MANUFACTURING SYSTEMS
LEAN SIX SIGMA (BTF3363)
CHAPTER 2b:
Lean Improvement Tools
ASSOCIATE PROF. TS. DR MOHD YUSRI MOHD YUNUS
CONTENT
Chapter 2: Lean Improvement Tools
Standard Operating Procedures (SOP)
[1]
Chapter 2: Lean Improvement Tools
Total Productive Maintenance (TPM)
[1]
Chapter 2: Lean Improvement Tools
Total Productive Maintenance (TPM)
[1]
Chapter 2: Lean Improvement Tools
Total Productive Maintenance (TPM)
[1]
[2]
[3]
Chapter 2: Lean Improvement Tools
Total Productive Maintenance (TPM)
[1]
Chapter 2: Lean Improvement Tools
Total Productive Maintenance (TPM)
[1]
Chapter 2: Lean Improvement Tools
Total Productive Maintenance (TPM)
[1] 1. Autonomous
Maintenance
8. TPM in 2. Effective
Administration Maintenance
7. Safety, TPM Core 3. Focused
Health &
Improvement
Environment Activities
6. Training 4. Quality
Management Maintenance
5. Proactive
Management
Chapter 2: Lean Improvement Tools
Total Productive Maintenance (TPM)
…continue [1]
[4] [5]
Chapter 2: Lean Improvement Tools
EXERCISE 1
• Revise the outputs of 5s audit and identify at
least 1 productivity maintenance problem.
• Suggest and explain at least 1 technical solution
based on the core activities of TPM.
Chapter 2: Lean Improvement Tools
Continuous Quality Management Tools
[1]
[6]
Chapter 2: Lean Improvement Tools
Continuous Quality Management Tools
[1]
[6]
Chapter 2: Lean Improvement Tools
Continuous Quality Management Tools
1.
Brainstorming
(Ql)
2. Cause &
6. Run Chart -
Effect /
Trending
Fishbone
Chart (Qt)
Diagram(Ql)
Quality
Management
Tools
5. Pareto 3. Flowchart
Chart (Qt) (Ql)
4. Histogram
(Qt)
Chapter 2: Lean Improvement Tools
CQM Tools - Brainstorming
Chapter 2: Lean Improvement Tools
CQM Tools - Brainstorming
Chapter 2: Lean Improvement Tools
CQM Tools – Fishbone Diagram
Chapter 2: Lean Improvement Tools
CQM Tools – Fishbone Diagram
Chapter 2: Lean Improvement Tools
CQM Tools – Fishbone Diagram
Chapter 2: Lean Improvement Tools
CQM Tools – Fishbone Diagram
Chapter 2: Lean Improvement Tools
CQM Tools – Flowchart
Chapter 2: Lean Improvement Tools
CQM Tools – Flowchart
Chapter 2: Lean Improvement Tools
CQM Tools – Flowchart
Chapter 2: Lean Improvement Tools
CQM Tools – Flowchart
Chapter 2: Lean Improvement Tools
CQM Tools – Histogram
Chapter 2: Lean Improvement Tools
CQM Tools – Histogram
Chapter 2: Lean Improvement Tools
CQM Tools – Histogram
Chapter 2: Lean Improvement Tools
CQM Tools – Pareto Chart
Chapter 2: Lean Improvement Tools
CQM Tools – Pareto Chart
Chapter 2: Lean Improvement Tools
CQM Tools – Pareto Chart
Chapter 2: Lean Improvement Tools
CQM Tools – Pareto Chart
Chapter 2: Lean Improvement Tools
CQM Tools – Pareto Chart
Chapter 2: Lean Improvement Tools
CQM Tools – Run Chart
Chapter 2: Lean Improvement Tools
CQM Tools – Run Chart
Chapter 2: Lean Improvement Tools
CQM Tools – Run Chart
Chapter 2: Lean Improvement Tools
CQM Tools – Run Chart
REFERENCES
[1] International Labour Organization (ILO) (2017). Lean Manufacturing Techniques for Ready Made Garments
Industry. Cairo.
[2] [Link]
[3] [Link]
[4] [Link]
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zoLCAAQgAQQsQMQgwFQoC5YhzdggzpoAHAAeACAAZ8BiAH9BZIBAzQuM5gBAKABAaoBC2d3cy13aXotaW1n
wAEB&sclient=img&ei=gXJgY6OCFbWd4t4PsuaKsAw&bih=749&biw=1280&rlz=1C1JZEV_enMY925MY925#im
grc=9bT06oT1lOgQQM
[5] [Link]
cCegQIABAA&oq=5s&gs_lcp=CgNpbWcQAzIHCAAQsQMQQzIECAAQQzIECAAQQzIECAAQQzIECAAQQzIECAAQ
QzIKCAAQsQMQgwEQQzILCAAQgAQQsQMQgwEyBQgAEIAEMgUIABCABDoICAAQgAQQsQNQ3QpYjhZguBhoA
3AAeACAAQCIAQCSAQCYAQCgAQGqAQtnd3Mtd2l6LWltZ7ABAMABAQ&sclient=img&ei=t3tgY6H5A96l4t4Ph_
KQyAs&bih=749&biw=1280&rlz=1C1JZEV_enMY925MY925#imgrc=-Q_Pgepop-F6BM
[6] [Link]