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Layered Process Audit Checklist

The document outlines a Layered Process Audit checklist for quality control, detailing items to be checked weekly by engineers, monthly by area leaders, and top management. It emphasizes the importance of immediate resolution for any 'No' answers and proper documentation of corrective actions. The checklist covers operational procedures, work environment standards, gage compliance, and overall audit completion for quality assurance in manufacturing processes.

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India Industries
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247 views2 pages

Layered Process Audit Checklist

The document outlines a Layered Process Audit checklist for quality control, detailing items to be checked weekly by engineers, monthly by area leaders, and top management. It emphasizes the importance of immediate resolution for any 'No' answers and proper documentation of corrective actions. The checklist covers operational procedures, work environment standards, gage compliance, and overall audit completion for quality assurance in manufacturing processes.

Uploaded by

India Industries
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd

Doc. No.

:
LAYERED PROCESS AUDIT Rev./date:
QUALITY DEPARTMENT - WEEKLY ONCE Month of: Line Inspector Quality Head GM
W W W W W M M
THESE ITEMS ARE TO BE CHECKED: E E E E E O RESOLUTION OR O RESOLUTION OR
RESOLUTION OR CORRECTIVE
WEEKLY BY THE ENGINEER-QC E E E E E ACTION (IF REQUIRED)
N CORRECTIVE ACTION (IF N CORRECTIVE ACTION (IF
MONTHLY BY AREA LEADER K K K K K T REQUIRED) T REQUIRED)
MONTHLY BY TOP MANAGEMENT 1 2 3 4 5 H H
PART # PART # AUDITED PART # AUDITED
Instructions: 'No' answers are to be resolved immediately and documented. AUDITED
I Corrective Action Form should be issued to the responsible party as necessary.
T Auditor is to follow up and return completed C.A.
E
M Operations:
1 Is the first piece off tagged and accessible at the work area?
2 Is the traveler, print, and if applicable process plan, available at the work area?
3 Have all inspections performed been properly documented in the process plan? (i.e.
employee #'s, date, status, results) Missing or incorrect data could result in bad parts
being shipped to the customer.
4 Has the Previous operation been completed (i.e. all inspections performed,
documented and conforming)?
5 Are the correct containers being used if they are specified in the process plan or
traveler?
6 Are parts being packed properly if specified in the process plan or traveler? (i.e.
Quantity/Stacked)
7 Are containers dry and free of dirt, foreign materials and old labels?
8 Are all containers in the area properly tagged with the part #, quantity and status of
the parts they contain?
9 Are any Poka-yoke (mistake proofing) techniques being used on this part during this
process? If yes, are they working properly?
Work Environment:
1 Is the department cleanliness and organization at an optimal level? If no, what can be
done? (Resolve and document on the backside of this paper)
2 Is the proper safety equipment being used? (i.e. safety goggles, hearing protection,
gloves & proper shoes)
3 Are all materials in the area properly labeled?
4 Have employees been trained or are they working under direct supervision? (Ask)
Gages:
Do all gages that are used to make a pass/fail decision contain a sticker for
1 identification and a current due date? (i.e. calipers, micrometers, height gages,
elcometer, digital protractor, ring gages, thread gages)
Is there a check fixture or tooling aide being used on this part? If yes, ask the
2
operator to demonstrate how to use it to ensure it is being used properly.
Compliance:
1 Have the required Layered Process Audits been completed so far this month?
2 Does the operator understand what to check dimensionally? (Ask the question)
3 If this is the last available LPA sheet?
Auditor sign.
Complies = Y Does Not Comply = N Not Applicable = N/A Date:

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