2025 FIRST ® Robotics Competition

KitBot Instruction Guide

1 KitBot Overview ............................................................................................................................................... 4
2 Before you get started .................................................................................................................................... 5
2.1 AM14U6 Integration ............................................................................................................................... 5
2.2 Fasteners and Hole Sizes ....................................................................................................................... 5
2.3 Precision Machining Tips ....................................................................................................................... 6
2.4 Reading Part Drawings ........................................................................................................................... 6
2.5 What if I have questions or need help? ............................................................................................... 8
3 Materials ........................................................................................................................................................... 9
3.1 Raw Materials .......................................................................................................................................... 9
3.2 Black Tote ............................................................................................................................................... 10
3.2.1 Fasteners ........................................................................................................................................ 11
3.3 Team Sourced Parts ............................................................................................................................. 12
3.4 Bumpers ................................................................................................................................................. 12
4 Tools ................................................................................................................................................................ 13
5 KitBot Part Manufacturing ........................................................................................................................... 14
5.1 Cut List .................................................................................................................................................... 14
5.2 Part Preparation:................................................................................................................................... 14
6 KitBot Assembly............................................................................................................................................. 16
6.1 Assembly Notes..................................................................................................................................... 16
6.2 Assembly Instructions .......................................................................................................................... 17
6.2.1 Build the Top Frame ..................................................................................................................... 17
6.2.2 Build the Back Frame.................................................................................................................... 26
6.2.3 Build the Front Frame .................................................................................................................. 29
6.2.4 Attach Front and Back Frames to the Drive Base..................................................................... 31
6.2.5 Attach the Top Frame ................................................................................................................... 34
6.2.6 Radio, RSL and Protective Panels ............................................................................................... 36
7 Bumper Assembly ......................................................................................................................................... 40
7.1 Option 1 – L Bumpers........................................................................................................................... 40
7.2 Option 2 – Straight Segments ............................................................................................................. 42
8 Electronics & Wiring ...................................................................................................................................... 44

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9 Next Steps ...................................................................................................................................................... 44
10 Troubleshooting ............................................................................................................................................ 44
10.1 Problem: Pipe Not Ejecting (Roller Stalling)....................................................................................... 45
10.2 Problem: Pipe Ejected too Forcefully ................................................................................................. 45

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1 KitBot Overview
Figure 1: 2025 KitBot

The KitBot for REEFSCAPESM presented by Haas is capable of completing the following actions. Some
actions will need the team to explicitly add code to make this possible (e.g. Auto code):
• Drive around the field using a differential drivetrain (also commonly referred to as “tank”)
geared for a top achievable speed of ~15 feet per second (~4.5 m/s). The KitBot does not fit
under Deep or Shallow Cages but can maneuver between the Cages or push them out of the
way while driving through.
• Pre-load a Coral for use in Auto
• Score Leave points
• Score Coral into L1 of the Reef
• Collect Coral from the Coral Station
• Play defense
This is a fairly basic set of capabilities with respect to all of the possible tasks in the game. Additionally,
the KitBot has been designed to keep things very simple, which means there may be opportunities to
iterate and improve on the existing capabilities it has. With this in mind, teams may choose to add
additional components to allow the robot to pick game pieces up off the ground, climb on the Barge, or
more! Teams can reference the KitBot Enhancement/Iteration Guide for a process to explore these
improvements.

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Thanks to Team 118 and their Everybot project for providing inspiration and allowing us to utilize
pieces of their previous documentation in these instructions. No details of the game, or this design,
were shared with Team 118.

2 Before you get started

Note that the Drive Base (AM14U6 Integration), Bumper Assembly, and Electronics & Wiring may be
completed in parallel before they are combined into a single assembly.

2.1 AM14U6 Integration

While the KitBot superstructure could feasibly be integrated with a variety of drivetrain shapes and
types, it is designed to most easily integrate with the AM14U6 chassis constructed in the long
orientation. If your team has sufficient resources, assembly of the AM14U6, electronics, and KitBot
superstructure may all be done in parallel up to a certain point.
Older versions of the AM14U style chassis can also be used, but the length of the front and back rails
will likely need to be modified, and there are some holes that will need to be drilled in the side rails as
there are new holes in the AM14U6.
Follow the AM14U6 instructions for the Long Chassis. All of the work to assemble the KitBot
superstructure can be done separately and completely before attaching it to the completed chassis.

2.2 Fasteners and Hole Sizes

There are a few locations on the KitBot superstructure where specific fasteners are required. See the
Fasteners section for details on what is required.
All other fasteners are specified as #10-32 but may be modified based on team preference and
fastener availability. The plates provided in the Black Tote have 0.201 in. holes suitable for 3/16 in.
rivets or #10-32 bolts. These holes may also be a loose fit for a M4.5 bolt or a tight fit for M5 (may need
to be opened with a slightly larger drill). For all through hole hardware, teams should drill the
appropriate size based on the hardware they choose as noted in Table 1.
Table 1: Drill Bit Size for Common Fasteners
Hardware Recommended Tight Fit Free Fit
#10-32 Bolts #7 (.201 in.) #9 (.196 in.) #7 (.201 in.)
3/16 in. Rivets #7 (.201 in.) #11 (.191 in.) #9 (.196 in.)
M5 Bolts 5.5 mm 5.3mm 5.5mm
5mm Rivet 5 mm 5mm 5.1mm
¼-20 Bolts 17/64 in. F (.257 in.) 17/64 in.
M6 Bolts 6.6 mm 6.4mm 6.6mm

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2.3 Precision Machining Tips
Here are some tools and tips to getting more accurate parts in a modest shop:
• Squares: A combination square can be used to easily mark lines to cut perpendicular to the
edge of a piece of material. The metal “handle” slides along a ruler and can be tightened in
place and provide a perpendicular edge to mark along. A “scribe” for scratching cut lines is also
commonly screwed into the handle. A “speed” square or carpenter’s square can help to make
sure two components are at perfect 90-degree angles to one another.
• Marking Tools: When marking measurements, a number of tools can be used for marking:
o Scribe – A scribe or scratch awl is used to make a thin scratch line in the surface being
marked. This scratch is generally smaller than most drawn lines and therefore can be
more accurate. This can be used in conjunction with a sharpie (make the sharpie mark
first) for increased visibility (this mimics the professional technique of using layout fluid).
o Pen or Mechanical Pencil – These tools can often make fairly narrow lines but may not
have the best visibility when used on metal or plastic components.
o Sharpie – Shows up very well on all surfaces, but generally draws thick lines. Make sure
to align one edge of the wide line with the desired measurement, not the center.
• Punch: To make accurate holes, consider marking where you need to drill with a center punch,
which will leave a small indentation that you can line a drill bit up with. Automatic punches are
available which do not need to be struck to make an indentation. Always drill your holes as
straight as possible. If available, teams can use a drill press to help ensure straight holes.
• Calipers: Calipers are sort of a very accurate ruler or tape measure – but only for shorter parts.
They read the distance between the two “teeth” – if you are trying to mark a hole 4.25 in.
inwards from the edge of a part, slowly slide the display section along the ruler until it reads
4.25. Then place one of the teeth against the edge of your part, and the other will measure to
the point 4.25 in. from there. Use the teeth of the calipers to make a straight scratch in the
metal, then change the distance to the 2nd dimension for the desired location and make a 2nd
scratch. The center of the cross will be much more accurate than marking the location with a
Sharpie, especially if you use a punch right where the marks cross before drilling.
• Drill vs Drill Press: Although the KitBot can be built with just a drill, many parts will appreciate
a high degree of precision, and holes will turn out straighter and more accurately located if
drilled out on a drill press. When using a drill press it is still important to use a punch as the drill
bit can still wander when beginning a hole. Make sure your piece is clamped firmly and that the
drill bit is lined up to come down directly at the mark from your punch.

2.4 Reading Part Drawings

This document uses engineering “drawings” like the one below to aid you in machining parts of the
KitBot correctly.

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 Figure 2: Example Part Drawing

The name of the piece you are looking at is in the bottom right corner. For the purposes of this
document, all dimensions directly provided will be shown in both imperial and metric units. All links to
drawings within this document will be linked to the imperial version but there are also versions of the
drawings using metric available.
Each drawing will generally show multiple views of the same part in order to show you all relevant
dimensions and features. The overall 3D view (isometric view) can be used to help orient yourself when
looking at the other (front, top, side) views.
The drawings use a few types of dimensioning.
• Ordinate Dimensioning – This is where dimensions are all indicated relative to a single origin.
In a given view, the origin (generally on the left) will be marked with a dimension of “0”.
Subsequent features will be marked with leader lines pointing to them and a dimension
measured from that origin point along a straight horizontal or vertical line.

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 • Relative Dimensioning - These dimensions are indicated by a pair of lines pointing to the
features that define the dimension and a set of arrows, either inside or outside the line pair.
The dimension indicated is the measurement between the two features marked by the line
pair.
• Diameter Dimensioning - These dimensions are indicated by a ⌀ symbol and reflect the
diameter of holes. Often only a single hole will be marked with a number followed by the letter
‘X’ indicating how many of that size hole are on that face (e.g., 6X .201).
Technical drawings can be complicated and hard to understand initially. We suggest trying to go
through each drawing slowly and mark the parts you understand down onto your physical pieces as
you go. Don’t forget to double check your work before you cut and drill!

2.5 What if I have questions or need help?

The FIRST® Forums contain a specific section for posting questions or discussion about the KitBot. Staff
will be monitoring this forum throughout the build and competition season and will attempt to provide
timely answers to all questions.

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3 Materials
This section covers all the materials needed for the KitBot Structure. Please note that the Radio noted
in these instructions is provided in the Season Specific Box.

3.1 Raw Materials

Table 2: Raw Materials List
Material Qty Info
Okay to use other wall thickness if preferred. Okay
to use other lengths down to 32 in., need quantity 5
1 in. x 1 in. Aluminum Square for lengths from 44 in. to 58 in. (112 cm to 147 cm)
Tube 1/16 in. wall thickness. 8 ft. Use the 5.1 Cut List below to figure out quantity for
2 other lengths.
long. (25 mm x 25 mm, 1.5mm
wall thickness, ~244 cm long) All parts are designed so that Pre-Drilled Tubing
such as WCP-0924, WCP-1023, am-5177, REV-21-
2160 can be easily used if preferred.
It is okay to use 0.125 in. instead if preferred.
Make sure to use polycarbonate and not acrylic.
Acrylic of this thickness is likely to shatter either
when machined or when subjected to the shock of
4 ft. x 4 ft. Polycarbonate Sheet robot operation.
0.118 in. thickness (~1200 mm x 1 Other materials (0.125 in. aluminum, 0.25 in.
1200 mm, 3 mm thickness) plywood, etc.) may be used but have not been
tested and bolt and spacer lengths may be affected
if modifying material thickness.
Also available from vendors in smaller sizes such as:
WCP-0294 (3 sheets needed)
Used for electronics board. May also need
additional plywood for Bumper Backing, see Table 6
2 ft. x 2 ft. Sheet of ¾ in. for details.
Plywood (600 mm x 600 mm, 1
19mm thickness) Other materials may be used but have not been
tested and bolt lengths may be affected if modifying
material thickness.
This material is to make spacers which can also be
(Optional) – ¾ in. Schedule 40 2 ft.
purchased or can be 3D Printed. (see Team Sourced
PVC Pipe (20mm DIN PVC pipe) (~600mm)
Parts)

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3.2 Black Tote
These items come in the Black Tote which is provided to teams along with their Kickoff Kit as long as
they did not opt out of this tote.
Table 3: Black Tote Parts List
Part Qty Provided part and Info Alternative Parts
Laser-Cut Aluminum Can be manufactured out of
Roller Plate 1 (KB-25001) 1
Plate Aluminum Sheet 1/8 in. thick
Laser-Cut Aluminum or teams can purchase on
Roller Plate 2 (KB-25002) 1 Kickoff from any supplier who
Plate
chooses to produce them or
Laser-Cut Aluminum use the SendCutSend Voucher
Back Angle Plate (KB-25003) 4
Plate to have these produced
TTB-0083, am-4158, REV-21-
2328, WCP-1069
Laser-Cut Aluminum
T-Bracket (KB-25004) 4 Hole patterns differ from
Plate
provided T-Bracket, center the
bracket and use aligned holes
Laser-Cut Aluminum
RSL Mount (KB-25005) 1
Plate
Cut to length Hex Shaft am-2291-3, WCP-0915, TTB-
Roller Shaft (KB-25013) 1
(made from REV-41-3205) 0069
Radio Mount (KB-25014) 1 Can be 3D Printed from
3D Printed Part
provided files
24 Tooth Pulley (KB-25015) 1 Can be 3D Printed from
3D Printed Part provided files or TTB-0126,
WCP-0992, am-4626
48 Tooth Pulley (KB-25016) 1 Can be 3D Printed from
3D Printed Part
provided files
1/8 in. long ½ in. Hex Spacer REV-21-2004-PK10, am-3948-
2 TTB-0017-1/8
(KB-25017) 125, WCP-0788
While other wheels may be
used, this wheel was
4 in. Compliant Wheels 5 TTB-0057 specifically chosen for the way
it interacts with the Coral in
this design.
130 Tooth 5mm HTD Belt 1 WCP-0652 am-5215_130T, TTB-0195
CIM (8mm Key) to 1/2 in. Hex am-0588_long, REV-21-1879,
1 WCP-0794
Adapter TTB-0044

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 3D Printed Part ½ in. Hex
4 WCP-1121
Adapters
8mm Shaft Push-on Retaining
1 am-0033 TTB-0093
Ring
Any Premium 2 in. Gaffer’s
2 in. Premium Black Gaffer’s am-2944-18 (color does
10’ Tape (~48mm width x 3m
Tape not matter for use case)
length)
CIM Key Stock 1 am-1121 WCP-0793
1/2 in. Hex Bearings 2 REV-21-1915 TTB-0001, am-2986, WCP-0783
WCP-0799, am-1526_black,
1/2 in. Hex Shaft Collars 2 REV-21-1911
TTB-0013
Any reclosable fasteners or
Reclosable Fastener 4’ 3M SJ3540 / 7000051932
hook and loop
See the game manual for a
CIM Motor 1 am-0255 complete list of legal CIM part
numbers.
Spark MAX motor controllers 1 REV-11-2158 am-4261
Robot Signal Light 1 855PB-B12ME522 am-3583

3.2.1 Fasteners
The are a few locations on the KitBot superstructure where specific fasteners are required. Everything
listed in Table 4 is included in the Black Tote:
Table 4: Required Fasteners
Part Qty Provided Part and Info Alternative Parts
#10-32 1.5 in. long Button Head Required – Attachment M5 ~40mm
8
Cap Screw to AM14U6. WCP-0257
Required – Nuts for bolts M5 Locknut
#10-32 Locknut 8
above. WCP-0325
#10-32 1.75 in. long Socket Required – 3D Printed M5 ~40mm
2
Head Cap Screw Radio Mounts. WCP-1549
Required – Nuts for bolts M5 Locknut
#10-32 Locknut 2
above. WCP-0325
Required – Attaching CIM
#10-32 0.625 in. long Socket
2 motor to KB-25001. am-
Head Cap Screw
1120
M5 ~40mm
#10-32 1.5 in. long Button Head Other bolt head styles may be
58 WCP-0257
Cap Screw used or Aluminum or Steel
3/16 in. diameter, 0.126 in. -
Rev. Jan 4, 2025 Page 11
 0.25 in. grip range pop rivets
(5mm diameter, 4-6mm grip
range).
M5 Locknut if using M5 bolts.
#10-32 Locknut 58 WCP-0325 If rivets used, these are not
needed.

3.3 Team Sourced Parts

These are the parts needed for the KitBot that must be sourced by the team. Some items can be 3D
printed or created from raw material rather than sourced directly.
Table 5: Team Sourced Parts List
Part Qty Info
2 in. long ½ in. Hex Spacers (KB- Can be 3D Printed from provided files or made from PVC
4
25018) pipe as noted in KitBot Part Manufacturing.
May be substituted with 5/8 in or ¾ in. round (~15mm-
20mm diameter, 50mm length) spacers that are available
2-3/8 in. long ½ in. Hex Spacers at many hardware stores, McMaster, MSC, etc. or hex
2
(KB-25019) spacers that are available at many common FIRST Robotics
Competition suppliers. May be built up from smaller
lengths.
50lb, 8 in. Cable Ties (~5mm width, 203mm or greater
Cable Ties 10 length)
These cable ties are available in the Rookie Tote.
#10-32 1.5 in. long Button Head Used to attach the electronics board. May use other bolt
8
Cap Screw head styles or M5 ~40mm.
Used to attach the electronics board. M5 Locknut if using
#10-32 Locknut 8
M5 bolts.

3.4 Bumpers
These materials are needed to create 2 sets of bumpers following our recommended steps as noted in
the Bumper Assembly section.
Table 6: Bumper Materials
Material Qty Info
The size noted here is used for the electronics board and
4 ft. x 8 ft. Sheet of ¾ in.
bumpers.
Plywood (1.2 m x 2.4 m,
19mm thickness) 1 May also use two 2 ft. x 4. Ft (~60 cm x 120 cm) sheets or
a 5 ft. x 5 ft. (~150 cm x 150 cm) sheet. Other materials
may be used but have not been tested.

Rev. Jan 4, 2025 Page 12

 Brackets are only needed if teams are making L Bumpers
as described in Bumper Assembly.
(optional) Brackets 4 Teams can source any bracket similar to the Bumper
Wood Corner Brackets (am-3233a) or can manufacture
similar brackets out of aluminum angle.
5 Pool Noodles are provided in the Rookie Tote. Rookie
Pool Noodles, 2 ½ nominal teams can either source 5 additional pool noodles or do
diameter (~63 mm), ~55 in. ~10 swappable bumper covers.
long (~140 cm) Teams may optionally choose to use other padding if
preferred as noted in the Game Manual.
(optional) ½ in. Foam Tiles ~5 sq ft. Frequently sold as 2 ft. x 2 ft. tiles, 2 tiles will back one set
(~13 mm) (~½ sq m) of bumpers.
1 ½ yards 18 in. x 160 in. of each color is included in the Rookie Tote
Red Fabric
(~1.4 m) and is sufficient for a set of Bumpers.
1 ½ yards If buying in a standard width (60 in.), 1 ½ yards are
Blue Fabric
(~1.4 m) needed of each color.
1 small paint container should be sufficient. Teams may
(Optional) White Paint 1
use other materials to add numbers to Bumpers.

4 Tools
The following tools are needed to prepare & assemble the KitBot Structure:
• Safety Glasses
• Tape Measure
• Punch
• Marking tool
• Jigsaw or Bandsaw
• Drill + Drill Bits
o #7 (or 5.5mm for metric hardware) Drill Bit
o See Table 1: Drill Bit Size for Common Fasteners for alternate sizes
• Clamps
• Flush Cutters/Diagonal Cutters
• Fastener Tools
o 5/32 in. (or 4mm for metric hardware) Allen key
o 1/8 in. (or 3mm for metric hardware) Allen Key
o 3/8 in. (or 8mm for metric hardware) Open Ended Wrench or Socket
o Other tools may vary based on chosen hardware
• Staples
• Staple Gun

Rev. Jan 4, 2025 Page 13

 • (optional) Circular or Table Saw
• (optional) Deburring Tools
• (optional) Calipers
• (optional) Square
• (optional) Pop Rivet Tool

5 KitBot Part Manufacturing

The first step in building the KitBot superstructure is to gather all the Raw Materials needed and to
prepare pieces for assembly. Teams can reference the Drawings for additional details.

Cutting and drilling holes can leave sharp edges and burrs on both aluminum
and polycarbonate. Teams should take care around machined holes and edges
and may wish to use a file or deburring tool to remove this hazard.

Holes for specified fasteners will call out the drill size. Holes for team selected fasteners will not call out
a specific size and teams should use the appropriate size for their fastener per Table 1.

5.1 Cut List

The following cut lists for 1 in. x 1in. x 1/16 in. square aluminum tubing (25 mm x 25 mm, 1.5mm wall
thickness) are designed around 8 ft. long (~244 cm) pieces which are commonly available from local
hardware stores. If using other lengths, you may need to re-do the cut list layout to optimize material
usage.
Table 7: Cut List for Stick #1
Part Length Quantity
Diagonal Rail (KB-25008) 32 in. (813mm) 2
Back Vertical Post (KB-25006) 27 in. (686mm) 1

Table 8: Cut List for Stick #2

Part Length Quantity
Back Vertical Post (KB-25006) 27 in. (686mm) 1
Front Vertical Post (KB-25007) 17 in. (432mm) 2
Crossbeam (KB-25009) 16 in. (406mm) 2

5.2 Part Preparation:

Step 1: Cut 1 in. square tubing per the cut list in Table 7 and Table 8.
Step 2: Using the drawing for the Diagonal Rail (KB-25008, appended to this document), drill all 20
holes with a .201 in. (or 5.5mm for metric hardware) drill bit in each part.

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Step 3: Using the drawing for the Front Vertical Post (KB-25007, appended to this document), drill all
10 holes with a .201 in. (or 5.5mm for metric hardware) drill bit in each part.
Step 4: Using the drawing for the Crossbeam (KB-25009, appended to this document), drill all 6 holes
with a .201 in. (or 5.5mm for metric hardware) drill bit in each part.
Step 5: Using the drawing for the Back Vertical Post (KB-25006, appended to this document), drill all
15 holes with a .201 in. (or 5.5mm for metric hardware) drill bit in each part.
Step 6: Using the drawing for the Track Floor (KB-25010, appended to this document), cut the Track
Floor out of a sheet of .118 in. (3mm) polycarbonate, and drill all 12 holes with a .201 in. (or
5.5mm for metric hardware) drill bit.
Step 7: Using the drawing for the Track Side Panel (KB-25011, appended to this document), cut the
Track Side Panels out of a sheet of .118 in. (3mm) polycarbonate, and drill all 7 holes with a
.201 in. (or 5.5mm for metric hardware) or 1/4 in. (or 6mm) drill bit.
Step 8: Using the drawing for the Track Roof (KB-25012, appended to this document), cut the Track
Roof out of a sheet of .118 in. (3mm) polycarbonate, and drill all 8 holes with a 1/4 in. (or
6mm) drill bit.
Step 9: Using the drawing for the Front Guard Panel (KB-25020, appended to this document), cut the
Front Guard Panel out of a sheet of .118 in. (3mm) polycarbonate.
Step 10: Using the drawing for the Back Guard Panel (KB-25021, appended to this document), cut the
Back Guard Panel out of a sheet of .118 in. (3mm) polycarbonate.
Step 11: (Optional – this step is only needed if you do not have pre-purchased spacers).
Make the following spacers using a 3D Printer (provided files) or cut them from 3/4 in. (metric)
PVC pipe. Do not use a miter saw or other high-speed rotary saw to cut these small PVC
parts as it is dangerous. Instead use a PVC pipe cutter, hand saw (such as hacksaw) or
oscillating/reciprocating saw (such as a jigsaw).
Part Length Quantity
KB-25018 2 in. (50mm) 4
KB-25019 2-3/8 in. (60mm) 2

The PVC pipe spacers may be replaced with:

- 3D printed spacers,
- exact length, hardware appropriate, spacers, or
- assembled from smaller common length spacers.
See Team Sourced Parts for more information.

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6 KitBot Assembly
Before beginning assembly, be sure you have the parts from Table 3 & Table 5 and the materials that
you manufactured as noted below in Table 9. Be sure to complete all items in the KitBot Part
Manufacturing before attempting to assemble the KitBot.
Table 9: Fabricated Parts List
Part Qty Part Number Info
Back Vertical Post 2 KB-25006 1 in. Square x 27 in. Aluminum Tube
Front Vertical Post 2 KB-25007 1 in. Square x 17 in. Aluminum Tube
Diagonal Rail 2 KB-25008 1 in. Square x 32 in. Aluminum Tube
Crossbeam 2 KB-25009 1 in. Square x 16 in. Aluminum Tube
Track Floor 1 KB-25010 32 in. x 18 in. x .118 in. Polycarbonate Plate
Track Side Panel 2 KB-25011 20-3/4 in. x 6 in. x .118 in. Polycarbonate Plate
Track Roof 1 KB-25012 18-1/4 in. x 18-1/4 in. x .118 in. Polycarbonate Plate
Front Guard Panel 1 KB-25020 18 in. x 12 in. x .118 in. Polycarbonate Plate
Back Guard Panel 1 KB-25021 18 in. x 18 in. x .118 in. Polycarbonate Plate
2 in. long ½ in. Hex PVC or 3D printed or sourced as noted in the Team
4 KB-25018
Spacers Sourced Parts section
2-3/8 in. long ½ in. PVC or 3D printed or sourced as noted in the Team
2 KB-25019
Hex Spacers Sourced Parts section

6.1 Assembly Notes

When tightening bolts which pass through box tubing, it is easy to overtighten the fastener and begin
crushing the tube. Make sure to pay close attention when tightening bolts to avoid this.
The Top Frame (Section 6.2.1), Back Frame (Section 6.2.2), and Front Frame (Section 6.2.3) may be
assembled in parallel before they are combined into a single assembly.
All assembly instructions are written assuming teams are using the provided items from the Black Tote
and inch sized team sourced parts. If teams have sourced alternatives, substitute the alternate parts,
referring back to the tables in Materials if needed to determine the equivalent. Some alternatives may
also require teams to make minor adjustments such as drilling larger holes, leaving some holes
unbolted, etc.

Need help? Watch the 2025 KitBot Build Video for a walkthrough of building the KitBot.

Rev. Jan 4, 2025 Page 16

6.2 Assembly Instructions

6.2.1 Build the Top Frame

Figure 3: Top Frame

Parts needed:
• Roller Plate 1 (KB-25001) - qty 1
• Roller Plate 2 (KB-25002) - qty 1
• Diagonal Rail (KB-25008) - qty 2
• Track Floor (KB-25010) - qty 1
• Track Sides (KB-25011) - qty 2
• Track Roof (KB-25012) - qty 1
• Roller Shaft (KB-25013) - qty 1
• 24 Tooth Pulley (KB-25015) - qty 1
• 48 Tooth Pulley (KB-25016) - qty 1
• CIM Motor - qty 1
• 2mm x 2mm x 10mm Machine Key (am-1121) - qty 1
• 8mm Push-on retaining ring (am-0033) - qty 1
• 3D Printed Part Hex Adapter (WCP-1121) - qty 4
Rev. Jan 4, 2025 Page 17
 • 1/2 in. Hex Bearings (REV-21-1915) - qty 2
• 4 in. Compliant Wheels (TTB-0057) - qty 5
• 1/2 in. Hex Shaft Collars (REV-21-1911) - qty 2
• 130 Tooth HTD Belt (WCP-0652) - qty 1
• 1/8 in. long 1/2 in. Hex Spacers (TTB-0017-1/8) - qty 2
• 2 in. long 1/2 in. Hex Spacers - qty 4
• 2-3/8 in. long 1/2 in. Hex Spacers - qty 2
• 1/2 in. long #10-32 Socket Head Cap Screw - qty 2
• 1-1/2 in. long #10-32 Button Head Cap Screw - qty 24
• #10-32 Locknut - qty 24
• 2 in. wide Black Gaffer’s Tape
• 50lb, 8 in. Cable Ties – qty 8

Step 1: Using an arbor press, tabletop vice, or lightly tapping with a rubber mallet (or you may be able
to do it by hand), insert the hex bearings into the two roller plates as shown in Figure 4, with
the flange of the bearing ending up on the same side as the engraved text.

Support the plates as close to the bearing hole as possible while pressing to
avoid bending the plate.

Figure 4: Inserting the hex bearings

Rev. Jan 4, 2025 Page 18

Step 2: Using an arbor press, tabletop vice, or lightly tapping with a rubber mallet (or you may be
able to do it by hand), insert the 3D Printed Part Hex Shaft Adapters (WCP-1121) into each end
of each Pulley (KB-25015 and KB-25016) as shown in Figure 5.

It is very important to make sure the two hex adapters are aligned to each
other in each pulley so that a hex shaft can slide through both of them.

Figure 5: Inserting Hex Adapters into Pulleys

Step 3: Attach the CIM Motor to the Roller Plate with “KitBot 2025” engraved on the side of it (KB-
25001), with the motor body on the opposite side of the engraved text, as shown in Figure 6.
Attach with two 1/2 in. long #10-32 socket head cap screws.

Threadlocker can be used to help ensure these bolts do not vibrate loose during
operation.

Figure 6: Attaching the CIM Motor

Rev. Jan 4, 2025 Page 19

Step 4: Insert the 2mm x 2mm x 10mm Machine Key (am-1121) into the keyway on the CIM Motor
shaft (this may require pliers to press into the keyway). Then slide the 8mm Round to 1/2 in.
Hex Adapter (WCP-0794) onto the shaft, noting to align the keyway over the recently installed
Machine Key. Then, slide the 1/8 in. long Hex Spacer (KB-25017), 24 Tooth Pulley (KB-25015),
and the Push-On Retaining Ring (am-0033) onto the shaft in that order, as shown in Figure 7.
Figure 7: Assembling the Motor Shaft

Step 5: Take one of the Diagonal Rails (KB-25008) and identify the end that has seven holes drilled
into it. Take the Roller Plate with the motor attached to it and bolt it to the Diagonal Rail,
starting with the first of the seven holes, and putting 1-1/2 in. long #10-32 button head cap
screws through the first, third and sixth holes, as shown in Figure 8. Once everything is lined
up, put a #10-32 locknut onto each bolt, and tighten all of them. Be careful not to overtighten
to the point of crushing the box tube.

Ensure that the motor and the Diagonal Rail are on the same side of the plate
and that the bolt heads are on the engraved side of the plate where the pulley is.
Sometimes, due to minor fabrication errors, your holes may not quite line up. In
this case, try to get at least one bolt in and tightened to act as a clamp (you may
want to supplement with an actual clamp as well), then use a drill to drill out the
other holes, one at a time, opening them up to allow the fasteners to fit through.

Figure 8: Attaching a Diagonal Rail

Rev. Jan 4, 2025 Page 20

Step 6: Similar to the last step, take the other Diagonal Rail and find the end with seven holes, and
line it up to the other Roller Plate (KB-25002), so that the engraved text is on the opposite side
of the Diagonal Rail. Using the first, third and sixth holes, attach the plate and tube together
using 1-½ in. long #10-32 button head cap screws and #10-32 locknuts.
Figure 9: Attaching the Opposite Diagonal Rail

Step 7: Take the two assemblies that have been built in the previous two steps and the Track Floor
(KB-25010) and line them up so that the Track Floor is on top of the tubes (on the same side
of the tubes as the bearings in the plates), as shown in Figure 10. There are 12 holes that
should line up between the Track Floor and the two Diagonal Rails. Attach these three items
together using 12 1-1/2 in. long #10-32 button head cap screws inserted through the plastic,
then the rails, and secured with #10-32 locknuts.

Ensure that the bolt heads are on the plastic side.

Figure 10: Attaching the Track Floor

Rev. Jan 4, 2025 Page 21

Step 8: Attach one of the Track Sides (KB-25011) to each side of the assembly, as shown in Figure 11,
using the edge of the panel that has three holes along it. Attach with six 1-1/2 in. long #10-32
button head cap screws and #10-32 locknuts.
Figure 11: Attaching the Track Sides

Step 9: Attach the Track Roof (KB-25012) to the Track Sides (KB-25011) by lining its holes up with the
holes on the Track Sides and connecting with 50lb cable ties. Keep the heads of the cable ties
on the outside of the structure, then use flush cutters to trim the excess cable tie once they
are all tight.
Figure 12: Attaching the Track Roof

Rev. Jan 4, 2025 Page 22

Step 10: Take the Roller Shaft (KB-25013) and slide it through one of the hex bearings in the assembly
as shown in Figure 13. As it slides through, add the following items in order:
- 2-3/8 in. long hex spacer
- 4 in. compliant wheel
- 2 in. long hex spacer
- 4 in. compliant wheel
- 2 in. long hex spacer
- 4 in. compliant wheel
- 2 in. long hex spacer
- 4 in. compliant wheel
- 2 in. long hex spacer
- 4 in. compliant wheel
- 2-3/8 in. long hex spacer

At the end of these parts, there should be minimal space left before the bearing in the opposite plate.
Push the shaft through the second bearing so that it sticks out on both sides of the assembly. If it is
challenging to push the shaft through the second bearing, loosen up the bolts holding the rest of the
assembly together and re-tighten once it is in a position where the shaft can move freely.
Figure 13: Assembling the Roller Shaft

Rev. Jan 4, 2025 Page 23

Step 11: On the same side of the assembly as the small pulley (near the KitBot 2025 engraving), slide
an 1/8 in. long hex spacer on to the Roller Shaft, and then slide the large pulley on with the
130 tooth HTD belt and wrap the belt around both pulleys so they are connected as shown in
Figure 14.

This may be challenging, and another method of adding the belt can be to “walk”
the belt on to a pulley by rotating it slowly and pushing the belt sideways on to it.
Another method is to put the belt around both pulleys and push the shaft
through the pulley after.

Figure 14: Assembling the Belt System

Rev. Jan 4, 2025 Page 24

Step 12: Push the Roller Shaft so that the remaining extra shaft is approximately even on both sides,
slide the Hex Shaft Collars (REV-21-1915) onto each end of the shaft, push them against the
bearing and pulley on each end, then tighten the screws to lock them in place. These should
keep the shaft from being able to slide sideways.
Figure 15: Adding on Shaft Collars

Step 13: Cut four 16 in. strips of 2 in. wide black Gaffer’s tape and stick them in a row at the end of the
Track Floor, leaving no gaps.

These pieces of tape are meant to add friction between the game piece and the
Track Floor, and therefore this tape may need to be replaced throughout the
season to ensure an ample amount of friction.
Additional tape may be added if desired.

Figure 16: Adding Friction Tape

Rev. Jan 4, 2025 Page 25

6.2.2 Build the Back Frame
Figure 17: Back Frame

Parts needed:
• T-Bracket (KB-25004) - qty 2
• RSL Mount (KB-25005) - qty 1
• Back Vertical Post (KB-25006) - qty 2
• Crossbeam (KB-25009) - qty 1
• Radio Mount (KB-25014) - qty 2
• 1-3/4 in. long #10-32 Socket Head Cap Screw – qty 2
• 1-1/2 in long #10-32 Button Head Cap Screw – qty 12
• #10-32 Locknut – qty 14

Rev. Jan 4, 2025 Page 26

Step 1: Find the row of five consecutive holes in approximately the middle of the Back Vertical Posts
(KB-25006) and line up a T-Bracket so that all five holes line up. Do the same for the second
Back Vertical Post, ensuring the Posts match direction (matching holes on top/bottom) and
the T-brackets face in towards each other, as shown in Figure 18. Next, align a Crossbeam
between the Back Vertical Posts, aligning the holes in the Crossbeam with the holes in the T-
Brackets. Assemble these parts in this orientation with 1-1/2 in. long #10-32 button head cap
screws and #10-32 locknuts, as shown below.

Do not fully tighten these bolts until after putting bolts in all the holes so that it is
easier to line up other bolt holes.
If the holes are not quite lining up, start with one side, ensuring the T bracket
stays square with the post and drill out holes as needed to secure.

Figure 18: Assembling the Back Frame

Rev. Jan 4, 2025 Page 27

Step 2: With the T-Brackets facing away from you and the Back Vertical Posts oriented with the single
pair of holes at the bottom, locate the fourth and fifth hole down on the outside of the right
post, as shown in Figure 19. Use two 1-1/2 in. long #10-32 button head cap screws and #10-32
locknuts to attach the RSL Mount (KB-25005) so that the large hole in the RSL mount is toward
you, on the opposite side of the tube compared to the T-Brackets, as shown in Figure 19.
Figure 19: Attaching the RSL Mount

Step 3: On the top of the other Back Vertical Post, attach the 3d printed Radio Mount (KB-25014) to
the sixth and eighth holes down, sandwiching the aluminum tube as shown in Figure 20. The
large flat side of the Radio mounts should both face away from the T-Brackets. Attach these
using two 1-3/4 in. long #10-32 socket head cap screws and #10-32 locknuts.

The 3D printed parts have a hex shaped counterbore in them so that you don’t
need a wrench to hold the nut in place while tightening.

Figure 20: Attaching the Radio Mounts

Rev. Jan 4, 2025 Page 28

6.2.3 Build the Front Frame
Figure 21: Front Frame

Parts needed:
• T-Bracket (KB-25004) - qty 2
• Front Vertical Post (KB-25007) - qty 2
• Crossbeam (KB-25009) - qty 1
• 1-1/2 in. long #10-32 Button Head Cap Screw – qty 10
• #10-32 Locknut – qty 10

Rev. Jan 4, 2025 Page 29

Step 1: Find the row of five consecutive holes near the center of a Front Vertical Post (KB-25007)
and line up a T-Bracket so that all five holes line up. Do the same for the second Front
Vertical Post, ensuring the Posts match direction (matching holes on top/bottom) and the T-
brackets face in towards each other, as shown in Figure 22. Next, align a Crossbeam
between the Front Vertical Posts, aligning the holes in the Crossbeam with the holes in the
T-Brackets. Assemble these parts in this orientation with 1-1/2 in. long #10-32 button head
cap screws and #10-32 locknuts, as shown below.

Do not fully tighten these bolts until after putting bolts in all the holes so that it is
easier to line up other bolt holes.

Figure 22: Assembling the Front Frame

Rev. Jan 4, 2025 Page 30

6.2.4 Attach Front and Back Frames to the Drive Base
Figure 23: Front and Back Frames on the Robot

Parts needed:
• Front Frame (from 6.2.3)
• Back Frame (from 6.2.2)
• AM14U6 Drive Base
• 1-1/2 in. long #10-32 Button Head Cap Screw – qty 8
• #10-32 Locknut – qty 8

Rev. Jan 4, 2025 Page 31

Step 1: With the T-Brackets facing the outside of the robot, drop the Front Frame and Back Frame
into the completed AM14U6 Drive Base so that the bottom of the tubes (the sides that have
two holes) are below the top of the rails. Attach these frames to the Drive Base with 1-1/2
in. long #10-32 button head cap screws and #10-32 locknuts, with the bolt head facing the
inside of the robot.

Pay special attention to Figure 24, Figure 25, and Figure 26 below to make sure you are
attaching these frames into the correct locations.

If you are struggling to fit a wrench in or to get the locknut into place while
tightening, you can either:
A. remove the outer plate and front and back wheels of the drivetrain to
increase access.
B. Use a small piece of tape and place it on the back side of the wrench (works
especially well on the closed side if the wrench has one) and then place the
nut into the pocket formed by the tape. This allows you to use the wrench to
carry the nut into the correct spot to get started.

Figure 24: Attaching the Front and Back Frames

Rev. Jan 4, 2025 Page 32

 Figure 25: Bolt Hole Locations for Front and Back Frames

Figure 26: Bolt Direction for Front and Back Frames

Rev. Jan 4, 2025 Page 33

6.2.5 Attach the Top Frame
Figure 27: Top Frame on the Robot

Parts needed:
• Robot through 6.2.4
• Top Frame (from 6.2.1)
• Back Angle Plate (KB-25003) - qty 4
• 1-1/2 in. long #10-32 Button Head Cap Screw – qty 14
• #10-32 Locknut – qty 14

Rev. Jan 4, 2025 Page 34

Step 1: Take the top frame and line up the remaining holes on the Roller Plates to the Front Frame
and attach with two 1-1/2 in. long #10-32 button head cap screws and #10-32 locknuts on
each side.

Do not fully tighten these bolts until after completing Step 2: so that it is easier to
line up other bolt holes.

Figure 28: Attaching the Top Frame to the Front Frame

Step 2: Use the Back Angle Plates (KB-25003) and sandwich them around the Top Frame and the Back
Frame, as shown in Figure 29, then attach with 1-1/2 in. long #10-32 button head cap screws
and #10-32 locknuts.
Figure 29: Attaching the Top Frame to the Back Frame

Rev. Jan 4, 2025 Page 35

Step 3: Once all bolts have been attached, go back and tighten bolts from the previous steps.

6.2.6 Radio, RSL and Protective Panels

Figure 30: Electronics and Panels

Parts needed:
• Robot through 6.2.5
• Front Guard Panel (KB-25020) - qty 1
• Back Guard Panel (KB-25021) - qty 1
• Reclosable Fastener
• VH-109 Radio – qty 1 (available from the Season Specific Box)
• RSL Light – qty 1
• 50lb Cable Ties – qty 2

Rev. Jan 4, 2025 Page 36

Step 1: Take the VH-109 Radio and attach it to the 3D Printed Radio Mounts with two 50lb cable ties
wrapping around the vertical box tube, ensuring the power connection is facing down. Cut
off the excess cable tie with flush cutters after tightening.
Figure 31: Attaching the Radio

Step 2: Remove the plastic nut from the RSL. Insert the RSL (Radio Signal Light) into the RSL Mount
Plate (KB-25005) on the Back Frame so that the light is on the outside of the robot, then use
the plastic nut to attach the RSL to the plate.
Figure 32: Attaching the RSL

Rev. Jan 4, 2025 Page 37

Step 3: Stick multiple pieces of Reclosable Fastener (approximately 2 in. long) on the Front Frame
aluminum tubes and the Front Guard Panel (KB-25020) so that the panel can be added and
removed from the robot repeatedly and easily.

One technique to attach the panels is to secure matching pieces of the

reclosable fastener. Next, peel the backing from one side of the matching pieces
exposing the adhesive and stick the reclosable fastener onto the panel in each
spot. Then remove the backing from the other side of the Reclosable Fasteners
and carefully position the guard panel onto the aluminum tubes and press it into
place (make sure to press firmly and give the adhesive some time to adhere
before removing the panel).

Figure 33: Attaching the Front Guard Panel

Rev. Jan 4, 2025 Page 38

Step 4: Similar to the last step, stick multiple pieces (approximately 2 in. long) of Reclosable Fastener
on the Back Frame aluminum tubes and the Back Guard Panel (KB-25021) so that the panel
can be added and removed from the robot repeatedly and easily.

These two panels are a great place to add stickers of your team sponsors and
logos.

Figure 34: Attaching the Back Guard Panel

Rev. Jan 4, 2025 Page 39

7 Bumper Assembly
The following section suggests two different ways on how to build 2 sets of bumpers (red and blue),
but teams may choose to use other materials and processes if desired. Be sure to reference the 2025
Game Manual for specifics on what is and is not allowed.
Teams sourcing materials themselves may choose Option 1 or 2 or do a different process if preferred
and can reference the Bumper Guide for an overview of other materials and methods for making
bumpers.

7.1 Option 1 – L Bumpers

For teams using the materials provided in the Rookie Tote, L Bumpers are recommended as they
better utilize the materials in the Rookie Tote. Rookie teams will still need to source additional pool
noodles to make 2 sets or figure out how to do swappable bumper covers (some recommendations
are in the Bumper Guide). These directions assume that teams have sourced additional pool noodles.
Step 1: Cut ¾ in. Plywood according to the following dimensions:
Table 10: Bumper Backing Dimensions
Dimensions Quantity
32 in. x 5 in. (813 x 127 mm) 4
28 in. x 5 in. (711 x 127 mm) 4

Step 2: Attach one of the 32 in. long pieces to the 28 in. long pieces with a corner bracket. Ensure that
the end of the 32 in. should meet the face of the 28 in. piece
Figure 35: Correct Alignment of wood

Step 3: Repeat Step 2 with all pieces of wood.

Rev. Jan 4, 2025 Page 40

Step 4: Measure and mark 2 in. and 20 in. from the inside edge of the corner (as shown in Figure 36)
on the smaller length of wood (28 in.).
Figure 36: Correct spot to measure from

Step 5: Measure and mark 7 in. & 27 in. (178 mm & 686 mm) from the inside edge of the corner (as
shown in Figure 36) on the longer length of wood (32 in.)
Step 6: Align the brackets and attach as described in the bumper mounting instructions.
Step 7: Cut pool noodles to the following dimensions:
Table 11: Pool Noodle Lengths
Length Quantity
33.5 in. (851 mm) 8
34.5 in. * (876 mm) 8

* For an easy performance increase, we recommend that teams purchase ½ in.

(13 mm) foam tiles and cut the sheets to be 5 in. (127 mm) by the above lengths
and place behind pool noodles. If teams do this, add 1 in. (26 mm) to the longer
dimension noodle (34.5 in.) to end up at 35.5 in. (902 mm) in length
It’s easiest to cut pool noodles with a serrated knife. Smaller pieces of pool
noodle may be combined to meet the total length needed but additional tape
may be needed to secure in place.

Step 8: Attach pool noodles to wood with a piece of tape taking care to not compress the pool
noodles.

The pool noodles on the shorter piece of wood will overhang on both sides so
pieces should be placed approximately center.

Rev. Jan 4, 2025 Page 41

Step 9: Cut Fabric to the following dimensions:
Dimensions Quantity
77 in. x 15 in. * (196 cm x 38 cm) 4 red, 4 blue

* For teams using the fabric provided in the Rookie Kit, it’s easiest to cut the
material in half and use half the material for each bumper segment and trim
excess after attaching

Step 10: Wrap the fabric around the pool noodles and attach fabric to the back of the wood with
staples.

If you plan to use another method besides paint to attach team numbers, attach
numbers before attaching the fabric
For recommended fabric attachment processes, please refer to the Bumper
Guide for options.

Step 11: Trim excess fabric to make attaching bumpers to the robot easier.

Be careful not to trim too close to the staples.

Step 12: Paint your team numbers on each side of the bumpers, as described in the Game Manual.
(assuming you have not already attached numbers using another method)

7.2 Option 2 – Straight Segments

If not using the material from the Rookie Kit, some teams may prefer to fabricate bumpers as
individual segments. These individual segments are easier to transport and may be easier to get the
brackets installed such that they all line up with the robot correctly.
Step 1: Cut ¾ in. Plywood according to the following dimensions:
Table 12: Bumper Backing Dimensions
Dimensions Quantity
32 in. x 5 in. (813 x 127 mm) 4
28 in. x 5 in. (711 x 127 mm) 4

Step 2: Measure and mark 2.75 in. & 20.75 in. (70 mm & 527 mm) from one edge on the smaller
length of wood (28 in.).
Step 3: Measure and mark 7 in. & 27 in. (178 mm & 686 mm) from one edge on the longer length of
wood (32 in.)
Step 4: Align the brackets and attach as described in the bumper mounting instructions.
Step 5: Cut pool noodles to the following dimensions:

Rev. Jan 4, 2025 Page 42

 Table 13: Pool Noodle Lengths
Length Quantity
33.5 in. (851 mm) 8
34.5 in. * (876 mm) 8

* For an easy performance increase, we recommend that teams purchase ½ in.

(13 mm) foam tiles and cut the sheets to be 5 in. (127 mm) by the above lengths
and place behind pool noodles. If teams do this, add 1 in. (26 mm) to the longer
dimension noodle (34.5 in.) to end up at 35.5 in. (902 mm) in length
It’s easiest to cut pool noodles with a serrated knife. Smaller pieces of pool
noodle may be combined to meet the total length needed but additional tape
may be needed to secure in place.

Step 6: Attach pool noodles to wood with a piece of tape taking care to not compress the pool
noodles.
Step 7: Cut Fabric to the following dimensions:
Dimensions Quantity
44 in. x 15 in. * (112 cm x 38 cm) 4 red, 4 blue

* For teams using the fabric provided in the Rookie Kit, only 160 in. of fabric is
provided, if attempting single segments, you will have to optimize use of the
fabric beyond what is suggested in the table (you may need to secure the fabric
to the side of the plywood instead of the back).
The lengths of the bumpers are close enough, so we recommend cutting all
fabric the same and trimming excess after the fabric has been attached.

Step 8: Wrap the fabric around the pool numbers and attach fabric to the back of the wood with
staples.

If you plan to use another method besides paint to attach team numbers, attach
numbers before attaching the fabric
For recommended fabric attachment processes, please refer to the Bumper
Guide for options.

Step 9: Trim excess fabric to make attaching bumpers to the robot easier.

Be careful not to trim too close to the staples.

Step 10: Paint your team numbers on each side of the bumpers, as described in the Game Manual.
(assuming you have not already attached numbers using another method)
Rev. Jan 4, 2025 Page 43
8 Electronics & Wiring
The electronics panel for the KitBot is also designed to enable parallel work. Components can be
attached to the panels, and some of the wiring can be done before installing the panels on the robot.
You can attach these panels before or after the KitBot superstructure.
The KitBot electronics panels are rectangular panels 19.75 in. x 6.5 in. (500mm x 165 mm) made from
¾ in. (19 mm) plywood. This material is probably a bit overkill but allows for the same material as used
for bumper backing and provides stiffness across the center of the drive base. The panels are
positioned across the chassis on either side of the center gearboxes/motors. To make the holes for
mounting the panels to the chassis, you can use a chassis rail (if your chassis is not assembled) or flip
the chassis (if already opened) over to mark the hole locations from the bottom up. It is recommended
to secure the panel with at least 4 bolts, 1 near each corner.
The wiring document indicates where you should pause if you have not yet installed the panels on the
KitBot.
You’ll also need to install the battery tray, this can be done either before or after the rest of the
electronics.

9 Next Steps
Congratulations, you have successfully completed the KitBot. After your robot is constructed, check out
the code and software guides to get it up and running. The KitBot Enhancement/Iteration Guide has
some tips on how to purposefully test your robot and decide on improvements.
The Guide to Selecting Drivers can provide some ideas about how to narrow down who will
drive/operate your robot in competition and the Improving Driver Performance document can help
provide ideas for how they can practice effectively.
It is highly recommended to do a self-inspection prior to attending an event to help identify any issues
before attending the event. Teams can do this by utilizing the Inspection Checklist (keep an eye out for
this to be released in a Team Update) and verifying their robot complies with each item on the list.
Teams are also encouraged to start the inspection process as soon as possible. First, go to the
inspection station to figure out how the inspection process works at your event. Even if you are not
100% ready, partial inspections, such as height and weight compliance, can be started early to
minimize surprises and ensure you get inspected before qualification matches begin.

10 Troubleshooting
The KitBot performs best when using fully charged batteries. With this, we highly recommend teams
check the batteries they are using and have multiple batteries to ensure time to recharge between
matches.

Rev. Jan 4, 2025 Page 44

10.1 Problem: Pipe Not Ejecting (Roller Stalling)
Potential Solutions:
- Ensure the robot has a charged battery
- Verify that all electrical connections to the roller motor are secure
- Increase the roller motor power in the robot code (you may wish to create multiple
buttons with different power settings)
- Verify that Gaffer’s Tape has been attached to increase friction and is not worn out

10.2 Problem: Pipe Ejected too Forcefully

Potential Solutions:
- Decrease roller motor power in robot code (you may wish to create multiple buttons
with different power settings)

Rev. Jan 4, 2025 Page 45

 4 3 2 1

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5X .50
5X .201 THRU ALL

B B
27.00
26.50

25.50

10.50

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8.50

6.50

5.50

3.50

2.50

1.50

.50
0
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1.00

1.00
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VEND NAME DATE

UNLESS OTHERWISE SPECIFIED:
DRAWN JO 9/10/2024
DIMENSIONS ARE IN INCHES
TOLERANCES: PROPRIETARY AND CONFIDENTIAL TITLE:

Back Vertical
FRACTIONAL 1/16
ANGULAR: MACH 1° BEND 1° THE INFORMATION CONTAINED IN
TWO PLACE DECIMAL .01 THIS DRAWING IS THE SOLE

A
THREE PLACE DECIMAL .005 PROPERTY OF FIRST®. ANY
REPRODUCTION IN PART OR AS A Post A
MATERIAL/FINISH: WHOLE WITHOUT THE WRITTEN
PERMISSION OF FIRST® IS SIZE DWG. NO. REV

C
1" x 1" x 1/16" 6061 PROHIBITED.
Aluminum Box Tube
COMMENTS: KB-25006
REMOVE ALL BURRS AND SHARP
DO NOT SCALE DRAWING
EDGES. SCALE: 1:2 SHEET 1 OF 1

4 3 2 1
 4 3 2 1

D D

C C
16.50

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9.50

8.50

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0
B 1.00 B

5X .50 1.00 .06

VEND NAME DATE

UNLESS OTHERWISE SPECIFIED:
DRAWN JO 9/10/2024
DIMENSIONS ARE IN INCHES
TOLERANCES: PROPRIETARY AND CONFIDENTIAL TITLE:

Front Vertical
FRACTIONAL 1/16
ANGULAR: MACH 1° BEND 1° THE INFORMATION CONTAINED IN
TWO PLACE DECIMAL .01 THIS DRAWING IS THE SOLE

A
THREE PLACE DECIMAL .005 PROPERTY OF FIRST®. ANY
REPRODUCTION IN PART OR AS A Post A
MATERIAL/FINISH: WHOLE WITHOUT THE WRITTEN
PERMISSION OF FIRST® IS SIZE DWG. NO. REV

C
1" x 1" x 1/16" 6061 PROHIBITED.
Aluminum Box Tube
COMMENTS: KB-25007
REMOVE ALL BURRS AND SHARP
DO NOT SCALE DRAWING
EDGES. SCALE: 3:4 SHEET 1 OF 1

4 3 2 1
 4 3 2 1

D D

C C
31.50

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29.50

28.50

27.50

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14X .201 THRU ALL 14X .50

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B B
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1.00

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VEND NAME DATE

UNLESS OTHERWISE SPECIFIED:
DRAWN JO 9/10/2024
DIMENSIONS ARE IN INCHES
TOLERANCES: PROPRIETARY AND CONFIDENTIAL TITLE:

Diagonal Rail
FRACTIONAL 1/16
ANGULAR: MACH 1° BEND 1° THE INFORMATION CONTAINED IN
TWO PLACE DECIMAL .01 THIS DRAWING IS THE SOLE
THREE PLACE DECIMAL .005 PROPERTY OF FIRST®. ANY
A REPRODUCTION IN PART OR AS A
WHOLE WITHOUT THE WRITTEN
A
MATERIAL/FINISH:
PERMISSION OF FIRST® IS SIZE DWG. NO. REV

C
1" x 1" x 1/16" 6061 PROHIBITED.
Aluminum Box Tube
COMMENTS: KB-25008
REMOVE ALL BURRS AND SHARP
DO NOT SCALE DRAWING
EDGES. SCALE: 1:2 SHEET 1 OF 1

4 3 2 1
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16.00

6X .201 THRU ALL

B B
15.50

14.50

13.50

2.50

1.50

.50
1.00

0
1.00

6X .50 .06

VEND NAME DATE

UNLESS OTHERWISE SPECIFIED:
DRAWN JO 9/10/2024
DIMENSIONS ARE IN INCHES
TOLERANCES: PROPRIETARY AND CONFIDENTIAL TITLE:

Crossbeam
FRACTIONAL 1/16
ANGULAR: MACH 1° BEND 1° THE INFORMATION CONTAINED IN
TWO PLACE DECIMAL .01 THIS DRAWING IS THE SOLE
THREE PLACE DECIMAL .005 PROPERTY OF FIRST®. ANY
A REPRODUCTION IN PART OR AS A
WHOLE WITHOUT THE WRITTEN
A
MATERIAL/FINISH:
PERMISSION OF FIRST® IS SIZE DWG. NO. REV

C
1" x 1" x 1/16" 6061 PROHIBITED.
Aluminum Box Tube
COMMENTS: KB-25009
REMOVE ALL BURRS AND SHARP
DO NOT SCALE DRAWING
EDGES. SCALE: 1:1 SHEET 1 OF 1

4 3 2 1
 4 3 2 1

D D

.13

4X R.13
Break Edge

C 18.00
C
6X 17.50

B B
12X .201 THRU ALL

6X .50
0
32.00

2X 30.50

2X 24.50

2X 18.50

2X 13.50

2X 7.50

2X 1.50

VEND NAME DATE

UNLESS OTHERWISE SPECIFIED:
DRAWN JO 9/10/2024
DIMENSIONS ARE IN INCHES
TOLERANCES: PROPRIETARY AND CONFIDENTIAL TITLE:

Track Floor
FRACTIONAL 1/16
ANGULAR: MACH 1° BEND 1° THE INFORMATION CONTAINED IN
TWO PLACE DECIMAL .01 THIS DRAWING IS THE SOLE
THREE PLACE DECIMAL .005 PROPERTY OF FIRST®. ANY
A REPRODUCTION IN PART OR AS A
WHOLE WITHOUT THE WRITTEN
A
MATERIAL/FINISH:
PERMISSION OF FIRST® IS SIZE DWG. NO. REV

C
1/8" Polycarbonate Sheet PROHIBITED.

COMMENTS: KB-25010
REMOVE ALL BURRS AND SHARP
DO NOT SCALE DRAWING
EDGES. SCALE: 1:3 SHEET 1 OF 1

4 3 2 1
 4 3 2 1

D D

.13

C C

4X R.13
Break Edge
4X .25 THRU ALL

6.00
4X 5.75

B 3X .201 THRU ALL B

3X .50
0
20.75
20.38

17.88

12.88

10.38

7.88

2.88

.38
0

VEND NAME DATE

UNLESS OTHERWISE SPECIFIED:
DRAWN JO 9/10/2024
DIMENSIONS ARE IN INCHES
TOLERANCES: PROPRIETARY AND CONFIDENTIAL TITLE:

Track Side Panel

FRACTIONAL 1/16
ANGULAR: MACH 1° BEND 1° THE INFORMATION CONTAINED IN
TWO PLACE DECIMAL .01 THIS DRAWING IS THE SOLE
THREE PLACE DECIMAL .005 PROPERTY OF FIRST®. ANY
A REPRODUCTION IN PART OR AS A
WHOLE WITHOUT THE WRITTEN
A
MATERIAL/FINISH:
PERMISSION OF FIRST® IS SIZE DWG. NO. REV

C
1/8" Polycarbonate Sheet PROHIBITED.

COMMENTS: KB-25011
REMOVE ALL BURRS AND SHARP
DO NOT SCALE DRAWING
EDGES. SCALE: 1:2 SHEET 1 OF 1

4 3 2 1
 4 3 2 1

.12

D D
4X R.13
Break Edge

18.25

2X 16.63

C C
2X 11.63

2X 6.63

B B
8X .25 THRU ALL

2X 1.63

0
18.25
4X 18.00

4X .25
0

VEND NAME DATE

UNLESS OTHERWISE SPECIFIED:
DRAWN JO 9/10/2024
DIMENSIONS ARE IN INCHES
TOLERANCES: PROPRIETARY AND CONFIDENTIAL TITLE:

Track Roof
FRACTIONAL 1/16
ANGULAR: MACH 1° BEND 1° THE INFORMATION CONTAINED IN
TWO PLACE DECIMAL .01 THIS DRAWING IS THE SOLE
THREE PLACE DECIMAL .005 PROPERTY OF FIRST®. ANY
A REPRODUCTION IN PART OR AS A
WHOLE WITHOUT THE WRITTEN
A
MATERIAL/FINISH:
PERMISSION OF FIRST® IS SIZE DWG. NO. REV

C
1/8" Polycarbonate Sheet PROHIBITED.

COMMENTS: KB-25012
REMOVE ALL BURRS AND SHARP
DO NOT SCALE DRAWING
EDGES. SCALE: 1:2 SHEET 1 OF 1

4 3 2 1
 4 3 2 1

D D

.13

18.00

C C

12.00

B B

4X R.25 Break Edge

VEND NAME DATE

UNLESS OTHERWISE SPECIFIED:
DRAWN JO 10/7/2024
DIMENSIONS ARE IN INCHES
TOLERANCES: PROPRIETARY AND CONFIDENTIAL TITLE:

Front Guard
FRACTIONAL 1/16
ANGULAR: MACH 1° BEND 1° THE INFORMATION CONTAINED IN
TWO PLACE DECIMAL .01 THIS DRAWING IS THE SOLE

A
THREE PLACE DECIMAL .005 PROPERTY OF FIRST®. ANY
REPRODUCTION IN PART OR AS A Panel A
MATERIAL/FINISH: WHOLE WITHOUT THE WRITTEN
PERMISSION OF FIRST® IS SIZE DWG. NO. REV

C
1/8" Polycarbonate PROHIBITED.

COMMENTS: KB-25020
REMOVE ALL BURRS AND SHARP
DO NOT SCALE DRAWING
EDGES. SCALE: 1:2 SHEET 1 OF 1

4 3 2 1
 4 3 2 1

.13
D D

C C

18.00

B B

18.00 4X R.25 Break Edge

VEND NAME DATE

UNLESS OTHERWISE SPECIFIED:
DRAWN JO 10/7/2024
DIMENSIONS ARE IN INCHES
TOLERANCES: PROPRIETARY AND CONFIDENTIAL TITLE:

Back Guard
FRACTIONAL 1/16
ANGULAR: MACH 1° BEND 1° THE INFORMATION CONTAINED IN
TWO PLACE DECIMAL .01 THIS DRAWING IS THE SOLE

A
THREE PLACE DECIMAL .005 PROPERTY OF FIRST®. ANY
REPRODUCTION IN PART OR AS A Panel A
MATERIAL/FINISH: WHOLE WITHOUT THE WRITTEN
PERMISSION OF FIRST® IS SIZE DWG. NO. REV

C
1/8" Polycarbonate PROHIBITED.

COMMENTS: KB-25021
REMOVE ALL BURRS AND SHARP
DO NOT SCALE DRAWING
EDGES. SCALE: 1:2 SHEET 1 OF 1

4 3 2 1