Oil mist &

Oil smoke

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 With more than 25 years
in the business, we know
what the customers want:
Reliable quality products,
quick decisions, on
timedelivery and local
support. And that’s just
what we offer.

SovPlym Services
SovPlym is a leading manufacturer and supplier We offer a full range of services for the
of equipment for air filtration, industrial design, construction, equipment supply,
ventilation and exhaust gas installation, engineering setup, warranty
removal. Based on Swedish technology and after sale service. We also offer turnkey
manufactured in Russia. solutions.

We offer top notch solutions for air

Our best argument:
pollution control inside production facilities,

Happy
bringing care of employees’ health and improved
work efficiency combined with environmental
intelligence.

SovPlym is an international company with

headquarters in St. Petersburg, Russia. Founded Healthy
Customers!
in 1989, SovPlym today is commercially active
in several countries. Russia is the main market ,
with about 60% market share.

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We bring top performance,
low operating costs and
a quick return on your
investment!
We give you 6 clean reasons to work with us:
1. World class products. 4. Saving in money.

Our filters are specifically designed for handling Considering our oil filters reliable performance
oil mist and oil smoke. They offer high perfor- and long service life in 24/7 operations and that
mance, low operating costs and flexible and easy the coolant can be retrieved and reused, our
installation. filters pay off quickly. And this gets better and
They filter up to 99,97% of all oil particles, with a better year after year
proven track record of thousands of working hours.
We have a long experience with installations 5. Saving in health.
design and of supplying our filters to industries
across the world. One of the most important aspects of our health
and the working environment is the quality of
2. Saving in energy. the air that we breathe there. Several researches
shows that we gain up to 20% workforce pro-
By running your process under full control, you ductivity with a healthy work zone. It also reduces
optimize your energy cost, by only using the ven- sick-leave and other environmental absences and
tilation capacity required at any given moment. minimize injuries due to slippery floors.

3. Saving in machinery, premises and 6. Government regulations.

maintenance.
Regulations towards better working environment
Oil mist brings heavy contamination of the and workforce health are serious legal liabilities.
equipment and building construction.
Our filters brings safety, reliable uptime
and production efficiency as well
as a minimal maintenance cost.

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 MM Oil mist Mechanical Filter
Description
MistMagician (MM) is designed for stationary installation,
direct on a machine tool with no need for ducting or additional
use of floor space. The filter will effectively collect coolant
smoke or mist from the machine process, and if wanted, return
the recovered coolant back to the machine. The filter unit is
provided with a range of options for a quick and easy
installation.
MM Features & advantages
Oil mist
• Efficient filtration of • Compact, lightweight design
oil mist and light smoke
• Quick and easy installation
• Return the recovered at low cost
coolant back to the
• Low energy consumption
machine
• Low operation cost
• Indicator showing • Fan installed direct
clogging level onto filter
• Easy replacement of
filter cartridge

Limitations:
Not recommended for very smoke intensive processes.

Technical information 3-stage

Parameter Value cleaning
Filter principle:
Productivity 500 m3/h
Filtering surface area 10 m2
Step 3.
Pressure drop for cartridge replacement 1000 Pa
The smallest particles
Pressure drop for system calculations 1000 Pa (less than 1 micron)
Class of filtration MERV15 ASHRAE 52.2 of the emulsion are

Inlet diameter 160 mm stopped and separated

by the fine filter.
Outlet diameter 160 mm
Clean air leaves the
Weight 14 kg (w/out fan)
filter.

Fans, recommended for installation Step 2.

Remaining particles are
on the filter mainly captured in the
pre-filter.
Type of
Model Art. № Delivered with
mounting
Step 1.
Radial fan; 150 – 800 m3/h; The oil mist is forced to
VMA-1100
5780 1100 – 400 Pa, 0.37 kW, 380
(preferred) twist, and heavy par-
V, 3-ph, 50 Hz
ticles (up to 1 micron)
Radial fan; 300-1300 m3/h;
5044 VMA-1800 1500 – 700 Pa, 0.55 kW, 380 are removed in a self-
V, 3-ph, 50 Hz cleaning centrifuge.

Radial fan; 400-1500 m3/h;

5049 VMA-2100 1550 - 650 Pa, 0,75 kW, 380 V,
3-ph, 50 Hz

Parts for installation of the fan

6794 MM-F-Set
on the filter

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Accessories and replace filter media

6793 MM-HOLD/W Wall mounting bracket

6792 MM-HOLD Support brackets

Inlet
6795 MM-INL Inlet for connection of MM filter with machine chamber or extraction
arm (in case of mounting next to machine tool). Sizes 2 х 160 mm.

6791 MM-AD
Mounting adapter for installation of MM filter of sPA support column.

Replaceable filter cartridge with bag pre-filter

6796 BAG-CART
Filtering surface area - 10 m2. Replaces at 1000Pa pressure drop.

6797 MM-BAG Bag pre-filter for replaceable filter cartridge CART.

Support column for mounting of extraction arm of MM filter,

6059 sPA-110
L=110 cm.

Support column for mounting of extraction arm of MM filter,

6060 sPA-220
L=220 cm.

Recommended installations
• Direct mounting on metal processing CNC
machine tools with closed chamber

• Installation on a separate stand near closed,

semi-closed or open type machines

• Installation on a wall next to the closed,

semi-closed or open type machines

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 Espo Oil smoke Electrostatic Precipitator
Description
Espo are high performance filters for oil smoke capturing parti-
cles down to 0.005 microns. It works according to the principle
of electrostatic precipitation. A unique solution for cleaning air

Espo-3000 containing extremely small oil particles. The heavy duty electro-
static cells have an extremely long life and require an absolute
Oil smoke
minimum of maintenance as they don’t need any normal filter
replacement. Espo is designed for 1-2 work shifts.

Features & advantages

• Perfect for oil smoke • Does not require replace-

• Maximum initial concentra- ment of filter elements
tion is 30 - 40 mg/m 3
• Built-in alarm for filter
• Suitable for processes clogging
with oil smoke from strong • Comes with a special
heating oil agent for washing
• Suitable for thick oil the electrostatic
(high kinematic viscosity) cassettes

Applications:
Well suited for:
• Heat treatment
• Cold-drawing
Espo-5000 • Forging operations and cold pressing
Oil smoke

Limitations
• Not suitable for processes with metal grinding or any use
of oils containing metal particles
• Requires emulsions with minimum 5% oil content
• Use with oils with a flash point below 150° C
• Operations including water steam

Technical information
Article № Model Recommended Recommended Recommended Delivered with Filter Filter Weight,
fan airflow, m3/h, number of surface, efficiency kg
max extraction units м2

sIMP-2000 – 1 pc
ESPO- sFFO-2000 – 1 pc
27082 VMA-3000 1000 1 9,6 92 % 80
2000 sIOO-2000 – 1 pc
sEC-2000 – 1 pc

sIMP-3000 – 1 pc
ESPO- sFFO-3000 – 1 pc
27054 VMA-4700 1500 1-2 16,4 92 % 102
3000 sIOO-3000 – 1 pc
sEC-3000 – 1 pc

ESPO- sIMP-3000 – 1 pc
5000 sFFO-3000 – 2 pc
27083 VMA-6000 3000 2-3 32,8 92 % 151
(special sIOO-3000 – 2 pc
order) sEC-3000 – 2 pc
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Design and operating principles

3+2 stage 5. Precipitating cell

(captures smallest particles)
Mechanical filtration,
cleaning principle stage 1-3
The initial 3 stage mechanical 80% of the oil particles (i.e. all in
4. Ionization cell
pre filtration captures 80% of (charges smallest particles)
liquid form), are arrested in the
all oil particles, optimizing the mechanical filters.
efficiency of the following
3. Net pre-filter
2 stage electrostatic filtration.
Electrostatic filtration,
(captures mechanical admixtures)

This also minimizes the need 2. Labyrinth type filter (impinger)

of cleaning the electrostatic cells

(stops large and medium stage 4-5
parts of aerosol)
and eliminates the need 1. Liquid fraction
In stage 4, the electrostatic filter’s
for replacement. separator ionizing cell, all remaining particles
(stops large drops are charged with 12 000 V, here-
of oil)
after, stage 5, they efficiently are
attracted to the negatively charged
collector plates of the collection cell

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 MT-31/MT-32 Oil mist/smoke Mechanical Filters
Description
MT-32 The MistTerminator (MT) is a modular filtration system that
Oil smoke captures oil smoke/mist. For handling oil mist, you shall choose
Oil mist the MT-31. If you need to handle both oils mist and oil smoke
MT-31 you require MT-32 that contains an additional HEPA [Link] MT
Oil mist
filter units and filter banks are modular and can be tailored to
your needs (See page 12-13).

Features & advantages

• Intended for 1 - 2 work shift, • Maximum initial oil concen
easy mode (processing parts at tration is 30 - 40 mg / m3
low and medium speed) • Main filters has indicator
• Suitable for processes involving showing clogging level
contamination of coolant in • Prepares for mounting the
the form of a thick sludge of fan direct on the filter
metallic particles and burnt oil • New mechanism for quick
• Handles combined wet and dry filter replacement during
metal processing scheduled maintenance
• Use oils with a flash point below • Two input sockets for easy
150 °C (300°F) alternative duct
installation

Applications:
Well suited for:

• Cutting, boring, drilling, honing using various metalworking

equipment and CNC machine tools
• Cold pressing and stamping operations
• Hardening and wet grinding of metal

Limitations
Do not use the MT-31/MT-32 and MT-41/MT-42 for the
MT-32
following applications or in the following circumstances:
Oil smoke
Oil mist • aluminium laser cutting
• arc-air gouging
• paint mist
Technical information see page 10 • extraction of hot gases (more than 45°C/113°F continuously)

Delivery set To be ordered separately:

of all single filter units MT-31, MT-32, MT-41 and MT-42 includes:
• Extraction fan
• Filter body, preassembled with all filter elements • Pressure adapter for the fan connection to round section
and pre-filters duct line
• Ø250mm inlet nipple (in the inlet module) • Silencer
• Ø250mm cover (in the inlet module) • Fan starter
• Ø250mm outlet for direct installation of the fan • Connection flange (see p.9)
(on top cover of the filter) • Outlet nipple for connection to the extraction fan
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Design and operating principles

5 stage (MT-32) Stage 5 (MT-32)

HEPA-filter (MT-32)
(ultra fine cleaning, class
of filtration MERVIG ASHRAE 52.2)

Stage 4 (MT-31)
4 stage (MT-31) Bag filter
(main filter, captures small parts
of oil; class of filtration
F9 DIN EN 779;
11,2 m2, fiberglass)

Stage 3
Net pre-filter
(captures mechanical admixtures)

Stage 2
Labyrinth type filter (impinger)
(stops large and medium size
aerosol particles)

Stage 1
Inlet with a screen
for liquid fraction Return drain pipe.
and drops The oil is drained back either to a
collector tank or back to the machine.

Various connections
MT-31, MT-32 and MT-41, MT-42

Connection of fans to single filter units Connection of single filter units Connection of the ducting to the intake
to external fan module of single filter units

The fan is installed on top of the filter The filter is connected to Ø250mm duct The inlet nipple is placed on the right side
and attached to adapter, included in the line with the connection flange (ordered of the inlet module.
delivery set. separately).
Alternatively the ducting might be
connected from the left side of the filter.

All single filter units come with

a 250 mm inlet.

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 MT-41/MT-42 Oil mist/smoke Mechanical Filters
MT-42 Description
MT-41 Oil smoke The MistTerminator (MT) is a modular filtration system that
Oil mist Oil mist captures oil smoke/mist. For handling oil mist, you shall choose
the MT-41. If you need to handle both oils mist and oil smoke
you require MT-42 that contains an additional HEPA filter. All
MT filter units and filter banks are modular and can be tailored
to your needs (See page 12-13).

Features & advantages

• Selfcleaning • Oil might be continuosly
• Intended for 2-3 work shifts, recycled and reused!
heavy mode (processing • Main filters has indicator
parts at high speed) showing clogging level
• Suitable for processes using • Prepares for
low viscosity oils, which are mounting the fan
kept clean and reusable direct on the filter
• Suitable for synthetic oils
• Use with water-oil emulsions

MT-42 Applications:
Oil smoke
Oil mist • Cutting, boring, drilling, • Cold pressing and
honing using various met stamping operations
alworking equipment and • Hardening and wet grinding
CNC machine tools of metal
Technical information
МT-31 МT-32 МT-41 МT-42
art. 5290 art. 5293 art. 5296 art. 5299

Airflow, m3/hour, max 3,000 3,000 2,000 2,000

Pressure loss (for calculation purposes), Pa 700 1,200 1,300 1,500

Weight, kg 98 134 104 138

Filtration class: DIN EN 779(F9)/ DIN EN 1822 (Н13); ASHRAE 52.2(MERV15/MERV16) F9/MERV15 H13/MERV16 F9/MERV15 H13/MERV16

Negative pressure (max.), Pa 4,000

Oil receiver capacity (makes part of the delivery package), l 8

Suction tube diameter (in the input module), mm 2x250 (1 tube and 1 plug in the package)

Diameter of connecting flange sFF-DUCT/250 airduct (to be ordered additionally), mm 250

sFF-FAN-B connecting flange (for VMA-3000-4700 fans) 250

Maximum pressure drop on the filtering element, at which there is performed its replacement
(control over the pressuredrop is realized by readings of the differential manometer in built into the door of every filtration stage), Pa

sFIL BAG BF MT-31 hose filter (for MT-31, MT-32) 500

sOS-1 self-draining cassette (for MT-41, MT-42) 500

sOS-2 self-draining cassette (for MT-41, MT-42) 800

sНЕРА-FIL sНЕРА- sHFME filter (for MT-32, MT-42) 800

Capacity and amount of OilContainer oil receivers (makes part of the delivery package) 8 l /1 piece

Delivery set see page 8

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Design and operating principles

5 stage (MT-42) Stage 5 (MT-32)

HEPA-filter (MT-32)
(ultra fine cleaning, class
of filtration Н13 DIN EN 1822)

4 stage (MT-41)
Stage 4 (MT-31)

Self-draining cartridge ОС-1

(main filter, captures medium size
particles;16m2, polyolefine synthetic
fiber, ASHRAE 52.2 MERV8)
Self-draining cartridge ОС-2
(main filter, captures small particles;
24m2, polyolefine synthetic fiber,
ASHRAE 52.2 MERV15)

Stage 3
Net pre-filter
(captures mechanical admixtures)

Stage 2
Labyrinth type filter (impinger)
(stops large and medium Return drain pipe.
size aerosol particles) The oil is drained back either
to a collector tank or back to the
Stage 1 machine.
Inlet with a screen for
liquid fraction and drops

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 MT-3X/X Oil mist/smoke Modular Filters
MT-31/2 Oil mist MT-32/5
Oil smoke
Oil mist

Features & advantages

The MT filter is a modular filter system The efficient and effective performance a filter system that is cost-effective to
which can be tailored to the requirements of each module also allows compact solu- operate and maintain.
of your application today and expanded tions. The range of technical features and Each filters has indicator showing
tomorrow when your business grows. the latest filter technology results in clogging level.

Connections Article №
Outlet for connection to duct line:
SIDE connection
Connection of modular filters MT 6780 MЕ-OUTLET/2S for MT-XX/2; Ø400 mm
to the extraction fan 6781 MЕ-OUTLET/3S for MT-XX/3; Ø400 mm
6782 MЕ-OUTLET/4S for MT-XX/4; Ø500 mm
There are two types of outlets
for connection of MT filters to the 6783 MЕ-OUTLET/5S for MT-XX/5; Ø500 mm

ventilation system: Outlet for connection to duct line:

Article №
TOP connection

• with side connection 6784 MЕ-OUTLET/2T for MT-XX/2; Ø400 mm

6785 MЕ-OUTLET/3T for MT-XX/3; Ø400 mm
• with top connection
6786 MЕ-OUTLET/4T for MT-XX/4; Ø500 mm
6787 MЕ-OUTLET/5T for MT-XX/5; Ø500 mm

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MT-4X/X Oil mist/smoke Modular Filters
MT-41/2 Oil mist MT-42/5
Oil smoke
Oil mist

Accessories and replaceable filter media Capacity

The filter media should be replaced if the pressure drop exceed the value below. MT-31/2, MT-32/2 6 000 m3/h
Filter MT-31/3, MT-32/3 9 000 m3/h
Pressure
Article № Type of filtering cartridge cartridge
model
drop MT-31/4, MT-32/4 12 000 m3/h
MT-31/5, MT-32/5 15 000 m3/h
37254 Bag filter BFMT-31 500 Pa

MT-41/2, MT-32/2 4000 m3/ h

98801 Self-draining cartridge OC-1 500 Pa MT-41/3, MT-32/3 6000 m3/ h
MT-41/4, MT-32/4 8000 m3/ h
MT-41/5, MT-32/5 1 10,000 m3/ h
98802 Self-draining cartridge OC-2 800 Pa

98803 HEPA filter HFMT-3 800 Pa

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 Recommendations on filter model choice
Type of metal processing machine from the Other typical industrial processes
point of cutting (part rotation) speed

High speed Medium speed Low speed Grinding Forming Electrical Rinsing
and discharge
pressing machining

less than
RPM 10000-22000 1000-10000 500-5000 No No No
1000

Water
Clean oil with Clean oil with Water Mineral Dielectric with
Type of coolant Water basis
water basis water basis basis oil oil corrosion
inhibitor

Part’s Collision
Reason of mist Part’s collision Part’s collision Part’s Part’s Part’s
collision and hot
formation and heating and heating collision heating heating
and heating steam

Medium
Medium Medium Heavy
Working regime Heavy duty Light duty to heavy Light duty
to heavy duty duty duty
duty

Positioning Positioning
of capturing of capturing Presence
Positioning Presence
Special device, air speed device, air speed of very
of capturing of metal Steam
attention at extractor at extractor fine fume
device particles
inlet and its inlet and its particles
temperature temperature

MT-41/ MT-41/
Recommended MT-42 MT-42
MT-42 MT-42
MT-31 MT-42 MT-41
filter type MT-32 MT-32
MT-31/ MT-31/
MT-32 MT-32

Approximate contents of evaporation

of various coolants
When choosing the filter model and determining the necessity of additional HEPA stage, it is possible to use experimental data:

The distribution of pollutants

in the contents of coolant evaporations
Type of coolant
Smoke Mist

Clean emulsion oil 70 % 30 %

10 % 90 %
Water-oil emulsion

Synthetic based oil 30 % 70 %

Vegetable oil 20 % 80 %

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Oil smoke and Oil mist

Determination of filter productivity

% decrease in the airflow through the filter can be determined with the following table:

Load parameters Low Medium High

Rotation speed of the part

(from low to high)

Coolant, containing mineral oil

(from 0 % to clean oil)

Duration of machine work per day

from 0 to 24 hours

Recommended airflow (% from maximum)

Filter model Low Medium High

MT-31, MT-32 100 % from 60 to 100 % up to 50 – 60 %

(3000 m3/h) 3000 m3/h from 1800 to 3000 m3/h up to 1500 - 1800 m3/h

MT-41, MT-42 100 % from 60 to 100 % up to 50 – 60 %

(2000 m3/h) 2000 m3/h from 1200 to 2000 m3/h up to 1000 - 1200 m3/h

Reasons of lowering Determination

of filter’s productivity of necessary airflow
Factors of heavy duty for oil mist filters • For closed chamber machines with often part change:
0,3 – 0,5 m/s – in the open door frame
• 3-shift working regime (up to 24 hours/day)
Example: L m3/h = 0,5 x S (door) x 3600
• High speed of cutting (part rotation)
• For closed chamber machines with door closed during operation:
• Formation of water vapour 200 – 250 times chamber volume (subtracting the support
• Smoke allocation (for example, due to high speed or heating and part volume) per hour
of parts) Example: L m3/h = V (chamber) х 250

All mentioned situations demand lowering of the airflow !!! • For open type machines – determined by the type and num
ber of capturing devices:
LabArm-125 - 500-700 m3/h
BEA-M - 900- 1200 m3/h

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Copyright ©2017 Sovplym Ltd. All rights reserved.

SovPlym Ltd. SovPlym India Pvt Ltd. SovPlym Israel Ltd.

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