IMPACT 4.04.

00 02/09/2023

Chassis ID Path
21/Specifications//Engine

Model Identity
142731196

Publish date ID/Operation

31/08/2018

Engine
Engine, specifications
Cylinder head
Valve mechanism
Engine transmission
Crank mechanism
Tightening torques

Engine, specifications
Cylinder head
Tech data

Cylinder head, maximum flatness deviation 0.1 mm

Cylinder head, number of screws (Dimensions) 26 pcs

Note
Dimension M16 x 200

Cylinder block, length 967 mm

Cylinder block, height (Cylinder block upper surface to 379 mm

crankshaft centre)

Cylinder block, height (Cylinder block lower surface to 120 mm

crankshaft centre)

Cylinder liner, height (above cylinder block) 0.18 ±0.03 mm

Cylinder liner, general information

Type Wet, replaceable

Number of sealing rings per cylinder

3
liner

Tech data

Piston, height (above cylinder block surface) −0.1 – 0.5 mm

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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IMPACT 4.04.00 02/09/2023

Piston, piston rings, general information

Piston, number of ring grooves 3

Piston, front marking Arrow pointing forward

Compression ring, number 2

Oil scraper ring, number 1

Upward, (colour marking to left of

Piston rings, marking
opening)

Tech data

Gudgeon pin, diameter 54 mm

Upper compression ring, clearance (in the piston ring Trapezoidal (zero clearance)
groove)

Lower compression ring, clearance (in the piston ring 0.1 – 0.15 mm
groove)

Upper compression ring, gap 0.4 – 0.5 mm

Lower compression ring, gap 1.0 – 1.2 mm

Oil scraper ring, width (including the spring) 3.2 – 3.4 mm

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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IMPACT 4.04.00 02/09/2023

Oil scraper ring, clearance (in the piston ring groove) 0.05 – 0.1 mm

Oil scraper ring, gap 0.3 – 0.5 mm

Valve mechanism
Valves

Tech data

Inlet valve, diameter 40 mm

Exhaust valve, diameter 38 mm

Inlet valve, rocker arm, clearance 0.2 ±0.05 mm

Exhaust valve, rocker arm, clearance 0.8 ±0.05 mm

Valve stem, diameter (Inlet valve) 7.968 mm

Valve stem, diameter (Inlet valve, end) 7.92 mm

Valve stem, diameter (Exhaust valve) 7.955 mm

Valve stem, diameter (Exhaust valve, end) 7.925 mm

Valve, seat angle

A Inlet valve, 29.75 ±0.2°

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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IMPACT 4.04.00 02/09/2023

seat angle

Exhaust 29.75 ±0.2°

valve, seat
angle

B Inlet valve, 30.0 ±0.2°

seat angle
(in cylinder
head)

Exhaust 30.0 ±0.2°

valve, seat
angle (in
cylinder
head)

Valve seat, dimensions

Note
For any oversizes, see the parts manual.

A Valve seat, 45.078 ±0.008 mm

inlet valve,
outside
diameter

Valve seat, 40.068 ±0.008 mm

exhaust
valve, outer
diameter

B Valve seat, 7.3 ±0.1 mm

inlet valve,
height

Valve seat, 6.4 ±0.1 mm

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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IMPACT 4.04.00 02/09/2023

exhaust
valve,
height

Valve seat position

Note
For any oversizes, see the parts manual.

A Valve seat 42.0 mm

position,
inlet valve,
diameter

Valve seat 40.0 mm

position,
exhaust
valve,
diameter

B Valve seat 11.5 mm

position,
inlet valve,
depth

Valve seat 9.9 mm

position,
exhaust
valve,
depth

R Valve seat, 0.8 mm

inlet/
exhaust
valve,
maximum
bottom
radius

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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IMPACT 4.04.00 02/09/2023

Valve depth between valve and cylinder head, check:

Note
For new components only:

Valve depth Inlet Exhaust

1.10 0.40
Min
A) Millimeter [mm] Millimeter [mm]

1.60 0.90
Max
Millimeter [mm] Millimeter [mm]

Note
For remanufactured components only:

Valve depth Inlet Exhaust

1.10 0.40
Min
A) Millimeter [mm] Millimeter [mm]

1.90 1.20
Max
Millimeter [mm] Millimeter [mm]

Note
Depth limits for used parts: (always replace both valve and seat if value is above limit value)

2.20 1.60
A) Valve depth max
Millimeter [mm] Millimeter [mm]

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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IMPACT 4.04.00 02/09/2023

Valve guides

Tech data

Valve guide, inlet/exhaust, length 83.35 mm

Valve guide, inlet/exhaust, inside diameter 8 mm

Valve guide, inlet, height (above cylinder head spring level) 24.5 ±0.5 mm

Valve guide, exhaust, height (above cylinder head spring 16.5 ±0.5 mm
level)

Valve guide, clearance measurement

Maximum clearance, valve guide, inlet valve 0.5 mm

Maximum clearance, valve guide, exhaust 0.5 mm

valve

Rocker arm, clearance

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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IMPACT 4.04.00 02/09/2023

A Rocker arm, maximum bearing clearance. 0.1 mm

B Rocker arm, roller, maximum clearance 0.1 mm

Valve springs

Tech data

Inlet valve, spring, length (unloaded) 73.5 – 74.0 mm

Exhaust valve, outer spring, length (unloaded) 73.5 – 74.0 mm

Exhaust valve, inner spring, length (unloaded) 70.0 – 71.0 mm

For any oversizes, see the parts manual.

Engine transmission

Camshaft, general information

Note
Conditions for checking camshaft settings: cold engine and valve clearance for inlet valve,
cylinder 1 = 0.
The transmission must be rotated in the correct direction (clockwise seen from the front) to
take up all the gear flank clearance.

Type of drive Gear

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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IMPACT 4.04.00 02/09/2023

Number of bearings 7

Inlet valve, opening position for camshaft setting

Flywheel, position for camshaft setting 6° 1.7 ±0.4 mm

Tech data

Camshaft, drive gear, tooth flank clearance adjustment 0.05 – 0.17 mm

Idler gear, tooth flank clearance 0.05 – 0.17 mm

Idler gear, diametrical clearance 0.05 mm

Camshaft, bearing journals, diameter standard 70.0 mm

Note
For any oversizes, see the Parts
manual.

Camshaft, maximum permitted wear (whole profile) 0.1 mm

Camshaft, maximum axial clearance 0.2 mm

Camshaft, bearing, maximum permitted wear (diametrical) 0.1 mm

Camshaft, maximum permitted ovality (with new bearings) 0.1 mm

Camshaft bearing, thickness, standard 1.9 mm

Note
For any oversizes, see the parts
manual.

Camshaft, inlet valve, maximum valve lift (zero clearance, 12.9 mm

cold engine)

Camshaft, exhaust valve VEB, maximum valve lift (zero 13.1 mm

clearance, cold engine)

Camshaft, exhaust valve EPG, maximum valve lift (zero 12.3 mm

clearance, cold engine)

VEB: Volvo Engine Brake

EPG: Exhaust Pressure Governor

Crank mechanism
Crankshaft

Tech data

Crankshaft, axial clearance, maximum wear value 0.3 mm

Note
The dimension applies to oiled in parts.

Crankshaft, main bearing and big-end bearing journals, 0.01 mm

maximum permitted ovality for machining

Crankshaft, main bearing and big-end bearing journals, 0.01 mm

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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IMPACT 4.04.00 02/09/2023

maximum permitted conicity for machining

Crankshaft, bearing, maximum permitted run-out 0.15 mm

Note
Refers to radial run-out on main journal
4 and crankshaft supported on main
journal 1 and 7.

Big-end bearing journal, surface quality 0.25 µm

Big-end bearing journal, radius, surface quality 0.4 µm

Connecting rod, maximum axial clearance between 0.3 mm

connecting rod and crankshaft Note
The dimension refers to a lubricated
part.

Big-end bearing, maximum diametrical clearance 0.14 mm

Note
The dimension refers to a lubricated
part.

Crankshaft, main bearing and thrust washer, dimensions

A Big-end bearing journal, diameter 86 mm

Ø

B Crankshaft, main bearing journal, diameter 108.0 mm

Ø (standard)

C Big-end bearing journal, width 54 mm

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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IMPACT 4.04.00 02/09/2023

D Crankshaft, axial bearing journal, width 42 mm

E Crankshaft, main bearing shell, thickness 2.5 mm

F Axial bearing, thrust washer, width 3.2 mm

R Crankshaft, main bearing journal, fillet 4.5 mm

1 radius

R Big-end bearing journal, fillet radius 4.5 mm

2

For any oversizes, see the parts manual.

Flywheel, installed

Flywheel, maximum axial run-out

Flywheel, measurement angle 45° 0.2 mm

(rotation of the flywheel for
measurement)

Flywheel housing, check

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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IMPACT 4.04.00 02/09/2023

Flywheel housing, check

A Maximum axial run-out 0.2 mm

B Maximum radial run-out 0.2 mm

Tightening torques

Note
Torque tighten the flywheel housing to standard torque. The values below only apply to
pre-tightening.

Tightening torque

Flywheel housing, screw 1. M14

Tightening sequence: 3–4

40 Nm

2. M14

Tightening sequence: 1–8

140 ±25 Nm

3. M12

Tightening sequence: 9–12

85 ±15 Nm

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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IMPACT 4.04.00 02/09/2023

Tightening torque

Cylinder head, lifting eye 1. 30 ±3 Nm

2. 80 ±5°

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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IMPACT 4.04.00 02/09/2023

Tightening torque

Cylinder head, screw 1. Tightening sequence: 1–26

65 ±5 Nm

2. Tightening sequence: 1–26

65 ±5 Nm

3. Tightening sequence: 1–26

120 ±5°

4. Tightening sequence: 1–26

90 ±5°

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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IMPACT 4.04.00 02/09/2023

Tightening torque

Valve cover, screw Tightening sequence: 1–16

24 ±4 Nm

Tightening torque
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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IMPACT 4.04.00 02/09/2023

Reinforcement frame, screw Tightening sequence: 1–16

48 ±8 Nm

Tightening torque

Timing gear plate, screw Tightening sequence: 1—24

28 ±4 Nm

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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IMPACT 4.04.00 02/09/2023

Tightening torque

Cylinder block, cover, screw 1. Tightening sequence: 1–2

12 ±2 Nm

2. Tightening sequence: 3–24

24 ±4 Nm

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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IMPACT 4.04.00 02/09/2023

Tightening torque

Rocker arm, lock nut 38 ±4 Nm

Timing gears, tightening torques

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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IMPACT 4.04.00 02/09/2023

A Idler gear, screw 1. Tightening sequence: 1-5

35 ±4 Nm

2. Tightening sequence: 1-5

120 ±5°

B Idler gear, servo pump, screw 140 ±10 Nm

C Gear, fuel pump, nut 100 ±10 Nm

D Crankshaft gear, screw 24 ±4 Nm

E Double idler gear, screw 1. Tightening sequence: 1-6

25 ±3 Nm

2. Tightening sequence: 1-6

110 ±5°
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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IMPACT 4.04.00 02/09/2023

F Gear, screw 1. Tightening sequence: 1-6

45 ±5 Nm

2. Tightening sequence: 1-6

90 ±5°

Tightening torque

Upper timing gear casing, screw Tightening sequence: 1–5

27 ±3 Nm

Tightening torque

Rocker arm bridge, screw 1. Repeat the tightening sequence until the
rocker arm shaft contacts the bearing
housings.

Tightening sequence: 4-2-6

90 ±5 Nm

2. Tightening sequence: 1-3-5-7

60 ±5 Nm

3. Loosen the screws: 4-2-6

3 pcs

4. Tightening sequence: 4-2-6

60 ±5 Nm

5. Tightening sequence: 1-2-3-4-5-6-7

100 ±5°

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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IMPACT 4.04.00 02/09/2023

Tightening torque

Camshaft bearing cap, screw 1. Tightening sequence:

8-9-10-11-12-13-14

25 ±3 Nm

2. Repeat the tightening sequence until the

rocker arm bridge contacts the bearing
housings.

Tightening sequence: 4-2-6

90 ±5 Nm

3. Tightening sequence: 1-3-5-7

60 ±5 Nm

4. Remove screws: 4-2-6

3 pcs

5. Tightening sequence: 4-2-6

60 ±5 Nm

6. Tightening sequence:
8-9-10-11-12-13-14

90 ±5°

7. Tightening sequence: 1-2-3-4-5-6-7

100 ±5°

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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IMPACT 4.04.00 02/09/2023

Tightening torque

Main bearing cap, screw 1. Tightening sequence: 1-14

150 ±20 Nm

2. Tightening sequence: 1-14

120 ±5°

Tightening torque

Connecting rod, screw 1. Tightening sequence: 1-4

30 ±3 Nm
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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IMPACT 4.04.00 02/09/2023

2. Tightening sequence: 1-4

180 ±6°

Tightening torque

Crankshaft, pulley, screw 1. Tightening sequence: 1–12

40 ±4 Nm

2. Tightening sequence: 1–12

90 ±10 Nm

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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IMPACT 4.04.00 02/09/2023

Tightening torque

Front cover, screw Tightening sequence: 1-8

24 ±4 Nm

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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IMPACT 4.04.00 02/09/2023

Tightening torque

Flexplate, screw 1. Tightening sequence: 1–2

60 ±5 Nm

2. Tightening sequence: 3–12

60 ±5 Nm

3. Tightening sequence: 3–12

190 ±10°

4. Check screws 3–12

330 – 460 Nm

5. Tightening sequence: 1–2

190 ±10°

6. Check the screws 1-2

330 – 460 Nm

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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IMPACT 4.04.00 02/09/2023

Tightening torque

Screw, flywheel 1. Tightening sequence: 1–12

60 ±5 Nm

2. Tightening sequence: 1–12

135 ±10°

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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IMPACT 4.04.00 02/09/2023

Oil pan

A Oil pan, drain plug 60 ±10 Nm

Oil pan, screw 1. Tightening sequence: 1-4

24 ±4 Nm

2. Tightening sequence: 5-12

24 ±4 Nm

3. Tightening sequence: 13-16

24 ±4 Nm

4. Tightening sequence: 17-22

24 ±4 Nm

Engine mounting

Engine anchorage

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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IMPACT 4.04.00 02/09/2023

A Engine bracket, rubber cushion attachment, front. 275 ±45 Nm

B Rubber cushion, to cross member, front. 140 ±25 Nm

C Engine bracket, rubber cushion attachment, rear, screw 540 ±90 Nm

D Rear rubber cushion, screw to frame. 140 ±25 Nm

E Engine bracket, flywheel housing, rear, screws 290 ±45 Nm

F Front engine bracket, screw 275 ±45 Nm

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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