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Concrete Cost Calculation Guide

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0% found this document useful (0 votes)
21 views2 pages

Concrete Cost Calculation Guide

Exercise Sample

Uploaded by

shimz
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd

TUTORIAL EXERCISE (Build-up Rate Method)

QUESTION 1

Material Cost
1m3 cement = =
1 1/2m3 sand = =
3
3m aggregates = =
Total =
Add 50% wastage and shrinkage =
3
For 5 1/2 m concrete =
3
Hence, 1m concrete =

Labour Cost
Mixing concrete manually =
Transport & pouring concrete =
Compacting concrete =
Levelling Surface =
Total hours =
Working fee, RM55/8hrs. So, 1hr =
Total Labour costs =

Cost of concrete work = Material cost + Labour cost


=
Cost for 1m3 concrete =
(+) Profit & Overhead (15%) =
Total cost of concrete works =

Volume of pad footing =


So, volume 5 pad footings =
Total cost of concrete works for pad footings =

Pad footing size = 1350 x 1350 x 230 (mm)

QUESTION 2
Material Cost
1m3 cement = =
3
2m sand = =
3
4m aggregates = =
Total =
Add 50% wastage and shrinkage =
3
For 7 m concrete =
Hence, 1m3 concrete =

Labour Cost
Mixing concrete manually =
Transport & pouring concrete =
Compacting concrete =
Levelling Surface =
Total hours =
Working fee, RM45/8hrs. So, 1hr =
Total Labour costs =

Cost of concrete work = Material cost + Labour cost


=
Cost for 1m3 concrete =
(+) Profit & Overhead (15%) =
Total cost of concrete works =

Common questions

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The material costs for 1m3 of concrete can vary based on the specific mix proportions outlined in different scenarios in the document. For example, the first scenario involves 1m3 cement, 1 1/2m3 sand, and 3m3 aggregates, while the second scenario uses 1m3 cement, 2m3 sand, and 4m3 aggregates. These variations affect the overall material cost because different quantities and possibly grades of materials are involved, impacting the budget. Higher aggregate or sand content can affect consistency and subsequently the cost .

The Build-up Rate Method incorporates profit and overhead into the total cost calculation by adding a percentage (in this case, 15%) of the combined material and labour costs. This percentage accounts for the contractor’s business expenses and desired profit margin .

The pad footing dimensions (1350 x 1350 x 230 mm) provided in the document are critical in determining the volume of concrete required. These dimensions are used to calculate the volume of one pad footing, which is then multiplied by the number of pad footings (five in this case) to find the total volume needed. Accurate volume calculation is essential for precise cost estimation to ensure enough material is acquired while minimizing waste and optimizing budget .

Labour costs in the Build-up Rate Method are calculated based on different tasks involved in concrete preparation, such as mixing, transporting, pouring, compacting, and levelling. Each task is assigned a certain amount of hours, and the cost is computed using a standard hourly rate. Variations in labour costs can be influenced by the complexity and scale of the project, the efficiency of the labour workforce, and the local wage standards, which are reflected in the hourly rate .

When comparing different build-up rate methods, considerations must include material and labour cost variations, wastage and shrinkage allowances, local wage rates, and profit and overhead margins. Additionally, the accuracy of volume calculations, task-specific time estimates, and the impact of local market conditions on prices must be evaluated. This comprehensive consideration ensures the chosen method is cost-effective and accurate for specific project requirements .

The 'working fee' is the hourly wage rate used to calculate the labour costs for concrete-related activities like mixing, transporting, and compacting. It plays a crucial role as it directly influences the overall labour cost; a higher working fee increases total costs proportionally given constant hours of labour applied .

Challenges in manually calculating the labour cost for concrete works include accurately gauging the time needed for each activity, variations in worker efficiency, and ensuring the standard working fee rate aligns with actual project needs. Human error in estimating times and applying the hourly rate of RM55 or RM45 as given can lead to inaccuracies in total labour costs and subsequently affect project budgets and timelines .

When calculating the material cost for concrete, the example in the document considers an additional 50% of the base material quantities for wastage and shrinkage. This means the original quantities of cement, sand, and aggregates needed are increased by half to account for these factors .

Specified dimensions and volume calculations of elements like pad footings are fundamental in estimating needed materials and labour, directly affecting project planning, budgeting, and timelines. Precise measurements ensure appropriate resource allocation, prevent shortages or over-purchasing, and streamline scheduling. They also influence structural integrity and adherence to design specifications, crucial for project feasibility and successful execution .

The total cost for concrete works using the Build-up Rate Method is calculated by considering both material and labour costs. Material costs include the cost of cement, sand, and aggregates, with an addition of 50% to account for wastage and shrinkage. Labour costs include the expenses of mixing, transporting, pouring, compacting, and levelling concrete, which are based on a specified hourly rate. These costs are summed to determine the cost of concrete work for 1m3. Lastly, a 15% mark-up for profit and overhead is added to get the total cost of concrete works .

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