pump to engine and baseplate. fit onto shaft, taking care not to pinch or dislodge
'O' ring.
9. If removed, replace volute as Section 7.1.1.
7. Inspect lip seal (C17) and replace if necessary.
10. Refit drain plugs, and refill chambers with 10W/30
oil. 8. Fit new 'O' ring (C19) onto bearing retainer (C16)
and smear with oil or grease.
5.1.8 Bearings 9. Carefully slide bearing retainer, complete with lip
Removal seal, onto shaft sleeve.
NOTE: Prior to removing pump from chassis, ensure 10. Refit key (C26).
stability of chassis by supporting as necessary. 11. Refit coupling half and secure with screw (C28),
1. Drain oil from both chambers by removing drain spring washer (C29) and thrust washer (C22).
plugs (C27). 12. Fit inner race of roller bearing (C06) onto shaft
2. Remove volute as Section 7.1.1. and secure in place with an old shaft sleeve or a
suitable length of tube.
3. Remove impeller as Section 7.1.2.
13. Pass shaft assembly into bearing housing from the
4. Remove mechanical seal as Section 7.1.4.
coupling end, taking care to avoid damaging
5. Remove mechanical seal housing (B14). machined surfaces.
6. Remove Air Pump as Section 7.4. 14. When impeller end of shaft becomes visible
through air pump aperture, carefully slide air pump
7. Remove capscrews joining pump to engine.
conn rod (C02) over shaft, ensuring that conn rod
8. Remove screws joining mounting foot to base is replaced in the same orientation as originally
plate. fitted.
9. Slide pump away from engine to disengage 15. Continue passing shaft into bearing housing until
coupling, and lift away to a suitable working area. bearing and retainer locate in position. Secure
with screws (C32) and spring washers (C33),
10. Remove bearing retainer (C07) and shaft sleeve
hand tight only at this stage.
(C10) as Section 7.1.6.
16. Fit remainder of roller bearing (C06) over shaft
11. Remove capscrews (C32) and washers (C33)
and into bearing housing.
from bearing retainer (C16).
17. Inspect surface of shaft sleeve (C10) and replace
12. Mark air pump conn rod assembly (C02), to
if necessary. Smear shaft sleeve with grease and
ensure it is refitted in the same orientation as
fit onto shaft, taking care not to pinch or dislodge
original build.
'O' ring.
13. Support air pump conn rod to prevent damage.
18. Inspect lip seals (CC08 and C09) and replace if
14. Remove shaft (C05), through bearing (C06), necessary.
toward coupling end. Note, on clearing bearing,
19. Fit new 'O' ring (C14) onto dowel (C13) and smear
shaft will be free to fall through bearing housing,
with oil or grease.
and so must be carefully supported.
20. Fit new 'O' ring (C11) onto bearing retainer (C07)
15. Inner race of roller bearing (C06), and entire
and smear with oil or grease.
bearing (C15) will remain on shaft, and should be
removed and discarded. 21. Carefully slide bearing retainer, complete with lip
seals, onto shaft sleeve, ensuring dowel locates in
16. Remove air pump conn rod (C02) from bearing
hole in rear of bearing retainer. Secure with
housing aperture.
screws (C32) and spring washers (C33), hand
17. Remove circlips (C12 and C20). tight only.
18. Remove coupling half, shaft sleeve and bearing 22. Gradually tighten screws (C32) in both bearing
retainer from shaft. retainers, rotating shaft periodically to ensure free
movement.
19. Remove bearing race from housing and discard.
Refitting 23. Refit air pump assembly as Section 7.2.
24. Fit new 'O' ring (B17) to bearing housing and
1. Thoroughly clean bearing housing.
smear with oil or grease.
2. Inspect shaft for damage, paying particular
25. Refit mechanical seal housing (B14), taking care
attention to sealing surfaces and bearing
not to pinch or dislodge 'O' ring.
diameters, and renew if necessary.
26. Refit shims.
3. Refit circlips (C12 and C20).

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 Selwood D75 Manual

27. Fit new 'O' ring (B16) to mechanical seal housing 5.2.3 Lower Diffuser
and smear with oil or grease. Removal
28. Fit a new mechanical seal as Section 7.1.4. 1. Remove separator top cap as Section 7.2.1.
29. Refit impeller as Section 7.1.2. 2. Remove screws (A16) and spring washers (A18).
30. Refit volute as Section 7.1.1. 3. Lift off separator body (A11).
31. Check and adjust impeller front clearance as 4. Lift out lower diffuser (A13).
Section 7.1.3.
Refitting
32. Refit separator as Section 7.2.
Refitting is the reverse of the removal procedure, with
the following notes:
5.2 Separator Assembly 1. Inspect gaskets (A12) and replace if necessary.

5.2.1 Float
5.3 Delivery Valve Assembly
Removal
1. Disconnect air pump hose (D30) by loosening
hose clip (D31).
5.3.1 Delivery Valve
Removal
2. Remove fasteners from top cap (A01), and lift top
cap away complete with float and peel valve 1. Remove nuts (B21) and spring washers (B22),
assemblies. and lift off valve body (B03).

3. Note orientation of float, relative to suction tube. 2. Remove gasket (B04).

4. Release locknut (A23), and unscrew float (A10) 3. Remove screws (B24) and spring washers (B25).
from operating rod (A09). Note; do not allow 4. Remove clamp bar (B05).
operating rod to rotate as this may cause damage
to the peel valve (A04). 5. Delivery valve assembly can now be lifted away,
as can spacer bar (B09).
Refitting
6. Valve assembly can be separated, if necessary,
Refitting is the reverse of the removal procedure, with by removing nut (B23).
the following notes:
Refitting
1. Float must be fitted in the correct orientation, i.e.
with the flattened sides of the float aligned with the Refitting is the reverse of the removal procedure, with
sides of the suction tube. the following notes:

2. Inspect gasket (A02) and replace if necessary. 1. Inspect valve rubber (B08) and replace if
necessary.

5.2.2 Peel Valve 2. Ensure clamp bar (B05) is correctly fitted, with
curved edge towards valve rubber.
Removal
3. Inspect gasket (B04) and replace if necessary.
1. Remove separator top cap as Section 7.2.1.
2. Remove float as Section 7.2.1.
5.4 Air Pump Assembly
3. Undo screws (A21) and separate top cap (A01)
from peel valve assembly.
5.4.1 Air Pump Suction Valve
4. Slide upper diffuser (A08) off operating rod (A09).
Removal
5. Remove screws (A19) and clamp bar (A05),
1. Remove hose to separator (D30).
retaining peel valve (A04) to port plate (A03).
2. Remove bolts, nuts and washers retaining pump
6. Remove screws (A19), nuts (A20) and clamp bars
body halves (D03 and D06).
(A05), retaining peel valve to operating plate
(A06). 3. Lift off outer pump body (D03) to reveal valve
Refitting assembly on underside.
4. Remove screw (D26) together with valve clamp
Refitting is the reverse of the removal procedure, with
(D09) and valve rubber (D08).
the following notes:
Refitting
1. Do not overtighten fasteners securing peel valve,
otherwise the rubber will distort and not seal Refitting is the reverse of the removal procedure, with
correctly. the following notes:
2. When fitting screws (A19) peel valve to port plate, 1. Inspect valve rubber (D08) and replace if
and (A21) upper diffuser and port plate to top cap, necessary.
seal threads with a suitable compound. Failure to
2. When refitting outer pump body (D03), pull down
do this will result in reduced priming performance.
evenly ensuring actuator seal (D05) is correctly
located.

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 Selwood D75 Manual

5.4.2 Actuator Suction Valve 7. Discharge valve assembly can be serviced as

Removal Section 7.3.1.
1. Remove outer pump body (D03) as Section 7.4.1. Refitting
2. Remove actuator retaining bolt (D24) with Refitting is the reverse of the removal procedure, with
belleville washer (D25). the following notes:
3. Prise actuator seal (D05) away from inner pump 1. Ensure inner pump body (D06) is replaced with
body (D06). discharge elbow (D01) in the correct orientation.
4. Remove actuator (D04) complete with seal (D05)
from drive rod (C01), ensuring neck seal (D07) is 5.4.5 Actuator Neck Seal
not disturbed. Removal
5. Invert actuator (D04) to reveal suction valve, 1. Remove outer pump body as Section 7.4.1.
which may be serviced as Section 7.4.1. 2. Remove actuator assembly as Section 7.4.2.
Refitting 3. Remove inner pump body as Section 7.4.4.
Refitting is the reverse of the removal procedure, with 4. Prise neck seal (D07) from housing (D14).
the following notes:
Refitting
1. Examine upper surface of neck seal (D07), and
replace if necessary. See Section 7.4.5. Refitting is the reverse of the removal procedure, with
the following notes:
2. Lubricate outer surface of actuator seal (D05) with
soft soap (do not oil or grease). 1. Inspect neck seal and replace if necessary. It
should be noted that over long periods of use,
3. Position actuator assembly onto drive rod (C01). these seals may develop cracks around the inner
4. Fit belleville washer (D25) with domed side neck diameter. When these have grown to half to
uppermost, and retain with bolt (D24). Tighten to three quarters of the original thickness, the seals
a torque of 42 lbf-ft (31 Kgf-m) should be replaced. Radial cracks in the seals
can be ignored.
5. Ensure outside surface of actuator seal (D05) fully
locates in inner pump body (D06). 2. It is recommended that both actuator seal (D05)
and neck seal (D07) are replaced at the same
5.4.3 Actuator Seal time.
Removal
3. Lubricate neckseal with soft soap (do not oil or
1. Remove outer pump body as Section 7.4.1. grease), and push into inner pump body (D06).
2. Remove actuator assembly as Section 7.4.2. 4. The pump should not be operated for long periods
3. Prise actuator seal (D05) away from actuator with failed seals.
(D04).
Refitting 5.4.6 Air Pump Drive Rod and Seals
Removal
Refitting is the reverse of the removal procedure, with
the following notes: 1. Remove outer pump body as Section 7.4.1.
1. Examine actuator seal (D05) and replace if 2. Remove actuator assembly as Section 7.4.2.
necessary. 3. Remove inner pump body as Section 7.4.4.
2. Lubricate inner surface of actuator seal with soft 4. Remove actuator neck seal as Section 7.4.5.
soap (do not oil or grease).
5. Remove screws (D29) and washers (D22).
Fit actuator seal to actuator (D04), ensuring taper on
outer surface matches taper on air pump inner body 6. Lift off pedestal (D14), complete with seals and
(D06). bush.
7. Remove circlip (C24), support drive rod (C01) and
5.4.4 Air Pump Discharge Valve drive out fulcrum pin (C03).
Removal 8. Remove circlip (D13) from pedestal (D14).
1. Remove outer pump body as Section 7.4.1. 9. Remove wiper seal (D10), seal carrier (D12) and
2. Remove actuator assembly as Section 7.4.2. distributor seal (D11), noting their position and
orientation.
3. Remove capscrews (D27) and washers (D28).
10. If necessary, push out linear bearing (D16).
4. Note orientation of discharge elbow (D01) on inner
pump body (D06). Refitting

5. Lift off inner pump body (D06). Refitting is the reverse of the removal procedure, with
the following notes:
6. Remove nuts (D18) and washers (D19), and
remove discharge elbow (D01) to reveal discharge 1. Inspect all seals and replace as necessary.
valve assembly. 2. Inspect gasket (D15) and replace if necessary.
3. If removed, bearing (D16) should be replaced.

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 Selwood D75 Manual

4. Lubricate bearing (D16) and push into pedestal

until bottom edges of bearing and pedestal are
level. Use service tool 0015168000.
5. Apply grease to seal housing and slide distributor
seal (D11) sideways over circlip groove to avoid
damage, and then turn lip of seal down towards
bearing.
6. Press wiper seal (D10) into carrier (D12) with lip
uppermost, using service tool 0010103000.
7. Push carrier and seal into housing, with lip
uppermost, to contact distributor seal.
8. Fit circlip.
9. Prior to refitting, lubricate fulcrum pin (C03) and
bearing (D16) with clean oil.
10. When refitting pedestal (D14) over drive rod
(C01), care must be taken to avoid damage to
seals.

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 Selwood D75 Manual

6 FAULT FINDING GUIDE

This table gives only the most common symptoms arising in connection with water handling duties. Please consult
Selwood Ltd for further advice if the service fault is not described, and particularly if the duty has uncommon
characteristics.
At no time should the pump be run if its bearing housing or flushing chamber contain contaminated oil. Very small
volumes of oil may be lost from these chambers during a days normal running, but remedial action should
immediately be taken if the loss becomes excessive.
The most likely causes of failure are given in the sequence in which they should be investigated. For example, if the
pump will not prime, carry out the first service instruction that is listed and proceed to the second only if the first
proves to be inappropriate.
SYMPTOM POSSIBLE CAUSE ACTION
AIR HANDLING PERFORMANCE
1. Pump will not prime or primes Leaking suction pipework joints Tighten and if necessary remake
slowly. all joints
2. Pump will not prime or primes Faulty delivery valve assembly Inspect and renew if necessary
slowly.
3. Pump will not prime or primes Faulty air pump valves Inspect and renew if necessary
slowly.
4. Pump will not prime or primes Faulty actuator valve Inspect and renew if necessary
slowly.
5. Pump will not prime or primes Faulty actuator seal Inspect and renew if necessary
slowly.
6. Pump will not prime or primes Faulty actuator neckseal Inspect and renew if necessary
slowly.
AIR PUMP DISCHARGING WATER
7. Significant amounts of water Faulty separator float Inspect and renew if necessary
passing out of Air pump
8. Significant amounts of water Faulty separator (peel) valve Inspect and renew if necessary
passing out of Air pump
PUMPING CAPACITY
9. Drop on output Worn impeller Inspect and renew if necessary
10. Drop on output Obstructed flow passages Check for solids in suction Tube,
around suction Strainer, and in
pipework generally
11. Drop on output Engine speed incorrectly set Check that speed is 2000rpm off
load
LEAKAGE AND CONDITION OF LUBRICATING OILS
12. Oil leaking from ports Behind Worn seal assembly Inspect and renew if necessary
air pump
13. Significant drop in flushing Mechanical or lip seal failure Inspect and renew if necessary
Chamber oil level
14. Significant drop in bearing Lip seal failure, or cause 12 Inspect and renew if necessary
Housing oil level
15. Oil leaking from flushing Lip seal failure Inspect and renew if necessary
Chamber vent
16. Emulsified or contaminated Oil Mechanical seal failure Inspect and renew if necessary
in flushing chamber

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Selwood D75 Manual

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 Selwood D75 Manual

7 PART LIST

7.1 Volute and Separator

ITEM DESCRIPTION PART NUMBER QTY
A01 Top Cap - Separator 7596053000 1
A02 Gasket - Top Cap 7596073000 1
A03 Port Plate - Peel Valve 7596067000 1
A04 Peel Valve 7596071000 1
A05 Clamp Bar - Peel Valve 7596070000 3
A06 Plate Operating 7596069000 1
A07
A08 Diffuser - Upper 7596065000 1
A09 Rod - Operating 7596068000 1
A10 Float 9565k02401 1
A11 Body - Separator 7596090000 1
A12 Gasket - Body 7596072000 2
A13 Diffuser - Lower 7596064000 1
A14 Volute 7596063000 1
A15
A16 Screw - Hex. Hd - M10x35 9000100351 8
A17 Nut - Hex - M10 9025100004 4
A18 Washer - Spring - M10 9030100229 8
A19 Screw - Pan. Hd - M4x12 9018040127 6
A20 Nut - Aerotite - M4 9025040307 4
A21 Screw - [Link] - M4x16 9018040167 4
A22 Washer - Plain - M4 9030040027 4
A23 Nut - Hex - 1/4"BSW 9040407-01 2
When ordering spares, please state:
PUMP NUMBER - PART NUMBER - DESCRIPTION OF PART

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 Selwood D75 Manual

7.2 Pump End and Delivery Valve

ITEM DESCRIPTION PART NUMBER QTY
B01 Cover - Delivery Valve 7596062000 1
B02 Gasket - Cover 7596091000 1
B03 Body - Delivery Valve 7596085000 1
B04 Gasket - Body 7597011000 1
B05 Clamp Bar - Delivery Valve 7596081000 1
B06 Plate - Upper 7596078000 1
B07 Plate - Lower 7596079000 1
B08 Valve - Rubber 7596082000 1
B09 Spacer Bar - Delivery Valve 7597216000 1
B10 Drain Tap 0003350000 2
B11 Wear Plate 7596055000 1
B12 Impeller Assembly 7596076000 1
B13 Mechanical Seal Assembly 7596093000 1
B14 Housing - Mechanical Seal 7596051000 1
B15 Foot - Bearing Housing 7596052000 1
B16 ‘O’ Ring 910700-004 1
B17 ‘O’ Ring 910600-002 1
B18 Nut - Hex - Long - M12 1589135000 2
B19 Stud - M12x30 9001250-09 2
B20 Stud - M12x35 9001250-06 4
B21 Nut - Hex - M12 9025120004 4
B22 Washer - Spring - M12 9030120229 4
B23 Nut - Hex - Self Locking - M8 9025080344 1
B24 Screw - Chs. Hd - M6x20 9000697-01 6
B25 Washer - Plain - M6 9030060027 2
*B26 Screw - Hex. Hd - M8x20 9000080201 1
B27 Capscrew - M10x25 9001047-01 1
B28 Seal Washer - M10 9001077-01 1
B29 Washer - Spring - M6 9000677-01 4
B30 Stud - M10x60 9001050-04 2
B31 Nut - Hex - M10 9025100004 6
B32 Washer - Spring - M10 9030100229 6
B33 Spacer - Foot 7597218000 4
B34 Stud - M10x40 9001050-05 4
B35 Plug - M16 9539M01601 1
B36 Shim - 0.15 7596083000 A/R
B37 Shim - 0.25 7596084000 A/R
B38 Shim - 0.5 7598303000 A/R

*B26 Part Number changed to 9000080251 M8 x 25 as of pump number 75SA234D

When ordering spares, please state: PUMP NUMBER - PART NUMBER - DESCRIPTION OF PART

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 Selwood D75 Manual

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 Selwood D75 Manual

7.3 Bearing and Air Pump Mechanism Housing

ITEM DESCRIPTION PART NUMBER QTY
C01 Drive Rod Assembly - Air Pump 1590104000 1
C02 Connecting Rod Assembly - Air Pump 1589102000 1
C03 Fulcrum Pin 1589094000 1
C04 Bearing Housing 7596080000 1
C05 Drive Shaft 7596060000 1
C06 Bearing - Roller 930110-003 1
C07 Retainer - Bearing 7596057000 1
C08 Seal - Oil 910110-004 1
C09 Seal - Oil 910110-003 1
C10 Sleeve - Shaft 7596059000 1
C11 'O' ring 910200-003 1
C12 Circlip 94D130072A 1
C13 Dowel - Hollow 7598256000 1
C14 'O' ring 910000-001 1
C15 Bearing - Ball 930100-001 1
C16 Retainer - Bearing 7596056000 1
C17 Seal - Oil 910110-002 1
C18 Sleeve - Shaft 7596058000 1
C19 'O' ring 910200-005 1
C20 Circlip 94D130080A 1
C21 'O' ring 910100-002 2
C22 Washer - Thrust - Coupling 7596061000 1
C23 Coupling Assembly (for Hatz1D41Z Diesel Engine) 9600M02502 1
Coupling Assembly (for Lombardini 15LD440) 9600M02301 1
C24 Circlip 9401000151 2
C25 Key 9000099-05 1
C26 Key 9000099-04 1
C27 Plug - Drain 9522002000 2
C28 Screw - Hex. Hd - M10x25 9000100251 1
C29 Washer - Spring - M10 9030100229 1
C30 Screw - Hex. Hd - M8x20 9000080201 6
C31 Washer - Spring - M8 9030080229 6
C32 Screw - Cap - Hex Socket - M6x20 9005060200 8
C33 Washer - Spring - M6 9030060229 8
C34 Label - Oil Check 0015229000 1
C35 Screw - Hammer Drive 9045002259 2
C36 Breather 9528P00202 1
C37 Plug - Oil Filler - C/W Dipstick 7598304000 1
C38 Plug - Breather - C/W Dipstick 7598305000 1
C39 Dowel – 8x20 9000869-01 1
C40 Screw – Cheesehead – M5x6 9000594-01 1
When ordering spares, please state: PUMP NUMBER - PART NUMBER - DESCRIPTION OF PART

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Selwood D75 Manual

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 Selwood D75 Manual

7.4 Air Pump

ITEM DESCRIPTION PART NUMBER QTY
D01 Adaptor - Air Hose 0891081000 2
D02 Gasket - Adaptor 0008022000 1
D03 Body - Outer - Air Pump 0008015100 1
D04 Actuator - Air Pump 0008016100 1
D05 Seal - Actuator 0008023000 1
D06 Body - Inner - Air Pump 0008014100 1
D07 Seal - Neck 0008024000 1
D08 Valve - Air Pump 0008211000 3
D09 Clamp - Valve 0008209000 3
D10 Seal - Wiper 9140035070 1
D11 Seal - Distributor 9171044100 1
D12 Carrier - Seal 1589100000 1
D13 Circlip 94D130050A 1
D14 Pedestal - Air Pump 7598257000 1
D15 Gasket - Pedestal 1589101000 1
D16 Bearing 930144-001 1
D17 Stud - M6x20 9036060204 6
D18 Nut - Hex - M6 9025060004 6
D19 Washer - Spring - M6 9030060229 6
D20 Screw - Hex. Hd - M8x30 9000080301 8
D21 Nut - Hex - M8 9025080004 8
D22 Washer - Spring - M8 9030080229 12
D23 Washer - Plain - M8 9030080024 8
D24 Screw - Cap - Hex. Skt - M10x35 9005100352 1
D25 Washer - Belleville - M10 9030100359 1
D26 Screw - [Link] - Hex. Skt - M6x16 9009060160 3
D27 Screw - Cap - [Link] - M10x25 9001040-01 4
D28 Washer - Bearing 0008100000 4
D29 Screw - Cap - [Link] - M8x25 9005080250 4
When ordering spares, please state:
PUMP NUMBER - PART NUMBER - DESCRIPTION OF PART

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Selwood D75 Manual

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 Selwood D75 Manual

7.5 D75 / Hatz 1D41Z Hand Start on Site Chassis Build No 7598287000
ITEM DESCRIPTION PART NUMBER QTY
4 D75 Body unit 7596092000 1
8 Chassis 7596086000 1
9 Lifting eye 7596089000 1
10 Handle LH 7596087000 1
11 Handle RH 7596088000 1
17 Hatz 1D41z Air cooled Diesel Engine 92004-0008 1
20 Wheel 9620440525 2
24 Hex Hd Bolt M12x80 9001120801 4
25 Hex Socket Capscrew 9001040-02 8
26 Hex Hd Bolt M12x40 9001120401 2
27 Hex Hd Setscrew M12 x30 9000120301 8
31 Self Locking nut M12 9025120344 14
33 Spring Washer M10 9030100229 8
35 Plain washer M12 9030120024 16
36 Wheel washer 0003382000 2
37 Split pin 0006667000 2
When ordering spares, please state:
PUMP NUMBER - PART NUMBER - DESCRIPTION OF PART

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Selwood D75 Manual

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 Selwood D75 Manual

7.6 D75 / Hatz 1D41Z Electric Start on Site Chassis Build No 7599137000

ITEM DESCRIPTION PART NUMBER QTY

4 D75 Body unit 7596092000 1
5 Terminal cover box 7502086000 1
6 Terminal cover plate 7500402000 1
7 Chassis –electric start 7599138000 1
8 Lifting eye 7599142000 1
9 Handle LH 7596087000 1
10 Handle RH 7596088000 1
11 Wheel 9620440525 2
13 Battery 12v 50 AH (065) 92800-0021 1
14 Terminal boot 92800-0005 2
16 Battery clamp 7598280000 2
17 Battery box 7598226000 1
18 Battery lead positive 1589163000 1
19 Battery lead Negative 7598156000 1
20 Terminal boot 9299554944 1
21 Grommet 9705005000 2
22 Hatz 1D41Z Diesel Engine Electric start 92004-0009 1
23 Start panel mountings 9680M00006 3
26 Hex Hd Bolt M12x90 9001120901 4
27 Hex Hd Bolt M12x60 9001120601 2
29 Hex Hd Setscrew M12x30 9000120301 8
30 Hex Hd Setscrew M6x25 9000060250 2
31 Slotted pan head screw M4x12 9018040127 4
32 Hex Socket capscrew M6x8 9005060080 6
33 Hex Socket capscrew M10x30 9001040-02 8
35 Hex Full Nut M6 9025060004 3
36 Self Locking nut M4 SS 9025040307 4
37 Self Locking nut M12 9025120344 14
39 Spring Washer M10 9030100229 8
40 Spring Washer M6 9030060229 11
41 Plain washer M4 SS 9030040027 4
42 Plain washer M12 9030120024 14
44 Wheel washer 0003382000 2
45 Split pin 0006667000 2
When ordering spares, please state:
PUMP NUMBER - PART NUMBER - DESCRIPTION OF PART

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Selwood D75 Manual

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 Selwood D75 Manual

7.7 D75 / Hatz 1D41Z Electric Start –Superior Chassis Build No

7502049000
ITEM DESCRIPTION PART NUMBER QTY
2 D75 Body unit 7596092000 1
3 Fuel Line feed assembly 7598283000 1
4 Battery lead positive 1589163000 1
5 Battery lead Negative 7598156000 1
6 Fuel tank feed filter gasket 0015063000 1
7 Fuel feed filter 7502047000 1
8 Superior Chassis – electric start 7502048000 1
9 Lifting eye 7599142000 1
10 Drawbar 7598227000 1
11 Folding prop stand 7598228000 1
12 Clamp lever 7598245000 1
13 Battery clamp 7598280000 2
14 Battery box 7598226000 1
15 Fuel filler filter 7598159000 1
16 Hatz 1D41Z Diesel Engine Electric start 92004-0007 1
17 Hex Hd Bolt M16x90 9001160901 1
18 Hex Hd Setscrew M6x12 9000060121 6
19 Hex full Nut M16 9025160004 1
20 Spring Washer M8 9030080229 4
22 Wheel 9620540525 2
23 Battery 12v 50 AH (065) 92800-0021 1
24 Terminal boot 92800-0005 2
25 Filler cap vented 9550M06501 1
26 Stud 9001250-01 4
27 Hex Socket capscrew M10x30 9001040-02 8
28 Hex Hd Setscrew M12x30 9000120301 8
29 Hex Hd Setscrew M8x20 9000080201 4
30 Hex Hd Setscrew M6x25 9000060250 2
31 Hex Socket capscrew M6x8 9005060080 6
32 Drain Plug Flanged ¾” BSP 9521005000 1
33 Sealing washer ¾” BSP 9030710272 1
34 Self Locking nut M12 9025120344 14
35 Stud M12 9001250-01 2
36 Spring Washer M10 9030100229 8
37 Spring Washer M6 9030060229 17
38 Plain washer M12 9030120024 14
39 Split pin 0006667000 2
40 Wheel washer 0003382000 2
When ordering spares, please state:
PUMP NUMBER - PART NUMBER - DESCRIPTION OF PART

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Selwood D75 Manual

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 Selwood D75 Manual

D75 / Hatz 1D41Z Electric Start –Superior Chassis Build No 7502049000 (Cont.)

ITEM DESCRIPTION PART NUMBER QTY

41 Inspection Plate 7598278000 1
42 Inspection Plate gasket 7598279000 1
43 Fuel Line Assy 0015915000 1
44 Terminal boot 92800-0008 1
45 Bauer suction strainer 0008156000 1
47 Hose Clip 9505040004 8
48 Enot tubing sleeve 3/16” 9534027803 1
49 Enot Adaptor ¼” 9534034615 1
50 Enot tubing Nut 3/16” 9534027903 1
51 Grommet 9705005000 2
54 Hex Hd Setscrew M6x40 9000060401 2
56 Terminal cover box 7502086000 1
57 Terminal cover plate 7500402000 1
58 Slotted pan head screw M4x12 9018040127 4
59 Self Locking nut M4 SS 9025040307 4
60 Plain washer M4 SS 9030040027 4
When ordering spares, please state:
PUMP NUMBER - PART NUMBER - DESCRIPTION OF PART

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7.8 D75 / 2.2kW Electric 1450rpm 230v/ 1Ph/ 50Hz - Build No 7503187000

ITEM DESCRIPTION PART NUMBER QTY

4 D75 Body unit (electric motor build) 7503188000 1
8 Static Chassis 7502377000 1
9 Motor Adaptor Housing 7502375000 1
10 Pump Support Foot 7502376000 1
11 Clamp 0004509170 2
13 Spigot ¾” BSP 1590109000 1
16 E - Motor 2.2kW 230V/ 1ph / 50Hz -1450rpm 92202-0013 1
17 AV Mount 9680M00031 4
19 Hose clip 9505030004 2
20 Silencer 9395000001 1
21 Suction hose 9542000001 1m
23 90 degree elbow 9517P00804 1
24 Reducing Bush 9517P00803 1
26 Hex Hd Setscrew M10x25 9000100251 4
27 Hex Hd Setscrew M12x30 9000120301 4
28 Hex Socket capscrew M10x30 9001040-02 8
29 Hex Hd Bolt M12x40 9001120401 2
30 Hex Hd Setscrew M12x25 9000120251 4
31 Hex Hd Bolt M12x45 9001120451 2
32 Self Locking nut M12 9025120344 4
33 Hex Full Nut M8 9025080004 4
35 Spring Washer M12 9030120229 8
36 Spring Washer M10 9030100229 12
37 Spring Washer M8 9030080229 4
39 Plain washer M12 9030120024 4
When ordering spares, please state:
PUMP NUMBER - PART NUMBER - DESCRIPTION OF PART

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7.9 D75 / 3kW Electric 1450rpm 400v/ 3Ph/ 50Hz - Build No 7502434000

ITEM DESCRIPTION PART NUMBER QTY

4 D75 Body unit (electric motor build) 7502379000 1
8 Static Chassis 7502377000 1
9 Motor Adaptor Housing 7502375000 1
10 Pump Support Foot 7502376000 1
11 Clamp 0004509170 2
12 Bauer suction strainer 0008156000 1
13 Spigot ¾” BSP 1590109000 1
16 E - Motor 3kW 400V/ 3ph / 50Hz -1450rpm 92203-0013 1
17 AV Mount 9680M00031 4
19 Hose clip 9505030004 2
20 Silencer 9395000001 1
21 Suction hose 9542000001 1m
23 90 degree elbow 9517P00804 1
24 Reducing Bush 9517P00803 1
26 Hex Hd Setscrew M10x25 9000100251 4
27 Hex Hd Setscrew M12x30 9000120301 4
28 Hex Socket capscrew M10x30 9001040-02 8
29 Hex Hd Bolt M12x40 9001120401 2
30 Hex Hd Setscrew M12x25 9000120251 4
31 Hex Hd Bolt M12x45 9001120451 2
32 Self Locking nut M12 9025120344 4
33 Hex Full Nut M8 9025080004 4
35 Spring Washer M12 9030120229 8
36 Spring Washer M10 9030100229 12
37 Spring Washer M8 9030080229 4
39 Plain washer M12 9030120024 4
When ordering spares, please state:
PUMP NUMBER - PART NUMBER - DESCRIPTION OF PART

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7.10 D75 / 3kW Geared E-motor 2000rpm 400v/ 3Ph/ 50Hz Build No
7504025000

ITEM DESCRIPTION PART NUMBER QTY

4 D75 Body unit (geared electric motor build) 7504024000 1
8 Static Chassis 7502377000 1
9 Motor Adaptor Housing 7502375000 1
10 Pump Support Foot 7502376000 1
11 Clamp 0004509170 2
12 Bauer suction strainer 0008156000 1
13 Spigot ¾” BSP 1590109000 1
16 E - Motor 3kW 400v/ 3ph / 50Hz -2000rpm 92303-0002 1
17 AV Mount 9680M00031 4
19 Hose clip 9505030004 2
20 Silencer 9395000001 1
21 Suction hose 9542000001 1m
23 90 degree elbow 9517P00804 1
24 Reducing Bush 9517P00803 1
26 Hex Hd Setscrew M10x25 9000100251 4
27 Hex Hd Setscrew M12x35 9000120351 4
28 Hex Socket capscrew M10x30 9001040-02 8
29 Hex Hd Bolt M12x40 9001120401 4
30 Hex Hd Setscrew M12x25 9000120251 4
32 Self Locking nut M12 9025120344 4
33 Hex Full Nut M8 9025080004 4
35 Spring Washer M12 9030120229 8
36 Spring Washer M10 9030100229 12
37 Spring Washer M8 9030080229 4
39 Plain washer M12 9030120024 4
When ordering spares, please state:
PUMP NUMBER - PART NUMBER - DESCRIPTION OF PART

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7.11 D75 / Yanmar 2TNE68 On Skid Chassis Build No 7508260C00

ITEM DESCRIPTION PART NUMBER QTY

5 D75 pump unit 7599197000 1
6 Fuel line – tank to lift pump 1001195000 1
7 Fuel line – leak off to tank 1001196000 1
8 Battery lead – positive 2092249000 1
9 Battery lead – negative 1590236000 1
11 Skid chassis 7508264000 1
14 Starter panel bracket 0803309000 1
15 Control panel bracket 0803385000 1
18 Fuel filler plate with bayonet 1501279000 1
19 Fuel filler plate gasket 1501280000 1
20 Spacer for air pump silencer 7508259000 1
25 Yanmar 2TNE68 diesel engine 92005-0002 1
26 Remote oil drain kit 92700-0226 1
30 Air filter bracket 0803313000 1
31 Fan belt guard 7599236000 1
32 Filler cap 9550004000 1
33 Fuel tank filler filter 0004463000 1
34 Fuel tank feed filter gasket 0015063000 1
35 Fuel tank feed filter 0803199000 1
37 Fuel tank contents gauge 9590K04801 1
41 Air pump silencer 9395000001 1
42 90° elbow 9517P00804 1
43 Reducing bush 9517P00803 1
44 Spigot 1590109000 1
45 Socket 9517P00801 1
46 Hose clip 9505030004 2
47 Hose 9542000001 A/R
48 ‘U’ bolt 0004509170 2
49 Threaded boss 1597069000 1
60 A/V mount 9680M00006 3
63 Hex head bolt M12 x 55 9001221-01 2
65 Hex head bolt M12 x 45 9001120451 4
66 Hex head bolt M8 x 60 9000820-01 1
71 Hex head setscrew M10 x 16 9000100161 1
73 Hex head setscrew M6 x 16 9000630-01 4
76 Capscrew M10 x 30 9001040-02 8
80 Spring washer M10 9030100229 9
82 Spring washer M6 9030060229 7
When ordering spares, please state:
PUMP NUMBER - PART NUMBER - DESCRIPTION OF PART

37
 Selwood D75 Manual

ITEM DESCRIPTION PART NUMBER QTY

84 Plain washer M12 9030120024 6
86 Self locking nut M6 9025060344 6
87 Hex full nut M6 9025060004 5
88 Self locking nut M12 9025120344 6

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7.12 D75/Yanmar 2TNE68 Supersilent on Fast Tow 2 Wheel Chassis – Build

No 7508260S40
ITEM DESCRIPTION PART NUMBER QTY
1 D75 Yanmar 2TNE68 Supersilent Skid 7508260C00 1
2 Canopy Fast Tow Kit 0803391000 1
3 Fast Tow Kit 9729-00016 1
4 Front Mounting Post 1503114000 1
5 Lighting Board Bracket 0803390000 1
6 Lighting Board 9730001000 1
7 Propstand Bracket 1503061000 2
8 Propstand 080391000 2

When ordering spares, please state:

PUMP NUMBER - PART NUMBER - DESCRIPTION OF PART

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7.13 D75/Lombardini 15LD440 Electric Start on 2 Wheel Chassis – Build No

7507258000
ITEM DESCRIPTION PART NUMBER QTY
4 D75 pump unit 7507261000 1
6 Control panel bracket 7507257000 1
7 Chassis with axle 7507253000 1
8 Lifting eye 7596089000 1
9 Handle L.H. 7596087000 1
10 Handle R.H. 7596088000 1
11 Adaptor plate 7506273000 1
12 Wheel pneumatic tyred 9620440525 2
13 Battery 12v 50 AH (065) 92800-0021 1
14 Battery clamp boot 92800-0005 2
16 Battery clamp 7598280000 2
17 Battery box 7598226000 1
18 Battery lead – positive 1589163000 1
19 Battery lead – negative 7598156000 1
20 Terminal boot 9299554944 1
22 Lombardini 15LD440 92004-0010 1
25 Spring washer M5 9000570-01 4
26 Hex head setscrew M10 x 50 9000100501 4
27 Hex head bolt M12 x 60 9001120601 2
28 Hex head setscrew M6 x 20 9000060200 2
29 Hex head bolt M12 x 30 9000120301 8
30 Hex head setscrew M6 x 25 9000060250 2
31 Hex head setscrew M8 x 25 9000080251 6
32 Hex socket capscrew M6 x 8 9005060080 6
33 Hex head setscrew M10 x 30 9001040-02 8
34 Hex head setscrew M5 x 12 9000530-01 4
35 Hex full nut M6 9025060004 2
37 Self locking nut M12 9025120344 10
38 Self locking nut M10 9025100344 4
39 Spring washer M10 9030100229 8
40 Spring washer M6 9030060229 10
41 Spring washer M8 9030080229 6
42 Plain washer M12 9030120024 10
43 Plain washer M10 9030100024 4
44 Plain washer 1” ID 0003382000 2
45 Split pin ¼” dia x 1 ¾” 0006667000 2

When ordering spares, please state:

PUMP NUMBER - PART NUMBER - DESCRIPTION OF PART

43