JSA OF CASTABLE LINING WORKS
JSA Ref. No.
JOB: REFRACTORY LINING OF LIME KILN
Permit No. :
FACILITY:
SR EQPT: DATE:
.N CONTROL MEASURE/SAFE
O. WORK DESCRIPTION POTENTIAL HAZARD PRECAUTIONS
Ensure proper housekeeping, Clear
debris and obstacles, Ensure safety
harness is worned while working at
Slips Trips and Falls, Near Miss, height. Proper barrication, Secure
1 Site Preparation Fall from Height tools
Use proper methods for lifting
manually, Ask help from others, Use
mechanical aids hoist, cranes, hydra
Strains, back injuries, Fall of for heavy loads, Train person shall
2 Transportation of Materials materials, use cranes, hydra etc.
Use proper PPE's for welding and
Fire, Burns, Eye injuries, Injury to grinding, Keep Fire Extuingisher
3 Welding of Anchors hand, fingers nearby,
Dust inhalation, eye injuries, Use of proper dust mask, eye
injury to hand and fingers while goggles, machine should be properly
working with pan mixer machine, earthed, No touch or work while
4 Mixing of Castables electric shock, running machine
Use safety harness, Use proper
Falling objects, fall from height, PPE's, MSDS shall be available at
5 Application of castables exposure to chemicals site,
Follow recommended curing
6 Curing and Lining Heat Exposure procedure, Monitor Temperature
Conduct pre use inspection, Use
7 Equipments use Equipment Malfunctioning trained operators.
Maintain proper house keeping after
completion of work, No cables shall
8 Work Completion Slips, Trips and Falls be left on the ground on the walkways
JSA OF BRICK LINING WORKS
JSA Ref. No.
JOB: REFRACTORY BRICK LINING OF LIME KILN
Permit No. :
FACILITY:
SR EQPT: DATE:
.N CONTROL MEASURE/SAFE
O. WORK DESCRIPTION POTENTIAL HAZARD PRECAUTIONS
Restricted space, Poor Use confined space entry permits,
1 Site Access and set up ventilation Provide Proper ventilation and lighting
Wear helmet, Dust mask, Inspection
Falling dust, debris, Slip, trips and tools and Equipments, Proper house
2 Inspection of Kiln Surface falls keeping.
Strains, injuries and falling Use proper lifting technique, secure
3 Transportation of Bricks objects materials during transport
Pinched fingers, Improper Wear proper gloves, Use proper tools
4 Placement of Bricks alignment for alignment and placement
Wear gloves and goggles, Follow
safe handling practice and standard
5 Mortar Application Skin, Eye irritation procedure for mortar
Follow proper entry exit procedure,
Keep walkways clear and dry. Ensure
6 Kiln Entry and Exit Slips, Trips and Falls standby man at the entry of kiln
Maintain proper house keeping after
completion of work inside the kiln, No
cables shall be left on the ground on
7 Work Completion Slips, Trips and Falls the walkways
Conduct through inspection, use
8 Final Inspection Incomplete work structural risk trained personnel.
Doc. No. 01/AND/RS/JSA
Revision
Effective Date
Dept. Safety Mr. Chandra
Dept. Project Job Location:- RLK # 3 Coordinator Sekhar
Name of
Responsible
APL Contact Person with Full
Date: 10-Jan-25 Job Description: Refractory Application work inside the kiln shell Coordinator Name
Risk Assesment Controls
Name of
PPE
Sequence of activities involved Hazard/Risk Risk Level ZES/ Responsible
[Link]. Control Measure to be followed (SOP's/Checklist**) Requirements:
in the job involved in the job. H/M/L IES Person with Full
Task Specific
Req Name
uire
men
ts
1. Uneven Surface 1. Ensure availability of work permit. Helmets, Safety
2. In experience 2. Ensure well compacted and dry surface for crane shoe, Hand
Operation Gloves, Safety
1 Hydra Crane Positioning H N/A operation.
3. Mechanical 3. Ensure the working area is clear from any other goggles,
Failure obstacle. Reflective
4. Poor Signalling 4. Working radius to be barricated and secured from jackets, Shaizad Khan
unauthorized entry. Parmod
5. Ensure operator/driver has valid driving licence. Chauhan
6. Maintain daily inspection checklist. Dileep Chauhan
7. Ensure TPI is available for Hydra/Crane. Saravanan
8. Identify and engage experienced riggers. (M/s. Andritz)
Helmets, Safety Shaizad Khan
1. Competent person certificate required for hydra, shoe, Hand Parmod
Lifting of material, sling, D-shackle, being used & physically to be checked Gloves, Safety Chauhan
2 Material lifting by Hydra/Crane Improper signalling, H N/A before using.
goggles, Dileep Chauhan
Fall of objects 2. Weight of the lifting materials should be less than Reflective Saravanan
recommended loads of Hydra/sling/D-shackle etc. jackets, (M/s. Andritz)
[Link] and licensed operator should drive
Hydra/Lifting Equipment/ Crane.
[Link] should keep distance while lifting the material
expected to fall area.
[Link] proper lifting tools and tackles are being used
for lifting.
6. Ensure proper training for the respected team.
7. Ensure lifiting materials are locked properly.
8. Ensure Hydra/Crane operator is having clear visible to
the lifitng material.
9. Ensure proper signal given to the lifiting (one to one)
[Link] PTW and confined space permit before start Safety shoe, Shaizad Khan
the work Hand gloves, Parmod
Slips/Trip/Falls/ 2. Checking of oxygen level inside the kiln before start
Shifting of refractory bricks from Safety Helmet, Chauhan
3 Confined Space H N/A the work.
platform to kiln inside Safety Goggles, Dileep Chauhan
Entry 3. Ensure experienced workers are inside the kiln shell. Mask, Safety Saravanan
4. Ensure proper house keeping inside the shell and Harness (M/s. Andritz)
routes are free from obstructions.
5. Ensure suitable PPE's are provided.
6. Job specific training is to be provided.
7. Ensure continous supervision inside the shell.
8. Proper lighting (24V) to be provided inside the kiln
shell.
9. Ensure fresh air supply inside the shell.
1. Ensure PTW before start of work. Safety shoe, Shaizad Khan
Slips/Trips/Cut 2. Checking of Oxygen levels inside the kiln shell before Hand gloves, Parmod
Refractory Bricks cutting and Safety Helmet, Chauhan
4 injuries/Confined H N/A start of work.
placing bricks in position [Link] experienced workers are inside the kiln shell. Safety Goggles, Dileep Chauhan
space entry
4. Ensure proper house keeping. Mask, Safety Saravanan
5. Ensure the electric equipments checked and Harness (M/s. Andritz)
confirmed with green sticker.
[Link] parts to be guarded required by the machine.
[Link] suitable PPE's are provided.
8. Job specific "Training" to be provided.
9. Ensure continous supervision inside the shell.
Safety shoe, Shaizad Khan
Hand Injury/ Eye 1. Ensure PTW before start of work. Hand gloves, Parmod
Injury/ Safety Helmet, Chauhan
5 Brick Cutting Work H N/A 7. Ensure proper house keeping after completion of
Dust/Electric work. Safety Goggles, Dileep Chauhan
shock/Slips/falls 2. Ensure brick cutting machine is properly guarded with Mask, Safety Saravanan
rotating parts. Harness (M/s. Andritz)
3. Ensure machine is properly earthed.
4. Job Specific PPE's to be worn like Rubber Gloves, Face
shield, Apron, etc.
5. Ensure trained personnel are operating machine.
6. Ensure brick cutting blade is properly guarded.
1. Ensure work permit system available for hot work.
2. Ensure job specific training given to the welders and
helpers. Safety shoe, Shaizad Khan
3. Use appropriate PPE for welding works. Hand gloves, Parmod
Fire Hazard, Shock,
Safety Helmet, Chauhan
6 Welding Work. Burn Injury, H N/A 4. Remove unwanted/combustible materials in hot work
area. Safety Goggles, Dileep Chauhan
Electrocution
5. Fire blankets to be used while working at height. Mask, Safety Saravanan
6. A fire watch must be maintained at least 30 minutes Harness (M/s. Andritz)
after the hot work is completed.
7. Ensure regular inspections are being carried out to
confirm the good condition.
8. Only authorized person will be involved with
electrical inspection.
9. Fire extuingishers are readily available near hot work
area.
10. Electrical cables must be free from cut/damages and
treat all electrical cables/wires as ive.
11. All electrical tools must be routed through ELCB.
12. Proper earthing to be ensured.
1. Ensure work permit system available for hot work.
2. Ensure job specific training given to the welders and
Electrocution, helpers. Safety shoe, Shaizad Khan
rotating, 3. Use appropriate PPE for welding works. Hand gloves, Parmod
equipment sparks, 4. Remove unwanted/combustible materials in hot work Safety Helmet, Chauhan
7 Grinding Work H N/A
Physical eye hazard, area. Safety Goggles, Dileep Chauhan
damage grinding 5. Ensure all rotating parts are guarded properly. Mask, Safety Saravanan
disk [Link] the grinding wheel used is appropriate with Harness (M/s. Andritz)
respect to RPM of disc and machine .
7. Electrical wire connections should be checked before
using the machine.
8. Ensure the hand operated grinding machine is double
insulated.
9. Shut off and remove power connections when
grinding machine is not in use.