0% found this document useful (0 votes)
24 views18 pages

Types of Robot End Effectors Explained

The document discusses various types of robot end effectors, including mechanical grippers, vacuum grippers, magnetic grippers, and adhesive grippers, detailing their mechanisms, advantages, and applications. It also highlights the importance of sensors and transducers in robotics for perceiving and interacting with the environment. Additionally, considerations for selecting and designing grippers based on object characteristics and environmental conditions are emphasized.
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
24 views18 pages

Types of Robot End Effectors Explained

The document discusses various types of robot end effectors, including mechanical grippers, vacuum grippers, magnetic grippers, and adhesive grippers, detailing their mechanisms, advantages, and applications. It also highlights the importance of sensors and transducers in robotics for perceiving and interacting with the environment. Additionally, considerations for selecting and designing grippers based on object characteristics and environmental conditions are emphasized.
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Robotics & Automation

Robot End Effector: Types of End effectors, Mechanical Grippers, Other types of Grippers,
Tools and End effector, The Robot/End effector interface Consideration in Gripper selecting
and Design.

Sensors in Robotics: Transducers and sensors, sensors in robotics, tactile sensors, proximity
and range sensors, uses of sensors in robotics.

Robot End Effectors

Types of End Effectors

End effectors are devices attached to the end of a robot arm designed to interact with the
environment. They can be broadly classified into two categories: grippers and tools. Grippers are
used to grasp, hold, and manipulate objects, while tools perform specific tasks such as welding,
painting, or drilling.

Mechanical Grippers

Mechanical grippers are the most common type of end effector. They use fingers or jaws to grasp
objects. These grippers can be further divided into two main types:

 External Gripper: This is the most popular method of holding objects, it is the most
simplistic and it requires the shortest stroke length. When the gripper jaws close,
the closing force of the gripper holds that object.

 Internal Gripper: In some applications, the object geometry or the need to access
the exterior of the object will require that the object is held from the center. In this
case the opening force of the gripper will be holding the object.

Dept. of Mechanical Engg, MITE Page 1


Robotics & Automation

A mechanical gripper is used as an end effector in a robot for grasping the objects with
its mechanically operated fingers. In industries, two fingers are enough for holding purposes.
More than three fingers can also be used based on the application. As most of the fingers are
of replaceabletype, it can be easily removed and replaced.

A robot requires either hydraulic, electric, or pneumatic drive system to create the input power.
The power produced is sent to the gripper for making the fingers react. It also allows the fingers
to perform open and close actions. Most importantly, a sufficient force must be given to hold the
object.

In a mechanical gripper, the holding of an object can be done by two different methods such as

· Using the finger pads as like the shape of the work part.

· Using soft material finger pads.

In the first method, the contact surfaces of the fingers are designed according to the work part for
achieving the estimated shape. It will help the fingers to hold the work part for some extent.

In the second method, the fingers must be capable of supplying sufficient force to hold the work
part. To avoid scratches on the work part, soft type pads are fabricated on the fingers. As a result,
the contact surface of the finger and co –efficient of friction are improved. This method is very
simple and as well as less expensive. It may cause slippage if the force applied against the work
part is in the parallel direction. The slippage can be avoided by designing the gripper based on
the force exerted.

µ nf Fg = w ………………… 1 µ => co –efficient of friction between the work part and fingers

nf => no. of fingers contacting Fg => Force of the gripper

w => weight of the grasped object

Dept. of Mechanical Engg, MITE Page 2


Robotics & Automation

The equation 1 must be changed if the weight of a work part is more than the

force applied to cause the slippage.

µ nf Fg = w g …..…………….2

g => g factor

During rapid grasping operation, the work part will get twice the weight. To get rid out of it, the
modified equation 1 is put forward by Engelberger. The g factor in the equation 2 is used to
calculate the acceleration and gravity.

The values of g factor for several operations are given below:


§
g = 1 –acceleration supplied in the opposite direction.
§
g = 2 –acceleration supplied in the horizontal direction.
§
g = 3 –acceleration and gravity supplied in the same direction.

Types of Gripper Mechanism

 In the pivoting movement, the fingers rotate about fixed pivot points on the gripper to
open and close. The motion is usually accomplished by some kind of linkage mechanism.

 In the linear movement, the fingers open and close by moving in parallel to each other.
This is accomplished by means of guide rails so that each finger base slides along a guide
rail during actuation.

 The translational finger movement might also be accomplished by means of a linkage


which would maintain the fingers in a parallel orientation to each other during actuation

Linkage actuation:

The linkage category covers a wide range of design possibilities to actuate the opening and
closing of the gripper. The design of the linkage determines how the input force ′𝐹𝑎’ to the
gripper is converted into the gripping force ’𝐹g ′ applied by the fingers

Dept. of Mechanical Engg, MITE Page 3


Robotics & Automation

Gear and Rack actuation:

Figure illustrates one method of actuating the fingers using a gear and rack configuration. The
rack gear would be attached to a piston or some other mechanism that would provide a linear
motion. Movement of rack would drive two partial pinion gears, and these would open & close
the fingers.

Cam actuation:

The cam actuated gripper Includes a vanity possible designs, one of which is shown in Fig. A
cam and follower arrangement, often using & spring-loaded follower, can provide the opening
and closing action of the gripper. For example, movement of the cam in one direction would
force the gripper to open. While movement of the cam in the opposite direction would cause the
spring to force the gripper to close.

Dept. of Mechanical Engg, MITE Page 4


Robotics & Automation

Screw actuation:

The screw is turned by a motor. Usually accompanied by a speed reduction mechanism. When
the screw is rotated in one direction, this causes a threaded block to be translated in one
direction. When the screw is rotated in the opposite direction, the threaded block moves in the
opposite direction. The threaded block is, in turn, connected to the gripper fingers to cause the
corresponding opening and closing action.

Rope & Pulley actuation:

Rope & pulley actuating can be design to open & closing a mechanical gripper. Because of the
nature of these mechanisms, some form of tension device must be used to oppose the motion of
the rope or cord in the pulley system. For example, the pulley system might operate in one
direction to open the gripper, and the tension device would take up the slack in the rope and
close the gripper when the pulley operates in the opposite direction.

Dept. of Mechanical Engg, MITE Page 5


Robotics & Automation

Other Types of Grippers

Apart from mechanical grippers, there are several other types of grippers used in robotics:

Vacuum Grippers: Use suction cups to hold objects. They are ideal for handling non-porous
materials such as glass or metal [Link] grippers, or suction cup grippers, can be a highly
effective and simple gripping solution in a wide range of applications. With the right type of part
and the right integration, vacuum grippers can provide powerful, safe grips in collaborative robot
applications.

 There are several types of vacuum grippers available for collaborative robots – each with
their advantages and disadvantages. Most collaborative robots utilize either a miniature
electromechanical pump or a compressed air-driven pump.

 Miniature electromechanical pumps excel in applications with a high degree of mobility,


but often generate less power than a compressed air-driven pump. On the other hand, the
compressed air-driven pump can provide superior lifting capacity but may end up
increasing operating costs because of the electricity required to run the compressor.

 Vacuum grippers work when the difference between atmospheric pressure and the
vacuum, or negative pressure, is enough to provide the ability to lift, hold, move and
more. This can only occur when one side of a part is large enough and flat enough for a
vacuum gripper to create enough difference in pressure.

Dept. of Mechanical Engg, MITE Page 6


Robotics & Automation

 Because of this, parts with large flat sides to them are most ideally suited to the use of
vacuum grippers. Additionally, excessively heavy parts may not be suited for vacuum
grippers, as an enormous amount of negative pressure would have to be produced.

 Vacuum grippers can be an effective gripping solution in collaborative robot applications


with light, flat parts. Other applications may find other types of collaborative robot
grippers more productive for their particular gripping tasks.

Magnetic grippers are specialized end effectors used in robotic systems to handle ferromagnetic
materials, such as iron, steel, and certain alloys. These grippers utilize magnetic forces to attract,
hold, and release objects, making them ideal for applications where mechanical gripping might
be challenging or where contact with the object needs to be minimized.

Types of Magnetic Grippers

Magnetic grippers can be categorized into two main types:

1. Electromagnetic Grippers: These grippers use electromagnets, which require a


continuous power supply to generate a magnetic field. The magnetic force can be
controlled by adjusting the electric current, providing precise control over the gripping
force.

2. Permanent Magnetic Grippers: These grippers use permanent magnets to generate a


constant magnetic field without the need for a power supply. They are energy-efficient
and provide a reliable grip. Some designs allow for the magnetic field to be mechanically
switched on and off.

Working Principle

Magnetic grippers operate based on the attraction between the magnet and the ferromagnetic
material. When the gripper is brought close to a ferromagnetic object, the magnetic field
penetrates the object, inducing magnetic domains that align with the field, resulting in an

Dept. of Mechanical Engg, MITE Page 7


Robotics & Automation

attractive force. This force holds the object securely until the gripper is deactivated (in the case
of electromagnets) or mechanically released (in the case of permanent magnets).

Advantages of Magnetic Grippers

1. Non-Contact Handling: Magnetic grippers can pick up and hold objects without direct
contact, reducing the risk of surface damage or contamination. This is particularly useful
for delicate or coated materials.

2. Simplified Mechanism: Unlike mechanical grippers, magnetic grippers do not require


complex moving parts, making them simpler and more reliable in certain applications.

3. Versatility: They can handle a wide range of ferromagnetic materials of different shapes
and sizes, making them versatile in various industrial applications.

4. Energy Efficiency: Permanent magnetic grippers do not require a continuous power


supply, making them energy-efficient and suitable for applications where power
consumption is a concern.

Applications of Magnetic Grippers

Magnetic grippers are used in various industries for tasks such as:

 Material Handling: Moving metal sheets, plates, and parts in manufacturing and
assembly lines.

 Automotive Industry: Handling car body panels and other ferromagnetic components
during assembly.

 Steel Industry: Transporting steel beams, pipes, and other heavy ferromagnetic items.

 Recycling: Sorting and handling ferrous materials in recycling plants.

Design Considerations

When designing or selecting a magnetic gripper, several factors need to be considered:

 Magnetic Force Requirements: The gripper must generate enough force to securely
hold the object without slippage. This depends on the weight, shape, and material of the
object.

 Control Mechanism: For electromagnetic grippers, the control system must provide
precise regulation of the current to adjust the gripping force. For permanent magnets, a
reliable mechanical switching mechanism is essential.

Dept. of Mechanical Engg, MITE Page 8


Robotics & Automation

 Safety Features: In applications where power loss could result in dropped objects, safety
features such as backup power supplies or mechanical locks should be implemented.

 Environmental Conditions: Magnetic grippers must be designed to operate in various


environmental conditions, including temperature extremes, dust, and moisture.

Example: Magnetic Gripper in a Manufacturing Line

Adhesive grippers are a type of end effector used in robotic systems that employ adhesive
materials to grasp and manipulate objects. These grippers are designed to handle delicate or
irregularly shaped items that might be difficult to manage with traditional mechanical grippers or
other gripping mechanisms. Adhesive grippers are particularly useful in applications where a
gentle touch is required to avoid damaging the objects being handled.

Types of Adhesive Grippers

Adhesive grippers can be classified into several types based on the nature of the adhesive
material used:

1. Pressure-Sensitive Adhesive (PSA) Grippers: These grippers use materials that adhere
to surfaces when pressure is applied. The adhesion can be strong enough to hold the
object securely but gentle enough to avoid leaving residue or causing damage.

2. Gecko-Inspired Grippers: Mimicking the foot structure of geckos, these grippers use
microstructures or fibers that adhere to surfaces through van der Waals forces. This
technology allows for strong, reversible adhesion without the need for chemical
adhesives.

3. Electro-Adhesive Grippers: These grippers utilize electrostatic forces to adhere to


objects. When an electric field is applied, the gripper generates an attractive force that
can hold onto various materials, including non-conductive surfaces.

Working Principle

Adhesive grippers operate by creating a bond between the gripper surface and the object. The
bond is formed through physical or chemical means, depending on the type of adhesive used.
The gripping process involves bringing the gripper into contact with the object, applying the
necessary pressure or electric field to activate the adhesion, and then lifting the object. To release
the object, the adhesion is deactivated, either by peeling off the gripper, reducing the pressure, or
turning off the electric field.

Advantages of Adhesive Grippers

Dept. of Mechanical Engg, MITE Page 9


Robotics & Automation

1. Gentle Handling: Adhesive grippers provide a gentle touch, making them ideal for
handling fragile or sensitive items such as glass, electronics, and delicate biological
specimens.

2. Versatility: They can grip objects of various shapes, sizes, and materials, including those
with irregular or smooth surfaces that might be challenging for other types of grippers.

3. Minimal Residue: High-quality adhesive materials can hold objects securely without
leaving a residue or causing damage to the surface, making them suitable for cleanroom
and precision applications.

4. No Mechanical Parts: Adhesive grippers often have fewer mechanical components,


reducing wear and tear and simplifying maintenance.

Applications of Adhesive Grippers

Adhesive grippers find use in diverse industries and applications, such as:

 Electronics Manufacturing: Handling small, delicate components such as circuit


boards, chips, and screens.

 Food Industry: Picking and placing fragile items like fruits, pastries, and other
perishable goods.

 Medical Field: Manipulating delicate tissues, medical instruments, and pharmaceutical


products.

 Space Exploration: Gripping and handling tools, instruments, and samples in


microgravity environments where traditional grippers may struggle.

.Tools and End Effectors

In addition to grippers, robots can be equipped with various tools as end effectors. These tools
can include welding torches, spray guns, screwdrivers, and drills, each designed for specific
tasks. For instance, a welding torch is used for joining metal parts, while a spray gun can be used
for painting surfaces.

The Robot/End Effector Interface

The interface between the robot and the end effector is critical for seamless operation. It involves
mechanical, electrical, and software connections. Mechanical interfaces ensure secure
attachment, electrical interfaces provide power and control signals, and software interfaces allow
communication and coordination between the robot and the end effector.

Considerations in Gripper Selection and Design

Dept. of Mechanical Engg, MITE Page 10


Robotics & Automation

When selecting and designing a gripper, several factors need to be considered:

 Object Characteristics: Size, shape, weight, and material of the objects to be handled.

 Environmental Conditions: Temperature, humidity, and presence of dust or other


contaminants.

 Task Requirements: Precision, speed, and force required for the task.

 Compatibility: Compatibility with the robot and the overall system.

Transducers and sensors are critical components in robotics, enabling robots to perceive and
interact with their environment. Transducers convert one form of energy into another, while
sensors detect and measure physical properties and convert them into signals that can be read and
interpreted by the robot's control system. Together, they play a vital role in providing the
necessary feedback for robots to perform tasks accurately and adapt to changes in their
surroundings.

Transducers

A transducer is a device that converts a physical quantity from one form to another. In the
context of robotics, transducers are often used to convert physical phenomena such as
temperature, pressure, or light into electrical signals that can be processed by the robot's control
system.

Examples of transducers include:

 Thermocouples: Convert temperature differences into electrical voltage.


 Piezoelectric Devices: Convert mechanical stress into electrical charge.
 Photodiodes: Convert light intensity into electrical current.

Sensors

Sensors are a type of transducer specifically designed to detect and measure specific physical
properties. They play a crucial role in robotics by providing the feedback necessary for robots to
make informed decisions and perform tasks with precision.

Types of Sensors in Robotics

1. Tactile Sensors

Dept. of Mechanical Engg, MITE Page 11


Robotics & Automation

Tactile sensors detect physical contact and pressure. They are often used in robotic hands and
fingers to give the robot a sense of touch, allowing it to handle objects delicately and perform
tasks requiring fine manipulation. Tactile sensors can be based on various technologies,
including resistive, capacitive, and piezoelectric principles.

Example: A resistive tactile sensor in a robotic finger can measure the force exerted on an
object, helping the robot to grip it with the right amount of pressure without causing damage.

Types of Tactile Sensors

Force/ Torque Sensor

Force/ torque sensors are used in combination with a tactile array to give the information for
force control. These types of sensors can sense load anywhere like the distal link of a
manipulator and in constrains as a skin sensor. The skin sensor generally provides more accurate
force measurement at higher bandwidths. If the manipulator link is defined generally, and the
signal point contact is assumed, then the force/ torque sensor can give the information about the
contact location of force and moments- it is called as intrinsic tactile sensing.

Dynamic Sensor

Dynamic sensors are smaller accelerometers at the finger strips or at the skin of the robotic
finger. The general function like Pacinian corpuscles in humans and have equally large
respective fields; thus one or two skins accelerometer are sufficient for entire finger. These
sensors effectively detect the making and breaking of contact, the vibrations linked with the
sliding over textured surfaces.

A stress rate sensor is the second type of dynamic tactile sensor. If the fingertip is sliding at the
speed of a few cm/s overall small bumps or pits on a surface, the temporary changes in the skin
became important. A piezoelectric polymer such as PVDF produces a charge in response to
damage that can be applied to produce a current, which is directly proportional to the range of
change.

Thermal Sensor

Thermal sensors are important to the human ability to identify the materials of the objects made,
but some are used in robotics as well. The thermal sensing involves detecting thermal gradients
in the skin, which are correspondent to both the temperature and the thermal conductivity of an
object. Robotic thermal sensors are involved in the Peltier junctions in combination with the
Thermistors.

2. Proximity and Range Sensors

Dept. of Mechanical Engg, MITE Page 12


Robotics & Automation

Proximity sensors detect the presence of objects within a certain distance without physical
contact, while range sensors measure the distance to an object. These sensors are essential for
collision avoidance, navigation, and object detection.

Examples:

 Ultrasonic Sensors: Emit sound waves and measure the time it takes for the echo to
return, providing distance measurements.
 Infrared Sensors: Use infrared light to detect objects and measure distances.
 LIDAR (Light Detection and Ranging): Uses laser beams to create detailed maps of the
environment and measure distances with high precision.

A proximity sensor is a sensor which detects the presence of nearby objects without any
physical contact.

This can be done using the electromagnetic field or electromagnetic radiation beam in which
the field or return signal changes in the event of the presence of any object in its surrounding.
This object sensed by the proximity sensor is termed as a target.

It is also known as a proximity switch. This definition given by the Japanese Industrial
Standards (JIS) to all contactless detecting sensors.

The sensing object and Sensor appears to be a transformer-like relationship.

Proximity sensors have high reliability and long


functional life because of the absence of mechanical parts and lack of physical contact.

Proximity Sensors are available in models using high-frequency oscillation to detect ferrous
and non-ferrous metal objects and in capacitive models to detect non-metal objects. This
models are available with environment resistance, heat resistance, resistance to chemicals, and
resistance to water.

Features of the Proximity Sensor

To understand what proximity sensor is all about, we’ll take a look on it's features. The
followings are it's feature:

Dept. of Mechanical Engg, MITE Page 13


Robotics & Automation

1. Contactless Sensing

Proximity Sensors detect an object without touching it and therefore, they do not cause
abrasion or damage to the object. The devices such as limit switches detect an object by
contacting it, but Proximity Sensors are able to detect the presence of the object electrically,
without any touch.

2. Unaffected by Surface Condition

Proximity Sensors detect the physical changes of an object, so they are almost completely
unaffected by the object's surface colour.

3. Suitability for a Wide Range of Applications

Proximity sensors are suitable for damp conditions and wide temperature range usage, unlike
your traditional optical detection. They can be used in temperatures ranging from −40 to
200°C.

Proximity sensors are also applicable in phones like Android or IOS devices. It consists of
simple IR technology that switches on/off the display accordingly to your usage. For example,
it turns off your display when a phone call is ongoing such that you wouldn’t accidentally
activate something while placing it near to your cheeks!

4. Longer Service Life

Since a proximity sensor uses semiconductor outputs so there are no moving parts dependent
on the operating cycle. Thus, it's service life tends to be longer as compared to traditional
sensors!

5. High-Speed Response

Compared to switches where contact is required for sensing, proximity sensors offer a higher-
speed response rate.

6. Unlike optical detection methods, Proximity Sensors are suitable for use in locations where
water or oil is used. Detection takes place with almost no effect from dirt, oil, or water on the
object being detected. Models with fluororesin cases are also available for excellent chemical
resistance

7. Unlike switches, which rely on physical contact, Proximity Sensors are affected by ambient
temperatures, surrounding objects, and other Sensors. Both Inductive and Capacitive Proximity
Sensors are affected by interaction with other Sensors. Because of this, care must be taken

Dept. of Mechanical Engg, MITE Page 14


Robotics & Automation

when installing them to prevent mutual interference. (Refer to the Precautions for Correct Use
in the Safety Precautions for All Proximity Sensors.) Care must also be taken to prevent the
effects of surrounding metallic objects on Inductive Proximity Sensors and to prevent the
effects of all surrounding objects on Capacitive Proximity Sensors.

How does Proximity Sensor Works?

The proximity sensor circuit wiring is shown in the below figure. Depending on the transistor
condition based on the absence of a target, proximity sensor outputs are considered as NC
(normally closed) or NO (normally open).

If PNP output is low or off when the target is absent, then we can consider the device as
normally opened. Similarly, if the PNP output is high or on when the target is absent, then we
can consider the device as normally closed.

Proximity Sensor Circuit-Target Size

A standard target is a one which has a flat and smooth surface with a thickness of 1mm and
made of mild steel. There are various grades in which steel is available and mild steel is made
of a composition of carbon and iron (higher content).

The standard target with shielded sensors will be having sides that are equal to the diameter of
sensing face. The sides of the target with unshielded sensors is equal to a greater one among
the two, i.e., the diameter of the sensing face or thrice the rated operating range.

Dept. of Mechanical Engg, MITE Page 15


Robotics & Automation

Even though the size of the target is greater than the standard target, there will be no change in
the sensing range.

But, if the size of the target becomes less than the standard target or irregular, then the sensing
distance will decrease. Thus, we can say that, as small as the size of the target, then the target
must be moved closer to the sensing face to get detected.

Nowadays, the proximity sensors commonly found in smartphones. It uses the (IR) Infrared
radiation which is invisible to the normal human eye.

An IR LED emits IR radiation which bounces off any nearby surface. The reflected rays are
detected by an IR receiver which is next to the emitter. Based on the distance between the
obstacle and the sensor, the intensity of light light falling on the receiver varies.

Hence, a high intensity light reflected back implies there is an obstacle or a surface nearby.
These sensors are generally digital (or sometimes analog).

Range Sensors

Range sensors are devices that capture the three-dimensional (3-D) structure of the world from
the viewpoint of the sensor, usually measuring the depth to the nearest surfaces. These
measurements could be at a single point, across a scanning plane, or a full image with depth
measurements at every point. Distance sensors (or proximity sensors) generally work by
outputting a signal of some kind, (eg laser, IR LED, ultrasonic waves) and then reading how it
has changed on its return. That change may be in the intensity of the returned signal or the time
it takes the signal to return. RF beacons The beacon device itself is incredibly simple. Each
device contains a CPU, radio, and batteries, and it works by repeatedly broadcasting out an
identifier. This identifier is picked up by your device, usually a mobile, and marks out an
important place in your environment. In navigation, a radio beacon or radiobeacon is a kind of
beacon, a device that marks a fixed location and allows direction-finding equipment to find
relative bearing. But instead of employing visible light, radio beacons transmit electromagnetic
radiation in the radio wave band.

Radio beacons transmit a continuous or periodic radio signal with limited information (for
example, its identification or location) on a specified radio frequency. Occasionally, the
beacon's transmission includes other information, such as telemetric or meteorological data.
Radio beacons have many applications, including air and sea navigation, propagation research,
robotic mapping, radio-frequency identification (RFID), near-field communication (NFC) and
indoor navigation, as with real-time locating systems (RTLS) like Syledis or simultaneous
localization and mapping (SLAM). Ultrasonic Ranging The ultrasonic range finder is used to
measure the distance between the sensor and its object. When it works, it first emits a sound

Dept. of Mechanical Engg, MITE Page 16


Robotics & Automation

wave at a specific ultrasonic frequency. After a certain period of time, it receives the sound
wave reflected by objects in the detection area. Ultrasonic devices are used to detect objects
and measure distances. Ultrasound imaging or sonography is often used in medicine. In the
nondestructive testing of products and structures, ultrasound is used to detect invisible flaws.
Ultrasonic transducers operate at frequencies in the range of 30–500 kHz for air-coupled
applications. As the ultrasonic frequency increases, the rate of attenuation increases. Thus,
lowfrequency sensors (30–80 kHz) are more effective for long range, while high-frequency
sensors are more effective for short range. The more accurate ultrasonic sensors can achieve
0.1 – 0.2% of the detected range under perfectly controlled conditions, and most good
ultrasonic sensors can generally achieve between 1% and 3% accuracy. They DO NOT
measure farther than about 70 feet (21 meters). They DO NOT measure at very high repetition
rates. Due to speed of sound limitations the fastest rate is 200 Hz at a max distance of about 24
inches. An ultrasonic sensor is an instrument that measures the distance to an object using
ultrasonic sound waves. An ultrasonic sensor uses a transducer to send and receive ultrasonic
pulses that relay back information about an object's proximity.

Laser Range Sensor (LIDAR). Lidar, which stands for Light Detection and Ranging, is a
remote sensing method that uses light in the form of a pulsed laser to measure ranges (variable
distances) to the Earth. LIDAR and radar systems can detect objects at distances ranging from
a few meters to more than 200 m The pulses encounter the terrain and a portion of the laser
energy is reflected back to a sensor located near the source. By measuring the round-trip travel
time of the emitted laser pulses, the LiDAR system can determine the distance between the
sensor and the mapped terrain. LiDAR sensors are based on the use of one or multiple laser
beams to perform distance measurements. They are active sensors, emitting radiation at a set
wavelength and receiving the return signal. Most of the initial uses of LiDAR were for
measuring water depth. Depending upon the clarity of the water LiDAR can measure depths
from 0.9m to 40m with a vertical accuracy of 15cm and horizontal accuracy of 2.5m. In lidar
systems, the sensor emits laser pulses and captures the laser light that is scattered back. The
system then calculates distances based on the measured time it takes for the light to bounce
back. Lidar offers very high resolution with a long range and a wide field of vision. The
advantages of using LiDAR Small objects are generally detected well with LiDAR sensors as
they have smaller wavelengths than sonar sensors. If you're trying to detect something moving
quick, the fast update rate will allow you to detect those targets as well.

3. Vision Sensors

Vision sensors, including cameras and image processing systems, allow robots to perceive their
environment visually. These sensors can recognize objects, detect colors, and interpret visual
information to guide the robot's actions.

Dept. of Mechanical Engg, MITE Page 17


Robotics & Automation

Example: A camera-based vision sensor can be used in a robot to identify and sort different
types of objects on a conveyor belt.

4. Force and Torque Sensors

Force and torque sensors measure the amount of force and torque applied to an object. These
sensors are crucial for tasks requiring precise control of force, such as assembly, machining, and
handling delicate items.

Example: A force sensor in a robotic arm can ensure the correct amount of pressure is applied
when assembling components, preventing damage and ensuring proper fit.

5. Environmental Sensors

Environmental sensors measure ambient conditions such as temperature, humidity, and light
levels. These sensors help robots operate effectively in various environments and can be crucial
for applications in hazardous or extreme conditions.

Example: A temperature sensor can help a robot adjust its operations in response to changing
ambient temperatures, ensuring optimal performance and preventing overheating.

Uses of Sensors in Robotics

Sensors are used in various robotic applications to enhance functionality and performance:

 Navigation: GPS, compasses, and inertial measurement units (IMUs) help robots
determine their position and orientation.
 Obstacle Avoidance: Proximity and range sensors prevent robots from colliding with
objects.
 Object Recognition: Vision systems, including cameras and image processing software,
allow robots to identify and categorize objects.
 Environmental Interaction: Tactile and force sensors enable robots to interact safely
and effectively with their surroundings and objects within it.
 Automation and Control: Sensors provide real-time feedback to the robot's control
system, enabling precise and adaptive control of movements and tasks.

Dept. of Mechanical Engg, MITE Page 18

You might also like