Mariseal Waterproofing Application Guide
Mariseal Waterproofing Application Guide
MARISEAL® SYSTEM
Accredited Contractor
Scope:
Method statement for the application of the, the liquid-applied polyurethane waterproofing
system, for use on roofs and terraces, exposed to UV and domestic pedestrian traffic.
TABLE OF CONTENTS
GENERAL INFORMATION 3
1.1 SAFETY FIRST 3
2. MATERIAL STORAGE 3
3. JOB CONDITIONS 4
4. APPLICATION SUPERVISOR 4
5. GETTING STARTED 5
6. SYSTEM APPLICATION 7
7. SUBSTRATE PREPARATION 8
7.1 Concrete 8
7.2 Steel/Metal 8
7.3 Wood/Plywood 8
7.4 Existing Asphaltic Bituminous Waterproofing 8
24. Maintenance 15
25. Additional Recommendation 16
26. Maris Polymers Warranty Programm Disclaimer 16
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GENERAL INFORMATION
Remember, these are products are to be handled, used and applied only by professionals.
NOTE: Copies of all current MSDS for all components must be kept on site. Provide all
crew members with appropriate safety data information and training as is related to the
specific chemical compound he or she may be expected to deal with. Each crew member
shall be fully aware of first-aid measures to be undertaken in case of accidents.
Always make sure any ladders being used are securely tied off and take the time to be aware of
the surrounding area when on a roof or high rise surface. When required, provide barricades,
retaining ropes, safety elements (active/passive) and any appropriate signage required by OSHA,
NIOSH, and NSC and/or the Owner or his designated Representative.
When near the edge of a roof/deck/surface, always work facing the edge, not with your back to it.
Make sure airless sprayer hoses or cables or cords are positioned in such way to minimize the
chance of tripping over them. Never point a power washer or airless sprayer gun in the direction of
a person. High pressure nozzles can cause injection wounds if held close to the skin.
Do not use open flames to accelerate the drying/curing of any products described herein. These
products must air dry on their own. Never work alone.
Maris Polymers recommends that applicators wear UV-rated darkened safety goggles when
applying the finish coating in bright sunshine.
As with all chemicals, use caution and good industrial hygiene when handling and disposing of
empty containers. Never leave empty or half full containers on site as these can be dangerous
and a accidents might happen. Never discharge rest materials directly into any open body of
water. If in doubt, always contact the local authorities prior to discharging to the soil surface. Refer
to the Product Data Sheets (TDS) and the Material Safety Data Sheets (MSDS) for additional
information or contact Maris Polymers Technical Department at info@[Link].
Comply with requirements of OSHA, NIOSH or governing local authority for work place
safety. It is the responsibility of the applicator to comply with all local, state, federal, state
building codes / regulations and OSHA, NIOSH safety regulations.
2. MATERIAL STORAGE
All Maris Polymers components will be delivered to the site in original sealed containers/
packaging. Define a storage area for all components that is cool, dry, out of direct sunlight, and in
accordance with recommendations of Maris Polymers and relevant regulatory agencies. Also the
defined storage area should be secured, to prevent theft, damage or vandalism. Roll goods must
be stored horizontally on platforms sufficiently elevated to prevent contact with water and other
contaminants. Do not use rolls with damaged ends. Store solvent-bearing solutions, primers,
resins, dilutors and sealants in accordance with the MSDS and/or local fire and regulatory
authorities. Materials should not be stored in quantities that will exceed design loads, damage
sub-
strate materials, hinder installation or drainage.
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Optimum storage of materials is between 5°C and 30 °C, in a controlled environment to facilitate
application. DO NOT store materials outside in cold weather, as the cooled materials will be
difficult to mix and apply due to their thick consistency. DO NOT store materials outside in hot
weather, as the heated materials will react too quickly and reduce working times significantly.
Application of Maris Polymers products in temperatures between 2 and 5°C is possible but not
recommended due to extended curing times. Storage of materials in a warm location until
application will help accelerate cure, as will the use of cold weather additives. Application of Maris
Polymers products in temperatures above 35°C is possible but not recommended due to the
potential for blistering from substrate vapor drive and reduced working times. Storage of materials
in a cool location until application will retard cure, and application of materials in the late afternoon
can alleviate the potential for blistering related to vapor drive.
Keep Maris Polymers Products away from all ignition sources (i.e., fire, sparks, and flames). Do
not smoke.
Follow manufacturer’s directions for proper protection of materials prior to and during installation.
Any containers missing proper manufacturer’s identification are not acceptable. All materials at job
site must have proper(latest) MSDS Sheets available at the site. Read all container labels for
additional information. Keep all containers tightly closed when not in use.
Dispose of materials and their containers in accordance with local, state and/or federal
government regulations.
3. JOB CONDITIONS
A. Install coating materials under conditions where all of the following conditions are met:
I. Concrete has not been treated with any substance which will adversely affect adhesion
or performance.
II. Rain, snow or frost is not anticipated within 18 hours of application,
III. Substrate surface temperatures are above 5°C and lower than 35°C, and 3°C higher than
dew point. Consult with Maris Polymers outside of this temperature range.
IV. Positive ventilation for interior applications can be continuously supplied throughout the
application period and minimum 8 hours after.
V. Open fires and spark producing equipment are not, and will not be, in proximity to the
application area until vapors have dissipated.
B. Post ‘No Smoking’ signs in the surrounding area during and for at least 8 hours following the
application period.
4. APPLICATION SUPERVISOR
The Maris Polymers products/systems Applicator or Applicator Supervisor must be licensed or
trained by MARIS POLYMERS SA, and must have a minimum of 2 years experience in application
of liquid-applied waterproofing membranes/coatings.
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5. GETTING STARTED
• Protective clothing, gloves, chemical splash goggles, safety shoes and hardhats.
• Ladders and safety equipment (safety harnesses, warning flags/lines, tie-offs, etc.)
• Stiff bristle broom and scrub brush (eg wire brush).
• Solvent Stable Rollers mohair rollers with short / medium hair
• Solvent Stable brushes with short / medium hair
• Jiffy mixer or heavy duty drill and paddle to mix coatings prior to application.
• Masking tapes of 3cm width minimum.
• A pair of scissors to cut the Mariseal Fabric into the adequate pieces
• Application gun for the application of the Polyurethane joint/crack sealing mastic.
• Clean rags and suitable solvent to clean tools.
• Electrical extension cords
• Garbage bags
• Wet Mil Gauge
• Generator (optional)
In case of Airless application, use a Airless Sprayer of a translation ratio of 1:70 minimum, coupled
with an external compressor of 4 bar. 250 bar minimum at spray tip, 8 liters per minute minimum
material output recommended. If hoses exceed 30meters in length or ambient temperature is
below 10oC use hose heating at 60oC. We recommend a wide spray fan during application.
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5.3 GENERAL PREPARATION
Make sure all steps are followed for each product as published in this Method Statement /
Application Instruction:
Page 6 of 16
6. SYSTEM APPLICATION
The MARISEAL SYSTEM roof waterproofing, produced by Maris Polymers SA, is a four-step
application:
System Build-Up
MARISEAL SYSTEM®
Liquid polyurethane waterproofing system, for use in roofs and terraces
Immediately before the application of any component of the system, the substrate shall be dry,
with any remaining dust or loose particles removed using clean, dry, oil-free compressed air,
industrial vacuum, cloth-wipe or a combination.
NOTE: Before opening the containers of any MARISEAL SYSTEM Product, protect hands
and wrists with gauntlet-style neoprene gloves, and wear OSHA-approved eye protection.
Always follow Safety recommendations as described in the MSDS sheet for specific Maris
Polymers material being applied.
Keep the lids of the products on when not actively in use.
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7. SUBSTRATE PREPARATION
7.1 Concrete
New concrete shall have cured a minimum of 28 days, or as approved by the Maris Polymers SA
Technical Department. New or existing concrete shall be free of oil, grease, curing compounds,
loose particles, moss, algae growth, laitance, friable matter, dirt, bituminous products and previous
waterproofing materials. New or existing concrete shall be dry with a maximum moisture content
of (5%) five percent. Coating over wet components will adversely affect the adhesion of the Maris
Polymers SA coatings. Where required, concrete shall be abrasively cleaned in accordance with
ASTM D4259 to provide a sound substrate free from laitance. Achieve an open concrete surface.
Use mechanical methods to remove existing waterproofing products or surface deterioration.
Possible surface irregularities need to be smoothened. The substrate shall be sound and all
spalls, voids and blow holes on vertical or horizontal surfaces must be repaired prior to placement
of the primer coat. Areas of minor surface deterioration of 4 mm or greater in depth shall be
repaired to prevent possible ponding of the system, leading to excessive usage of primer and
resin. For concrete materials with a compressive strength less than 25MPa and cohesive bond
strength less than 1.5MPa contact the Maris Polymers Technical Department for substrate
preparation requirements. Hollow-core panels, T-panels, and Twin-T panels shall have grouted
joints between panels and shall be provided with mechanical securement from panel to panel.
There must be no rising moisture according to ASTM D 4263 (Polyethylene sheet test)
7.2 Steel/Metal
Clean and prepare metal surfaces to near white metal (power tool clean) or as required by
membrane manufacturer. Extend preparation a minimum of 10 cm beyond the termination of the
membrane flashing materials. Notch steel surfaces to provide a rust-stop. In addition to cleaning,
all metal surfaces shall be abraded to provide a rough open surface. A WIRE BRUSH FINISH IS
NOT ACCEPTABLE.
Wipe prepared metal surface with MEK or other acceptable solvent cleaner prior to application of
primer.
7.3 Wood/Plywood
New or existing wood / plywood shall be dry with a maximum moisture content of (5%) five
percent. Coating over wet components will adversely affect the adhesion of the Maris Polymers
SA coatings. Plywood shall be identified with Plywood grade trademarks and shall meet the
requirements of product standard PS1. Strip plywood joints with 20cm wide strip of MARISEAL
membrane fully reinforced with the MARISEAL FABRIC. Cover knot holes or cracks with strips of
MARISEAL membrane fully reinforced with the MARISEAL FABRIC.
There must be no rising moisture according to ASTM D 4263 (Polyethylene sheet test)
Page 8 of 16
Do not apply Maris Polymers SA coatings over asphalt or asphalt products that have not aged for
a minimum of 180 days. Coating over uncured (not aged) asphalt products will cause staining
and/or blistering of the Maris Polymers coatings.
There must be no rising moisture according to ASTM D 4263 (Polyethylene sheet test)
Primer/Sand Options
MARISEAL 750 primer/sand patching mix allows patching to be conducted as part of the priming
operation. MARISEAL membrane may be applied following an 8-12 hour curing period, provided
that primer is fully cured and tack free. MARISEAL 750 primer is recommended for repairs to
concrete and masonry surfaces. In addition, recommended for creating slope to drain to address
localized drainage deficiencies.
Substrate conditions are to be evaluated by the Contractor, the Owner, or his designated
Representative, and Maris Polymers.
NOTE: Any surface to be leveled or patched with primer/sand must first be primed with an
appropriate MARISEAL primer.
The ratio of primer to sand can be varied to create a mixture that provides the proper consistency
for the intended application. The leveling mixture typically consists of a slurry of primer and
approved kiln-dried silica sand in a 1:2 MARIPOX 750 primer to sand ratio by volume. Spread and
plane this compound with a squeegee and trowel to achieve a flat surface.
The patching mixture typically consists of a mortar of primer and approved kiln-dried sand in a 1:4
MARIPOX 750 primer to sand ratio by volume. Fill cavities with this compound with a trowel to
achieve a flat surface.
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The sloping mixture typically consists of a mortar of primer and approved kiln-dried sand in a 1:4
MARIPOX 750 to sand ratio by volume. Create required slope (maximum 50mm thickness in
maximum 25mm lifts with a trowel to achieve an even surface.
Non-Moving Cracks
Determine that crack is non-moving. Clean out crack by brushing and oil-free compressed air of
dust, residue or other contamination. Prime locally with the MARISEAL 710 Primer and allow 2-3
hours to dry. Fill all prepared cracks with MARIFLEX PU 30 sealant. Then apply a layer of
MARISEAL 250 membrane, 200mm wide centered over all cracks and while wet, cover with a
correct cut stripe of the MARISEAL FABRIC. Press it to soak. Then saturate the MARISEAL
FABRIC with enough MARISEAL® 270, until it is fully covered. Allow minimum 12 hours to cure.
Work in strict accordance with Maris Polymers written instructions.
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11. Selection of Primer
Refer to the Primer Selection Table below, to select the appropriate primer for the intended
substrate.
Concrete ++ ++ ++
Mortar ++ ++ +
Cement Screed ++ ++ +
Plaster ++ ++ +
Bricks ++ ++ +
Stone + ++ ++
Wood ++ ++ ++
Polymeric + ++ +
Bitumenfelt(APP/SBS)
Steel - ++ ++
Aluminum - ++ ++
Copper - ++ ++
Zink - ++ ++
Glass - + ++
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12. Products and Description
This is the description of the products that are needed for this application job.
12.1 Primers
MARISEAL 710:
MARISEAL® 710 is a transparent, rigid, deep penetrating, one component, quick drying
polyurethane primer. Solvent-based.
MARISEAL 750:
MARISEAL® 750 is a transparent, rigid, two component epoxy primer. Solvent free.
12.4 Top-Coat
MARISEAL 400:
MARISEAL® 400 is a premium, UV stable, aliphatic polyurethane top-coat, used a protection
layer over the MARISEAL 250.
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13. Mixing of Primer
Mixing of MARISEAL Aqua Primer
ATTENTION: The mixing of the components in two component products has to be effected very
thoroughly, especially on the walls and bottom of the pail until the mixture becomes fully
homogeneous.
NOTE: DO NOT break down workpacks into smaller quantities – mix the entire workpack.
Step 1: Premix MARISEAL 750 Component A thoroughly with a spiral agitator or stir stick.
Step 2: Pour MARISEAL 750 Component B into Component A and mix the components for
approximately 2 minutes with a clean spiral agitator on slow speed without creating any bubbles
or streaks. DO NOT AERATE. DO NOT DILUTE RESIN. The Resin solution should be a uniform
color, with no light or dark streaks present.
Leave mixed product for another 5 minutes to rest before application.
ATTENTION: The mixing of the components in two component products has to be effected very
thoroughly, especially on the walls and bottom of the pail until the mixture becomes fully
homogeneous.
NOTE: DO NOT break down workpacks into smaller quantities – mix the entire workpack.
For MARISEAL 750 Primer applications only, broadcast kiln-dried sand at the rate of 2.5kg/m2
into the wet primer to enhance membrane/primer bond. Remove excess sand after primer has
fully
cured prior to membrane application.
Curing time is approximately 8-12 hours for MARISEAL AquaPrimer and MARISEAL 750 primers
and approximately 2-3 hours for the quick-dry MARISEAL 710 primer. MARISEAL 250 membrane
may be applied when the primer is completely dry. Do not apply MARISEAL 250 membrane to wet
primer.
NOTE: Exposure of primer in excess of eight (8) days or premature exposure to moisture
may require removal and application of new primer. Primer application past the MARISEAL
membrane terminations requires surfacing with an approved material.
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15. Waterproofing of Details (Flashing)
At flashing areas, difficult details and problem areas, like wall-floor connections, wall-wall
connections, 90o angles, pipes penetrations, faucets, waterspouts (siphon), etc reinforce the
MARISEAL® 250 always with the MARISEAL® FABRIC.
In order to do that, apply on the still wet MARISEAL® 250 a correct cut piece of MARISEAL®
FABRIC, press it to soak, and saturate again with enough MARISEAL® 250.
For detailed application instructions with the MARISEAL® Fabric, contact our R+D department.
Step 1: Poor the MARISEAL® 250 + MARISEAL® KATALYSATOR mixture onto the prepared /
primed surface and lay it out by roller or brush, at a consumption of 1.5 kg/m2 .The MARISEAL®
250 + MARISEAL® KATALYSATOR mixture should be rolled or brushed evenly onto the surface.
Apply liberally to the prepared surface with a roller or brush using a broad, even stroke. Cover one
working area at a time, between 1.5-2 m2.
Step 2: Then roll the MARISEAL FABRIC geotextile directly into the coating, making sure the
SMOOTH SIDE IS FACING UP(natural unrolling procedure), avoiding any folds and wrinkles. Use
a medium nap roller or brush to work the resin into the geotextile, saturating from the bottom up.
The appearance of the fleece should be saturated with no unsaturated spots. It is important to
correct any faults before the resin cures.
For detailed application instructions with the MARISEAL® Fabric, contact our R+D department.
Step 3: Apply approximately 0.5-1.5 kg/m2 additional liquid MARISEAL® 250 + MARISEAL®
KATALYSATOR mixture on top of the geotextile until fully saturated. Roll this final coating into the
fleece, which will result in a glossy appearance. The geotextile can only hold so much coating and
all excess should be rolled forward to the unsaturated geotextile. Any excess resin left on the top
of the fleece will weather and peel off. The correct amount of coating will completely saturate the
geotextile and no white color will be visible.
At all MARISEAL FABRIC seams, allow a 5 cm overlap for all side joints and a 10 cm overlap for
all end joints.
Allow 8-12 hours to cure, before the application of the MARISEAL® 400 topcoat.
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19. Tool Care and general information
Brushes and rollers will remain supple and usable if they are kept moving in liquid resin. If allowed
to sit, they will harden quickly as resin begins to cure. Rollers must be discarded once they stiffen.
Brushes may be discarded or cleaned with MEK or acetone-based solvent. Roller handles can
also be cleaned with MEK or acetone based solvent. If solvent is used, the tool must air dry for
twenty-four (24) hours before being reused for mixing and/or application. To minimize cleaning,
wipe handle with clean, dry cloth every fifteen (15) to twenty (20) minutes and schedule work to
avoid stopping.
Do not dilute any of the coatings, before or during application.
Keep the lids of the products on when not actively in use.
Make sure all materials, debris, used rollers and brushes, containers, etc. are removed from work
area and properly disposed.
22. Protection
Protect finished application from all other contractors and activities during and after completion.
Any damage to the system must be repaired as recommended by Maris Polymers SA. Do not
work off installed membrane during application of remaining work before forty-eight (48) hours of
curing. Movement of materials and equipment across installed membrane is not acceptable. If
movement is necessary, provide complete protection of affected areas.
Protect finished membrane from damage by other trades by the use of a cushioning layer such as
3cm thick expanded polystyrene insulation and an impact layer such as 1cm thick exterior-grade
plywood.
24. Maintenance
To ensure that your MARISEAL SYSTEM waterproofing/roofing system stays in the best of shape
and gives you years of satisfaction the correct cleaning and maintenance schedule should be
used.
When first installed and fully cured your roof deck should be cleaned with an appropriate cleaner
using the most suitable equipment for the area concerned.
Page 15 of 16
If the correct cleaning and maintenance schedule is used the appearance of your deck can be
easily [Link] deck will require regular cleaning (monthly) with either a neutral or mildly
alkaline floor cleaner depending upon the type and level of soiling encountered. Organic matter
(algae, fungi, etc) need to be removed from the surface.
Spillages:
Spillages of any liquid should be wiped up or absorbed and removed as soon as possible. Not
only is this a responsible action as far as Health and Safety is concerned, it will also help you to
keep your deck in good condition. Once the spillage is removed the area should be cleaned as
usual with your standard floor cleaner.
The statements provided concerning the materials shown above are intended as a guide for
material usage and were believed to be true and accurate at the time of printing. No statement
made by anyone may supersede this information, except when done in writing by Maris Polymers
SA in form of a contract. Since the manner of use is beyond our control, Maris Polymers does not
make nor authorize anyone to make any warranty of merchantability or fitness for any purpose or
any warranty, guarantee or representation, expressed or implied, concerning this materials except
that it conforms to Maris Polymers specification properties. Buyer and user accept the product
under these conditions and assume the risk of any failure, any injury of person or property
(including that of the user), loss or liability resulting from the handling, storage or use of the
product whether or not it is handled, stored or used in accordance with the directions or
specifications. Maris Polymers must be notified in writing of any claims and be given the
opportunity to inspect the complaint or failure before repairs are made.
DISCLAIMER: NO WARRANTY, EXPRESS OR IMPLIED, IS MADE IN THIS DOCUMENT. THE PRODUCT IS NOT CLAIMED TO BE MERCHANTABLE OR FIT
FOR ANY PARTICULAR PURPOSE. User and certified Maris Polymers SA applicators determine suitability only. See individual Maris Polymers SA product data
sheets, MSDS sheets, guide specifications and details for complete information regarding the suitability, application and handling of Maris Polymers SA products.
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