Implementation Plan
Week Task
Establish Procedures for Material Inventory
1
Management
2 Define Safety Stock in System and Calculation
3 Develop ABC and FMR Analysis
4 Set Up Inventory Record and Control System
5 Define Roles and Responsibilities
6 Conduct Training for Process Owners
7 Plan Inventory with Safety Stock
8 Review Inventory Planning
9 Establish KPI Monitoring
10 Develop KPI Trends/Graphs
11 Conduct Stock Audits
12 Measure Stock Accuracy
13 Define Action Rules for Stock Discrepancies
14 Assign Clear/Distinctive Storage Locations
15 Create Part Storage Location Master
16 Define Packaging Areas
17 Conduct 5S Audit
18 Review and Finalize Systems
19 Continuous Improvement
20 Final Review and Feedback
mentation Plan
Details
Define and document procedures, assign
responsibilities.
Implement safety stock calculations in the system.
Ensure it includes specific agreements for long
lead-time/mono sources.
Categorize inventory using ABC and/or FMR
analysis. Schedule quarterly reviews.
Implement systems for physical stock take, define
frequency, and establish KPIs for stock accuracy.
Clearly define roles and responsibilities for
inventory management.
Train all process owners on their roles and
responsibilities.
Plan inventory levels based on safety stock for
key materials.
Set up an annual review process for inventory
planning.
Define KPIs for inventory turns per month or year
and implement monitoring systems.
Set up systems to generate and monitor KPI
trends and graphs.
Implement a regular stock audit system, identify
corrective actions for discrepancies.
Calculate system stock vs actual stock, establish
KPIs for stock accuracy.
Establish rules for action when stock
discrepancies exceed 10%.
Define and assign clear and distinctive storage
locations for all inventory items.
Develop and implement a master list for part
storage locations.
Clearly identify and dedicate areas for packaging,
display and follow packaging instructions.
Perform a 5S audit of the storage and packaging
areas, document findings and develop an action
plan for improvement.
Review all implemented systems, finalize and
document all procedures.
Set up a system for continuous monitoring and
improvement of the inventory management
processes.
Conduct a final review, gather feedback from all
stakeholders, and make necessary adjustments.