ERROR TABLE

Brand: CAT
Models: NR14N-25NH
Date: 23.06.2014

Error: Fault: Description:

No CAN messages received from the traction controller (A1) to logic
1 Traction Fault board (A5), CAN bus wiring should be checked if fault persists replace
traction controller. Stop mode active.
No CAN messages received from the pump controller (A2) to logic board
2 Hydraulic Fault (A5), CAN bus wiring should be checked if fault persists replace pump
controller. Stop mode active.
No CAN messages received from the input unit (A6) to logic board (A5),
Input Unit
4 CAN bus wiring must be checked if fault persists replace input unit.
Fault
Stop mode active.
No CAN messages received from the steering controller (A3) to logic
5 Steer Fault board (A5), CAN bus wiring must be checked, if fault persists replace
steering controller. (Old SW) Stop mode active.
Steering controller failed to be activated via the CAN communication
6 Steer Fault problems. CAN bus wiring must be checked, if fault persists replace
steering controller. (Old SW) Stop mode active.
Truck's scheduled maintenance period is exceeded. Truck service is to
Service
8 be carried out immediately. To reset alarm confirm next maintenance. (In
Request
service mode: Service -> Set Maintenance Interval). Slow Mode active.
Confirm – You have changed some parameter, truck needs to be restarted.
9
Restart Stop mode active.
Real-Time-Clock battery is exhausted. Logic board should be replaced.
10 Logic Fault
Normal mode active.
logic, cpu ram Software checksum check failed.
11
check failed Program should be reloaded or unit replaced.
logic, cpu rom Software checksum check failed.
12
check failed Program should be reloaded or unit replaced.
13 logic CN1_44 over current over 2s
14 logic, CN1_64 over current over 2s
15 logic CN1_62 over current over 2s
16 logic, CN1_61 over current over 2s
17 logic, CN1_60 over current over 2s
18 logic, CN1_59 over current over 2s
2nd pump control valve (Y34) output over current. Measure the valve coil
19 Logic Fault
resistance (~39 ohms) and check wiring. Normal Mode active.
19 logic, CN1_57 over current over 2s
Traction controller W output current has exceeded its maximum limit.
30 Traction Fault Check motor cables if fault persists replace traction controller.
Stop mode active.
Traction controller V output current has exceeded its maximum limit.
31 Traction Fault Check motor cables if fault persists replace traction controller.
Stop mode active.
Traction controller U output current has exceeded its maximum limit.
32 Traction Fault Check motor cables if fault persists replace traction controller.
Stop mode active.
Traction controller V current sensor fault. Replace traction controller.
33 Traction Fault
Stop mode active.
Traction controller U current sensor fault. Replace traction controller.
34 Traction Fault
Stop mode active.
Traction controller W circuit break. Connections between phases are not
35 Traction Fault detected. Check motor cables if fault persists replace traction controller.
Stop mode active.
Traction controller V circuit break. Connections between phases are not
36 Traction Fault detected. Check motor cables if fault persists replace traction controller.
Stop mode active.
Traction controller U circuit break. Connections between phases are not
37 Traction Fault detected. Check motor cables if fault persists replace traction controller.
Stop mode active.
38 Traction Fault Traction, no motor movement (Old SW). Stop mode active.
Motor speed has been detected to be above 5800rpm.
39 Traction Fault
Stop mode active.
No CAN messages received from the traction controller (A1) to logic
40 Traction Fault board (A5), CAN bus wiring should be checked if fault persists replace
traction controller. Stop mode active.

2
 Traction software checksum check failure. Traction controller should be
41 Traction Fault
replaced. Stop mode active.
Traction controller connector wiring incorrect. Check mode bridges. Stop
42 Traction Fault
mode active.
Speed remains zero for more than 5 seconds even there is speed order
44 Traction Fault above minimum speed. Check free rotation of wheel and motor and
measure feedback sensor signals. Stop mode active.
Pump controller W output current has exceeded its maximum limit. Check
60 Hydraulic Fault
motor cables if fault persists replace pump controller. Stop mode active.
Pump controller V output current has exceeded its maximum limit. Check
61 Hydraulic Fault
motor cables if fault persists replace pump controller. Stop mode active.
Pump controller U output current has exceeded its maximum limit. Check
62 Hydraulic Fault
motor cables if fault persists replace pump controller. Stop mode active.
Pump controller V current sensor fault. Replace pump controller. Stop
63 Hydraulic Fault
mode active.
Pump controller W circuit break. Connections between phases are not
65 Hydraulic Fault detected. Check motor cables if fault persists replace pump controller.
Stop mode active.
Pump controller V circuit break. Connections between phases are not
66 Hydraulic Fault detected. Check motor cables if fault persists replace pump controller.
Stop mode active.
Pump controller U circuit break. Connections between phases are not
67 Hydraulic Fault detected. Check motor cables if fault persists replace pump controller.
Stop mode active.
Motor feedback sensor signals missing. Check free rotation of the motor.
68 Hydraulic Fault If fault persists measure feedback sensor signals A and B if missing
replace feedback sensor. Stop mode active.
Motor speed has detected to be above maximum speed level.
69 Hydraulic Fault
Stop mode active.

3
 Pump controller has not received messages from logic board within 50
70 Hydraulic Fault msec or invalid CAN message was received. Check wiring if persists
replace pump controller. Stop mode active.
Pump software checksum check failure. Pump controller should be
71 Hydraulic Fault
replaced. Stop mode active.
Pump mode bridges (X46:1 and X46:2) are in incorrect position. Wiring
72 Hydraulic Fault
should be checked to be according to schematics. Stop mode active.
Feedback sensor channels are reporting reversed direction. Wiring
73 Hydraulic Fault
should be corrected. Stop mode active.
Unidentified error. Restart and if problem persists, pump controller (A2)
76 Hydraulic Fault
should be replaced. Stop mode active.
Output Module CAN communication between output module (A6) and logics board (A5)
90
Fault is disturbed. Check CAN bus. Stop mode active.
Output Module Supply voltage (XA4_1/20) of output module (A6) is less than 7V. Check
91
Fault wiring. Stop mode active.
Output Module Output module memory fault. Restart and if problem persists, replace the
92
Fault output module. Stop mode active.
Output Module Reach backward over current XA4_1/25. Check wiring.
93
Fault Normal mode active.
Output Module Reach forward over current XA4_1/24. Check wiring. Normal mode
94
Fault active.
Output Module Lift (XA4_1/21) of lower output (XA4_1/22) short circuit. Check wiring.
95
Fault Normal mode active.
Output Module Lowering output over current XA4_1/22. Check wiring.
96
Fault Normal mode active.
rio11, lift
97 Output current below 0,16A or above 1,9A more than 180ms
output fault
rio11, side shift
98 Output current below 0,16A or above 1,9A more than 180ms
left output fault
rio11,
current leak of
99 Output feedback is measured above 0,18A even the output is set off.
side shift
output(s)

4
 rio11, tilt down
100 Output current below 0,16A or above 1,9A more than 180ms
output fault
rio11, tilt up
101 Output current below 0,16A or above 1,9A more than 180ms
output fault
rio11, current
102 leak of tilt Output feedback is measured above 0,18A even the output is set off.
output(s)
rio11, aux b
103 Output current below 0,16A or above 1,9A more than 180ms
output fault
rio11, aux a
104 Output current below 0,16A or above 1,9A more than 180ms
output fault
rio11,
current leak of
105 Output feedback is measured above 0,18A even the output is set off.
side shift
output(s)
rio11,
106 side shift right Output current below 0,16A or above 1,9A more than 180ms
output fault
rio11,
107 current leak of Output feedback is measured above 0,18A even the output is set off.
aux output(s)
Output Unit Unidentified error. Restart and if problem persists, output unit (A4) should
108
Fault be replaced. Stop mode active.
Input Unit No CAN messages received from logics within 100ms. Check wiring. If
120
Fault fault persists replace input unit (A6) board. Stop mode active.
Input Unit Software memory checksum check failed. Input unit (A6) should be
121
Fault replaced. Stop mode active.
Input Unit Unidentified error. Input unit (A6) should be replaced.
122
Fault Stop mode active.
Motor short circuit. Check motor and cables if fault persists replace
140 Steering Fault
steering controller. Stop mode active.

5
 Continuous over current. Check free rotation of steering motor. If ok,
141 Steering Fault
replace steering controller. Stop mode active.
Charging timeout. Key input (XA3_1/1) is not reaching battery positive
142 Steering Fault voltage within 10 sec from the start up. Check wiring from fuse (8F1).
Stop mode active.
Key input (XA3_1/1) voltage above defined (68,74V) high voltage level.
143 Steering Fault Measure voltage from fuse 8F1. (Software limit)
Stop mode active.
Key input (XA3_1/1) voltage above defined (68,74V) high voltage level.
144 Steering Fault Measure voltage from fuse 8F1. (Hardware limit)
Stop mode active.
Key input (XA3_1/1) voltage below defined (15,6V) low voltage level.
145 Steering Fault
Measure from fuse 8F1. Stop mode active.
Steering controller temperature is above defined alarm level.
146 Steering Fault
Stop mode active.
Motor temperature is too high. Let the motor cool down. If fault still
persists check also the resistance of thermal sensor from connector
147 Steering Fault
(XA3_1) between pins 16 and 4. The resistance of the sensor is 580
ohms at 20 °C. Stop mode active.
Steering controller temperature is above defined alarm level.
148 Steering Fault
Stop mode active.
Steering controller (A3) internal 15V supply voltage is too low. Cannot be
149 Steering Fault
measured, replace the steering controller. Stop mode active.
Steering controller (A3) internal 5V supply voltage is too low. Cannot be
150 Steering Fault
measured, replace the steering controller. Stop mode active.
Offset for the current measurement is too high. Offset is adjusted
automatically on truck power on (steering is powered on after K2 main
151 Steering Fault
contactor). Steering controller current sensor fault.
Replace steering controller. Stop mode active.

6
 Steering controller (A3) open drain output (XA3:1/21) current is too high.
Open drain is used for as magnetic brake output. Check wiring and
152 Steering Fault
magnetic brake coil for short/broken circuit, if ok, replace steering
controller. Stop mode active.
Can Open communication timeout. Check CAN bus wiring. Restart truck.
155 Steering Fault If fault still persist, replace steering controller (A3).
Stop mode active.
Steering reference sensor (S31, S34) was not detected within 100
156 Steering Fault
degrees rotate. Check sensors and wirings. Stop mode active.
Steering reference sensors (S31, S34) do not match steering angle.
157 Steering Fault
Check sensors and wiring. Stop mode active.
Sensor bearing (B32) feedback error, not connected or short circuit.
158 Steering Fault
Stop mode active.
Steering calibration (Cam Calibration, Par 253) did not complete within
159 Steering Fault
certain time period (2 sec.) Stop mode active.
During calibration an error happens, mostly when the steering reference
160 Steering Fault sensors (S31, S34) gets loose and never finds the cam within certain
angle. Stop mode active.
Steering reference sensor (S31, S34) error, not connected or short
161 Steering Fault
circuit. Stop mode active.
Steering wheel sensor (B11) error, not connected or short circuit.
162 Steering Fault
Stop mode active.
Difference between set and actual value for motor output current are
163 Steering Fault outside the limit. Check free rotation of steering motor. If ok, replace
steering controller. Stop mode active.
Difference between set and actual value for the position are outside the
164 Steering Fault limit. Check free rotation of steering motor. If ok, replace steering
controller. Stop mode active.
Motor sensor bearing signals (B32) missing. Check motor cables and
165 Steering Fault free rotation of the motor, If fault persists measure sensor bearing signals
A and B, if missing, replace sensor bearing. Stop mode active.

7
 Difference between set and actual value for the steering speed are
166 Steering Fault outside the limit. Check free rotation of steering motor.
If ok, replace steering controller. Stop mode active.
No CAN messages received from the steering controller (A3) to logic
167 Steering Fault board (A5), CAN bus wiring must be checked if fault persists replace
steering controller. Stop mode active.
168 Steering Fault Steering controller must be replaced. Stop mode active.
Unidentified error from a steering controller. Restart and try to replicate
169 Steering Fault
the fault. Check pulse bearing, motor cables, free rotation of motor etc.
170 Steering Fault Steering controller voltage too low (B+). Stop mode active.
Sensor bearing (B32) feedback error, only one channel is giving signal.
171 Steering Fault
Check wiring. Stop mode active.
Throttle input (XA5_1/20) out of defined range (0.3V-4.7V). Measure
180 Logic Fault throttle input voltage, if out of range check wiring and throttle pedal (B21).
Stop mode active.
Brake input (XA5_1/22) out of defined range (0.3V-4.7V). Measure
181 Logic Fault throttle input voltage, if out of range check wiring and brake pedal (B22).
Stop mode active.
Lift input (XA5_1/27) out of defined range (0.3V-4.7V). Measure lift input
183 Logic Fault voltage, if out of range check wiring and lift/lower lever (B43).
Stop mode active.
Reach input (XA5_1/28) out of defined range (0.3V-4.7V). Measure reach
184 Logic Fault input voltage, if out of range check wiring and lift/lower lever (B44).
Stop mode active.
Tilt input (XA5_1/29) out of defined range (0.3V-4.7V). Measure tilt input
185 Logic Fault voltage, if out of range check wiring and lift/lower lever (B45). Stop mode
active.
Side shift input (XA5_1/47 and XA5_1/48) is out of the defined range (0.3
V - 4.7 V). Measure the side shift input voltage. If it is out of range, check
186 Logic Fault
the wiring and the side shift fingertip (S14). (only in case of analog lever)
Stop mode active.

8
 Aux input (XA5_1/40 and XA5_1/41) is out of the defined range (0.3 V -
4.7 V). Measure the aux input voltage. If out of range, check the wiring
187 Logic Fault
and the fingertip (S21 and S22). (only in case of analog lever)
Stop mode active.
Lifting height pulse encoder (B41) feedback signal missing. Check
encoder belt and free rotation. If fault persists measure encoder feedback
188 Logic Fault
signals A and B. If missing, replace height encoder.
Low Mode active.
Pressure sensor input (XA6_1/29) out defined range (0.3V-4.7V).
Input Unit
189 Measure pressure sensor input voltage, if out of range check wiring and
Fault
pressure sensor (B42). Low Mode active.
Height encoder pulses were detected before the reference state change
of mast height was detected. Check the height reference sensor (S43)
190 Logic Fault
and its wiring. Measure the gap between the sensor and the magnet (5
mm). Low Mode active.
Left Load
No voltage detected at XA5_1/42 when load wheel brakes are off. Check
195 Wheel Brake
wiring and fuse 11F1. Stop mode active
Fault
Right Load
No voltage detected at XA5_1/39 when load wheel brakes are off. Check
196 Wheel Brake
wiring and fuse 11F1. Stop mode active
Fault
Battery discharged. Battery should be charged immediately.
205 Battery Low
Low Mode active.
Battery Battery voltage too low. Check voltage of the battery.
206
Voltage Low Mode active.
Battery Battery voltage too high. Check voltage of the battery.
207
Voltage Stop mode active.
Traction controller temperature is above defined alarm level (95°C).
210 Traction Fault
Stop mode active.
Pump controller temperature is above defined alarm level (95°C).
211 Hydraulic Fault
Stop mode active.
Traction motor temperature is above defined alarm level (130°C).
212 Traction Fault
Stop mode active.

9
 Pump motor temperature is above defined alarm level (130°C).
213 Hydraulic Fault
Stop mode active.
Main Pump and traction controller voltage (terminals P - N) is below 12V.
223
Contactor Check main contactor (K12) and fuses 3F1/4F1. Stop mode active.

10