MANUFACTURING TECHNOLOG DEPARTMENT OF MECHANICS AMU, ALIGARIT [Link]/[Link] MEC29307EM LABORATORY-1 ENGINEERING BC2ISOAECIII0 EXPERIMENT NO, -3(a) Name: ... SAMMAbh...Shaxtaa [Link]: ..44.... Section: .ALMB CotlegeNo..22MEBS8b ccc Enrol. Now... ALLS... Date of Experiment: ..2NO}23.....0. Date of Submission: ..26 1.101223 Le Ole OBJECT: a) To identify and study the various phases in microstructures of the following standard specimen: # (iv) High Carbon Steel; LLU / Medi Um () Brass; & (vi) Cast Iron. MATERIAL & EQUIPMENTS/TOOLS USEt ‘[Link]. | Name Specification | Make 04 | Thvethed Muraltupgi cad Bum Mics copt OL | Mareteusmgical [Tinage Ua Lir NAME OF DIFFERENT PHASES Ferrous metal Non-ferrous metals 31‘Specimen Phases Wentified Low Light plo jarbon food Steel [deus prax Pea iH Metiun, , : FUiget phar Grito] pe * foudK stech | hm Darl pLiom ” “said pei it Comune be Cost b pou Iron, bomorcla| (othow wecbfleDI ON: QU. Discuss the findings of the above observations in detail and compare the results. (Q2. What preparations are required to get different phases in micro-structure of any material.= RESULT AND DISCUSSION Olu-4 Discs tre Findivgs af Hut above observation in detail aud Compasu Hu Hel - Pus-1 (A) Lew canboh steel - T+ consist af mainly HOTU HE aul cout e+ Fersud te na Soft chuctile phase, Lolo CerBeH a dir tribultd in foouk. (b) Medium casbon steel - TH+ also cotaivs o mixhor af fEOd#e » Pear He anil comet he + ReasxLike uy e Lonellan AbrUCHU Corpattol ag alte ig Jaye ag Cruenitte aol fudte « ©) G&t Irom - T+ includes papi modus jn 4 motyix af food te perlite , Croutie - Tle avndunt of Size of graprity wodiuls He type Coy ele @) Bra - It is an alley af copper and zine «It typialty lar o two pha structs wail, @ mabtix af X= phase C2incin copper) au Bo Pham (copper iv Uuc)- Out-2 Uot pxHEperton wu Heguarud fo get difgouet in mioustrudwu af uy watetal a FoLLewing APA ase Suyrorol to get oliff phayt- itn) deluckivag - selecting supresentative fut sample 1 propery Uaroctoy Hu miowsHrucure OM Hu feat af intrest:~ a LE a se Ssmm P1345 amin V- Block Funda aoe 4612 Simm 3mm Die - Punch, Sawiabh Shang ‘Ahenge— the gan 22MEB68I (ue 24 preMANUFACTURING TECHNOLOGY LABORATORY-1 DEPARTMENT OF MECHANICAL ENGINEERING AMU, ALIGARIT ‘[Link]/B.E. 1LYEAR MEC2930/EMEC2930/AEC2930 EXPERIMENT NO. 3(b,¢ & d) Name; . SQuvcabh,..S kraswad.... $.No.: 29 Section: A2MB otlege NO ZZMEB BB Loco Batol. No: . ALA2S2. pate of Experiment: AZMOL23.e Date of Submission: .26 (0.12.3. OBJECT: ) Determine the spring back factor of sheet metal using: i Veblock; and ii, Bending Die. ©) To study the effect of bending along and across the grains of the given sheet metal. 4) To perform non-destructive test (dye penetration) on a test specimen and comment on the results. E NTS/TOOLS USED: [Link]. | Name Specification | Make 04 | Hand-Pews, V-blect] 10 fon | Sb bat, O21 | Die Punch Batter’ | 03 | Pemtercausr, clear PT 94 Dune D 7 an9 PROCEDURE 94 Hamner doculp Usinedeand punchassembly Clu cl 1. Cuta predetermine size of metallic strip and measure the dimension. 2. Raise the ram of the holding press. Properly align the specimen (metallic strip) on the vice ofthe de. Seta proper clearance between die & punch. Drive punch against specimen to it full length. 6. Raise the punch, 35ii) See fo cu age di & Wit har dv) Hu aue w Spring buk faces « —L___. w Your's Mocduley a wi f por Sprcrug bas dK surusuitd , Hu elasHe1 8 ‘Take the punch out from the die, Measure and note down dimensions of the cross-section atthe bend obtained. 9, Repeat the expetiment for various thickness ofthe stip Using V=Block Repeat the experiments in the same way as done by ing die and punch assembly. 2, Changing the alignment ofthe specimen perpendicular to the axis as performed inthe step 1 above. SAFETY PRECAUTIONS 2 Each student should use apron wi Keep the finger away from die punch while moving it. Move punch slowly after bending. performing the experiment. Remove the specimen only after raising punch at sufficient height and locking raised the punch before removing bend. Direction of [Link]. Grain and | Angle | Angle of Remark. Material | bend “Along | of die | pend ‘a? (crack/fracture across” ‘a? ete.) 1. [MS Stxip | Atte v | BES] 10S | No umes eM 1 0) } sciee (| | See || oe 2 [Ms Shyi ROWS ° SOL, | nis Laces ieee ei, 40 | @ ped lwWU t= Sm | Vo Ts stip | Kozy | a0" | @° | ae | 8° oe se ais huis i 40°B | ay) | Feiturt 4 [ss serip | 7a, a0’ | &@® Wo Gxack} CES | Boucloy qo-7 | 0+994|_ feiluu s ; ‘ it oe rob 90°} (44" | 9-604 ance to beswm “2 pais ae 36DYE PENETRATION TEST OF WELDMENT: Dye penetrant inspection (DPN, also called Liquid penetrant inspection (LPI) or penetrant testing (PT), 18 a widely applied and low-cost inspection method used to locate surface-breaking defects in all non-porous materials (metals, plastics, or ceramics). It is a non-destructive test, The penetrant may be apphed 0 all ron-ferrous materials and ferrous materials. LPI is used to detect casting, forging and welding surface defects such as hairline cracks, surface porosity, leaks in ‘ew preslucts, and fatigue cracks on in-service components PROCEDURE: 1. Pre- an the test piece or weldment 2. Apply penetrant (any Water-Washable Fluorescent Penetrants ete.) and allow to soak possibly for 10 minutes (dwell time). Generally 5 to 30 minutes is considered for soaking time in the hairline flaws. Remove excess penetrant, Rinse the test piece with water and let it dry (use cotton or any soft piece of cloth to rinse the weldment). 4, Apply developer and wait 10-30 minutes for development time (e.g.: non-aqueous wet developer, dry powder, water-suspendable, and water-soluble). 5. Observe/analyse the defects in the test piece or weldment. Inspect the defects under visible light (possibly >1000 lux) or UV light @10004W/em*) with adequate intensity for visible dye penetrant. Table B: [Specimen name | _ Photograph Image after bending/dye-penetration test Remarks and oumber Negative MS . set P SPruLg We Hudh bouk 42 Sm 4 obfer ved 6 <90° 37MS Shyip we Hincw J t= 3mm MS StyiP we Hue t= Sum MS Strip} We Viv ol t= 3mw MS Styip Wz lind = Simm hade ds lobsowed 6>90° sedng badk< 1s 6 isved i ale uM 90° Posity bade is Apg Lobsenvel 38 6540 fasiys ve [4prig ba cle is | observed 8> 40, Post Huy apdey back i's ead 02900, ey (Q2. What observations you found after performing non-destructive test (dye penetration) on test ‘ specimen. List them, pero A . Q3 Explain spring back phenomenon in the following cases: algo exist a. V-block; and ». Bending Die QI. Discuss the results obtained from the above two tables (different die and punch assemblies). 39r 4 icy OUT DLCs Hu sUsWLE oblained 40m Hie above two tables Cdigh die aud plinth aMmemblies ) JAnt-1 Th JOH table-A, Ht can he obsouud teak if we perl Het ncchet aloug + Hae dissection of gain p Haein | eee Ho PMOblen of ctades af failuu But if we ! j bev acorg te grain dinection , Hien problem s of racks! Lot pBilwus of sheet WLU not bead buyoud Het anglt ad width Gucks Beewur oHunuwin Tt WU Lad to fedlwy at, shett mut. creumaly Spitting back decraxs wits inoue i, Anos Hu ckueyK “Th secowd table ~B8 , Byt prutration test is widily wre to obpeok surfaces discontinuities Uke cxadkd ; fra ctucs, porerity , gtuudiiig difectt ete Usually a cack will shaw Line and yey fine —poxesity Wil be indicated by sondem dots: In the pichwu af Apecinun ) We wn see He pevakrant ushide inceap Fed leur Vuutding against rh backgraund and visible Gutives| und do BU ford dut to trl: Thi toufivms Hat UU OH CHOU ; pexosi ty jin Hu Specimen + NUL Wot obsenvation you found of Fo4 PUyariming Mon. dustsuctive tab Cdyrt penetraion Om test Speciwmier ) Link Hum: “h2 Dye peratyaHorn inspecHon is Hie lev cost inspec uh metrod witch v4 wed to drttumine swyau bruaki Vdigres in atk nerr-parous mosoial » Tha tet is k afo dageet Casting fereging ond welding swoeaer apy suc as frairtivt CAUL , ALUYAH poscosi by wealeg ‘ new PMOMUEES C pipelines ) aud Artigas oaacks - Sony “ Hu Observahi@y core fowed eA OOCEA OH Miva tae oprrrtug ui shoes a visible uUbUns aco seiand OURS OM posurictly weldid lap WAU -Apre beoken Ur + i : + CYL POELOSE RY HOLY product aig ind coho, Ptr Om echo QUALQ > Ayca undur inspettion Anal be observed dwuirg pric Hen af dure pos and at inlervals dusting deLopeayy Kure Veay Hulvy porosity will be ind od by saiudomn dot, Depth af awyad ducouinu Hes mary i COrLOIEA Unity, Sic of otour anch pesos blading of ptuctrent . Gud Explain spruivg back phiro in the Pollowing cay V=bloue ina OLE —~ pewing die Gs a tool whig, alles witet to be aroud it AanA cufirus Hr UALS Auaph Of Pr bed wake T+ cousist af a necte Ar on cst iren blo 120° Caannel 10 em Has sidty aor 4g a V-slapta channel in Hu top. Wr, we bead Hu wake uti Veblock, it Sheus Aptci tg back Hat wins muayuHud aught Ds (wer Han Hoe desi yed Bewding ont ee olen we bench Hue wot ung beollvg «Tr Areus He 4prihg bak Trot moves ik mead aright is larger Han Hy drsiseed beud aug