WORLDWIDE LEADER IN FAN TECHNOLOGY : Table of Contents

• Fans in the Power Plant Process

INDUSTRY AIR MOVEMENT • Our technologies in Power plant application

• References List: CENTRIFUGAL FAN

POWER PLANT APPLICATION AXIAL FAN (PF Fan)

Gas Recycle Fan

Our technologies in Power Plant

Induced Draft Fan

Back
Boiler
Pass
Precipitator

Fluid
Bed
Forced Draft Fan
Air
Preheater
Fluidisation Air Blower Fan
Axial Fan Centrifugal Fan
Coal Primary Air Fan
Mill
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Axial Fan in Power Plant Shaped Inlet guide vanes (1/3)

Shaped Inlet Guide Vanes PF Fan

Capacity Upgrading Energy Saving (Twin Blade)

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Axial Fan
technologies

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Capacity Upgrading with introduction IGV (2/3) CFD of fan inlet flow conditions (3/3)

Boilers develop an increase in pressure

drop during their life cycle

A 10 - 12% increase can be obtained by

introducing aerodynamically shaped
Inlet Guide Vanes

The IGV technology has been analysed

by CFD (Computerised Fluid Dynamic)
and experimentally validated

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Axial Fan Axial Fan

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The PF Fan (1/8) PFS - Single Stage Axial Fan (2/8)

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Axial Fan Axial Fan

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PFT - Two Stage Axial Fan (3/8) PF - Capacity Range (4/8)

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Axial Fan Axial Fan

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PF - Impeller (5/8) PF - Impeller Blades (6/8)

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Axial Fan Axial Fan

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PF - Energy Saving - Twin Blade (7/8) PF - Energy Saving -Twin Blade (8/8)

Money to Save

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Axial Fan Axial Fan

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Centrifugal Fan in Power Plant Large impeller for High Capacity (1/3)

High efficiency range for High Capacity High technology of the impeller because of :

•High power machine (10MW)

•Highly stressed wide blades

High Pressure Blowers Hollow Shaft Technology
•Finite element analysis required for design

•High efficiency fan required

Efficiency Flow Regulation & Energy Saving at Part Load

Capacity Upgrading Energy Saving

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technologies Fan

3
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High Efficiency Range :W Series (2/3) Efficiency of the DXW fan (3/3)

Up to 93% !
100

D18W DKW DLW DNW DXW DYW

95

90
Fan Efficiency [%]

85

80

75

70

65

60
0.0000 0.5000 1.0000 1.5000 2.0000 2.5000 3.0000 3.5000

Specific Speed
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Centrifugal Specific speed is proportional to the root Centrifugal values (CFD analysis) and measured
Fan value of the flow rate for a given pressure Fan values of the fan efficiency

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High Pressure Blowers Efficient flow regulation with (1/2)

• For high pressure demand (up

to 100 000Pa)

• Specific technology for stable

operation at low flow (surge
prevention)

• Composite technology for high

tip speed impellers

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Centrifugal 2-stage air blower Centrifugal
Fan Fan

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Efficient flow regulation at part load (2/2) Hollow shaft technology (1/4)
ECS (Energy Conservation System)

•Energy Savings at part

loads
•Quality and precision
in flow control
•Part load instability
and vibrations avoided

Comparison between symmetric

Back to and asymmetric flow regulation (P) Back to To decrease the shaft diameter
Centrifugal Centrifugal
Fan
(P) = Patented
Fan and the shaft weight (up to 40%)

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Hollow shaft technology (2/4) Assembled hollow shaft (3/4)

Fan DYW 423 TDIC

rotational speed : 490 tours/mn

absorbed power : 4500 kW
impeller weight : 11400 kg
rotor weight : 29750 kg

hollow shaft technology

diameter : 720/ 520 mm
Sleeve bearing diameter : 335mm

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Centrifugal Centrifugal
Fan Fan

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Hollow shaft technology: main advantages (4/4) Capacity Upgrading (1/3)

Case study : IDF fan DYW 346 TDIC (MANJUNG)

740 rpm - absorbed power : 5500 kW • By replacing with higher efficiency rotor to increase
capacity:
plain shaft hollow shaft
impeller weight 7t 7t
» up to motor power saturation
shaft weight 30 t 16 t » up to casing dimensions saturation
rotor weight 37 t 23 t This is an Hermit Crab operation
shaft diameter 850 mm 750 mm
inlet throat ratio 0,39 0,34
lubrication unit YES NO
Total cost reduction - 20 % • By replacing the fan onto the original foundations
This is a complete replacement fan

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Centrifugal Centrifugal
Fan Fan

Hermit Crab Concept (2/3) Replacement Fan (3/3)

Replacing rotors in existing casings • Replacing fan in existing foundations

The ideal fan revamping solution using a maximum • up to motor power saturation
of the existing parts: • with new motor
(static parts, regulation, motors, etc)
12
11 1

Saves time in fan modification 10 2 12

9
8
7
6
5
4
3
• Save time and money by re-using 10
9
11 1
2
3
8 4
7 5

current foundations
6

Minimizes costs

A new rotor is specially designed to meet • Increase fan capacity for the process
your requirements and to increase capacity.

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Capacity Capacity
Upgrading Upgrading

5
 Energy Saving (1/3) Hermit Crab Concept (2/3)
• By replacing with higher efficiency rotor to reduce power
consumption: Replacing rotors in existing casings
Pressure X Volume
efficiency =
Absorbed power The ideal fan revamping solution using a maximum
of the existing parts:
This is an Hermit Crab operation (static parts, regulation, motors, etc)
12
11 1
10 2

Saves time in fan modification 9

8 4
3

7 5
6

• By replacing the fan onto the original foundations

This is a complete replacement fan Minimizes costs

A new rotor is specially designed to meet your

requirements.

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Centrifugal Energy
Fan Saving

Replacement Fan (3/3) Centrifugal - Main References, Power

China:
France : Brescia, (Italy)
• Replacing fan in existing foundations EDF Cordemais IV
EDF Le Havre IV Kladno (Tchec Rep.)
HIPDC - Luohuang
Taiyan
Hua Yang
EDF Cordemais / Aramon
• up to motor power saturation Charbonnages de France
Aeromont/Glogow, Poland YangCheng
Heze
Emile Huchet Aqaba (Jordania) Liaocheng
• with new motor Aqaba V (Jordania)
Phalai (Vietnam)
Aleppo (Syria)
Jorf Lasfar (Morocco) * Tuas South (Singapore)
Borouge III (Abu Dhabi)
Taiwan:
12 Vasilikos (Cyprus)
• Save time and money by re-using 10
9
11 1
2
3
Mai Liao
FPCC
8 4 C.F.E. Egyptian Electricity Saudi-Arabia Hsinchu & Pali
7 5
Authority:
current foundations
6
Carbon II (Mexico) S.W.C.C. Al Jobail II Shih-Lin
Adolfo Lopez Mateos Tuxpan (Mexico) Suez III & IV Shoaiba Hsichou & Houli
Tamuin 1 & 2 Abuqir Hsinta (*desulph)
Cairo West
Centrale Termoelectrica Matanzas (Cuba) Malaysia: Indonesia:
Itabo Power Station (Dom. Rep.) Bukit Asam
• Increase fan capacity for the process Eskom/Duvha (S-Africa)
Manjung
Paiton

Tata Electric Co Ltd (India) Electricity Commission of Australia:

Talcher (India) Liddel
Anpara (India) Munmorah
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Axial PF - Main References, Power Twin Blade

Denmark: Sweden: Finland:
Aalborg 4 Brista Kraft Toppila II
Odense 6-7 Karlshamn, Sigtuna Martinlaakson Voimalaitos
Vensysselvaerket 3 Västerås, Örebro Hanasaari 3-4
Uppsala, Luleå Espoo, Salmisaari, Haapaniemi
Heleneholmsverket ...
Canada:
Shand Power Stn 1-2 South Korea:
Poland: Yosu Power Stn
Genesee Power Stn
Konin Inchon Power Stn
Poplar River Power Stn 1
Lagisza 6-7 Kwang Yang
USA: Czech Rep.:
Cone Mills Prerov Taiwan:
Martins Creek Power Pocedary 2 Mai Liao Power Stn
Stn. 3-4 FPCC Power Stn
Turkey:
Taichung Power Stn
Can
Mexico: Ho Ping Power Stn
Rosarito 2
Singapore:
Spain: China: Senoko Power Stn
Carboneras Almeria 2 Heze Power Stn
Alcudia 3-4 Liaocheng Power Stn
Hua Yang Power Stn Australia:
Israel: Stanwell Power Stn
Hadera Power Stn 1 -4 Callide Power Stn
Tarong Power Stn
Egypt: Thailand: Kwinana Power Stn
Talkha Krabi Power Stn Gladstone Power Stn
Kafr el Dawar
Vietnam:
Back to Pha Lai Power Stn

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