Understanding Polymers and Their Types
Understanding Polymers and Their Types
33
Notes
POLYMERS
In the previous lesson you have studied about petrochemicals, and their importance. You
also studied about the uses of petrochemicals. In this lesson we continue with a detailed
study of another vast area i.e. polymers. Today polymers have influenced our life style to
the extent that it would not be wrong to say that we are in polymer age. Now-a-days
polymers find wide range of uses starting from common household utensils, automobiles,
clothes, furniture, etc., to space-aircraft and biomedical and surgical components.
Polymeric materials are light weight but can possess excellent mechanical properties and
can be easily processed by different methods. In this lesson you would learn more about
polymers, their types and some important-synthetic and natural polymers. In the next
lesson you would learn about the colouring materials like dyes, paints and pigments.
Objectives
After reading this lesson, you will be able to :
define the terms like monomers, polymer, homopolymer, copolymer and
polymerization;
classify polymers on the basis of their source, molecular forces and method of
preparation;
list the monomers of the polymers like natural and synthetic rubber;
list the monomer of the polymer like polythene, polystyrene, Buna- S, PMMA, PVC,
teflon, polyester, Nylon 66 and Nylon 6;
define biodegradable polymers and
cite examples of some biopolymers.
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Polymers OPTIONAL MODULE - 2
–(– CH2 – CH2) is a polymer of the monomer ethylene (CH2 = CH2). Chemistry and Industry
n
Polymer is a high molecular mass molecule formed by linking up of two or more small
molecules called monomers.
Monomers are the small molecule which are capable of linking amongst themselves to
form big molecules called polymers.
In some polymers more than one type of monomers combine with each other to give the
polymer. For example, a polymer may be obtained from two monomers (A) and (B) viz, Notes
–A– B –A– B – or –(–A – B –)–n
(a) Homopolymer
A polymer formed from only one kind of monomers is called homopolymer. Polyethene
–(– CH2 – CH2 –)–n is an example of homopolymer.
(b) Copolymer
A polymer formed from more than one kind of monomer units is called copolymer or
mixed polymer. For example, Buna-S rubber which is formed from 1, 3-butadiene
(CH2 = CH – CH = CH2) and styrene (C6 H5 CH = CH2) is an example of copolymer.
33.2 Polymerization
The process by which the monomers get linked up is called polymerization.
Polymerization is represented as :
M M*
M+M M M M M M M (M) n M
D im mer Trimer Polymer
(a) Addition Polymerization : This process involves the addition of monomer units to
themselves to form a growing chain by a chain reaction mechanism. It is for this reason
that the process is also known as chain growth polymerization.
Chemistry and Industry For example benzoyl peroxide provides free radical ‘benzyl’ to initiate the chain
polymerization reaction.
H 5 C6 C O O C C6 H 5 2C6 H 5 2CO 2
|| ||
O O (or R)
Notes Initiation R CH 2 CH 2 R CH 2 C H 2
(Monomer)
These free radicals (R ) then attack the unsaturated monomer and form a new free radical
which goes on successively adding monomers and thus grows the chain, this is called
Chain propagation :
R – CH2 – CH2 + CH2 = CH2 R – CH2 – CH2 – CH2 – CH2
or M –
The final termination of the two growing chains leads to a polymer. This is called chain
termination :
These two processes of making polymers have several characteristics which distinguish
them from each other. These are shown in (Table 33.1).
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Polymers OPTIONAL MODULE - 2
Table 33.1 : Some differences between addition polymerization and Chemistry and Industry
condensation polymerization
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OPTIONAL MODULE - 2 Chemistry
O
– (NH – (CH2)6 – NH – C – (CH2)4 – C – O –)–
n
nylon - 66
In this polymerization reaction – NH2 group of hexamethylenediamine reacts with – COOH
group of adipic acid forming – NH –CO – linkage with the elimination of H 2O.
H O H O
H O
– N – H + HO – C – 2 –N–C–
linkage
Examples of condensation polymers are Nylon 66, terylene, bakelite, alkylresins, etc.
(d) Classification of Polymers on the Basis of Molecular Forces
Depending upon the intermolecular forces between monomer molecules, the polymers
have been classified into four types.
1. Elastomers 2. Fibers 3. Thermoplastics 4. Thermosetting
1. Elastomers : In case of elastomers the polymer chains are held together by weak
van der waals forces. Due to weak forces, the polymers can be easily stretched on
applying small stress and they regain their original shape when the stress is removed.
This is due to the presence of few- ‘cross links’ between the chains, which help the
polymer to retract to its original position after the force is removed, as in vulcanized
rubber.
The most important example of elastomer is natural rubber.
2. Fibres : These are the polymers which have strong intermolecular forces between
the chains. These forces are either hydrogen bonds or dipole-dipole interactions.
Because of the strong forces, the chains are closely packed, giving them high tensile
strength and less elasticity. These polymers can be drawn into long, thin and thread
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OPTIONAL MODULE - 2 Chemistry
Chemistry and Industry like fibres and therefore can be woven into fabrics. The common examples are nylon-
66, dacron, silk, etc.
3. Thermoplastics : These are linear polymers with very few cross linkages or no cross
linkages at all. The polymeric chains are held by weak VANDER WAAL forces and
slide over one another. Due to lack of cross linkages these polymers soften on heating
and harden or become rigid on cooling. Thus they can be moulded to any shape.
Polythene, PVC, polystyrene are addition type thermoplastics and Terylene, nylon
are condensation type thermoplastics.
Notes
Plasticizers : Certain plastics do not soften much on heating. These can be easily
softened by the addition of some organic compounds which are called plasticizers.
For example, polyvinyl chloride (PVC) is very stiff and hard but is made soft by
adding di-n-butylphthalate (a plasticizer). Some other common plasticizers are dialkyl
phthalates and cresyl phthalate.
4. Thermosetting polymers : Usually thermosetting polymer can be heated only once
when it permanently sets into a solid which can not be remelted and remoulded.
Thermosetting polymers are produced from relatively low molecular mass semi fluid
polymers (called polymers) which on heating develop extensive cross-linking by
themselves or by adding some cross-linking agents and become infusible and insoluble
hard mass. The cross links hold the molecules in place so that heating does not allow
them to move freely. Therefore, a thermosetting plastic is cross linked and is
permanently rigid. The common example are bakelite, melamine, formaldehyde resin,
etc.
Some important differences in the properties of thermosetting and thermoplastic
polymers are summerized in Table 32.2.
Table 33.2 : Distinction between Thermoplastic and Thermosetting polymers
Themoplastic Thermosetting polymers
1. Linear Polymers. 1. Cross-linked polymers.
2. Weak van der Waals 2. Chemical cross-linking make
intermolecular forces and them infusible materials.
thus soften/melt on heating. Do not melt on heating.
3. Molten polymer can be 3. Cross-linking is usually
moulded in desired shape. developed at the time of
It can be remoulded by moulding where they
heating again. harden irreversibly.
4. Examples are polystyrene, 4. Examples are Glyptals,
PVC, SBR, Teflon, PMMA epoxy polymers,
terylene. formaldehyde resins.
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OPTIONAL MODULE - 2 Chemistry
Chemistry and Industry 5. On exposure to air, it undergoes peroxidation. As a result, its durability is considerably
decreased.
The desired valuable properties of plasticity, elasticity, toughness, hardness, softness,
abrasion, resistance, impermeability, etc. are achieved by the process of Vulcanization.
Vulcanization of Rubber :
The wide applications of rubber are due to its property called elasticity and that is why
rubber is said to be an elastoplastic or elastomer. Accidentally, in 1893, Charles Goodyears
Notes discovered that addition of sulphur to hot rubber cause changes that improve its physical
properties in a spectacular manner. This process is called vulcanization. It is carried out
by heating crude rubber in presence of sulphur or dipping it in a solution of S 2Cl2 in CS2.
Vulcanisation depends upon :
(i) The amount of sulphur used : by increasing the amount of sulphur rubber can be
hardened
(ii) Temperature
(iii) Duration of heating.
Crude rubber is intimately mixed with about 3% ground sulphur, an accelerator and
activator and then heated to about 1500C (for tyres it is 1530C). Vulcanisation is a
progressive reaction and is allowed to a definite stage. The detailed mode of vulcanization
process may be difficult to visualize, but probable structure of vulcanized rubber is depicted
below (Fig. 33.4).
Heat
Sulphur
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Polymers OPTIONAL MODULE - 2
(2) Synthetic Rubbers : Chemistry and Industry
Synthetic high polymers possessing similar physical properties as that of natural rubber
are called synthetic rubber. Usually synthetic rubber is an improvement over natural
rubber, specially with respect to its resistance to oils, gas, solvents, etc. Attempts to find
a synthetic substitute for natural rubber began very early. Faraday, in 1826 concluded
that natural rubber was a hydrocarbon (C5H8 or C10 H16). Greville William (1860), obtained
isoprene, a liquid from rubber. He considered rubber as a polymer of isoprene. Fritz
Hofmann (1909), synthesized rubber first of all by the polymerization of 2, 3-dimethyl
Notes
butadiene. Synthetic rubber has been produced by the polymerization of a large number
of conjugated dienes resembling to isoprene. The Buna Rubber (polymers of butadiene)
was prepared by Germans by the action of sodium on butadiene and that is why such
synthetic rubber is known as “Buna” rubber (“Bu” from butadiene and “na” from the
symbol of sodium Na). Similarly Americans made S.B.R (styrene butadiene rubber) usually
known as G.R.S. Since then the synthetic rubber industry has survived alongwith the
natural rubber production.
Some synthetic rubbers are made by polymerization of only one monomer, for example
Neoprene is made by polymerization of chloroprene, while synthetic rubbers like Buna-
S, Buna N and Butyl rubber etc. are copolymers as these have more then one monomer.
Neoprene : This synthetic rubber resembles natural rubber in its properties. It is obtained
by polymerization of chloroprene.
n CH 2 = C – CH = CH2 CH 2 C CH CH 2
|
Cl Cl n
neoprene
Chloroprene
Chloroprene is obtained by the reaction of HCl with vinylacetylene
C6 H5
Buna – S
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OPTIONAL MODULE - 2 Chemistry
Chemistry and Industry In Buna – S, Bu stands for butadiene, Na for sodium and S stands for styrene. It is also
called S.B.R. (Styrene Butadiene Rubber). It has slightly less tensile strength than natural
rubber.
Buna-S is used for
(i) making automobile tyres.
(ii) rubber soles, belts and hoses etc.
Notes Buna – N : It is obtained by copolymerization of two parts of butadiene and one part of
acrylonitrile in presence of sodium metal.
Buna – N is hard and extremely resistant to the swelling action by oils (petrol), solvents
and is resistant to heat, etc.
Uses :
(i) It is used for the manufacture of storage tanks for solvents and
(ii) For making oil seals.
Butyl Rubber : This is obtained as a result of co-polymerization of butadiene and
isobutylene. It is generally carried out in the presence of small quantity of isoprene. The
function of isoprene is not exactly known.
nCH 2 CH CH CH 2 (CH 3 ) 2 C CH 2
butadiene iso-butylene
( CH 2 CH CH CH 2 C CH 2 ) n
|
(CH 3 ) 2
butyl rubber
Butyl rubbers are inert towards acids and alkalies, but have poor resistance towards
petroleum products.
Uses :
(i) It is used for making inner tubes of tyres and
(ii) For making conveyor belts, tank linings and insulation of high voltage wires and
cables etc.
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Polymers OPTIONAL MODULE - 2
Chemistry and Industry
33.6 Environmental Problems and Biodegradable Polymers
In this section we shall discuss those polymers which will not cause any environmental
pollution.
With the increasing use of polymers, the problem of disposal of waste of these products
is posing alarming curse. Since most of the synthetic polymers are in the form of plastics,
it is frequently used in abundance in the form of packing material and throw away bags.
Since ordinary polymers do not degrade naturally by light, oxygen, water or micro-
Notes
organisms, there is a serious problem of their disposal. The environmental problems
caused by careless use of non-biodegradable polymers can be reduced by proper disposal
of these materials and reusing them and remoulding them for other uses. Another way is
to collect them and depolymerise them back to monomers. Though it has a limited
application.
Another option is to produce biodegradable polymers which can be broken into small
segments by enzyme-catalysed reactions. The required enzymes are produced by micro-
organisms. It is a known fact that the carbon-carbon bonds of chain growth polymers are
inert to enzyme catalysed reactions, and hence they are non-biodegradable. To make
such polymers biodegradable we have to insert certain bonds in the chains so that these
can be easily broken by the enzymes. When such polymers are buried as waste, micro
organisms present in the soil can degrade the polymer, so that they do not cause any
serious affects on the environment.
One of the best method of making a polymer biodegradable is by inserting hydrolysable
ester group into the polymer.
33.6.1 Some Biodegradable Polymers
A large number of bio degradable polymers are now available and more are being added
to the list. However, these are expensive, therefore, these find use in special situations
where cost factor can be ignored. In future, as their cost reduces these will find greater
use in daily life and will replace non-bio-degradable polymers.
Some important biodegradable polymers are PHBV, PGA, PLA and PCL.
(PHBV) Poly-Hydroxybutyrate – co – - Hydroxyvalerte
PHBV is a copolymer of 3 – hydroxy butanoic acid, and (3 – hydroxypentanoic acid), in
which, the monomer units are connected by ester linkages.
OH OH
O – CH – CH2 – CO
n
R PHBV O
The properties of PHBV vary according to the ratio of both the acids. 3 – Hydroxybutanoic
acid provides stiffness and 3 – hydroxypentanoic acid imparts flexibility to the copolymer.
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OPTIONAL MODULE - 2 Chemistry
O
Notes Heat
n HO – CH2 COOH – O – CH2 – C – O
Glycolic acid n
Polyglycolic acid (PGA)
PLA Polyactic acid is obtained by polymerization of the dimer of lactic acid (HO–CH(CH3)
COOH) or by micro biological synthesis of lactic acid followed by the polycondensation
and removal of water by evaporation.
O H O
HO – CH – C – OH
Condensation
O– C– C– O
CH3 CH3 n
Lactic acid Polylactic acid (PLA)
In the following Table 33.4 we shall now give a brief account of the various commercially
important polymers alongwith their structures and uses.
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Polymers OPTIONAL MODULE - 2
Table 33.4 Chemistry and Industry
COOCH3
( CH 2 – CH ) n
10. Poly ethyl In making films,
acrylate hose pipes and
COOC2H 5 furnishing fabrics.
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