Brake Vacuum Pump Wiring Guide
Brake Vacuum Pump Wiring Guide
Vacuum Pump
Under the certain conditions, especially high altitude, the value of the vacuum pressure supplied from the intake
manifold will not satisfy the value of the vacuum pressure needed from the brake system. To compensate for the
lack of the vacuum pressure, this vehicle is equipped with a vacuum pump.
The vacuum pump is driven by the camshaft and it always drives while the engine is running.
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Brake System Inspection and Test
Inspect the brake system components listed. Repair or replace any parts that are leaking or damaged.
Component Inspections:
Component Procedure Also check for
Master cylinder Look for damage or signs of fluid Bulging seal at reservoir cap. This is
leakage at: Reservoir or reservoir a sign of fluid contamination.
grommets.
Lines joints.
Between master cylinder and brake
booster.
Brake hoses Look for damage or signs of fluid Bulging, twisted, or bent lines.
leakage at: Line joints and banjo
bolt connections.
Hoses and lines, also inspect for twisting or
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damage.
Caliper Look for damage or signs of fluid Seized or sticking caliper pins.
leakage at: Piston seal.
Banjo bolt connections.
Bleed screw.
VSA modulator- Look for damage or signs of fluid
control unit leakage at: Line joints.
Modulator-control unit.
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Automatic Brake Hold Switch Removal, Installation, and Test
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2. Remove the automatic brake hold switch (A).
Position Resistance
PRESSED About 559 Ω
RELEASED About 2200 Ω
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Brake Booster Pushrod Clearance Adjustment
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NOTE:
How to read the torque specifications.
Brake booster pushrod to piston clearance must be checked and readjusted before installing a new master
cylinder.
The master cylinder assembly comes with a tool that must be used to adjust the clearance between the
brake booster pushrod and the master cylinder piston.
Use only the tool that comes with the new master cylinder to check the pushrod clearance. Do not
use any other tool. Make sure to discard the tool supplied with the master cylinder after its use.
The brake booster must be installed on the vehicle before doing the pushrod clearance adjustment.
If the booster is removed, check the pushrod length (A) as shown. If the length is incorrect, loosen the
pushrod locknut (B), and turn the yoke (C) in or out to adjust.
1. Brake Booster Pushrod Clearance - Adjust
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supplied with master cylinder and brake booster
pushrod (B).
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Brake Booster Removal and Installation
NOTE:
How to read the torque specifications.
Review the Service Precautions before doing repairs or service.
Unless otherwise indicated, illustrations used in the procedure are for 1.5 L engine.
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1. Type-R: Remove the bolt (A) and the clip (B).
USA and Mexico models (except Type-R) 2. Remove the 12 volt battery base (A) and the 12
volt battery patch (B).
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Canada models (except Type-R)
Type-R
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4. Brake Line - Remove
1. Remove the brake lines (A) from the brake line clamp
(B).
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5. Heater Hose - Remove
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3. Remove the clevis pin (B).
NOTE:
Be careful not to damage the brake booster
surfaces and threads of the brake booster stud
bolts.
Be careful not to bend or damage the
other components hoses and lines.
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1. Install the parts in the reverse order of removal.
NOTE: Unless otherwise indicated, illustrations used in the procedure are for 1.5 L engine.
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2. Brake Booster Leak - Test
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Brake Booster Vacuum Pump Removal, Installation, and Test
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1. Vacuum Pump - Test
1. Disconnect the vacuum hose (A).
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Vacuum Pump
1. Vacuum Pump - Remove
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NOTE: How to read the torque
specifications.
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3. Install the bolt (A) and the clip (B).
Vacuum Pump
2. Vacuum Pump - Install
1. Install the vacuum pump (A) with a new O-ring (B).
NOTE:
When installing the vacuum pump, set the
vacuum pump and camshaft (C).
Before installing, apply a small amount of
engine oil to the new O-ring.
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Brake Fluid Level Switch Test
NOTE:
If both the ABS/VSA indicator and the brake system indicator (red) come on at the same time, check the VSA
system for DTCs first.
Unless otherwise indicated, illustrations used in the procedure are for M/T.
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reservoir.
With the float down, there should be continuity.
Fill the reservoir with brake fluid to the MAX
(upper) level (B). With the float up, there should
be no continuity.
NOTE: Unless otherwise indicated, illustrations used in the procedure are for 4-door.
1. Inspect the brake hoses for damage, deterioration, leaks, interference, and twisting.
2. Check the brake lines for damage, rusting, and leaks. Also check for bent brake lines.
3. Check for leaks at hose and line joints and connections, and retighten if necessary.
4. Check the master cylinder and the VSA modulator-control unit for damage and leaks.
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Point to
A Front brake caliper Brake hose 35 N·m (3.6 kgf·m, 26 lbf·ft) Banjo bolt
(Except Type-R) Bleed screw 8.4 N·m (0.86 kgf·m, 6.2 lbf·ft)
(Except Si)
Bleed screw 8.5 N·m (0.87 kgf·m, 6.3 lbf·ft)
(Si)
Front brake caliper Brake line 15 N·m (1.5 kgf·m, 11 lbf·ft) Flare nut
(Type-R) Bleed screw14 N·m (1.4 kgf·m, 10 lbf·ft)
B Rear brake caliper Brake hose 35 N·m (3.6 kgf·m, 26 lbf·ft) Banjo bolt
Bleed screw17 N·m (1.7 kgf·m, 13 lbf·ft)
C Brake hose Brake line 15 N·m (1.5 kgf·m, 11 lbf·ft) Flare nut
D Master cylinder Brake line 22 N·m (2.2 kgf·m, 16 lbf·ft) Flare nut
E VSA modulator-control unit Brake line 15 N·m (1.5 kgf·m, 11 lbf·ft) Flare nut
(10 mm
nut)
Brake line (12 22 N·m (2.2 kgf·m, 16 lbf·ft)
mm nut)
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Brake Hose Removal and Installation
Front
1. Vehicle - Lift
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2. Remove the brake hose clip (C).
Rear
1. Vehicle - Lift
2. Rear Wheel - Remove
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2. Brake System - Bleed
Rear
1. Brake Hose - Install
1. Install the brake hose (A) with the brake hose
mounting bolt (B).
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2. Brake System - Bleed
Front
1. Vehicle - Lift
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2. Remove the brake hose clip (C).
Rear
1. Vehicle - Lift
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NOTE:
How to read the torque specifications.
Review the Service Precautions before doing repairs or service.
Front
1. Front Brake Hose - Install
1. Install the brake hose (A) with the mounting bolt (B).
2. Install the brake hose joint (C) and the brake hose
bracket (D).
4. Install the new brake hose clip (F) to the brake hose.
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2. Brake System - Bleed
Rear
1. Brake Hose - Install
1. Install the brake hose (A) with the brake hose
mounting bolt (B).
3. Install the new brake hose clip (E) to the brake hose.
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2. Brake System - Bleed
NOTE:
Review the Service Precautions before doing repairs or service.
Do not try to disassemble the master cylinder assembly. Replace the master cylinder assembly with a new part
if necessary. Unless otherwise indicated, illustrations used in the procedure are for M/T.
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Brake Master Cylinder Removal and Installation
NOTE:
How to read the torque specifications.
Review the Service Precautions before doing repairs or service.
Press the brake pedal several times to deplete the vacuum in the brake booster.
Be careful when handling the master cylinder. Do not hold it at the piston, or the piston may separate
from the body. If the piston separates from the body, then the master cylinder must be replaced. Do not
reinsert the piston back into the master cylinder body.
M/T: The master cylinder reservoir is shared with the brake system and the clutch system. Bleed the
air foam from the brake system and the clutch system after installing the master cylinder.
Unless otherwise indicated, illustrations used in the procedure are for 1.5 L engine.
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reservoir with a syringe.
NOTE:
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Replace the O-ring whenever the master cylinder
is removed.
Make sure not to get any silicone grease on the
terminal part of the connectors and switches,
especially if you have silicone grease on your
hands or gloves.
During installation, note these items:
M/T
1. Pull back the carpet, and find the cutout
(A) in the insulation.
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Standard pedal height:
M/T: 219 ± 5 mm (8.62 ± 0.20 in)
CVT: 212 ± 5 mm (8.35 ± 0.20 in)
CVT
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until the standard pedal height from the
floor is reached.
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5. Brake Pedal Free Play - Check
2. Inspect the free play (A) at the brake pedal pad (B)
by pushing the brake pedal by hand. If the brake
pedal free play is out of specification, adjust the
brake pedal position switch (C). If the brake pedal
free play is insufficient, it may result in brake drag.
NOTE: Unless otherwise indicated, illustrations used in the procedure are for MT.
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3. Drill the rivet heads off with a 3 mm (0.12 in) drill bit
(B).
2. Firmly install the pedal pad cover (A) with the rivets
(B).
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Brake Pedal Position Switch Removal and Installation
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3. Remove the attaching piece (D).
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brake pedal position switch (B), then recheck. If
the results are still not as specified, replace the
brake pedal position switch.
NOTE: Unless otherwise indicated, illustrations used in the procedure are for CVT.
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NOTE: During installation, apply multipurpose
grease to the clevis pin in the brake pedal.
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Rapid brake pad wear, vehicle vibration (after a long drive), or high, hard
brake pedal
NOTE: Make sure that the caliper pins are installed correctly. The upper caliper pin and
the lower caliper pin are different. If these caliper pins are installed in the wrong
location, it will cause vibration, uneven or rapid brake pad wear, and possibly uneven
tire wear. See the proper caliper pin location:
Front caliper
Rear caliper
‐1. Drive the vehicle to note if the brakes drag or the pedal becomes high and
hard. This may take 20 or more brake pedal applications during an
extended test-drive.
‐2. With the engine running, raise and support the vehicle, and spin all four
wheels by hand.
YES Go to step 2.
NO Look for other causes of pad wear, high pedal, or vehicle vibration.■
‐1. Turn the vehicle to the OFF (LOCK) mode, press the brake pedal several times
to deplete the vacuum in the brake booster, and then spin the wheels again
to check for brake drag.
Is there brake drag at any of the wheels?
YES Go to step 3.
‐1. Without removing the brake lines, unbolt and separate the master cylinder
from the brake booster, then spin the wheels to check for brake drag.
YES Go to step 4.
NO Check the brake pedal position switch adjustment and pedal free play.■
‐1. Loosen the hydraulic lines at the master cylinder, then spin the wheels to
check for brake drag.
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YES Go to step 5.
‐1. Loosen the bleed screws at each caliper, then spin the wheels to check for brake drag.
YES Check the master cylinder reservoir for contamination in the brake fluid.
If you find contamination, flush the entire brake system of all
contaminated fluid, then replace all rubber parts in the brake system
that were exposed to contaminated fluid. If the brake fluid is OK,
disassemble and repair the caliper or wheel cylinder on the wheel(s)
with brake drag.■
NO Look for and replace any damaged brake lines. If all brake lines are
OK, replace the VSA modulator-control unit.■
CMBS OFF Switch Removal, Installation, and Test
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3. All Removed Parts - Install
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Collision Mitigation Brake System (CMBS) Description - Overview
The CMBS can detect a possible collision and assists brake operation to reduce the impact on occupants and vehicle
damage.
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1.
When a speed difference between your vehicle and the leading vehicle or the pedestrian in front of your vehicle
is greater than 3 mph (5 km/h) and the system detects a possible collision, the system issues a warning
message on the multi information display (MID) and sets an alarm off.
2.
When your vehicle is getting close to the leading vehicle or the pedestrian ahead of your vehicle, the system
issues a warning message on the MID and sets an alarm off to give the warning to the driver that there is a
possible collision (First step). For an opposite vehicle, the system vibrates the steering wheel to give an
additional warning to the driver.
3.
When your vehicle gets even closer to the leading vehicle or the pedestrian ahead of your vehicle and the
system anticipates a collision, the CMBS applies light braking force while issuing the MID warning and setting
an alarm off (Second step).
4.
When the system determines that a collision is inevitable, the CMBS applies strong brake force while issuing
the MID warning and setting an alarm off (Third step).
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The braking force does not change whether the object is a pedestrian or a vehicle.
The multipurpose camera unit records the number of operations from vehicle ON mode to OFF (LOCK) mode.
When the limit for the number of operations is exceeded, “excessive CMBS operation” is judged and the CMBS
function is disabled. The warning indicator comes on and DTCs are stored. The limit for the number of operations
differs according to the CMBS operation conditions.
When the multipurpose camera is malfunctioning (including a temporary function stop), CMBS does not function.
Operation Conditions
Vehicle Ahead Opposite Pedestrian
Vehicle
Conditions for the Passenger vehicles, subcompact, Adult (judgment basically is
object or large vehicle (The system may by body height. Analysis is
have difficulty recognizing two performed for compatibility
wheeled vehicles, like with human patterns, which
motorcycles, or other unusual were programmed in
body styles. The system will advance), an analysis for
function as designed if the children is performed when
vehicles are detected.). detection was successful.
Pedestrians behind the
vehicle, and persons
crossing the road:
— In some cases, persons
crossing the road may
not
be detected if they
jump out onto the
road or are running.
— Depending on shape
and material, human
shaped
posters and signs
along the road may be
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detected.
System Operation About 3 mph (5 Between about 3 mph (5 km/h) and 62 mph
operation vehicle km/h) or more (100 km/h).
conditions speed
Relativ About 3 mph (5 About 9 mph About 3 mph (5 km/h) or more
e km/h) or more (15 km/h) or
velocit more
y
Environmen There is sufficient visibility and light available for the
t multipurpose camera to recognize objects
conditions*1 In environments where millimeter wave transmission/reception
is not blocked (Some weather conditions such as fog, snowfall
may have impact on system operation)
*1: For more details on environmental conditions and objects that are hard to be
recognized, please refer to the Owner's Manual. However, these are not selectable when
the CMBS is turned OFF.
Collision Mitigation Brake System (CMBS) Description - Overview
The CMBS can detect a possible collision and assists brake operation to reduce the impact on occupants and vehicle
damage.
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1.
When a speed difference between your vehicle and the leading vehicle or the pedestrian in front of your vehicle
is greater than 3 mph (5 km/h) and the system detects a possible collision, the system issues a warning
message on the multi information display (MID) and sets an alarm off.
2.
When your vehicle is getting close to the leading vehicle or the pedestrian ahead of your vehicle, the system
issues a warning message on the MID and sets an alarm off to give the warning to the driver that there is a
possible collision (First step).
3.
When your vehicle gets even closer to the leading vehicle or the pedestrian ahead of your vehicle and the
system anticipates a collision, the CMBS applies light braking force while issuing the MID warning and setting
an alarm off (Second step).
4.
When the system determines that a collision is inevitable, the CMBS applies strong brake force while issuing
the MID warning and setting an alarm off (Third step).
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The multipurpose camera unit records the number of operations from vehicle ON mode to OFF (LOCK) mode.
When the limit for the number of operations is exceeded, “excessive CMBS operation” is judged and the CMBS
function is disabled. The warning indicator comes on and DTCs are stored. The limit for the number of operations
differs according to the CMBS operation conditions.
When the multipurpose camera is malfunctioning (including a temporary function stop), CMBS does not function.
Operation Conditions
Vehicle Ahead Opposite Pedestrian
Vehicle
Conditions for the Passenger vehicles, subcompact, Adult (judgment basically is
object or large vehicle (The system may by body height. Analysis is
have difficulty recognizing two performed for compatibility
wheeled vehicles, like with human patterns, which
motorcycles, or other unusual were programmed in
body styles. The system will advance), an analysis for
function as designed if the children is performed when
vehicles are detected.). detection was successful.
Pedestrians behind the
vehicle, and persons
crossing the road:
— In some cases, persons
crossing the road may
not
be detected if they
jump out onto the
road or are running.
— Depending on shape
and material, human
shaped
posters and signs
along the road may be
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detected.
System Operation About 3 mph (5 Between about 3 mph (5 km/h) and 62 mph
operation vehicle km/h) or more (100 km/h).
conditions speed
Relativ About 3 mph (5 About 9 mph About 3 mph (5 km/h) or more
e km/h) or more (15 km/h) or
velocit more
y
Environmen There is sufficient visibility and light available for the
t multipurpose camera to recognize objects
conditions*1 In environments where millimeter wave transmission/reception
is not blocked (Some weather conditions such as fog, snowfall
may have impact on system operation)
*1: For more details on environmental conditions and objects that are hard to be
recognized, please refer to the Owner's Manual.
Collision Mitigation Brake System (CMBS) Description - System Diagram
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Originating Unit Signal Name
PCM Accelerator pedal position (APP) sensor
signal Brake pedal position switch signal
Shift position status
Transmission failure information
SRS unit Yaw rate sensor signal
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CMBS status information
Multi information display (MID) screen requirement:
— CMBS indicator
— CMBS indicates for self-diagnostic function
— Customized information
Multipurpose camera unit Vehicle information
SRS unit CMBS operating information
VSA modulator-control unit Automatic brake actuation request signal
Brake light lighting control request
signal CMBS failure information
Collision Mitigation Brake System (CMBS) Description - System Diagram
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F-CAN Communication Data
Multipurpose Camera Unit Receiving Signal:
Originating Unit Signal Name
EPS motor/control unit EPS system failure
information Steering angle
signal
Steering angle neutral position learning information
Gauge control module CMBS OFF switch status information
Gauge control module failure
information Customized information
Millimeter wave radar Object recognition information
Millimeter wave radar failure information
SRS unit SRS system failure information
Yaw rate sensor signal
Originating Unit Signal Name
VSA modulator-control unit Master cylinder pressure signal
VSA system failure
information Wheel speed
sensor signals
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Multipurpose Camera Unit Transmitting Signal:
Destination Unit Signal Name
EPS motor/control unit Steering wheel vibration request signal
Gauge control module Buzzer request signal
CMBS status information
— CMBS indicator
— CMBS indicates for self-diagnostic function
— Customized information
Millimeter wave radar Vehicle information
SRS unit CMBS operating information
VSA modulator-control unit Automatic brake actuation request
signal Brake light lighting control
request signal
CMBS failure information
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Collision Mitigation Braking System (CMBS) Circuit Diagram
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Collision Mitigation Braking System (CMBS) Circuit Diagram
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Without keyless access system
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With keyless access system
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With keyless access system
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Collision Mitigation Braking System (CMBS) Circuit Diagram
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Without keyless access system
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With keyless access system
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With keyless access system
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Collision Mitigation Braking System (CMBS) Component Location Index
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M/T
CVT
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Collision Mitigation Braking System (CMBS) Symptom Troubleshooting - CMBS indicator
(on the MID) does not go off
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CMBS indicator (on the MID) does not go off
1. DTCs check:
NO Go to step 2.
NO Go to step 3.
NO Go to step 4.
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YES Go to step 5.
YES Check for loose terminals and poor connections in the multipurpose
camera unit 20P connector (2/4-door) or millimeter wave radar 8P
connector (5-door). Check for any authorized service information
related to the DTCs or symptoms you are troubleshooting. If they are
OK, replace the multipurpose camera unit (2/4-door) or millimeter
wave radar (5-door).■
NO Replace the CMBS OFF switch.■
Collision Mitigation Braking System (CMBS) Symptom Troubleshooting Index
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The CMBS operates frequently 1.
Check the millimeter wave Driving
radar installation. conditions,
2. weather,
Check the wheel alignment.
environmental
influence
The CMBS operated without 1.
Check the millimeter wave Driving
danger of collision radar installation. conditions,
2. weather,
Check the wheel alignment.
environmental
influence
The CMBS did not operate 1.
Check the millimeter wave Driving
radar installation. conditions,
2.
Check the wheel alignment. weather,
environmenta
l influences
Undetectable
environment
CMBS indicator does not come on Do the gauge control module self-
diagnostic function procedure.
CMBS indicator (on the MID) does Symptom troubleshooting.
not go off
Conventional Brake Component Location Index
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Conventional Brake Component Location Index
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Conventional Brake Service Precautions
Frequent inhalation of brake pad dust, regardless of material composition, could be hazardous to your health.
Avoid breathing dust particles.
Never use an air hose or brush to clean brake assemblies. Use an OSHA-approved vacuum cleaner.
Check the following precautions when handling the brake fluid and brake parts.
Do not spill brake fluid on the vehicle; it may damage the paint. If brake fluid does contact the paint, wash it off
immediately with water.
Use recommend new genuine Acura or Honda Brake Fluid from an unopened container. Using a non-Acura or non-
Honda brake fluid can cause corrosion and shorten the life of the system.
Do not reuse the drained brake fluid.
Make sure no dirt or other foreign matter gets in the brake fluid.
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Handling the brake parts
Clean all parts with brake cleaner and air dry.
Before reassembling, check that all the parts are free of dirt and other foreign particles.
During brake caliper removal, to prevent damage to the caliper assembly or brake hose, use a short piece of wire
to hang the caliper assembly from the undercarriage. After installation check the brake hoses for interference
and twisting.
Be careful when pressing or moving the piston back in the caliper; brake fluid might overflow from the master
cylinder's reservoir.
If brake fluid gets on any painted surface, wash it off immediately with water.
Before installing the brake disc or the brake drum clean the mating surfaces between the hub or hub bearing unit
and the inside of the brake disc or the brake drum.
Make sure no grease or oil gets on the brake discs, the brake drums, the brake pads, or the
brake shoes. Be careful not to bend, damage, or deform the brake lines.
After removing the brake hoses and the brake lines, plug the ends of the hoses and the joints to prevent
spilling brake fluid. Replace parts with new ones whenever specified to do so.
Conventional Brake Symptom Troubleshooting Index
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Conventional Brake System Bleeding
NOTE:
How to read the torque specifications.
Review the Service Precautions before doing repairs or service.
The reservoir connected to the master cylinder must be at the MAX (upper) level mark at the start of the
bleeding procedure and checked after bleeding each wheel. Add fluid as required.
There are three different methods used for bleeding brake systems. The method shown here is the
preferred manual method for removing the air from the system. For pressure or vacuum bleeding, refer to
tool manufacturer's instructions included with the tool.
Whenever you do any of these actions, or the brake master cylinder reservoir tank is empty, first bleed the
brake system using the normal bleed procedure. Then apply and release the parking brake 5 times and
bleed the rear brakes again.
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— Removing the VSA modulator-control unit.
1. Vehicle - Lift
2. Bleed - Precaution
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bleed screw (B).
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Conventional Brake System Bleeding
NOTE:
How to read the torque specifications.
Review the Service Precautions before doing repairs or service.
The reservoir connected to the master cylinder must be at the MAX (upper) level mark at the start of the
bleeding procedure and checked after bleeding each wheel. Add fluid as required.
There are three different methods used for bleeding brake systems. The method shown here is the
preferred manual method for removing the air from the system. For pressure or vacuum bleeding, refer to
tool manufacturer's instructions included with the tool.
Whenever you do any of these actions, or the brake master cylinder reservoir tank is empty, first bleed the
brake system using the normal bleed procedure. Then apply and release the parking brake 5 times and
bleed the rear brakes again.
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— Removing the VSA modulator-control unit.
1. Vehicle - Lift
2. Bleed - Precaution
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bleed screw (B).
Rear
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4. Brake System - Bleed (Inside of Rear Brake Caliper)
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NOTE:
1
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Detailed information, notes, and precautions
Replace
1. Piston - Remove
1. Set the wooden block (A) or several shop
towels in the caliper body (B) as shown.
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surface of the cylinder wall with the tool.
NOTE: The upper caliper pin and the lower caliper pin
are different. During installation, make sure the caliper
pins are in the proper positions.
NOTE:
1
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Detailed information, notes, and precautions
Torque: N·m (kgf·m, lbf·ft)
Replace
pin B. NOTE:
Make sure that the caliper pins are installed
correctly.
The upper caliper pin and the lower caliper pin
are different. If these caliper pins are installed
in the wrong location, it will cause vibration,
uneven or rapid brake pad wear, and possibly
uneven tire wear.
Make sure that the pin boots are properly
positioned into the grooves (E) of the caliper
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pin and the grooves
(F) of the caliper bracket.
Remove air from within the pin boots.
4. Piston - Install
1. Apply brake fluid to the outer surface of the piston
(A), then set the piston in place on the caliper body
(B).
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3. Press in the piston with the brake caliper piston
compressor tool.
NOTE:
Make sure that the piston boot is properly
positioned into the groove of the piston.
Do not press the piston diagonally, and do not press
it forcibly.
Be careful not to damage the piston boot
when pressing in the piston.
Front Brake Caliper Overhaul
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NOTE:
1
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Detailed information, notes, and precautions
Replace
1. Piston - Remove
NOTE:
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service. Use recommended greases in the caliper set.
NOTE:
Make sure that the caliper pins are installed
correctly.
The upper caliper pin and the lower caliper pin
are different. If these caliper pins are installed
in the wrong location, it will cause vibration,
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uneven or rapid brake pad wear, and possibly
uneven tire wear.
Make sure that the pin boots are properly
positioned into the grooves (C) of the caliper
pin and the grooves
(D) of the caliper bracket.
Remove air from within the pin boots.
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2. Install the brake caliper piston compressor (A)
on the caliper body (B).
NOTE:
Make sure that the piston boot is properly
positioned into the groove of the piston.
Do not press the piston diagonally, and do not force
it.
Be careful not to damage the piston boot
when pressing in the piston.
Front Brake Caliper Overhaul
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NOTE:
1
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Detailed information, notes, and precautions
Replace
2. Piston - Remove
1. Adjust the brake caliper piston compressor (A) so
that the clearance between the plate (B) of the
brake caliper piston compressor and each of the
outer and inner pistons is 10 mm (0.39 in) or so.
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3. Blow out the pistons (A) with compressed air
gradually, and remove the pistons from the caliper
body.
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NOTE: Be careful not to damage the inner surfaces of
the cylinder wall with the tool.
NOTE:
1
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Detailed information, notes, and precautions
Torque: N·m (kgf·m, lbf·ft)
Replace
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Front Brake Caliper Removal and Installation
1. Vehicle - Lift
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4. Brake Caliper Body - Remove (If necessary)
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7. Brake System - Bleed
Front Brake Caliper Removal and Installation
NOTE:
How to read the torque specifications.
Review the Service Precautions before doing repairs or service.
1. Vehicle - Lift
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1. Disconnect the brake line (A) from the brake
caliper body (B).
1. Vehicle - Lift
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1. Using a micrometer (A), measure the brake disc
thickness at eight points, about 45 ° apart and 10
mm (0.39 in) in from the outer edge of the brake
disc.
Replace the brake disc if the smallest measurement is
less than the maximum refinishing limit.
NOTE:
If the brake disc is beyond the service limit for
refinishing, replace it.
For more information on Honda-approved brake
lathes, refer to any authorized service
information related brake disc refinishing (if
available).
[Link]
Service limit: 0.04 mm (0.0016 in)
NOTE:
If the brake disc is beyond the service limit for
refinishing, replace it.
If the brake disc is replaced with a new one,
check the new disc for runout. If the new disc is
out of specification, refinish the disc.
For more information on Honda-approved brake
lathes, refer to any authorized service
information related brake disc refinishing (if
available).
NOTE:
How to read the torque specifications.
The brake disc cannot be resurfaced for any reason and must be replaced if it meets or exceeds any listed
service limit.
1. Vehicle - Lift
[Link]
4. Brake Disc Visual - Inspect
NOTE:
Do not refinish the brake disc for any reason.
Repalce both brake discs as a set and check the
new discs for runout.
[Link]
6. Front Brake Disc Runout - Inspect
NOTE:
Do not refinish the brake disc for any reason.
Repalce both brake discs as a set and check the
new discs for runout.
7. Brake Pad - Install
8. Front Wheels - Install
[Link]
Front Brake Disc Removal and Installation
1. Vehicle - Lift
[Link]
4. Front Brake Disc - Remove
NOTE:
How to read the torque specifications.
Review the Service Precautions before doing repairs or service.
Check the brake disc for damage and cracks (A). If the brake disc is damaged, replace the brake disc.
[Link]
1. Vehicle - Lift
[Link]
6. Brake Disc Runout - Inspect
1. Vehicle - Lift
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Inner pad 1. Check the thickness (A) of the inner pad (B) and
the outer pad (C). Do not include the thickness of
the backing plate.
Outer pad
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4. Front Wheels - Install
[Link]
Front Brake Pad Inspection
NOTE:
Review the Service Precautions before doing repairs or service.
Due to the high performance nature of the brake system, the brake disc and pads may wear faster than on
the other models. Be sure to inspect the front brake disc thickness anytime the front pads are replaced.
1. Vehicle - Lift
[Link]
1. Check the thickness (A) of the inner pad (B) and
the outer pad (C). Do not include the thickness of
the backing plate.
[Link]
NOTE: Review the Service Precautions before doing repairs or service.
2. Vehicle - Lift
NOTE:
Be careful when pivoting the caliper body up or
the spring could pop out of position.
Check the hose and the pin boots for damage and
deterioration.
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3. Remove the pad return springs (A).
4. Remove the pad shims (B) and the brake pads (C).
[Link]
4. Apply a thin coat of M-77 assembly paste (P/N
08798- 9010) to the retainer mating surface of
the caliper bracket (indicated by the arrows).
[Link]
2. Front Wheels - Install
[Link]
NOTE: Review the Service Precautions before doing repairs or service.
1. Vehicle - Lift
NOTE:
Be careful when pivoting the caliper body up or
the spring could pop out of position.
Check the hose and the pin boots for damage and
deterioration.
[Link]
3. Remove the pad return spring (A).
4. Remove the pad shims (B) and the brake pads (C).
NOTE:
How to read the torque specifications.
Review the Service Precautions before doing repairs or service.
1. Brake Pad - Install
[Link]
4. Apply a thin coat of M-77 assembly paste (P/N
08798- 9010) to the retainer mating surface of
the caliper bracket (indicated by the arrows).
[Link]
2. Front Wheels - Install
[Link]
NOTE:
Review the Service Precautions before doing repairs or service.
Due to the high performance nature of the brake system, the brake disc and pads may wear faster than on
the other models. Be sure to inspect the front brake disc thickness anytime the front pads are replaced.
1. Vehicle - Lift
[Link]
3. Remove the brake pads (A).
NOTE:
Review the Service Precautions before doing repairs or service.
Due to the high performance nature of the brake system, the brake disc and pads may wear faster than on
the other models. Be sure to inspect the front brake disc thickness anytime the front pads are replaced.
[Link]
NOTE: If you are reusing the brake pads, always
reinstall the brake pads in their original positions to
prevent a temporary loss of braking efficiency.
6. Hold the pad spring, and install the pad pins (B)
into the caliper from the inside to the outside of
vehicle using a commercially available pin
driver (6.0 mm (0.236 in)).
[Link]
How to Troubleshoot the Collision Mitigation Braking System (CMBS)
When the CMBS detects a problem during operation, the CMBS stops operating, and the
CMBS indicator and the brake system indicator (amber) turns on.
NOTE:
For CMBS function, review the Collision Mitigation Braking System (CMBS) Description.
The CMBS communicates with other control units via the F-CAN. For CMBS
diagram, refer to the System Diagram for CMBS. If a connected unit malfunctions,
the CMBS will not operate. In this case, both CMBS indicator and connected unit
indicator come on and stay on (except for the gauge control module).
[Link]
Self-Diagnostic Function
When a problem is detected by the self-diagnostic function, the CMBS stops operating,
turns on the CMBS indicator, indicates the problem on the multi-information display
(MID), and stores a DTC.
2/4-door: The millimeter wave radar also has an error detection function which
sends a signal to the multipurpose camera unit if an error is detected. The
multipurpose camera unit receives this information from the millimeter wave radar.
5-door: The millimeter wave radar has a self-diagnostic function. If the system
detects a problem, it disables the CMBS, and turns on the CMBS indicator.
Dirt or dust detective function (Clean Millimeter Wave Radar Indication)
If the millimeter wave radar or radar cover gets dirty, the CMBS stops operating and
the following message will appear: Some Driver Assist Systems Cannot Operate:
Radar Obstructed appears on the MID. Clean the millimeter wave radar and the radar
cover surface.
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Once the millimeter wave radar and radar cover surface are clean, the message on
the MID disappears and the CMBS automatically turns on.
The multipurpose camera unit also has an error detection function which sends a
signal to the millimeter wave radar if an error is detected. The millimeter wave radar
receives this information from the multipurpose camera unit.
Dirt or dust detective function (CLEAN FRONT WINDSHIELD Indication)
If the following message appears: Some Driver Assist System Cannot Operate: Clean
Front Windshield appears on the MID, the camera lens or the windshield has enough
dirt so that the camera view is obstructed, the CMBS stops operating.
Clean any dirt or contamination on the camera lens or the windshield. Once the
camera's view is unobstructed, the MID turns off and the CMBS automatically turns
back to ON.
NOTE: When millimeter wave radar detected dirt or dust on the millimeter wave
radar and radar cover surface, DTC P2583-97 is stored as a past failure.
System Protect Function (High temperature) (MULTIPURPOSE CAMERA
HOT Indication)
2/4-door: If the following message appears: Some Driver Assist Systems Cannot
Operate: Camera Temperature Too High appears on the MID, the CMBS stops
operating
5-door: If the following message appears: Some Driver Assist Systems Cannot
Operate: Camera Temperature Too High appears on the MID, the CMBS stops
operating, and stores a DTC.
When the multipurpose camera temperature cools down to its proper operating
temperature, the indicator on the MID turns off, and the CMBS automatically resumes
operation.
[Link]
Multipurpose Camera Aiming Function
If the multipurpose camera unit is removed or replaced, you must do the
multipurpose camera aiming procedure. If the aiming is incomplete, the CMBS
indicator blinks.
CAN Communication
The CMBS communicates with other control units via the F-CAN. For CMBS diagram,
refer to the System Diagram for CMBS.
If the millimeter wave radar and the multipurpose camera unit detects a
communication error or a malfunction in another connected unit, the CMBS system
will not operate even though it is OK. In this case, both the CMBS indicator and the
related unit indicator will come on and stay on.
How to Troubleshoot DTCs
Check the DTCs with the HDS.
2. Use the HDS to check for Integrated Driver Support System for DTCs.
[Link]
How to Clear DTCs
NOTE: Make sure the 12 volt battery is fully charged before you begin.
2. In the DRIVING SUPPORT of the HDS, select Integrated Driver Support System,
then DTCs choose the clear DTCs icon, and follow the prompts.
When the RDM system detects a problem during operation, the RDM system stops
operating, and the RDM indicator and the brake system indicator (amber) turns on.
NOTE:
For RDM system function, review the Road Departure Mitigation (RDM) Description.
The RDM system communicates with other control units via the F-CAN. For RDM
system diagram, review the RDM System Diagram. If a connected unit
malfunctions, the RDM system will not operate. In this case, both RDM indicator
and connected unit indicator come on and stay on (except for the gauge control
module).
[Link]
Self-Diagnostic Function
The RDM system has a self-diagnostic function. If the self-diagnostic function detects
a malfunction, the RDM system stops operating, turns on the RDM indicator, and
stores DTCs.
RDM Switch
Press and hold the RDM switch for at least 1 second to turn the RDM system off and on.
Millimeter Wave Radar
The millimeter wave radar measures the distance between your vehicle and the vehicle
directly ahead to calculate the difference in speed between the vehicles.
2/4-door: The millimeter wave radar also has an error detection function which sends a
signal to the multipurpose camera unit if an error is detected.
5-door: The millimeter wave radar has a self-diagnostic function. If the system detects a problem,
it disables the RDM system, and turns on the RDM indicator.
[Link]
Dirt or dust detective function (Clean Millimeter Wave Radar Indication)
If the millimeter wave radar or radar cover gets dirty, the RDM system stops
operating and the following message will appear: Some Driver Assist Systems Cannot
Operate: Radar Obstructed appears on the MID. Clean the millimeter wave radar and
the radar cover surface.
Once the millimeter wave radar and radar cover surface are clean, the message on
the MID disappears and the RDM system automatically turns on.
[Link]
The multipurpose camera unit uses input from the EPS motor/control unit, the SRS
unit, the PCM, and the VSA modulator-control unit to warn the driver when
approaching the vehicle ahead. The multipurpose camera unit communicates with
the gauge control module to send the warning signal.
The multipurpose camera unit also has an error detection function which sends a
signal to the millimeter wave radar if an error is detected.
Dirt or dust detective function (CLEAN FRONT WINDSHIELD Indication)
If the following message appears: Some Driver Assist System Cannot Operate: Clean
Front Windshield appears on the MID, the camera lens or the windshield has enough
dirt so that the camera view is obstructed, the RDM system stops operating.
Clean any dirt or contamination on the camera lens or the windshield. Once the
camera's view is unobstructed, the MID turns off and the RDM system automatically
turns back to ON.
If the message Some Driver Assist Systems Cannot Operate: Camera Temperature
Too High appears on the MID, the RDM system stops operating.
2/4-door: When the multipurpose camera temperature cools down to its proper
operating temperature, the indicator on the MID turns off, and the RDM system
automatically resumes operation.
5-door: When the multipurpose camera temperature cools down to its proper
operating temperature, the indicator on the MID turns off, and the RDM system
automatically resumes operation, and stores a DTC.
Multipurpose Camera Aiming Function
If the multipurpose camera unit is removed or replaced, you must do the
multipurpose camera aiming procedure. If the aiming is incomplete, the RDM
indicator blinks.
CAN Communications
The RDM system communicates with other control units via the F-CAN. For RDM
system diagram, review the RDM System Diagram.
[Link]
intermittent failure DTCs are not stored, check for loose connections and terminals.
Also check ground and power connections related to the circuit that you are
troubleshooting.
How to Troubleshoot DTCs
Check the DTCs with the HDS.
2. Use the HDS to check for Integrated Driver Support System for DTCs.
4. Turn the vehicle to the OFF (LOCK) mode, then wait for 10 seconds.
2. In the DRIVING SUPPORT MENU of the HDS, select Integrated Driver Support
System, then choose the clear DTCs icon, and follow the prompts.
3. Turn the vehicle to the OFF (LOCK) mode, then wait for 10 seconds.
[Link]
Rear Brake Caliper Overhaul
[Link]
NOTE:
1
[Link]
Detailed information, notes, and precautions
Replace
NOTE:
Where icon is shown, click for further information.
Review the Service Precautions before doing repairs or service.
[Link]
3. Install the commercially available brake
caliper piston compressor tool (A) on the
caliper body (B).
NOTE:
Do not press the piston diagonally, and do not press
it forcibly.
Be careful not to damage the piston boot
when pressing in the piston.
5. Set the piston boot in place on the caliper body (A).
NOTE:
Make sure that the piston boot is properly
positioned into the groove of the caliper body.
Be careful not to damage the piston boot.
[Link]
Rear Brake Caliper Removal and Installation
1. Vehicle - Lift
[Link]
NOTE: If the connector lock tab is difficult to release,
push in on the connector body before pushing on
the release lock.
[Link]
3. Remove the pin bolts (B).
1. Vehicle - Lift
[Link]
1. Using a micrometer (A), measure the brake disc
thickness at eight points, about 45 ° apart and 10
mm (0.39 in) in from the outer edge of the brake
disc.
NOTE:
If the brake disc is beyond the service limit for
refinishing, replace it.
For more information on Honda-approved brake
lathes, refer to any authorized service
information related brake disc refinishing (if
available).
3. Inspect the brake disc runout.
[Link]
6. Measure the runout at 10 mm (0.39 in) from the
outer edge of the brake disc.
NOTE:
If the brake disc is beyond the service limit for
refinishing, replace it.
If the brake disc is replaced with a new one,
check the new disc for runout. If the new disc is
out of specification, refinish the disc.
For more information on Honda-approved brake
lathes, refer to any authorized service
information related brake disc refinishing (if
available).
1. Vehicle - Lift
[Link]
1. Remove the caliper assembly without
disconnecting the brake hose from the caliper
body.
[Link]
Rear Brake Pad Inspection
1. Vehicle - Lift
[Link]
Brake pad thickness:
Standard
Except Type-R: 10.0 mm (0.394 in)
Type-R: 9.5 mm (0.374 in)
Service limit: 2.0 mm (0.079 in)
2. Vehicle - Lift
[Link]
4. Spindle - Return
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2. Disconnect the connector (A).
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6. Brake Disc - Inspect
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indicator
(B) on the bottom inside position.
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[Link] the housing clip (A).
[Link]
brake.