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Thermometer Dynamics and Control Analysis

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0% found this document useful (0 votes)
30 views3 pages

Thermometer Dynamics and Control Analysis

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ardelight123
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Process Dynamics and Control – CH351

Tutorial – 2
1. A thermometer having a time constant of 0.2 min is placed in a temperature bath, and
after the thermometer comes to equilibrium with the bath, the temperature of the bath
is increased linearly with time at a rate of 1°/min. Find the difference between the
indicated temperature and the bath temperature.
a. 0.1 min after the change in temperature begins
b. 1.0 min after the change in temperature begins
c. What is the maximum deviation between indicated temperature and bath
temperature, and when does it occur?
d. Plot the forcing function and response on the same graph. After a long enough time,
by how many minutes does the response lag the input?
2. A thermometer having first-order dynamics with a time constant of 1 min is placed in
a temperature bath at 100°F. After the thermometer reaches steady state, it is suddenly
placed in a bath at 110°F at t = 0 and left there for 1 min, after which it is immediately
returned to the bath at 100°F.
a. Draw a sketch showing the variation of the thermometer reading with time.
b. Calculate the thermometer reading at t = 0.5 min and at t = 2.0 min.
3. A mercury thermometer, which has been on a table for some time, is registering the
room temperature, 75°F. Suddenly, it is placed in a 400°F oil bath. The following data
are obtained for the response of the thermometer. Give two independent estimates of
the thermometer time constant.
Time, s Thermometer Reading, °F
0 75
1 107
2.5 140
5 205
8 244
10 282
15 328
30 385
4. The mercury thermometer of problem 3 is again allowed to come to equilibrium in the
room air at 75°F. Then it is placed in the 400 °F oil bath for a length of time less than
1 s and quickly removed from the bath and reexposed to the 75°F ambient conditions.
It may be estimated that the heat-transfer coefficient to the thermometer in air is one-
fifth that in the oil bath. If 10 s after the thermometer is removed from the bath it reads
98°F, estimate the length of time that the thermometer was in the bath.
5. a). A thermometer having a time constant of 1 min is initially at 50°C. It is immersed
in a bath maintained at 100 °C at t = 0. Determine the temperature reading at t = 1.2
min.
b). A stirred-tank heating system is used to preheat a reactant containing a suspended
solid catalyst at a constant flow rate of 800 kg/h. The volume of in the tank is 1.6 m3,
and the desnity and specific heat of the suspended mixture are, respectively, 980 kg/m3
and 4.2 kJ/kg °C. The process is initially is operating with the inlet and outlet
temperatures of 110 and 140 °C, respectively. The steady state energy input is 34.89
kW. The transfer function is
1⁄ 1
𝑇 ′ (𝑠) = 𝑚 𝑤𝐶 𝑄 ′ (𝑠) + 𝑚 𝑇𝑖′ (𝑠)
𝑤𝑠+1 𝑤𝑠+1
Process Dynamics and Control – CH351
Tutorial – 2
i. What are the values of K and Ƭ
ii. If the heater input is suddenly increased by +30%, how log will it take for the
tank temperature to achieve 99% of the final temperature change? What will be
the outlet temperature at the final steady state?
iii. If the inlet temperature is increased suddenly from 110 to 130 °C, how long will
it take before the outlet temperature at the final steady state?
6. Derive the transfer function H(s)/Q(s) for the liquid-level system of Fig. 1 when
a. The tank level operates about the steady-state value of hs = 1 ft
b. The tank level operates about the steady-state value of hs = 3 ft
The pump removes water at a constant rate of 10 cfm (cubic feet per minute); this rate
is independent of head. The cross-sectional area of the tank is 1.0 ft2, and the resistance
R is 0.5 ft/cfm.

Figure 1. Liquid level in a tank with pump output flow.


7. A tank having a cross-sectional area of 2 ft2 is operating at steady state with an inlet
flow rate of 2.0 cfm. The flow-head characteristics are shown in Fig. 2.
a. Find the transfer function H(s)/Q(s).
b. If the flow to the tank increases from 2.0 to 2.2 cfm according to a step change,
calculate the level h two minutes after the change occurs.

Figure 2. Relation between q0 and height in the tank


8. The liquid-level process shown in Fig. 3 is operating at steady state when the following
disturbance occurs: At time t = 0,1 ft3 water is added suddenly (unit impulse) to the
tank; at t = 1 min, 2 ft3 of water is added suddenly to the tank. Sketch the response of
the level in the tank versus time, and determine the level at t = 0.5, 1, and 1.5 min.
Process Dynamics and Control – CH351
Tutorial – 2

Figure 3. Liquid level in a tank with a resistance and disturbance


9. The two-tank mixing process shown in Fig. 4 contains a recirculation loop that transfers
solution from tank 2 to tank 1 at a flow rate of αq0.
a. Develop a transfer function that relates the concentration c2 in tank 2 to the
concentration x in the feed, that is, C2 (s)/X(s) where C2 and X are deviation
variables. For convenience, assume that the initial concentrations are x = c 1 = c2 =
0.
b. If a unit-step change in x occurs, determine the time needed for c2 to reach 60
percent of its ultimate value for the cases where α = 0,1, and ∞.
c. Sketch the response for α = ∞
Assume that each tank has a constant holdup volume of 1 ft3. Neglect transportation lag
in the line connecting the tanks and the recirculation line.

Figure 4. Two tanks in series with recirculation

10. A composition sensor is used to continually monitor the contaminant level in a liquid
stream. The dynamic behaviour of the sensor can be described by a first-order transfer
function with a time constant of 12 s,

𝐶𝑚 (𝑠) 1

=
𝐶 (𝑠) 12𝑠 + 1
′ ′
Where 𝐶 is the actual contaminant concentration and 𝐶𝑚 is the measured. Both are
expressed as deviation variables (e.g. 𝐶 = 𝐶 − 𝐶 ). The nominal concentration is 𝐶̅ =
′ ̅
5 ppm. Both the C and Cm have values of 5 ppm initially (i.e., the values at t = 0).
An alarm sounds if the measured value exceeds the environmental limit of 7 ppm.
Suppose that the contaminant concentration C gradually increases according to the
expression C(t) = 5 + 0.2 t, where t is expressed in seconds. After the actual contaminant
concentration exceeds the environmental limit, what is the time interval, Δt, until the
alarm sounds?

Common questions

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The transfer function of a temperature control system provides a mathematical model that relates the system output to its input, allowing predictions of system behavior in response to input changes. In a setup where the transfer function is given by T'(s) = 1 / (mws + 1) Q'(s) + 1 / (mws + 1) Ti'(s), the parameters such as gain (K) and time constant (Ƭ) can be used to predict how the system will respond to changes, such as an increase in heater input or a change in inlet temperature. For instance, when the heater input is increased by 30%, the time for the tank temperature to achieve 99% of the final temperature change can be calculated using the transfer function, giving insights into system's transient response behavior .

Introducing a disturbance to a liquid-level process affects the system's dynamics and can be analyzed using a transfer function model. For instance, when a unit impulse disturbance of 1 ft3 is added at time t=0 and a subsequent impulse of 2 ft3 at t=1 minute, the level in the tank will change according to the system's time constant and resistance. The response of the system, determined by its transfer function, will show how quickly the tank level returns to steady state, and it allows for predictions of the water level at specific times after the disturbances .

The transfer function for a liquid-level system is influenced by its operating steady-state level because these levels affect the system's parameters like head and resistance. For instance, at a steady-state level of 1 ft versus 3 ft, the dynamics characterized by the transfer function H(s)/Q(s) will vary, impacting the relationship between flow rates and level changes. This difference can change the system's responsiveness to disturbances, highlighting how design and operational settings are critical for consistent process control in varied conditions .

First-order system dynamics, characterized by a time constant, significantly impact sensors' measurement and response times. A sensor modeled with a first-order transfer function, as in the case with a time constant of 12 seconds used to monitor contaminant levels, will exhibit a lag in response to changes in the actual concentration. For example, as the contaminant concentration C(t) = 5 + 0.2t increases, the measured value will lag due to the time constant, affecting when an alarm sounds if concentrations exceed environmental limits. This understanding is crucial for adjusting monitoring protocols in environments where prompt detection of contaminants is vital .

The heat-transfer coefficient significantly affects the response time of a thermometer in different environments. A higher heat-transfer coefficient in an environment like an oil bath means quicker thermal exchange, resulting in a faster response of the thermometer. Conversely, in an environment such as air, where the heat-transfer coefficient is one-fifth that of an oil bath, the response time is slower. For example, when a thermometer is briefly exposed to an oil bath and then removed to air, the response in the air reflects the slower heat loss due to the lower heat-transfer coefficient, affecting the accuracy of temperature measurements over time .

The cross-sectional area of a liquid tank directly influences the rate of level change in response to flow disturbances. For instance, in a tank with a cross-sectional area of 1 ft² and a constant outflow rate, a sudden increase in input flow from 2.0 to 2.2 cfm leads to a level change that can be calculated using the tank's transfer function. The cross-sectional area determines the height change per unit of volume, dictating how quickly the tank level rises with an increase in flow rate .

Altering the recirculation flow rate (αq0) in a two-tank system affects the mixing process and the time needed for the concentration to change. Increasing α accelerates the exchange between the tanks, thus facilitating faster approach to the final concentration value. For example, with α set to 0, 1, and ∞, the mixing and stabilizing process varies, showing a shorter time to reach 60% of the ultimate concentration with higher recirculation rates. Thus, adjusting α can be a crucial control parameter in achieving desired concentration levels rapidly .

The steady state energy input determines the capacity of a stirred-tank heating system to maintain or reach a new equilibrium temperature after sudden changes. When the system experiences a sudden 30% increase in heater input, the steady-state energy input, initially at 34.89 kW, informs the new balance of energy that dictates the final outlet temperature. Understanding this helps predict how quickly the system can stabilize at its new equilibrium temperature and what that temperature will be, based on the system's thermal capacity and heat transfer characteristics .

To estimate the time constant of a mercury thermometer transitioning from an oil bath to air, a two-step process is used. First, the thermometer's response is observed and recorded when placed in the 400°F oil bath. Observations such as reaching specific temperatures at certain times help calculate the time constant, leveraging the difference in heat-transfer coefficients between oil and air. By comparing the response time in oil with the slower heat dissipation in air, the time constant reflects how rapidly the thermometer equilibrates to ambient conditions post-removal from the bath .

The time constant is a measure of how quickly a thermometer can respond to changes in temperature. A smaller time constant implies a faster response to temperature changes. For instance, when a thermometer with a time constant of 0.2 minutes is placed in a bath where the temperature changes linearly at 1°/min, there will be a lag between the bath temperature and the indicated temperature. This lag occurs because the thermometer takes time, equivalent to its time constant, to adjust to changes in the bath's temperature. Thus, for precise temperature monitoring, understanding and accounting for the time constant is crucial .

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