Tool Code: CCL024

Document: MN-CCL024-A
Casing Collar Locator

PRODUCTION LOGGING
Casing Collar Locator

2 1 / 8 ″, High Voltage, GO ends

Operational and Maintenance Manual

Date: 14th March 2005

Author: Ferry van der Vorst, Ken Coello

Revised:

Approved: Ken Coello

Tel. +44(0)118 9326755 [Link]

Fax. +44(0)118 9326704 email: support@[Link]

This document contains proprietary information. Copyright © 2005 Sondex. All rights reserved.
Created April 4, 2005
 CCL024
Casing Collar Locator Contents

Contents

0 About This Manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-1

0.1 Manual History 0-1
0.2 Updates To Be Used With This Manual 0-1
0.3 Technical Help 0-1
0.4 Feedback 0-1

1 Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1.1 Operating Principle 1-1
1.2 Applications 1-1
1.3 Interfacing & Tool Combinations 1-1
1.4 Specification 1-2

2 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2.1 Magnetic Field 2-1
2.2 Magnets 2-1
2.3 Liquid O-ring 2-1

3 Theory Of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

3.1 Block Diagram 3-1
3.2 Description 3-1
3.2.1 Magnetic Measurement 3-1
3.2.2 Diode Block 3-1

4 Operating Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

4.1 Before Logging Checks 4-1
4.1.1 Mechanical 4-1
4.1.2 Electrical 4-1
4.1.3 Operating 4-1
4.2 Connecting To Toolstring 4-1
4.3 Logging 4-2
4.4 Post Logging Disassembly 4-2
4.5 Transport, Handling & Storage 4-3

5 Mechanical Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

5.1 Description 5-1
5.2 Disassembly 5-1
5.2.1 Disconnecting the Lower Head from the Electronics Assembly 5-1
5.2.2 Disassembly of the Electronics Assembly 5-1
5.2.3 Disassembly of the Coil & Magnets Assembly 5-2

This document contains proprietary information. Copyright © 2005 Sondex. All rights reserved.
Document: MN-CCL024-A Created April 4, 2005 ii
 CCL024
Casing Collar Locator Contents

5.3 Reassembly 5-2

5.3.1 Reassembly of the Coil & Magnets Assembly 5-2
5.3.2 Reassembly of the Electronics Assembly 5-2
5.3.3 Reconnecting the Lower Head to the Electronics Assembly 5-3

6 Extended Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

6.1 Preventative Maintenance 6-1
6.1.1 Grease & Lubricants 6-1
6.1.2 Mechanical 6-1
6.1.3 Electrical 6-2
6.1.4 Ageing Of Electronics 6-2
6.1.5 Heat Testing Above 150°C 6-2
6.2 Extraordinary Maintenance 6-2

APPENDIX A Equipment & Recommended Spares . . . . . . . . . . . . . . . .A-1

A.1 Ancillary Equipment A-1
A.2 Maintenance Equipment A-1
A.3 Recommended Spares A-1

APPENDIX B Drawings & Parts Lists . . . . . . . . . . . . . . . . . . . . . . . . . . .B-1

B.1 Mechanical Drawings B-1
B.2 Electrical Diagrams B-1

This document contains proprietary information. Copyright © 2005 Sondex. All rights reserved.
Document: MN-CCL024-A Created April 4, 2005 iii
 CCL024
Casing Collar Locator Chapter 0. About This Manual

0 ABOUT THIS MANUAL

0.1 MANUAL HISTORY

Date Issue Description Auth Chk App

14/03/05 A First Issue. FV SA KC

0.2 UPDATES TO BE USED WITH THIS MANUAL

Datea Update Description

a.
Note: This section may include details of updates to be used with this manual, irrespective of its current issue.

0.3 TECHNICAL HELP

For further technical help contact Sondex as follows:

Address: Ford Lane, Bramshill, Hook, Hampshire, RG27 0RH, UK

Telephone: +44(0)118 932 6755
Fax +44(0)118 932 6704
Email: support@[Link]

0.4 FEEDBACK

Please help us improve future issues of this manual by sending your comments or corrections to
Documentation-UK@[Link], referencing the document number.

Thank you.

Photographs and sketches are for illustration purposes only. Depending on the tool
model that you have, certain features or dimensions may differ from those shown.

This document contains proprietary information. Copyright © 2005 Sondex. All rights reserved.
Document: MN-CCL024-A Created April 4, 2005 0-1
 CCL024
Casing Collar Locator Chapter 1. Description

1 DESCRIPTION

The Sondex CCL024 (Casing Collar Locator) responds to changes in metal volume, such as at
tubing collars and perforations.

As the tool passes a collar, or a change in metal volume, lines of metal flux between two opposing
permanent magnets are disturbed. This induces a low frequency voltage or EMF in a coil mounted
between the magnets. The coil is attached to the top line conductor, hence this signal travels direct
to the surface up the logging cable.

The line conductor passes through the tool from upper to lower heads. A bi-directional diode block
prevents the CCL signal being shorted out by tools below.

1.1 OPERATING PRINCIPLE

As the tool passes a collar, or change in metal volume, lines of magnetic flux between two opposing
permanent magnets are disturbed. This causes a low frequency voltage or EMF to be induced in a
coil mounted between the permanent magnets. In surface readout tools, the low frequency EMF is
coupled to the line and in memory tools, the low frequency EMF is converted by a voltage controlled
oscillator to equivalent telemetry counts. For surface readout operations, in the absence of a
pressure gauge or XMW, the CCL may be used as the telemetry controller.

For best results the tool should be run eccentered by using conducting knuckle joints allowing it to
rub against the casing for a stronger signal.

1.2 APPLICATIONS

• Depth control in casing or tubing.

• Location of casing or tubing damage.
• Confirmation of perforation depths or intervals.

1.3 INTERFACING & TOOL COMBINATIONS

• Simultaneous Operation with other Sondex PL Tools.

• GO connections.

This document contains proprietary information. Copyright © 2005 Sondex. All rights reserved.
Document: MN-CCL024-A Created April 4, 2005 1-1
 CCL024
Casing Collar Locator Chapter 1. Description

1.4 SPECIFICATION

Parameter Specification Remarks

Temperature (max) 177°C
Pressure (max) 20,000psi
Diameter 21/8″ 21/8″ Lower sub
Length 18.5″ (470mm) Toolstring makeup length
Measure Point 7.6″ (193mm) Above lower tool joint.
Weight in air 19.8lbs (9kg)
Operating voltage 0V CCL024 is a passive device
Non-operating:
Max voltage: ±650V
Max through current: ±2A
Voltage drop (top/bottom): ±1V typical
End threads (top/bottom) 13/16″ 12 UN2A GO (female/
male)
End connectors 4mm single conductor GO Ends
(top/bottom) (socket/pin)

This document contains proprietary information. Copyright © 2005 Sondex. All rights reserved.
Document: MN-CCL024-A Created April 4, 2005 1-2
 CCL024
Casing Collar Locator Chapter 2. Safety

2 SAFETY

HOT WORK! Sondex equipment may, under certain circumstances or failure

Warning! modes, become a potential source of ignition. Using it must therefore be
considered "HOT WORK" and appropriate precautionary procedures should be
followed when testing at surface in areas where there is a risk of gas leaks or other
potentially explosive atmospheres.

2.1 MAGNETIC FIELD

The two magnets used in the tool produce a magnetic field which extends for a considerable
distance. When the tool is dismantled, the magnets should be kept at least 1 ft from any watches,
analogue meters or cathode ray tubes to avoid any ill effects from the field.

2.2 MAGNETS

The magnets are relatively fragile and can be cracked by small mechanical shocks. Care must be
taken not to drop them. They must be carefully wiped free of any swarf before re-assembly. This is
easily accomplished with a steel brush.

Do not store CCL with PGR or PGC tools. Keep at least 1 foot apart. Magnetic field
Warning! may magnetise pressure housing and seriously reduce sensitivity.

2.3 LIQUID O-RING

Liquid O-ring

LOR101 is used for lubricating the tool during maintenance. Contact with skin or eyes can be
harmful. For more details see the Material Safety Data Sheet for Liquid O-ring.

This document contains proprietary information. Copyright © 2005 Sondex. All rights reserved.
Document: MN-CCL024-A Created April 4, 2005 2-1
 CCL024
Casing Collar Locator Chapter 3. Theory Of Operation

3 THEORY OF OPERATION

3.1 BLOCK DIAGRAM

LINE

S N N S

Figure 3.1 CCL024 Block Diagram

3.2 DESCRIPTION

3.2.1 MAGNETIC MEASUREMENT

The fields of two opposing permanent magnets pass through a coil positioned between them. The
movement of the lines of flux through the coil, as they are altered by the variation in steel volume
and position alongside the tool, produces a change in EMF across the coil output. The output from
this coil is the conventional low frequency CCL, which is sent to surface.

This axial arrangement of 2 magnets minimises the unwanted signal from sideways motion in the
well.

3.2.2 DIODE BLOCK

Two pairs of diodes isolate the CCL signal from any possible short circuit below the tool.

This document contains proprietary information. Copyright © 2005 Sondex. All rights reserved.
Document: MN-CCL024-A Created April 4, 2005 3-1
 CCL024
Casing Collar Locator Chapter 4. Operating Procedure

4 OPERATING PROCEDURE

4.1 BEFORE LOGGING CHECKS

See also: Section 6 Extended Checks

4.1.1 MECHANICAL

Ref.: General Assembly 09698

1 Clean and grease upper and lower O-ring seals. Replace O-rings (items 8 & 10) if
damaged.

4.1.2 ELECTRICAL

1 Ensure that upper and lower electrical connectors are clean, dry and undamaged.

2 Measure the Upper to lower pin voltage drop with diode tester. The reading should be:

• 1.0 - 1.1V (both directions).

3 Measure Top Pin to housing resistance, using a multimeter. The reading should be:

• Pin 24kΩ typical.

4.1.3 OPERATING

Note: The CCL must be electrically connected to a data acquisition or logging system, e.g. MIDAS.

Move a magnetic material, such as a steel screwdriver, past the measure point. A positive and
negative variation should be observed. Faster and closer movement causes a larger signal. Note
that most stainless steels are non-magnetic.

4.2 CONNECTING TO TOOLSTRING

Upper and lower tool joint O-rings and seal surfaces should be clean, undamaged and lightly
greased.

The CCL should be inserted into a toolstring, such that the top connection attaches directly to a
logging cable conductor.

The use of centralisers is optional; however a larger CCL signal will be produced if the tool is
eccentred since the casing collar will pass closer to the magnetic field.

This document contains proprietary information. Copyright © 2005 Sondex. All rights reserved.
Document: MN-CCL024-A Created April 4, 2005 4-1
 CCL024
Casing Collar Locator Chapter 4. Operating Procedure

4.3 LOGGING

The following are guidelines only and must be used in conjunction with local policy and specific well
site conditions both downhole and at surface. The table below is appropriate for near vertical wells
and must be adjusted accordingly when in deviated wells. Use of a Head Tension Unit is highly
recommended.

Note: Do not exceed the calculated safe working load of your selected weakpoint. If in doubt, use a head
tension unit, especially in deviated wells where calculation from surface tension is less accurate.

Depth (ft) Speed Pulling Out of Hole Speed Running in Hole

In/out of catcher Dead slow or manual.
(pressure rig up only)
30 to 150 30ft/min
150 to 400 60ft/min
>400 clear cased hole Surface tension not to exceed Surface tension not to exceed
120% of tension when tool 80% of tension when tool
stationary and speed not to stationary and speed not to
exceed 150ft/min. exceed 150ft/min.
>400 clear open hole Surface tension not to exceed Surface tension not to exceed
130% of tension when tool 70% of tension when tool
stationary and speed not to stationary and speed not to
exceed 150ft/min. exceed 150ft/min.
Approaching 30ft/min
potential obstacles a
Logging Data Do not exceed the above speeds.

Recommended speed is 30ft/min.

Faster logging speeds will produce a larger CCL signal.

Slow logging speeds will reduce the magnitude of the variation

measured.

Centralisers: Optional, see Section 4.2.

a.
For example: Reduced diameters, gas lift mandrels, fluid levels, valves, tubing shoes,
packers, cross overs and other downhole equipment.

4.4 POST LOGGING DISASSEMBLY

Clean the tool before the toolstring is disassembled.

Ensure that well fluid does not reach the electrical connectors.

Refit thread protectors.

This document contains proprietary information. Copyright © 2005 Sondex. All rights reserved.
Document: MN-CCL024-A Created April 4, 2005 4-2
 CCL024
Casing Collar Locator Chapter 4. Operating Procedure

4.5 TRANSPORT, HANDLING & STORAGE

Store with end threads lightly greased and with water tight thread protectors fitted.

Do not store CCL with FDR, or PGR tools which contain photomultiplier tubes since magnetisation
can prevent these from operating. Keep at least 1 foot apart.

Do not store CCL tools along side another CCL tool otherwise magnet strength may be reduced.

Do not subject tool to extreme shock, such as dropping or hitting with a hard object.

This document contains proprietary information. Copyright © 2005 Sondex. All rights reserved.
Document: MN-CCL024-A Created April 4, 2005 4-3
 CCL024
Casing Collar Locator Chapter 5. Mechanical Description

5 MECHANICAL DESCRIPTION

5.1 DESCRIPTION

Ref.: General Assembly 09698

The CCL tool consists of a single main assembly attached to the Lower Head (item 2). A Pressure
Housing (item 9) slides over the internal components and screws onto the Lower Head.

The principal elements are as follows:

• Pressure Housing (item 9).

• Electronics Assembly (item 1) fitted with monoconductor socket, including:
• Diode Block and Thermal Switch.
• Detector Coil.
• Permanent Magnet (2 off), housed in protective steel tube.
• Lower Head (item 2) fitted with male connector.

5.2 DISASSEMBLY

5.2.1 DISCONNECTING THE LOWER HEAD FROM THE ELECTRONICS ASSEMBLY

Ref.: General Assembly 09698

1 Remove the Circlip (item 7).

2 Remove the Spirol Pin (item 6).

3 Unscrew the Connector assembly (items 3, 4 & 5) from the Lower Head (item 2).

4 Unscrew Housing (item 9) from Lower Head (item 2).

5 Screw grub screws (item 10) one turn into the Electronics assembly (item 1).

6 Separate the Electronics Assembly (item 1) from the Lower Head (item 2).

5.2.2 DISASSEMBLY OF THE ELECTRONICS ASSEMBLY

Ref.: Electronics Assembly 80080

Tool Electronics Wiring Diagram WD-80079

1 Unscrew the Slotted Screws (6x item 8) from the top half of the Half Shells (item 5).

2 Unsolder and disconnect the wiring from the Thermal Switch (item 2).

3 Unscrew the Slotted Screws (2x item 8) from the lower half of the Half Shells (item 5)
holding the Upper Electronics Assembly (item 6). Remove the Upper Electronics
Assembly (item 6).

4 Unscrew the Slotted Screws (4x item 8) from the lower half of the Half Shells (item 5)
holding the Diode Block Assembly (item 7). Remove the Diode Block Assembly (item 7).

This document contains proprietary information. Copyright © 2005 Sondex. All rights reserved.
Document: MN-CCL024-A Created April 4, 2005 5-1
 CCL024
Casing Collar Locator Chapter 5. Mechanical Description

5 Remove the lower Half shell (item 5) from the Coil & Magnets Assembly (item 1) by
unscrewing the remaining Slotted Screws (2x item 8).

6 The Thermal switch (item 2) can be removed by unscrewing the slotted screws (item 3)
from the Coil & Magnets Assembly (item 1).

5.2.3 DISASSEMBLY OF THE COIL & MAGNETS ASSEMBLY

Ref.: Coil and Magnets Assembly 00245

1 Remove the spirol pins (2x item 6), connecting the Upper Bulkhead (item 1) to the Magnet
Cover Tube (item 5) and remove the Upper Bulkhead (item 1).

Note: The Magnet (item 2) can be slit out of the Magnet Cover Tube (item 5).

2 Remove the spirol pins (2x item 6), connecting the Mounting Tube Bulkhead (item 4) to
the Magnet Cover Tube (item 5) and remove the Mounting Tube Bulkhead (item 4).

Note: The Magnet (item 2) can be slit out of the Magnet Cover Tube (item 5).

3 Remove the Spirol Pins (4x item 6), connecting the Magnet Cover Tubes (item 5) to the
Coil Assembly (item 3) and remove the Magnet Cover Tubes (item 5).

5.3 REASSEMBLY

5.3.1 REASSEMBLY OF THE COIL & MAGNETS ASSEMBLY

Ref.: Coil and Magnets Assembly 00245

1 Connect the Magnet Cover Tubes (item 5) to the Coil Assembly (item 3), using the Spirol
Pins (4x item 6).

2 Insert a Magnet (item 2) into the lower Magnet Cover Tube (item 5), place the Bulkhead
Tube Mounting (item 4) into the lower Magnet Cover Tube (item 5) and secure with spirol
pins (2x item 6).

3 Insert a Magnet (item 2) into the upper Magnet Cover Tube (item 5), place the Upper
Bulkhead (item 1) into the upper Magnet Cover Tube (item 5) and secure with Spirol Pins
(2x item 6).

5.3.2 REASSEMBLY OF THE ELECTRONICS ASSEMBLY

Ref.: Electronics Assembly 80080

Tool Electronics Wiring Diagram WD-80079

1 Install the Thermal Switch (item 2) to the Coil & Magnets Assembly (item 1), using the M3
pan screws (item 3) and washers (item 4).

2 Attach the Diode Block Assembly (item 7) to the lower Half Shell (item 5), using 4x M3
countersunk screws (item 8).

3 Connect the lower Half Shell (item 5) to the Coil & Magnets Assembly (item 1), using 2x
M3 countersunk screws (item 8).

This document contains proprietary information. Copyright © 2005 Sondex. All rights reserved.
Document: MN-CCL024-A Created April 4, 2005 5-2
 CCL024
Casing Collar Locator Chapter 5. Mechanical Description

4 Attach the Upper Electronics Bulkhead (item 6) to the lower Half Shell (item 5), using 2x
M3 countersunk screws (item 8).

5 Reconnect the wiring from the Thermal Switch (item 2) as described on WD-80079.

6 Install the upper Half Shell (item 5), using the remaining screws (6x item 8).

Note: Ensure the wiring is not trapped during installation of the upper Half Shell.

If required, replace the O-ring (item 9) on the Upper Bulkhead (item 6).

5.3.3 RECONNECTING THE LOWER HEAD TO THE ELECTRONICS ASSEMBLY

Ref.: General Assembly 09698

Note: If required, replace the O-rings (2x item 8 & 2x item 10) on the Lower Sub (item 2).

1 Place the Lower Head (item 2) onto the Electronics Assembly (item 1) and screw the grub
screws (item 10) outwards by 1 turn.

Note: Ensure the Lower Head is secured to the Electronics Assembly.

2 Screw the Pressure Housing (item 9) onto the Lower Sub (item 2).

3 Screw the Kemlon Connector assembly (items 3, 4 & 5) into the Lower Head (item 2) and
secure with the Spirol Pin (item 6).

Note: Replace the O-rings (item 4) if required.

4 Insert the Circlip (item 7) into the Lower Sub (item 2).

This document contains proprietary information. Copyright © 2005 Sondex. All rights reserved.
Document: MN-CCL024-A Created April 4, 2005 5-3
 CCL024
Casing Collar Locator Chapter 6. Extended Checks

6 EXTENDED CHECKS

6.1 PREVENTATIVE MAINTENANCE

6.1.1 GREASE & LUBRICANTS

Sondex recommends the use of “Liquid O-ring type 101” (p/n LOR101) on threads and O-rings, see
APPENDIX A.

All O-rings and housing threads are assumed to be and must be lightly greased unless specifically
indicated differently.

Correct use of grease and lubricants is essential to the maintenance of all Sondex downhole equip-
ment.

Note that some threads are internal such that grease can get inside the tool. Do not use excessive
quantities.

Sondex does not recommend Copper loaded greases since some types can cause electrical leaks.
Some types are also not suitable for use on O-rings. Silicone grease may be used on O-rings, but
must be kept clear of threads especially stainless to stainless.

The use of certain greases, such as some types of Lubriplate, can cause electrical
Warning! failure if they have any volatile content, which can burn off producing corrosive
gasses inside the tool.

6.1.2 MECHANICAL

Ref.: Electronics Assembly 80080

1 Remove dirt and old grease from pressure housing threads and O-rings and replace with
fresh.

2 Inspect O-rings for damage or ageing/hardening and replace where required.

3 Check for:

• Damaged wires.
• Wires that are loose and likely to be crushed on re-assembly.
• Damaged components.
• Loose screws/nuts/components/connectors.

Note: If RTV or similar compound is used to secure loose components, it must be fully cured before
housing is replaced.

• Electrical components shorting to chassis.

• Heat or chemical damage (discoloured components).
• Incorrect thread grease or excessive quantity, see Section 6.1.1.
• Check any connectors for cleanliness and loose/bent pins before replacing.

4 Check all fixings for tightness.

5 Check grub screws (3x item 10, 80080) are tight.

This document contains proprietary information. Copyright © 2005 Sondex. All rights reserved.
Document: MN-CCL024-A Created April 4, 2005 6-1
 CCL024
Casing Collar Locator Chapter 6. Extended Checks

6 Check Line wire inside magnet assembly to lower end.

7 Check the magnets:

• For cracks and replace if necessary.

• Oppose each other, normally north poles facing.

6.1.3 ELECTRICAL

1 Ensure that upper and lower electrical connectors are clean, dry and undamaged.

2 Measure the Upper to lower pin voltage drop with diode tester. The reading should be
1.0-1.1V (both directions).

3 Measure Top Pin to housing resistance, using a multimeter. The reading should be 24kΩ
typical.

6.1.4 AGEING OF ELECTRONICS

At 150°C, significant electronic ageing failures are expected after 4000hrs typical use, hence PCB
replacement should be considered at this point. Every additional 10°C halves the time. Also accel-
erated by vibration and corrosive gas inside the chassis. Visual inspection and logging previous
history is recommended, but is unlikely to predict premature failure.

Tools that may be suspected of reliability problems due to age or unusual log response may be
heated to 120°C, which would not normally age the electronics, and then subjected to moderate
vibration. A moderately hard blow from a wooden hammer is recommended. DO NOT USE
METAL HAMMERS.

6.1.5 HEAT TESTING ABOVE 150°C

This is not generally recommended since it shortens tool life expectancy.

Heat testing may be required for contractual reasons, tool out of use for a long period or job with
unusually high well temperature. The test should be carried out only slightly above expected well
temperature and the tool should not be kept at temperature for more than 1 hour.

6.2 EXTRAORDINARY MAINTENANCE

Ref.: General Assembly 09698

See also: Section 4.1 Before Logging Checks

If the tool experiences H2S gas or temperatures above 150°C, the following O-rings must be
replaced:

• 1 x item 4.
• 2 x item 8.
• 2 x item 10.

The Pressure Housing is Al/Bronze and will change colour from bronze to black as a sulphide layer
is created by H2S gas. This layer should not be removed by polishing.

This document contains proprietary information. Copyright © 2005 Sondex. All rights reserved.
Document: MN-CCL024-A Created April 4, 2005 6-2
 CCL024
Casing Collar Locator Chapter 6. Extended Checks

Magnetic strength may reduce with time, vibration and bad storage. Magnets can be re-magnetised
or replaced.

This document contains proprietary information. Copyright © 2005 Sondex. All rights reserved.
Document: MN-CCL024-A Created April 4, 2005 6-3
 CCL024
Casing Collar Locator APPENDIX A. Equipment & Recommended Spares

APPENDIX A EQUIPMENT & RECOMMENDED SPARES

Item Part no. Description Qty Remarks

1 CCL024 Casing Collar Locator Tool, 21/ 8″ 1

A.1 ANCILLARY EQUIPMENT

Item Part no. Description Qty Remarks

1 None required

A.2 MAINTENANCE EQUIPMENT

Item Part no. Description Qty Remarks

1 91296 Hand Tool Kit for 2 /8″ Tools
1
1
2 LOR101 Grease for O-ring and threads 1 5oz pot.
3 LOR101L Grease for O-ring and threads 1 12oz pot.

A.3 RECOMMENDED SPARES

Item Part no. Description Qty Remarks

1 KITB-CCL1 11/16 Basic Spares Kit 1 To support 1 run in hole.
2 KITR-CCL1 11/16 Recommended Spares Kit 1 To support 25 runs in hole.
1 KITB-CCL024 Basic Spares Kit 1 To support 1 run in hole.

NOTE: Spares kits suitable for remote logging operation and for 25 runs in hole can be supplied upon
request.

This document contains proprietary information. Copyright © 2005 Sondex. All rights reserved.
Document: MN-CCL024-A Created April 4, 2005 A-1
 CCL024
Casing Collar Locator APPENDIX A. Equipment & Recommended Spares

PARTS LISTING
Part: Issue: Drawn: Checked: Approved:
PD PD DJF
91296 - Date: Date: Date:
14/01/2002 14/01/2002 14/01/2002
Description:

Tool Kit for all 2 1/8 Tools SX and GO

CHANGE HISTORY RELATED DOCUMENTS

Iss Date Remarks Chkd Appr # Documents Issue Notes

- 14/01/2002 Initial Release PD DJF

PARTS LIST
Item Part No. Issue Description Component Value Qty Units Remarks

001 91006 - Spanner Open Ended 1 7/8x1 11/16 A/F 2 ea

002 91023 - Spanner C (50 - 80, 2 3/4) (WAS 91065) 1 ea

003 10038 A Spanner Box 3/8 x 5/16 Modified 2 ea

004 91028 - Spanner 3/8x5/16 1 ea

005 91027 - Spanner Single Open End 18mm 1 ea

006 91029 - Key Hex Metric 1 ea

007 91030 - Punch Pin Parallel set 1 ea

008 00615 A Assy Spanner PKJ 1 ea

009 91293 PT1 Screwdriver Parallel tip (3 0 x 75) 1 ea

010 91105 - Toolroll With SX Badge Large Black 1 ea

011 91104 - Screwdriver Parallel tip (5 5 x 200) 1 ea

012 91103 - Pliers Circlip 812 Chrome/Van 1 ea

013 91102 - Pliers Mini Flat Nose 5 Inch 1 ea

014 10037 A Bar Tommy 2 ea

015 10051 A Kemlon tool Sondex - 4BA Hex Socket 1 ea

016 91280 - Hammer, 4oz ball pein 1 ea

017 91131 - Pin C Spanner 2 5 1 ea

018 91551 - Spanner open ended 1" 1 EACH

(AR = As Required)

3$576/,67,1*
3DUW ,VVXH 'UDZQ &KHFNHG $SSURYHG
.5& 30/ .5&
.,7%&&/ 37 'DWH 'DWH 'DWH
  
'HVFULSWLRQ

.LW6SDUHV%DVLF&&/

&+$1*(+,6725< 5(/$7(''2&80(176
,VV 'DWH 5HPDUNV &KNG $SSU  'RFXPHQWV ,VVXH 1RWHV

SW  ,QLWLDO,VVXH 30/ .5&

3$576/,67
,WHP 3DUW1R ,VVXH 'HVFULSWLRQ &RPSRQHQW9DOXH 4W\ 8QLWV 5HPDUNV

   25LQJ9LWRQ7\SH  HD

   25LQJ9LWRQ7\SH  HD

$5 $V5HTXLUHG 

This document contains proprietary information. Copyright © 2005 Sondex. All rights reserved.
Document: MN-CCL024-A Created April 4, 2005 A-2
 CCL024
Casing Collar Locator APPENDIX B. Drawings & Parts Lists

APPENDIX B DRAWINGS & PARTS LISTS

B.1 MECHANICAL DRAWINGS

Description Drawing Parts List

CCL024 General Assembly 09698-PT1 09698-PT1
Electronics Section 80080-PT1 80080-PT1
Coil and Magnet Assembly 00245-PT1 00245-PT1

B.2 ELECTRICAL DIAGRAMS

Description Type Drawing

Tool Electronics Wiring Diagram WD-80079-A

This document contains proprietary information. Copyright © 2005 Sondex. All rights reserved.
Document: MN-CCL024-A Created April 4, 2005 B-1
 1 2 3 4 5 6 7 8 9 10 11 12
D O N O T SC A LE

2 2 . 2 6 O A L I N C T H R E A D P R O T E CT O RS
A A

1 8. 4 6 M A K E- U P L E N G T H

12

B B

1 1 .6 4 M EA SU R E P O IN T

S C A L E 1: 2
9
0 .5 9 0

C C

D D

E E

0 1 03 0 x 3

8
2

F 2
F
I T EM N O . E x p l o de d/ Q T Y . PA R T N U M B E R D E S C R I PT I O N
10
3 2
1 1 8 0 08 0 ASS Y EL ECTR O N ICS 6 5 0 V 2 A$ CCL GO

4 2 1 1 8 20 0 SU B L OW ER ø 2 -1 / 8 "
11
3 1 9 2 00 9 Ke m l o n 1 6 - B - 3 8 9 - 0 0 L o n g
4 1 9 9 00 8 O'R IN G 0 0 8 V ITON 9 0
5 1 1 0 03 9 Assy , L o w e r Co n n e c to r, G O ( w ith So c k e t)
6 6 1 9 3 01 9 PIN S PIR O L ø 1 x 0 8 m m L G SS STD D U TY
7 1 0 1 04 7 Cir c l ip In t e rn al 5 /8 " SS
7 8 2 9 9 12 4 O'R IN G 1 2 4 V ITON 9 0
G 9 1 1 8 19 9 Pre ssu r e H o u sin g. ø 2 1 /8 CC L G
10 2 9 9 21 1 O'R IN G 2 1 1 V ITON 9 0
11 1 0 1 01 9 Th r e a d P ro t e c t o r, L o w e r, S X
12 1 1 0 14 8 TH R E AD P R O TE CTO R $ MA L E S X S TD U PR $ ( WITH O' R IN G )

6RQGH[
I SS D E S CRI P T I O N AP PD D AT E USED ON T IT L E
D RA W N: GC C HE C K E D: K R C AP P ' D: PDD
P T1 I NI TI AL R EL EA SE P DD 23/ 0 2/ 05
CCL024 A SS Y Ø2 -1/8"
H CCL 650V 2A GO
D AT E : 1 6/ 0 2/ 05 D A TE : 2 3 / 0 2 / 0 5 D AT E2
: 3 / 02 / 05
T el. 0 11 8 93 2 6 75 5
D IM IN M A T L: M A C HI NE G E N T OL
THI S DR AW I NG I S THE P R O P ER TY O F
mm SE E D E T AIL D R A W IN GS So nde x A ND SHAL L NO T B E C O PI E D F I NI S H
0 0.5mm
O R USE D W I THO UT P RI O R P ER M I S SI O N S HE E T DRA WI NG No. I S S UE
HEAT TREATMENT/CONDITION: 0.X 0.25mm
S C AL E A N O T A P P LIC A BL E 1. 6 [Link] 0.10
S
ȝm ANGLE 0.5°
1 A D 09698 PT 1 W
1 2 3 1: 1 1 THIRD ANGLE PROJECTION 1
B–2

Casing Collar Locator CCL024

This document contains proprietary information. Copyright © 2005 Sondex. All rights reserved.
 CCL024
Casing Collar Locator APPENDIX B. Drawings & Parts Lists

3$576/,67,1*
3DUW ,VVXH 'UDZQ &KHFNHG $SSURYHG
*& .5& 3''
 37 'DWH 'DWH 'DWH
  
'HVFULSWLRQ

$VV\&DVLQJ&ROODU/RFDWRU9$*2SVL

&+$1*(+,6725< 5(/$7(''2&80(176
,VV 'DWH 5HPDUNV &KNG $SSU  'RFXPHQWV ,VVXH 1RWHV

37  ,1,7,$/5(/($6( .5& 3''  $' 37 $66(0%/<'5$:,1*

3$576/,67
,WHP 3DUW1R ,VVXH 'HVFULSWLRQ &RPSRQHQW9DOXH 4W\ 8QLWV 5HPDUNV

  37 $VV\(OHFWURQLFV9$&&/*2  HD

  37 +G/RZHU0.,,  HD

   &RQQHFWRU3UHVVXUH,VRODWLRQ0RQR/RQJ XVH-  HD

   25LQJ9LWRQ7\SH  HD

  ' $VV\&RQQHFWRU/RZHU*2:LWK6RFNHW  HD

   3LQ6SLUROPP[PP/J66  HD

   &LUFOLS,QWHUQDO6W6WHHO  HD

   25LQJ9LWRQ7\SH  HD

  37 +RXVLQJ3UHVVXUH  HD

   25LQJ9LWRQ7\SH  HD

  ' 7KUHDG3URWHFWRU)HPDOH6WDQGDUG /RZHU(QG  HD

  $ 7KUHDG3URWHFWRU0DOH6WDQGDUG 8SSHU(QG ZLWK2 5LQJ  HD

$5 $V5HTXLUHG 

This document contains proprietary information. Copyright © 2005 Sondex. All rights reserved.
Document: MN-CCL024-A Created April 4, 2005 B-3
 1 2 3 4 5 6 7 8 9 10
D O N O T S C AL E

A A
6

B B

C C
8
14

3
2

D D

3
2

I TE M N O . Q TY . P AR T N O . D E S C R I PTI O N
1 1 0 0 24 5 AS S Y C O I L AN D M AG N ETS
2 1 S 0 0 8 -0 2 0 0 C TH E R M AL S WI TC H 2 0 0° C
3 2 9 3 13 9 WAS H E R P L AI N M 3 S S G R AD E A
E 4 1 0 0 24 7 C H AS SI S AN D C O VE R $1 - M O D UL E M O D I FI E D C C L E
5 1 1 0 54 9 AS SY UP PE R $ EL E C TR O NI C S B UL K H EAD $ M E M O R Y G O (I so la ti o n)
6 1 0 0 24 6 Ass y , D i o d e B l o c k
7 1 4 0 1 02 9 S C R E W C S K H D S L O TTE D M 3 x 0 6 mm L G S S 1
8 1 9 5 21 1 O ' R I N G 2 11 VI TO N 7 5
9 3 9 3 17 1 S C R E W G R UB S K T H D M 6 x 0 6 m m L G S S
10 2 9 3 15 3 S C R E W P AN H D S L O TTE D M 3 x 0 5 mm L G S S

F 10 F
3

6RQGH[
DR AWN: NGH C H E C KE D : TG A PP ' D : TG I SS D ES CRI P TI ON AP P D D AT E M AC HI N E US E D O N TI TL E
FI N I S H 09 6 42
P T1 I N I TI AL R EL E ASE
D A TE : 0 2 /1 0 / 0 3 D A TE : 28/11/03 D AT E : 2 8 / 1 1 /0 3
TG 0 8/0 4/ 04
64
AS S Y EL E C T R O NI C S 6 5 0 V 2 A
P T1 I N I TI AL R E L E AS E Te l . 0 1 1 8 9 3 2 6 7 5 5 C CL GO
DI M I N M A T L:
T H I S D R A W I N G I S T H E PR O PE R T Y GE N TOL
SE E DE T AI L D R AWI N G S
I N CHES O F So n d e x A N D SH A L L N O T B E C O PI E D 0. X 0 .0 2 0 "
O R US E D W I T H O U T PR I O R P E R M I SSI O N SH E ET DR A W I N G N o . I S S UE
S CA LE HE A T T R E A T M E N T / C O N DI T I O N : 0. X X 0. 0 1 0" S
A 1
TH I R D AN G L E 0 .X X X 0 .0 0 5 " A D 80 0 80 PT1 W
1:1 2 N O T AP P L I C AB L E PR O JE C TI O N AN G L E 0 . 5 ° 1
S O N D E X F M N o : F0 0 2 2
B–4

Casing Collar Locator CCL024

This document contains proprietary information. Copyright © 2005 Sondex. All rights reserved.
 CCL024
Casing Collar Locator APPENDIX B. Drawings & Parts Lists

3$576/,67,1*
3DUW ,VVXH 'UDZQ &KHFNHG $SSURYHG
1*+ 7* 7*
 37 'DWH 'DWH 'DWH
  
'HVFULSWLRQ

$VV\(OHFWURQLFV9$&&/*2

&+$1*(+,6725< 5(/$7(''2&80(176
,VV 'DWH 5HPDUNV &KNG $SSU  'RFXPHQWV ,VVXH 1RWHV

37  ,QLWLDO5HOHDVH 7* 7*  $' 37 $VVHPEO\'UDZLQJ

 3/ 37 3DUWV/LVW

 :' $ :LULQJ'LDJUDP

3$576/,67
,WHP 3DUW1R ,VVXH 'HVFULSWLRQ &RPSRQHQW9DOXH 4W\ 8QLWV 5HPDUNV

  37 $VV\&RLO 0DJQHWV  HD

 6&  7KHUPDO6ZLWFKELPHWDO&QRUPDOOFORVHGDXWRUVWFHU  HD

   6FUHZ3DQ+G6ORWWHG0[PP/J66  HD

   :DVKHU3ODLQ06W?6WHHO  HD

  37 +DOI6KHOOV&KDVVLV &RYHU0RGXOH 6SHFLDO  HD

  ' $VV\8SSHU(OHFWURQLFV%XONKHDG0HPRU\*2 ,VRODWLRQ  HD

  37 $VV\'LRGH%ORFN  HD

   6FUHZ&VN+G 6ORWWHG 0[PP/J6W6WHHO  HD

   25LQJ9LWRQ7\SH  HD

   6FUHZ*UXE6NW+G0[PP/RQJ6W6WHHO  HD

$5 $V5HTXLUHG 

This document contains proprietary information. Copyright © 2005 Sondex. All rights reserved.
Document: MN-CCL024-A Created April 4, 2005 B-5
 1 2 3 4 5 6 7 8 9 10

DO N OT SC ALE

A A

B B

6
8
5

C C
1

D D

3 5

E E

F F

6RQGH[
DRAWN: A JB CH EC KED: APP' D: TG I SS DESCRI PT I ON APPD DATE U SED ON T IT L E
PML

08/09/03 19/11/03 19/11/03 PT1 INITIAL RELEASE TG 1 9/11/03 09617

DAT E: DAT E: DAT E:
ASSY COI L AND MAGNETS
DI M IN M AT L: Tel . 0118 932 6755
SEE DETAI L DRAWINGS THI S DRAW I NG I S T HE PROPERT Y OF M ACHINE GEN T OL
I NCHES Sondex AND SHALL NOT BE COPI ED FINISH 0.X 0.020"
OR U SED W I T HOU T PRI OR PERM I SSI ON SHEET DR AW ING No. ISSUE
SCALE HEAT T R EAT M ENT / CONDI T I ON:
63 [Link] 0.010" S
A
1:1 3 NOT APPLICABLE T HI RD ANGLE
PROJECTI ON
[Link] 0.005"
ANGLE 0.5°
1 2 AD 00245 PT1 W
B–6

Casing Collar Locator CCL024

This document contains proprietary information. Copyright © 2005 Sondex. All rights reserved.
 CCL024
Casing Collar Locator APPENDIX B. Drawings & Parts Lists

3$576/,67,1*
3DUW ,VVXH 'UDZQ &KHFNHG $SSURYHG
1*+ 30/ 7*
 37 'DWH 'DWH 'DWH
  
'HVFULSWLRQ

$VV\&RLO 0DJQHWV

&+$1*(+,6725< 5(/$7(''2&80(176
,VV 'DWH 5HPDUNV &KNG $SSU  'RFXPHQWV ,VVXH 1RWHV

37  ,QLWLDO5HOHDVH 30/ 7*  $' 37 $VVHPEO\'UDZLQJ

 3/ 37 3DUWV/LVW

3$576/,67
,WHP 3DUW1R ,VVXH 'HVFULSWLRQ &RPSRQHQW9DOXH 4W\ 8QLWV 5HPDUNV

  37 %XONKHDG8SSHU0DJQHWV &RLO  HD

  % 0DJQHW  HD

  37 $VV\&RLO&&/9$  HD

  % %XONKHDG7XEH0RXQWLQJ  HD

  % 7XEH&RYHU0DJQHW  HD

   3LQ6SLUROPP[PP/RQJ6W6WHHO  HD

$5 $V5HTXLUHG 

This document contains proprietary information. Copyright © 2005 Sondex. All rights reserved.
Document: MN-CCL024-A Created April 4, 2005 B-7
 ISSUE REVISION DATE CHANGES TITLE: DRAWN CHECKED APPROVED

SONDEX DATE DATE DATE

FORD LANE, BRAMSHILL,
HOOK RG27 0RH, DRAWING No. ISSUE REVISION
ENGLAND.
tel 44 118 9326755 fax 9326704
B–8

Casing Collar Locator CCL024

This document contains proprietary information. Copyright © 2005 Sondex. All rights reserved.