METHODOLOGY

In this chapter, the study focuses on the development of a motorized and

hydraulic-enhanced maneuverable wheelbarrow. The study gives details concerning

the design and description of the project, together with the market analysis and

supply chain assessment in support of production for this new wheelbarrow. This

section will outline enough information on the project technology, including

incorporating a small electric motor for propelling and using the hydraulic system for

improved load carrying and tilting. The methods of design and fabrication to be used

are enumerated, which deals with the construction of the motorized and hydraulic

parts. It will also show the principles and workings of motorized propulsion and

hydraulic enhancement. Project testing and evaluation processes, including

performance tests and safety evaluation, will be presented. Analysis of data will be

done to measure how effective and efficient the wheelbarrow is in real-world

conditions. A huge amount of developmental and innovative approaches will be

applied to ensure the production of a functional, durable, and user-friendly product.

Description of the Project/ Technology

The "Development of Motorized and Hydraulic-Enhanced Manoeuvrable

Wheelbarrow" is a product meant to result in a contemporary, motorized propulsion,

and hydraulic-assisted mechanisms wheelbarrow that would bring in efficiency while

also avoiding any strain on the person. The wheelbarrow comes with a load bed

80–100 cm long, 50–60 cm wide, 20–30 cm deep made out of heavy-duty materials

like high-strength steel or aluminium alloy, having the capacity of 200 kg at maximum.

It is powered by a 24V or 36V battery and 250W-500W brushless DC motor, with

bidirectional mobility and variable speed control. A hydraulic system, with pressures

at 5-10 MPa, allows for lifting and unloading with minimal efforts, and rugged

pneumatic or solid rubber tires of 30-40 cm diameter and 8-12 cm width ensure
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smooth running on varied terrains. It is designed with ergonomic, adjustable handles;

hence it maximizes productivity and safety, making it best suited for the construction,

agriculture, and labour-intensive industries.

Design and Fabrication Procedures

The researchers initiated the development of the prototype by focusing on the

design and ensuring the accuracy and criteria necessary for categorizing it as a

motorized and hydraulic-enhanced maneuverable wheelbarrow. The design aims to

improve efficiency in transporting heavy loads, enhance maneuverability in various

terrains, and reduce the physical effort required by the user. The careful selection of

materials ensures the durability and functionality of the prototype, meeting the

demands of construction, agriculture, and landscaping tasks.

Block Diagram

The block diagram of the motorized and hydraulic-enhanced maneuverable

wheelbarrow illustrates the key components and their interconnections, showing the

workflow and functionality of the system. It comprises the following blocks:

Figure 7. Block diagram of motorized and hydraulic-enhanced manoeuvrable

wheelbarrow
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Figure 8. Orthographic view of the motorized and hydraulic-enhanced manoeuvrable

wheelbarrow

Figure 9. Isometric view of the motorized and hydraulic-enhanced maneuverable

wheelbarrow
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Figure 10. Exploded view of the motorized and hydraulic-enhanced maneuverable

wheelbarrow

Legend:

1.​ Tray Brace 7. Disk Brake

2.​ Linear Actuator (2x) 8. Swivel Caster Wheel
3.​ Battery Holder 9. Electric Motor
4.​ Battery (2x) 10. Rubber Wheels (2x)
5.​ Control Switch Panel 11. Steel Frame (Reinforced)
6.​ Rubber Handle Grip (2x) 12. Trey/Bed

Fabrication Procedure

The fabrication procedure for the motorized and hydraulic-enhanced

maneuverable wheelbarrow focuses on constructing the prototype to ensure optimal

performance and durability. The following outlines the fabrication process to build the

prototype with precision and functionality.

1.​ Gather all the materials and tools required for assembling the project.

2.​ Measure the size and cut the area as required for necessary parts.

3.​ Construct the steel frame of the wheelbarrow.

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4.​ Securely attach the hydraulic cylinder to the frame.

5.​ Install the electric motor to power the wheelbarrow.

6.​ Connect the hydraulic pump to the hydraulic cylinder by hydraulic hoses.

7.​ Install the battery pack to power the electric motor.

8.​ Attach the wheels to the frame to ensure easy movement.

9.​ Install the control button where the user manages the hydraulic function.

10.​Check all connections to ensure the system is securely assembled.

11.​Test the wheelbarrow to ensure the motor and hydraulic system function

properly

12.​Perform a final inspection to ensure everything is working efficiently.

Materials

The researchers discuss the materials needed to develop a motorized and

hydraulic-enhanced maneuverable wheelbarrow, which students will use in the future

as part of the methodology. The wheelbarrow is designed by the researcher and

includes details such as quantity, unit, item, description, and specification.

Table 1. List of Materials and Description

ITEM(S) DESCRIPTION
Battery Pack The system is powered by this
Bolts and Nuts Used to securely fasten all the parts together
Control Button Can control the speed and hydraulic function
Electric Motor Provide power for movement
Hydraulic Cylinder Help lift and dump heavy loads
Hydraulic Hoses Carry fluid between components
Hydraulic Pump Controls the lifting function
Paint Use to protect the metal
Pressure Gauge Measures the hydraulic pressure
Rubber Wheels Ensure easy movement on different surfaces
Steel Frame Support the structure of the wheelbarrow

Table 2 shows the tools and equipment, along with their functions, used in

developing a motorized and hydraulic-enhanced maneuverable wheelbarrow.

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Table 2. List of Tools and Equipment

TOOLS/EQUIPMENT FUNCTION

Caliper Used to measure and make sure the materials

are correct

C-clamp A tool used to hold things in place while

welding

Combination wrench Used to turn bolts to loosen or tighten them

Drill Used to drill holes in materials

Hacksaw Used to cut metal materials manually

Metal grinding A machine made to cut metal objects easily

and accurately.

Welding machine A machine used to permanently connect two

or more metal pieces

Welding rod Used in the welding process

Principles of Operation
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Figure 4. Flowchart of using the motorized and hydraulic-enhanced maneuverable

wheelbarrow

The operation begins by loading the desired materials, such as soil or gravel,

into the wheelbarrow. Start the wheelbarrow and engage the motorized controls to

power the wheelbarrow’s movement. Move the wheelbarrow by just pushing and

control to suit the terrain, ensuring optimal performance for the task at hand. Use the

hydraulic lever to lift the bed of the wheelbarrow to the desired height for easy

dumping, while monitoring the hydraulic pressure gauge to ensure smooth lifting and

unloading.

Operating Procedure

​ The fabrication procedures play a critical role in translating theoretical

concepts into tangible outcomes in the development and testing of innovative

materials, devices,and structures.

The workstation operates as follows:

1.​ Initial Setup

2.​ User Input

3.​ Control System Activation

4.​ Hydraulic System Operation

5.​ Electric Motor System Operation

6.​ Load Handling

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7.​ Shut Down

8.​ Maintenance

Maintenance Procedure

1.​ Clean the bed parts of the wheelbarrow, remove the dirt, including dirt buildup

and debris, and make sure that it has no accumulated material.

2.​ Monitor the battery regularly and sign of wear out.

3.​ Inspect the motorized controls and hydraulic system for any signs of damage

or leaks, and replace any worn parts as needed.

4.​ Use lubricants at the wheel’s axles and joints.

5.​ Monitor the hydraulic pressure and ensure the system is functioning correctly,

adjusting or replacing the hydraulic components as necessary.

Safety Control Measures

The following safety measures are designed to protect the product and

ensure the user’s safety during use. Adopting these measures helps maintain

product quality and reduce the risk of accidents.

1.​ Inspect the battery connections for security and absence of corrosion, and

make sure that it does not have any problem.

2.​ Check the hydraulic system for leaks and ensure that the pressure relief valve

is working well.

3.​ Ensure that the moving parts are working well such as wheels and hydraulic

components

4.​ Replace any worn or damaged components, including the motorized controls,

wheels, and hydraulic parts, immediately.

5.​ Always ensure the wheelbarrow is stable and safe before using to prevent

toppling over.
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Cost of Materials

The table below lists the price of the supplies and materials used in the
development of a spray paint with an adjustable nozzle and paint mixer.

Table 3. List of materials and Description

UNIT NAME AND UNIT COST TOTAL
SPECIFICATION
pc Electric Motor (800W.) 6000.00 6000.00
pc Lithium Battery (24V) 4000.00 4000.00
pc Steel Frame (Reinforced) 3000.00 3000.00
pcs Linear Actuator (1800 N) 3000.00 3000.00
pc Reinforced Bed (Steel) 2500.00 2500.00
pc Control Switch Panel 1200.00 1200.00
pc Heavy Duty Wheels (8” 500.00 1000.00
Diameter)
pcs Battery Charger (200W) 1000.00 1000.00
pcs Hydraulic and Control Valve 1000.00 1000.00
(3/8 inch)
pcs Motorized Control System 1000.00 1000.00
pcs Hydraulic Hoses (3/8 inch) 400.00 800.00
pc Handle Bar Assembly 500.00 500.00
pc Hydraulic Cylinder 500.00 500.00
m Wiring (2m) (Yellow) 200.00 400.00
m Connectors (Ferule) 200.00 400.00
L Paint (Red) (Acrylic) 400.00 400.00
pc Pressure Gauge (1.5-2.5 300.00 300.00
inches) (Stainless steel)
pcs Bolts and Nuts 15.00 300.00

Material Cost PHP 26,600.00

Labor Cost PHP 10,000.00
Transportation Cost PHP 1,600.00
Delivery Cost PHP 1,500.00
Total Variable Cost PHP 12,400.00
Total Cost PHP 39,000.00

Testing and Evaluation

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The evaluation of the prototype was conducted at Cavite State University-

CCAT Campus, Rosario, Cavite. The questionnaires will be based on the following

criteria: (1) functionality in terms of ase of operation, provision of comfort,

convenience, and user friendly, (2) durability in terms of quality of materials, quality of

workmanship, and quality of design (3) safety in terms of stability and load balance

and control mechanisms.

Each criterion will be assessed using three (3) indicators rated on a scale of 1

to 5, where 1 is the lowest and 5 is the highest. The population evaluating the

prototype consists of professionals, and students from the Industrial Technology

Department, spanning 1st to 4th year.

A validated evaluation sheet will be provided to each evaluator. Each criterion

will be rated on a scale of 1 to 5, where 1 indicates "needs improvement," 2 is

"unsatisfactory," 3 is "satisfactory," 4 is "very satisfactory," and 5 is "outstanding".

Data Analysis

Data will be collected through user feedback, direct observation, and

performance tests. Participants included professionals and students and provide

insights into its effectiveness. The feedback will be analyzed to identify areas for

improvement and to validate the design's success in addressing the identified needs.

To interpret the data effectively, the researchers will make use of the following

statistical treatment. The weighted mean and Likert Scale are the tools they will use

to interpret the data using the given formula.

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The scale incorporates mode indicators and criteria, as outlined in the

following are shown in table 4.

Table 4. Range of Mean Used for the Assessment of the Prototype

NUMERICAL RATING DEGREE OF LEVEL RANGE

5 Outstanding 4.20 -5.00

4 Very Satisfactory 3.40 – 4.19
3 Satisfactory 2.60 – 3.39
2 Unsatisfactory 1.80 – 2.59
1 Needs Improvement 1.00 – 1.79

Table 5 presents the performance evaluation of the prototype across three

specific criteria between 120 kg, 135 kg, and 150 kg of the load capacity and stability.

The tests assess the wheelbarrow’s ability to remain stable under various weight

loads. Results are recorded as "F" functional if the product meets the expected

performance and “NF” if not functional.

Table 4. Test the load capacity and stability

LOADS TRIAL 1 TRIAL 2 TRIAL 3 REMARKS

120 kg

135 kg

150 kg
___________________________________________________________________

Table 6 assesses the battery performance using hydraulic operationby means

of loads to determine how the battery's power output varies when the wheelbarrow is
 34

subjected to different weight or operational demands. Results are recorded as "F"

functional if the product meets the expected performance and “NF” if not functional.

Table 6. Assess the battery performance using hydraulic operation only.

LOADS TRIAL 1 TRIAL 2 TRIAL 3 REMARKS

120 kg

135 kg

150 kg
___________________________________________________________________

Table 7 evaluates the lifespan of an electric battery in operation by means of

km/h to assess how the battery's efficiency and longevity are affected by the speed of

the vehicle during use. Results are recorded as "F" functional if the product meets

the expected performance and “NF” if not functional.

Table 7. Evaluate the lifespan of an electric battery in operation.

Km/h TRIAL 1 TRIAL 2 TRIAL 3 REMARKS

5 km/h

10 km/h

15 km/h
___________________________________________________________________

Table 8 evaluates the maneuverability and operational efficiency of a

wheelbarrow in terms of loads to assess how well the wheelbarrow handles different

weight capacities. Results are recorded as "F" functional if the product meets the

expected performance and “NF” if not functional.

Table 8. maneuverability and ease of operation under various terrains

LOADS TRIAL 1 TRIAL 2 TRIAL 3 REMARKS

120 kg

135 kg

150 kg
___________________________________________________________________
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