HAFFMANS

INSTRUCTION MANUAL
REDPOST PU MONITOR
TYPE RPU-351

W W [Link]
 Essential reading!

Haffmans BV is not responsible for any damage caused by the owner’s failure to follow the instructions given in this
manual. Haffmans BV is not responsible for print or translation errors in this edition of the manual. The specifications
and design of this product are subject of change without notice. All rights reserved. No part of this publication may be
reproduced or distributed in any form or by any means, or stored in a database or retrieval system, without the prior
written permission of Haffmans BV.

Art. no. : 107.032

Release date : 22 November 2013
Version : V01.01-02
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TABLE OF CONTENTS
Safety symbols 9

General product information 11

Intended use 11
General 11
Instruments 11
Measurement protocol 12

Calculation method 13
Results 13

Accessories on request 15
Temperature Probes 15
Bottle holder 17
Can holder 17
Printers 17
Preparation 17

Instruction manual RPU-351 19

1 Technical specifications 21

2. Introduction RPC-351 23
2.1 Intended use 23
2.2 Safety instructions 23

3. Unpacking 25

4 Control panel 27
4.1 ON/OFF Switch 27
4.2 Indicator 28
4.3 Display illumination 28
4.4 Switch functions and icons 28
4.5 Auto power on 28
4.6 Auto power off 29
4.7 Low battery condition 29

5. Starting 31
5.1 Preparing the instrument 31
5.2 Thermometer 31
5.3 Starting the recording 31

6. Recording 33
6.1 Stopping the recording 33
6.2 Display temperature 33

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7. Results 35
7.1 Results displays 35
7.2 Calculated results 35
7.3 Erasing a file 35

8. Calculated results 37
8.1 Total PU achieved 37
8.2 Unique ID number 37
8.3 Total recording time 37
8.4 Maximum temperature 37
8.5 Time within 2°C of maximum 37
8.6 Temperature at pasteuriser exit 37
8.7 PU cut-off temperature 38
8.8 Time adding PU’s 38
8.9 Reason for stopping 38

9. Graphical review 39
9.1 Cursor movement 39
9.2 Off scale records 39
9.3 Display backlight 39

10. Full list 41

10.1 Time line movement 41
10.2 Display backlight 41

11. Battery Charging 43

11.1 Battery information 43

12. Menus 45
12.1 Moving the highlight 45
12.2 Selecting an item 45

13. Key plug (Configuration) 47

13.1 Language 47
13.2 Display contrast 47
13.3 PU calculation 48
13.4 PU cut-off temperature 48
13.5 PU calculation – Base 48
13.6 PU calculation – Z 48
13.7 Equipment number 49
13.8 Mains frequency 49
13.9 Leaving configuration 49

14. Output 51
14.1 Stand alone operation 51
14.2 Connection to RPC-42 51
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14.3 Connection to RPC-80 51

14.4 Connection to PC 51

15 Temperature probe 53
15.1 Probe position 53
15.2 Choosing probe length 53

16 Maintenance and calibration 55

16.1 General 55
16.2 Probe socket 55
16.3 Probes 55
16.4 Battery 56
16.5 60ºC Test Plug 56
16.6 Cleaning top window. 56

17 Frequently asked questions 57

17.1 Battery and battery charging 57
17.2 Controls 59
17.3 Results 59

18. Trouble shooting 61

18.1 Probe problems 61

Instruction manual RPC-80 Printer/charger 63

1 Technical specifications 65

2. Introduction 67

3. Unpacking 69

4. Control panel 71

5. Use 73
5.1 Switching on 73
5.2 Connecting the monitor 73
5.3 Printing recorded files 74
5.4 After printing 74

6. Configuration settings 75
6.1 Clock setting 75
6.2 Report printing 75
6.3 Template setting 75

7. Configuration MENU section 77

7.1 General format set-up 77
7.2 P.U. calculation Set-up 79
7.3 Template set-up 79
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7.4 Template exchange 81

7.5 Editing a template name 82
7.6 Monitor set-up 82
7.7 RPC-80 Set-up 82
7.8 Full list set-up 83
7.9 Printer set-up 83
7.10 External link set-up 84
7.11 Finished set-up : exit 85

8. Printed results 87
8.1 Results 87
8.2 Status report 87

9 System errors 89
9.1 System error 02 & 04. 89
9.2 System error 08 & 09. 89

10. Faulty operation 91

10.1 B-messages 91
10.2 C-messages 92
10.3 M-messages 93
10.4 P-messages 94
10.5 T-messages 95

11. Back-up battery 97

Instruction manual RPC-50, charger interface 99

1. Technical specifications 101

2. Unpacking 103

3. Operating 105
3.1 Battery Charging 105
3.2 Connection to PC 105

4. Safety 107

Appendix I Customer service 109

Appendix II Terms of guarantee 111

Appendix III EC Declaration of conformity RPU 351 113

Appendix IV EC Declaration of conformity RPC 50 115

Appendix V EC Declaration of conformity RPC 80 117

Appendix VI Spare parts 119

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SAFETY SYMBOLS

Attention, warning and danger symbols used in this manual have the following significance.

Attention! Information for correct or effective use of the equipment.

Warning Incorrect or careless use can cause serious damage to the

equipment.

Failure to observe this information can result in major

personal injury or loss of life.

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GENERAL PRODUCT INFORMATION

Intended use

The tunnel pasteurisation of beer and soft drinks after bottling or canning is the most commonly
used method to increase the shelf live of the product. For the best results it is necessary to
exceed the minimum times and temperatures required to destroy all expected biological
contamination’s whilst not over-pasteurising and thereby imparting “off” flavours and using
excessive amounts of energy. Careful control of the pasteuriser and accurate monitoring of the
temperature profile inside the containers make this possible. The Haffmans Redpost P.U.
Monitor is the ideal instrument to achieve this

General

Pasteurisation is a rather gentle heat treatment, to reduce the number of micro-organisms with a
minimum of change in the aroma of the product. For beer a practical sterility is sufficient, mainly
because micro-organisms such as spores which may survive the pasteurisation, are unable to
grow in beer. Examples of guide numbers of pasteurisation units (PU) and pasteurisation
temperatures in brewing industry are given in table 1.

Table 1 Source: EBC Manual of good practice, Beer Pasteurisation, 1995

Product Guide number PU Pasteurising

temperature

Pilsner/Lager 15- 25 60-62 °C

Low alcohol beer 40- 60 62-64 °C

Non alcohol beer 80-120 64-66 °C

Energy saving and preserving the flavour of the product may require a low holding temperature
while obtaining the maximum pasteuriser throughput may require a higher one. The effect of
sudden changes in temperature on the pressure within the container may also need to be taken
into account. Many different temperature profiles can achieve the same P.U. total. Merely
checking that the target P.U. total has been achieved during a pasteuriser run may avoid the
possibility of contamination but will not give the whole quality control picture. Comparing the run
with a template (RPC-80) as well as checking the total P.U. can give a more detailed view of the
process.

Instruments

The Haffmans-Redpost PU-Monitor series offer a range of pasteurising instruments which measure
the temperature in bottles or cans during the pasteurisation, calculate the pasteurisation units
(P.U.) and plot them out.

The Pasteurising Monitors are waterproof logging instruments. Simple operation, high measuring
accuracy, and minimal servicing requirements are all benefits of the instrument. To eliminate the
need for push buttons on the outside, the Pasteurising Monitor utilises magnetically operated reed
switches. Rechargeable batteries are built in, easy to service and are charged by the Printer-
Charger Combination during measurement protocol printing.

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The Pasteurising Monitors are constructed in stainless steel. The configuration of each
pasteurising monitor is described in table 2

Attention! The Printer-Charger Combination should be placed in a dry room

and can be used to operate several Pasteurising Monitors.

Table 2 Configurations of the pasteurising monitors

Temperature Pressure Bottles Cans

measurements measurements

RPU-120 1 - Standard Optional

RPU-352 2* - Standard Optional

RPU-353 2* 1 Optional Standard

*One bottle or can temperature probe and one spray-water probe.

Measurement protocol

The Pasteurising Monitor travels through the tunnel pasteuriser with the bottle or can and
measures and stores the temperature value in relation to the time. After passing through the tunnel
pasteuriser the Pasteurising Monitor should be connected to a Printer-Charger Combination to
print the measurement protocol, see table 3 for printer charger combinations. The measurement
protocol shows:

• A graph
• The measurement results
• Data for identification
• And a list with all the temperature data (full list).
•
Table 3 Printer-Charger Combination

RPU-351 RPU-352 RPU-353

RPC-42 X -

RPC-50* X

RPC-80** X X x

* PC-interface
** Printer and PC-interface

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CALCULATION METHOD

The P.U. value is calculated according to the standard definition that one pasteurisation unit is
obtained by holding the beer temperature for one minute at 60 °C, with a lower cut-off (base)
temperature. The P.U. value is defined increasing or decreasing 10 fold for every Z-value (°C)
change in temperature. Furthermore a lower cut-off temperature of 50 °C is pre-set, see fig 1.
Therefore at temperatures below 50 °C the PU calculation is automatically switched off. This is
a standard calculation for the brewing industry. Other formulas can be programmed depending
on the monitor type see table 4. The total P.U. value is calculated by the sum of P.U values
calculated for each half minute of the recorded run.

Table 4 PU-calculation values

PU-calculation values

base value Z-value lower cut-off

temp.

RPU-351 programmable programmable programmable

RPU-352 programmable programmable programmable

RPU-353 programmable programmable programmable

With the standard settings the PU calculation formula is:

PU/min. = 1.389(T-60)
T = temperature [°C]

Results

P.U. ACHIEVED
• The P.U. value is calculated for each half minute of the recording run and the P.U.
achieved is the sum of all these values.

RUN TIME
• Timing starts after passing the pre-record self-test.
• The first record is made at time 0.0.
• When stopped the total time is rounded down to the nearest half minute.

MAXIMUM TEMPERATURE
• The highest temperature reached at any time during the record run.
• the temperature is indicated in °C

TIME WITHIN 2 DEGREES OF MAXIMUM

• The total time during which all individual records are within 2°C of the maximum
temperature.
• Each time is checked to find how close it is to the maximum temperature.
• The total time is rounded down to the nearest half minute.

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OFF SCALE RECORDS

• If the recorded data includes any off-scale records (below -5 or above 100°C) results are
not displayed. Because the calculation is inaccurate.

P.U. LOWER CUT-OFF TEMPERATURE

• This is the cut-off temperature ( in degrees Centigrade) that has been specified by the
customer and programmed into the P.U. Monitor.
• Temperatures less than or equal to this value will not contribute to the P. U. calculation.

TIME ABOVE CUT-OFF

• The total time during which recordings contributed to the P.U. calculation.
• The time is rounded down to the nearest half-minute

Fig. 1 Temperature graph Pasteurising run

Some examples of P.U calculations are described in this table (5)
Beer Soft drinks /juices

1 PU/min. at 60°C 1 PU/min. at 70°C 1 PU/min. at 80°C

Z=7 Z = 10 Z = 10
(T-60) (T-70)
PU/min. 1.389 1.259 1.259(T-80)

50 °C 0.04 0.01 0.001

60 °C 1.0 0.1 0.01
67 °C 10.0 0.5 0.05
70 °C 26.9 1.0 0.10
74 °C 100 2.5 0.25
80 °C 725 10.0 1.00
81 °C 1.000 12.6 1.26
88 °C 10.000 63 6.3
90 °C 19.518 100 10

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ACCESSORIES ON REQUEST

Available accessories are:

• Temperature probes.
• Bottle and can holders.
• Bottle/ can holder for the pressure measurement (only for the RPU-353).
• Printer (HP or canon).

Temperature Probes

The established PU’s should be calculated from the coldest spot in the bottle or can, that is
close to the base of the bottle or can container. Experience has shown that the tip of the
temperature probe, were the temperature is measured, should be 10 to 30 mm over the base.

The temperature probe is on the upper part executed with thread, for a variable adjustment up
to 40 mm. The optimal height can be adjusted for every different bottle, 8 distance rings each
with a thickness of 5 mm are included in the delivery, for a fixation at the adjusted height.

The optimal point varies depending on the type of bottle or can and pasteuriser so users should
test to find the optimal position.
For bottles the probe length can be calculated as Length probe = Length bottle -25 + 13 mm
For cans the probe length can be calculated as Length probe = Length can -17 + 10 mm
With the calculated value you have to select the next largest temperature probe length indicated
see table 6. and fig 2.

Table 6 Probe length

Container height [mm]* Temperature

bottle can probe length [mm]**

82 to 122 77 to 117 110

122 to162 117 to 157 150

162 to 202 157 to 197 190

202 to 242 230

242 to 282 270

282 to 322 310

322 to 362 350

362 to 402 390

* It was assumed that the coldest spot is15 mm over the base.
** Beside the standard lengths we can supply temperature probes with a special length.

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Figure 2 Probe length

All temperature probes are delivered with:

• A bottle cap for bottle heads up to 30 mm.

• Connection clip.
• 8 Distance rings that are 5 mm high.
• Rubber cap for cans (only with temperature probes up to 190 mm).

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Bottle holder

A range of bottle holders for various diameters are available to fix bottles in the Pasteurising
Monitor. Bottle holders for pressure measurement inside a bottle are also available on special
request, see table 7.
Table 7 Bottles holders

Bottle holders for bottle

diameter

44- 55 mm

55- 68 mm

68- 80 mm

80- 90 mm

90-100 mm

Can holder

For temperature measurement in cans the can holder is required. The same temperature
probes as for bottles can be used, for correct probe length see table 6. The can holder is
suitable for cans up to ø70 mm and up to 170 mm high.

Printers

• HP with protocol
• Canon

Preparation

At delivery the battery will be charged and a record run can be made. No additional
preparations need to be made.

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INSTRUCTION MANUAL
RPU-351

Essential reading!

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1 TECHNICAL SPECIFICATIONS

Monitor RPU-351
Container Bottle or can
PU calculation
• Base value Programmable
• Z-value Programmable
• Lower cut-off temp Programmable
Measuring channels 1x temperature
Storage capacity 1 recording run of max. 3 hours per run
Recording interval 10 seconds
Measuring Range
• Temperature -5 to + 100 °C
• Pasteurising Units 0 to 9999,9 PU
• Pressure not applicable
Resolution
• Temperature 0.02 °C
• Pasteurising Units 0.1 PU
• Pressure not applicable
Measuring accuracy
• Temperature ± 0.25 °C,
(in range 40/80°C)
± 0.4
(over rest of range)

• Pasteurising Units ± 8% at 0.25°C temp.

Error

• Pressure not applicable

Ambient temperature 0 to 85 °C
Dimensions (LxWxH) 330 x 180 x 150 mm
Weight 6.8 kg
Material Stainless steel, Toughened glass
Display graphical
Battery
• Type Laed
• Live one half year

Running time for a full charge ~15 runs of 40 min.

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2. INTRODUCTION RPC-351

2.1 Intended use

This equipment is intended to monitor the pasteurisation process in tunnel pasteurisers. It

should not be used for any other purpose.

2.2 Safety instructions

Always follow basic safety precautions when using this equipment to reduce risk of injury.
Before using the equipment, read and understand the operating instructions in this manual.

The equipment should only be connected to other equipment intended for the purpose and
manufactured by Haffmans Redpost. Suitable battery chargers are RPC-50 and RPC-80.
Battery chargers from other manufacturers should not be used, they may result in danger.

The equipment may remain hot for some time after being taken from the pasteuriser. Wear
protective gloves when carrying.

Always place the equipment on a level, stable surface. Do not place on shelves above eye
level.

NEVER send the monitor through the pasteuriser without the probe plugged in.
ALWAYS fully tighten the probe plug locking ring, until it clicks home.
ALWAYS send the monitor through the pasteurise with the window upwards.
ALWAYS store the instrument with the window upwards.
ALWAYS switch the monitor off when its recorded data is no longer required.
ALWAYS keep the installation components clean and in good condition.

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3. UNPACKING

Before despatch the RPU-351 was checked and tested by Haffmans BV Make sure that the
content of the delivery is complete and undamaged.

If the delivery is incomplete or damaged, please contact Haffmans BV or the representative/agent

designated by Haffmans BV, immediately (appendix IV). Always include the serial number, order
number or invoice number (given by Haffmans BV) of the RPU-351 in the correspondence.

The delivery contains:

• PE-monitor, type RPU 351, incl. Quick change facility.

• Temperature probe
• Bottle holder
• 1 Connector grease.
• Set of operating magnets (pkg2).

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4 CONTROL PANEL

Flashing
“ON” indicator

ON/OFF Icon relates to

this switch

Display
Icon

DISPLAY

There are four control switches arranged around the display screen. Operate the switches by
touching one end of the actuator onto the glass above the marked area. Keep the actuator in
position until you see a change in the display or the flashing indicator.

The two top switches are used for the main control functions. They take a few seconds to
operate so that there is less chance of any accidental actions.

4.1 ON/OFF Switch

The top left switch is the on/off switch. Switch the instrument on by activating this switch. Switch
the instrument off by activating and holding this switch for at least 10 seconds.

If there is a recorded file you must hold the switch for longer and the file will be erased when
you switch off. Print out important files or save them in some other way before you switch off.

You cannot switch the instrument off when the battery is charging from one of the Haffmans
Redpost printer/charger units or a Haffmans Redpost battery charger.

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4.2 Indicator

The small red lamp on the panel flashes once per second to show that the instrument is
operating. This lamp also flashes quickly five times to acknowledge the action of either of the
two top switches.

4.3 Display illumination

The on/off switch also turns on the backlight that lights up the display. When any switch is
operated or there is any other activity, such as connecting the temperature probe, the backlight
will turn on. It will turn off again after a short time to save battery power. Activate the on/off
switch (for about half a second) to turn on the backlight without causing any other action. You
can do this at any time even though the icon for this function is not always shown because of
lack of space on the display.

If there is very little charge in the battery then the backlight will not turn on. This saves
unnecessary battery drain.

4.4 Switch functions and icons

For the other three switches the display will show a small “icon” to indicate the function of each
switch. The icon is in the same corner as the switch it relates to. The switch icon becomes
inverted (black for white) when the switch is operated. If a switch has no icon then it has no
function at that time.

4.5 Auto power on

The instrument will automatically switch on when it is connected to any of the Haffmans
Redpost printer/chargers or Haffmans Redpost battery chargers. This allows the battery
charger to be controlled and the charging information to be displayed.

The on/off switch will not turn the instrument off while it is connected to a charger but it can still
be used to turn on the display backlight.

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4.6 Auto power off

The instrument uses several methods to reduce battery power consumption. The automatic
control of the display backlight is described above.

If the instrument is idle before recording a file it will automatically switch off after 15 minutes.
The instrument is idle if no switches are activated, no data communication is taking place and it
is not connected to an active battery charger.

If the instrument is idle after recording a file the power remains on as long as the battery has
sufficient charge to correctly maintain the recorded file. After being idle for one hour the
instrument goes into a power saving mode. In this state the screen is blank but the red indicator
lamp still flashes once per second. To resume normal operation you must briefly activate any of
the switches or connect the instrument to a Haffmans Redpost battery charger.

4.7 Low battery condition

If there is less than 15% charge in the battery then the backlight cannot be switched on. This
helps to reduce battery drain and ensures that any recorded files are saved for as long as
possible. The backlight increases the battery drain by about 4 times.

At an even lower level of charge (below 5%) the whole instrument will turn off and any recorded
file will be lost. If you switch it on again it will stay on for only a few seconds. Connect the
instrument to a Haffmans Redpost battery charger as soon as possible.

The instrument continuously monitors its own battery use and battery charging to gauge the
amount of charge that remains in the battery. If the battery voltage falls to a low level
unexpectedly it may indicate that the battery is not correctly holding its charge. This can
happen after several years of use. If this problem occurs the display will warn you that the
battery may need to be replaced. More information can be found in the Maintenance section.

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5. STARTING

Switch on
Start
backlight Temperature of recording
probe

5.1 Preparing the instrument

Method:

1. Set up the bottle or can in the correct size holder and fit the correct length temperature
probe. This process is described in the “Temperature Probe” section.
2. Switch on the instrument.
If there are any problems, such as insufficient charge in the battery, the display will give
the information you need.

5.2 Thermometer

When the instrument is ready to record the temperature of the probe is shown on the display,
updated every second.* In this form the instrument can be used as a highly accurate
thermometer.

5.3 Starting the recording

When you are ready to put the instrument into the pasteuriser, start recording by activating the
top right switch.

*
The illustration shows the English language version. The text changes according to the language
selected for the display.
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6. RECORDING
Animated
indicator
Stop
recording

Temperature
of probe

Elapsed
recording time

The temperature of the probe and the elapsed recording time are shown on the display
throughout the recording run.*

6.1 Stopping the recording

When the instrument exits from the pasteuriser you can stop the recording by activating the top
right switch or by unplugging the temperature probe. Recording will also stop after the maximum
time (180 minutes) or if the charge in the battery becomes too low.

As soon as recording stops the results are displayed.

6.2 Display temperature

The display will switch off if the instrument is too hot (above 70°C). This avoids damage to the
screen. Recording will continue normally under these conditions and the flashing red indicator
lamp shows that the instrument is operating. Normal display operation will resume as soon as
the instrument has cooled.

The instrument should never be operated at temperatures above the maximum ambient
temperature shown in the specifications.

*
The illustration shows the English language version. The text changes according to the language
selected for the display.
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7. RESULTS

The calculated results are displayed as soon as recording stops. They are set out on three
“pages” with 3 items on each page. The right hand switch below the screen is used to move to
the next page and then from the final page back to the first.

7.1 Results displays

There are three different results displays and they can be selected from the results menu.

• The calculated results such as the total PU achieved.

• The graphical review showing a graph of the file with a movable cursor that allows you
to select one record to be shown in detail.
• The full list of all records in detail.

7.2 Calculated results

1. The total PU value achieved.

2. The unique ID number of the file.
3. The total recording time.
4. The maximum temperature recorded.
5. The total time during which the temperature was within 2°C of the maximum.
6. The temperature at the exit from the pasteuriser.
7. The PU cut-off temperature.
8. The total time accumulating PU’s while at or above the PU cut-off temperature.
9. The reason for stopping recording.

All these results are calculated wherever possible. If the file contains any off-scale records
(outside the recording scale of the instrument) then some results may be invalid. A warning is
shown if this is the case and some items may be shown as “unknown”.

7.3 Erasing a file

When a file is no longer required you can erase it by activating and holding the on/off switch for
10 seconds. After the file has been erased you can release the switch and the instrument will be
ready to record another file. If you continue to hold the on/off switch the instrument will switch
off after a further 10 seconds. The display shows you what is happening. You cannot switch off
if the instrument is connected to an active battery charger.

When you use the RPU-351 with the RPC-80 printer charger unit you can erase the file, after it
has been printed, by using the control panel of the RPC-80.

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8. CALCULATED RESULTS

8.1 Total PU achieved

The total number of Pasteurisation Units accumulated during the recording run. This is
calculated using the chosen definition of PU and cut-off temperature. You can change the PU
calculation by using the key plug. More details of the calculation are given in the section
describing the key plug and instrument configuration.

Your packaging specification will normally set the PU definition and a target PU value for each
product to ensure sufficient pasteurisation.

8.2 Unique ID number

This file identity number is a combination of the instrument serial number and a running number
that advances for each recording. It is therefore unique to the file.

8.3 Total recording time

The total elapsed time from the moment you start recording by activating the switch until
recording stops. Recording may be stopped in a variety of ways either under your control or
automatically. The reason for stopping is given as the final result.

8.4 Maximum temperature

The maximum recorded temperature.

Your packaging specification may call for a certain maximum product temperature and
exceeding it could produce unacceptable flavour changes.

8.5 Time within 2°C of maximum

The total time during which the temperature was within 2°C of the maximum. This gives an
approximate value for the time the product was within the pasteuriser holding zone.

8.6 Temperature at pasteuriser exit

The moment that the instrument leaves the pasteuriser is judged by a rise in light level from the
relatively dark interior. Inspection lights inside the pasteuriser may prevent this result from
being calculated. The light sensor can be seen on the front panel above the two top control
switches, don’t cover this area with tape or adhesive labels.

Your packaging specification may call for a maximum product exit temperature. If the product
leaves the pasteuriser at too high a temperature the flavour may be impaired.

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8.7 PU cut-off temperature

At or above this temperature PU’s are accumulated. Below this temperature they are not. The
cut-off temperature can be adjusted by using the key plug. More details of the cut-off and the
PU calculation are given in the section describing the key plug and instrument configuration.

Your packaging specification may call for a particular PU cut-off temperature to ensure that
pasteurising conditions are correct.

8.8 Time adding PU’s

The total time during which the product temperature was high enough for PU’s to be achieved
and added to the total. The product temperature was at or above the cut-off temperature for
this length of time.

8.9 Reason for stopping

You can stop recording by activating the switch or by unplugging the temperature probe.
Recording will also stop after the maximum time (180 minutes) or if the charge in the battery
becomes too low.

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9. GRAPHICAL REVIEW

Return to
Flashing
menu screen
cursor PU cut-off temperature

Indicates that Indicates that

graph extends graph extends
to left to right

Move cursor to Move cursor to

Full details of record under cursor right
left
Elapsed time from
start of file

9.1 Cursor movement

The record under the cursor is shown in detail below the graph. The two switches below the
screen are used to move the cursor. Moving the cursor to the right moves it towards the end of
the file.

The cursor moves by one record as soon as you operate the switch. If you hold the switch for a
short time then the cursor starts to move continuously, slowly at first and then faster, for as long
as the switch is held. When the cursor reaches the last record in the file the switch outline
becomes dim and it no longer has any effect.

Moving the cursor to the left (towards the start of the file) works in a similar way.

9.2 Off scale records

The vertical scale adjusts automatically so that the maximum reading is on the graph. A record
that is above the top of the recording scale is shown as a dot at the top of the graph area with
no solid chart below it. A record that is below the graph area or below the bottom of the
recording scale leaves a gap in the graph.

9.3 Display backlight

Although there is no space on the display to show the “lamp” icon you can use the top left
switch at any time to turn on the display backlight.

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10. FULL LIST

Elapsed time from Return to

start of file Up to four records
shown in detail menu screen

Move line “Time line” shows position in file Move line

to left to right

10.1 Time line movement

Four records from the file can be shown in detail on the screen. The time line shows the position
of these records in relation to the whole file. The two switches below the screen are used to
move the time line. Moving the line to the right shows records nearer to the end of the file.

The line moves by one record as soon as you operate the switch. If you hold the switch for a
short time then the line starts to move continuously, slowly at first and then faster, for as long as
the switch is held. When the line reaches the last record in the file the switch outline becomes
dim and it no longer has any effect.

Moving the line to the left (towards the start of the file) works in a similar way.

The time line is not shown for very short files (under 1 minute).

10.2 Display backlight

Although there is no space on the display to show the “lamp” icon you can use the top left
switch at any time to turn on the display backlight.

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11. BATTERY CHARGING

The battery in the instrument is re-charged whenever you connect it to one of the Haffmans
Redpost printer/charger units or to a Haffmans Redpost battery charger. Do not leave the
battery on charge continuously for more than 24 hours. If you connect to the charger before
recording a file you see the complete charging information on the screen.*

Instrument type and serial number

Battery
condition*

Charge
rate*

Software
version
11.1 Battery information

All the other display screens show the battery condition using just the small battery image from
the complete diagram. This shows when an arrowhead that moves up the battery image is
charging the battery. The speed of movement shows the charge rate. The dotted line shows the
level of charge needed to start recording.

Level of black filling

shows battery Indicates that charger
condition is connected

Charge to here Moves faster for

before recording higher charge rate

11.2 Battery temperature

The charge rate is controlled by several factors including battery temperature. The battery will
not charge if it is too hot and in that case the arrowhead in the battery diagram will be
stationary. Charging will resume as soon as the battery has cooled

*
The illustration shows the English language version. The text changes according to the language
selected for the display.
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12. MENUS

Select highlighted item

Highlighted
item

Move highlight Move highlight

up down

There are stages in the operation and configuration of the instrument when you need to choose
an action etc. from a menu list. A menu shows all the possible choices or items in a vertical list.
The method of operation is the same in every case although there can be as few as 2 and as
many as 6 items in the menu list.

12.1 Moving the highlight

The two switches below the screen are used to move the highlight over the item in the list that
you wish to select.

The highlight moves down by one item as soon as you operate the right hand switch. If you
hold the switch for a short time then the highlight starts to move down continuously for as long
as the switch is held. When the highlight reaches the bottom item the switch outline becomes
dim and it no longer has any effect.

Moving the highlight up with the left switch works in a similar way.

12.2 Selecting an item

Operate the top right switch to select the item you have highlighted.

Example:
Select French
language

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13. KEY PLUG (CONFIGURATION)

The key plug can be inserted into the probe socket and puts the instrument into configuration
mode; this allows you to change the way the instrument operates. The key plug restricts access
to this mode so that changes are not made unintentionally. You can use the key plug only when
there are no recorded files in the instrument.

The parameters you can change are presented on a series of screens. Each screen shows the
symbol of a key at the bottom. Operate the lower control switches if you need to change the
present value, which is shown when the screen appears. Sometimes you choose from a menu,
sometimes change the value directly. When the value is correct then activate the top right (OK)
switch.

Changes you make on a screen are only saved when you activate the OK switch for that
screen.

13.1 Language

You can select the language used for the text on the display. The decimal point symbol used
for numerical output is also changed according to the language you select. English will use the
point, other languages the comma.

13.2 Display contrast

You can adjust the appearance of the display to give the best contrast. This is set during
manufacture and will seldom need changing. Adjust so that the background “off” dots become
just visible compared to the clear glass at the edges of the screen. Adjusting for the darkest
“on” dots will not give the best contrast.

The changes you can make are intentionally kept quite small. You can however set the
maximum + or – value, save it with the OK switch and then repeat the adjustment for greater
changes. See “Leaving configuration” below.

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13.3 PU calculation

The Pasteurisation Unit (PU) is defined as relating to the sterilising effect observed when the
product is held for one minute at a temperature termed the Base value. At this temperature
therefore, 1 PU per minute is achieved.

Experiments on various mixtures of the common brewery biological contaminants showed that
at temperatures over about 50°C there is an approximately ten-fold increase in sterilising effect
for every 7°C increase in temperature. For example, if the time required killing a population of
microorganisms at 60°C is found to be 5 minutes then if the temperature were to be increased
to 67°C the time required would be only 0.5 minutes. The increase in temperature required to
produce a ten-fold increase in kill rate is termed the Z value. The Z value in this case is
therefore 7°C.

For beer the PU is normally defined by a Base value of 60°C and a Z value of 7°C. The same
definition is often used for soft drinks and other beverages. Where there is any possibility of
spore-forming bacterial contamination being present (for example in tomato juice) very much
higher temperatures are required for pasteurisation. In these situations the definition of Base
value 80°C and Z value 10°C is often used. Other definitions are also in use outside the
brewing industry.

At product temperatures below about 50°C it is doubtful that any significant sterilising effect is
achieved even though from a strictly mathematical point of view the correct PU total could still
be obtained, given enough time in the pasteuriser. For this reason is it desirable to set a
temperature level below which no PU’s are added to the total calculated by a PU monitor. This
is termed the PU cut-off temperature.

Set the PU cut-off temperature at least 5°C lower than the planned product temperature in the
holding zone of the pasteuriser. Higher values will give a very conservative figure for PU
achieved and will reduce the repeatability of the result because the product temperature will be
changing only slowly as it crosses the cut-off temperature threshold. For beer the cut-off is not
normally set below 50°C.

The next three screens allow you to adjust the PU calculation.

13.4 PU cut-off temperature

You can change the cut-off temperature in steps of 0.1°C.

13.5 PU calculation – Base

You can select a Base value of 60, 70 or 80°C.

13.6 PU calculation – Z

You can select a Z value of 7 or 10°C.

If you set a PU definition other than the standard for beer (i.e. other than Base = 60°C and Z =
7°C) the results display will show the calculation you have chosen.

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13.7 Equipment number

This screen allows you to set your own equipment number or identification for the instrument.
This can consist of up to 15 letters or numbers and will be printed with the results by the
Haffmans Redpost printer/chargers. This identification may be required for ISO9000 schemes.

The screen first shows the present equipment number or a series of blank spaces if nothing has
been set yet. If you wish to change or add to the number then activate the lower right (+/-)
switch otherwise move on by activating the OK switch.

You change the first character position of the number using the lower switches. A flashing
indicator appears under the character you are changing. When that is correct use the top right
arrow switch to move to the next character position and so on. You can leave a character blank
by moving straight to the next position. When you have moved past the last character position
you must save the changes you have made by activating the OK switch.

13.8 Mains frequency

Choose 50 or 60 Hz according to the nominal frequency of your local mains supply. This setting
helps the instrument to reject interference.

After you activate the OK switch for this screen you have finished the configuration cycle.

13.9 Leaving configuration

Remove the key plug if you have made all the changes you need. You can continue through
another configuration cycle if you need to make more changes. You can remove the key plug at
any time or switch the instrument off using the on/off switch but remember that any changes you
make on a screen are only saved when you activate the OK switch for that screen.

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14. OUTPUT

The 351 instrument can used as a stand-alone PU monitor or it can be connected to a variety of
other equipment so that the recorded files can be permanently saved and/or printed.

14.1 Stand alone operation

With its detailed display of calculated results, graph and full list of all records it is possible to
obtain all the information about a file directly from the display of the instrument. The only other
equipment required is a Haffmans Redpost RPC-50 battery charger.

14.2 Connection to RPC-42

The instrument connects to the Haffmans Redpost RPC-42 printer/chargers and operates in
exactly the same way as the 100 series PU monitors. The printed results are re-calculated to
comply with the 0.1°C resolution and 30-second recording interval of the earlier instruments.

A status report for the instrument can be printed on the RPC-42 by calling for a full printed list
when no file has been recorded.

14.3 Connection to RPC-80

The instrument connects to the Haffmans Redpost RPC-80 printer/charger and operates in
exactly the same way as the 200 series PU monitors. Printed results are available with full
resolution. Connection to a PC is possible using the serial port on the RPC-80.

14.4 Connection to PC

It is possible to connect the instrument directly to a PC using the Haffmans Redpost RPC-50
battery charger. The serial connector on the charger operates in exactly the same way as the
serial port on the RPC-80. (See RPC-50 manual.)

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15 TEMPERATURE PROBE

15.1 Probe position

It is generally accepted that a slow circulation takes place in the beverage container, driven by
the temperature difference between the hot container wall and the cooler body of liquid inside.
This implies that the product will not be well mixed in the container during pasteurisation and so
we must assume that there will be variations in the treatment received between individual
contaminant cells and micro-organisms. We might try to measure the value of PU achieved for
the average contaminant cell but we cannot tell which place in the container will receive the
average treatment. Neither can we guarantee that some portion of the product will not receive
considerably less treatment than the average, resulting in the survival of a significant number of
the micro-organisms we are intending to remove.

We recommend that the tip of the temperature probe, which is its most sensitive part, should be
positioned at the cold spot of the container. This is approximately 10 mm to 20 mm up from
bottom of the container and exactly on the central axis. Choosing the cold spot gives the
minimum result for PU achieved; in fact every contaminant cell may have been warmer than the
cold spot at some time during the process, so that we can be certain that we are measuring a
safe, conservative value. The recorded PU total varies very little with probe height just at the
cold spot and so this position also gives the best repeatability of PU measurement.

15.2 Choosing probe length

As a starting point, for bottles, choose a standard length temperature probe that is between 5
mm shorter and 15 mm longer than the outside height of the bottle. For cans choose one that is
between 5 mm shorter and 5 mm longer than the outside height. For situations where a
standard length is unsuitable, special lengths can be supplied.

Temperature probes fit into the container in a way that allows some adjustment by way of a
threaded insert in the seal. This allows the tip to be positioned at the correct height above the
bottom of the container and on the central axis. The adjustment is 40 mm for bottle probes and
10 mm for can probes.

For cans and small bottles the tip of the probe should be 10 mm to 15 mm from the bottom of
the container. For larger bottles (over 250 mm high) the tip of the probe should be 15 mm to 20
mm from the bottom of the bottle.

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16 MAINTENANCE AND CALIBRATION

16.1 General

To maintain the accuracy and reliability of the equipment we recommend that it is serviced and
re-calibrated (with the probes) at regular intervals. Under light conditions of use this should be
carried out at least every 1000 recording runs. When the equipment is heavily used, particularly
where high pasteuriser temperatures are involved as with fruit juices, then the service and re-
calibration should take place every year.

If this work is done by the manufacturers or an approved agent then the calibration and service
details can be recorded in the equipment and are available via the status report. (See the
Output section of this manual.)
The regular service will replace the probe socket and the battery (see below) and so ensure
reliable operation.

16.2 Probe socket

The probe socket should be lubricated after every 50 recording runs using the contact treatment
grease supplied. This protects the socket from corrosion and greatly extends its service life. A
lubrication reminder is shown on the display at the correct times.

If the equipment has not been serviced as recommended above then after about a year of
heavy use (or two years of light use) the probe socket should be replaced as a precaution. The
circular panel, with a socket and all wiring fitted to it, is available as a spare part. Full fitting
instructions are enclosed with the new part.

16.3 Probes

The probes do not require routine maintenance. Handle them with care. When re-calibrating the
equipment always re-calibrate all the probes at the same time.

16.3.1 Checking calibration

The calibration should preferably be checked at two temperatures within the working range of
40 to 80°C. The monitor should be within 20°C of temperature being checked. If those
temperatures are correct the hole working range is correctly calibrated.

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Method:

Check the monitor and the temperature probe together,

1. Immerse the temperature probe in a well stirred water or oil bath at the required
temperature,
2. immerse a accurate thermometer close to the probe,
3. Compare the two temperatures.

Any differences should be within the limits described in the technical specifications.

If any inaccuracy is found the monitor can be checked separately with a test plug, a fixed
resistor simulating a temperature of 60°C. Use the thermometer function of the monitor to check
that the instrument is reading correctly.

16.4 Battery

Always switch the instrument off when it is not in use. If the instrument is idle after recording a
file it will not switch off automatically but after one hour it goes into a power saving mode. In
this state the screen is blank but the red indicator lamp still flashes once per second. This state
could be mistaken for the “off” state.

Do not leave the battery on charge continuously for more than 24 hours. If the equipment has
not been serviced as recommended above then as the battery ages it will not hold as much
charge. The instrument can detect this and when the problem becomes severe it can give a
warning on the display that the battery should be replaced. After about a year of heavy use (or
two years of light use) the battery should be replaced as a precaution. Full fitting instructions are
enclosed with the new battery.
If you unplug the battery and then reconnect it the instrument will assume you have fitted a new
battery. Never unplug the battery unless you intend to replace it with a new one.
If you plan to store the instrument unused for more than 6 months you should first fully re-
charge the battery. If possible give the battery a few hours charge every 3 months during
storage

16.5 60ºC Test Plug

The supplied 60ºC Test Plug can be used as a diagnostics tool for the RPU monitor. It can be
connected to the main unit to verify the unit’s measuring functionality. To use the 60ºC Test
Plug, connect it to one of the unit’s channels. When the unit measures a temperature between
59,8ºC and 60,2ºC with the Test Plug connected, the unit functions correctly. When different
temperatures are measured with the Test Plug connected, the unit needs to be serviced.

16.6 Cleaning top window.

For cleaning the transparent window only liquid glass cleaners should be used. An abrasive
cleaner will scratch the window. An solvents or hydrocarbons (e.g. petrol) may damage the
window seal.

Attention! Never use an abrasive cleaner, solvents or hydrocarbons (e.g.

petrol)

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17 FREQUENTLY ASKED QUESTIONS

17.1 Battery and battery charging

Sometimes the battery charge percentage seems to go down even though the instrument
is connected to the charger. What’s wrong?

Nothing’s wrong. When the battery is too hot to charge more quickly the charge rate is lowered
to the “trickle” charge rate, which has to be set to a low level so that charging conditions are
safe. This low charge rate is not always enough to replace the charge being used by the
instrument, especially when the display backlight is on. The charge percentage may therefore
fall slowly. When the instrument has cooled down the charge rate will increase and refill the
battery. The heat may have come from outside, for example from the pasteuriser or from inside
from the process of charging the battery itself.

If the instrument is very hot then no charging is possible.

When the battery is full it will also be trickle charged and the instrument will occasionally
increase the charge rate to “slow” to make up for any gradual losses. The battery is quickly
refilled and may very briefly show 100%. The charge rate then goes back to trickle charge.
This cycle repeats as long as the instrument is connected to the charger. Do not leave the
battery on charge continuously for more than 24 hours.

When I switch the instrument on it always has less charge in it than when I switched it
off. Why?

When the instrument is switched off and left unused the battery gradually loses charge by a
process known as “self discharge”. Because the instrument has no way of measuring how
much charge has been lost in this way it compensates by subtracting a small, fixed value from
the charge percentage when it is next switched on.

How long should I leave the instrument connected to the charger?

There is no need to leave the instrument on the charger after the battery shows 99%, which is
full charge. You should not leave the charger connected for more than 24 hours.

How long will the batteries last?

The specification shows examples of the instrument running time that can be expected from a
fully charged battery.

The service life of a battery will depend on the conditions of use. Giving an exact lifetime is
difficult. Heavy use at high pasteurising temperatures such as used for fruit juices will reduce
the life. Under such conditions a battery might be expected to last for about a year. With light
use and at beer pasteurising temperatures the battery might last for 2 years.

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How is battery charging controlled?

The instrument continuously monitors its own battery use and any battery charging to gauge the
amount of charge that remains in the battery. This allows the percentage charge to be
displayed either as a number or as the black fill level on the battery information diagram.

Whenever the charger is connected the instrument taking into account the state of charge and
temperature of the battery and the total charging time controls the charge rate. Charging can
be fastest when the battery is empty and cool but must be slower when the battery is nearly full
or is hot. The aim is to replace the charge as quickly as possible without overcharging or
overheating the battery. This ensures a long service life for the battery.

The display tells me that a new battery has been installed. I haven’t fitted a new battery,
what’s going on?

If you unplug the battery and then reconnect it the instrument will assume you have fitted a new
battery. Don’t unplug the battery unless you intend to replace it with a new one. See the
Maintenance section of the operating manual.

If the battery voltage falls to a low level and then recovers it may appear as though the battery
was removed and replaced by a new battery. This can happen if the battery is failing to hold its
charge after a year or two of use. It might also happen if the instrument has been switched off
and left unused for a long period (six months or more).

A new battery must be fully charged before use and so the instrument must be connected to the
charger for several hours. The instrument display gives information about this commissioning
process.

In your case the instrument has wrongly sensed a battery change. You should follow the
instructions on the display and fully charge the battery as if it were new. If the same problem
occurs again within a short time then the battery is beginning to fail and you should fit a new
one.

The charge rate shown on the RPC-80 is not the same as that shown on the PU monitor.
Which is correct?

The RPC-80 is compatible with the 100+ series of PU monitors but it was designed for use with
equipment that has a different battery type. The definitions of the charge rates are not exactly
equivalent but charging will take place correctly. Refer to the display on the PU monitor for the
correct charging information.

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17.2 Controls

Which switches control the display backlight?

The display backlight is switched on by any of the following actions: activating any switch (even
those that have no other function at the time), plugging anything into the socket, unplugging
anything from the socket or starting any communications activity that causes a message to be
displayed. The backlight will switch off again after one minute unless another action keeps it
on.

If you only wish to switch on the backlight you should use the on/off switch because then there
is no chance of the switch causing any other unwanted operation (unless you hold it for more
than 10 seconds!).

The same actions that light the backlight will “reawaken” the instrument from its power saving
mode when it is holding a recorded file and has been idle for more than one hour.

17.3 Results

If the product temperature is exactly equal to the cut-off temperature will any PU’s be
achieved?

Yes, PU’s will be achieved and added to the total. The precise definition of the PU cut-off (see
Results section) is as follows: “At or above this temperature PU’s are accumulated. Below this
temperature they are not.”

This definition also applies to the timing result displayed as “Adding PU’s” but often printed as
“Time above cut-off”. The definition of the result has always been the same but in printed
results the headings used in the past were not always so precise. Unfortunately we must retain
these same headings in some cases for compatibility with older equipment. Thus the heading
“Time above cut-off” in some printed results should actually read, “Time at or above cut-off”

The PU value displayed by the RPU-351 is not the same as that printed for the same run
by the RPC-80. Why?

The RPC-80 recalculates the results from the raw data based on values you choose when
setting up the RPC-80. This makes it easy to maintain a plant-wide standard for PU
calculations and to change that standard without making modifications to all the monitors.
When using the RPU-351 with the RPC-80 you must be aware that different standards for PU
calculation (including PU cut-off temperature) may apply to the displayed and printed results.

When using the RPC-42 the printed results are re-calculated to comply with the 0.1°C resolution
and 30-second recording interval of older instruments. Slight differences may therefore appear
between the displayed and printed results in this case also.

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18. TROUBLE SHOOTING

18.1 Probe problems

18.1.1 Probe cable damage

If the probe cable is damaged the probe should be returned for repair. The connecting block is a
sealed unit and the connector is filled with a waterproofing compound after assembly, making
repairs impossible without special equipment.

18.1.2 Quick probe check

The probe can be quickly checked using a multi-meter with a resistance range. Measure the
resistance between connector pins ‘A’ and ‘F’ , see fig. 10.1. A reading between 1500 and 3000
ohms should be obtained, corresponding to a room temperature between 15 and 30°C. Check if
the resistance falls when the probe is gently heated. For temperatures within working range see
fig.18.2.

Fig. 18.1

1200
1 0 6 5 .4
1000
874
800
7 2 0 .6
Ohm's

600 5 9 7 .2
4 9 7 .6
400 4 1 6 .6
3 5 0 .4
2 9 5 .8
251
200

0
40 45 50 55 60 65 70 75 80
te m p e r atu r e C

Fig 18.2

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INSTRUCTION MANUAL
RPC-80
PRINTER/CHARGER

Essential reading!

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1 TECHNICAL SPECIFICATIONS

Voltage : 82-275V, 50/60Hz

Dimensions (LxWxH) 310x240x150 mm
Weight 4,5 kg
Charging time 6 hours for full charge (300 serie)
Display LCD, back illuminated, 2 lines, 24 characters
Outputs USB for printing
RS-232

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2. INTRODUCTION

The RPC-80 converts the data from the RPU.-351, RPU-352 and RPU-353 into an easy to
understand tabulated result that is printed on a separate printer by just pressing one button.
Furthermore the data can be passed on to a computer. The instrument has a menu driven
operation programme which enables adaptation of the instrument to any pasteurisation process.

Adjustable are among others:

• P.U.-calculation formula (base-value and Z-value).

• Lower cut-off temperature.
• Graph format.
• Units of temperature and pressure.
• Language.
• Calibration check timing (for ISO 9000 certification).
• Furthermore 8 templates can be stored so that a recording run can be simply qualified.

A limited number of adjustments apply to the combination with the RPU.-120 monitor.

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3. UNPACKING

Before despatch the RPU-351 was checked and tested by Haffmans BV. Make sure that the
content of the delivery is complete and undamaged.

If the delivery is incomplete or damaged, please contact Haffmans BV or the representative/agent

designated by Haffmans BV, immediately (appendix IV). Always include the serial number, order
number or invoice number (given by Haffmans BV) of the RPU-351 in the correspondence.

The delivery contains:

• Play back unit type RPC-80.

• Connecting cable.
• USB printer cable.
• Mains cable (depending on the destination; Euro, CH, I, GB, USA, Aus).
• Cd-rom Redlink-II.
• Instruction manual RPU-351, RPC 80, RPC-50.
• Instruction Manual Redlink-II.

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4. CONTROL PANEL

Warning Before using the RPC-80 first carefully read this chapter

2 Line display
3 Switches

Haffmans-REDPOST RPC-80

Fig. 4.1 Control panel

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5. USE

Warning Read this chapter carefully before using the RPC-80. The RPC-80 is
not waterproof.

5.1 Switching on

Switch on the mains switch of the RPC-80. The display will light up and briefly show time and
date. The Canon printer must be switched on, don't try to start printing until the "on line" lamp is
lit steadily. Always check that there is enough paper in the Canon printer before starting to use
the RPC-80.

5.2 Connecting the monitor

The RPC-80 will now be showing "TRYING TO COMMUNICATE WITH MONITOR..."

Connect a monitor that has some files recorded in it, use the same lead to connect to the new
2OO series and the older 100 series monitors. For connections see fig 5.1.

Attention! If the P.U. monitor has two sockets, use socket number 1.

Mains Power In
On /OFF

Data to printer

DC power to
printer

Link to
monitor
Haffmans-REDPOST RPC-80

Fig 5.1 RPC-80 connections

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5.3 Printing recorded files

Attention! Do not switch the P.U. Monitor off until all printing has been
completed. Leave the P.U. monitor connected to the printer charger
until the required charging time is over.

When a monitor has been connected the display changes to "FOUND...", and the monitor
serial number and the word PRINT appears on the bottom line over the left hand button to
show its function. Press this button. The display changes to "PRINTING..." and all the
recorded files are printed out. All the pages of the printed graphs, results and listed data for one
recording run are identified by the same unique file number (200 series monitors) or print run
number (100 series monitors).

5.4 After printing

After the printing is finished the print run can be started again.

5.4.1 200 Series P.U. monitors.

After all the files have been printed the display changes to "ERASE ALL FILES" Press OK to
erase the files ,the 200 series monitors will only switch off when they have no files stored. Leave
the monitor on charge for at least 15 minutes. During that time the battery charge rate will show
on the display and after about 15 minutes the monitor will switch itself off automatically. When
the idle lamp on the monitor has stopped flashing you can disconnect the monitor and record
more files.

Attention! Don’t disconnect the monitor while the battery is still fast charging.

5.4.2 100 Series P.U. Monitors.

After all the files have been printed the battery charge rate will be shown on the RPC-80
display. Wait until the trickle charge level before you disconnecting the monitor. Don't
disconnect the monitor while the battery is still fast charging.

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6. CONFIGURATION SETTINGS

When you first switch on the RPC-80 an introductory display of time and date is shown for about
5 seconds. If you hold any of the control buttons in until this display finishes you will enter the
setting section. Using the configuration section you can tailor the operation of the RPC-80
playback unit to suit your exact requirements.

When you have made your chosen settings you return to the normal operating mode and the
normal simplicity of control. The RPC-80 is supplied in a " default" configuration with many of
the features described in this manual turned off It is perfectly possible to continue to use the
playback unit in that form but the extra features, once set up correctly, can extend the
usefulness of the whole monitoring system.

6.1 Clock setting

After entering the configuration press OK to set the clock. And select FINE ADJUST, +/- ONE
HOUR or RESET DATE AND TIME by pressing the ← MORE or MORE → buttons.

• FINE ADJUST is for corrections to the clock time of up to a minute. Hold the + or -
button to freeze the clock and start it running at an exact time signal. Corrections can
also be made by stepping forwards or backwards.
• +/- ONE HOUR for changing time zones and for summer time (daylight saving).
• RESET DATE & TIME, for starting from scratch with a new time and date. This will
very seldom be required if small time corrections are made every month. The day of the
week is not set but is calculated when required.

The clock in the RPC-80 is the "master clock" for the time of day marked on each recording of
the 200 series monitors. This keeps all the monitors in one installation running perfectly in step
with one another.

6.2 Report printing

This allows you to print short status reports for the RPC-80 or for any 200 series monitor that is
connected. The report for the RPC-80 shows the settings chosen for the graph ranges etc.

6.3 Template setting

If enabled, this allows you to choose the correct template for comparison with the current
recorded run before starting to print. You can also print the directory of all available templates.

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7. CONFIGURATION MENU SECTION

The configuration section is protected by a simple password system that is designed to prevent
inadvertent operation. To enter the configuration section, first enter the setting section in the
normal way by switching on and holding down any button until the operating display of time and
date is over. Choose SET CLOCK and then RESET DATE AND TIME. Change the year
number to the password number in just the same way that you would set the year. The
password number is 1991. The clock and calendar will not be disturbed by this but, if you have
set the correct password number, you will move into the configuration section.

7.1 General format set-up

This section covers the general format of the printed text, graphs and display.

7.1.1 Select language

Changes the language that will be used for all the text and displays. The languages are English,
French, German and Spanish. When the 100 Series P.U. monitors are used with the RPC-80
they produce text and displays in the language set here by the SELECT LANGUAGE menu.

7.1.2 Select decimal point

Offers a choice of two number display formats using the dot (99.9) or the comma (99,9) to
separate the integer part from the fractional part of the number.

7.1.3 Set graph formats

Leads you into the settings for all the graph variables and introduces the idea of user formats.

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7.1.4 P.U.-user

Format for P.U. user sets up the graph format for use with P.U. monitors. When the 100 Series
P.U. monitors are used with the RPC-80 they produce all output in the units set here by the
UNITS menu. Choose the starting point of the temperature and pressure graph scales. Choose
the size the graph major division steps for the temperature and pressure graph scales. Choose
from the following units:

• For temperature channels; °C or °F.

• For pressure channels; bar, lb./in² or kg/cm².

Graph style
For maximum clarity and ease of interpreting the graph choose the starting point and step sizes
from the numbers O, l, 2, 5, 10, 20, 50 etc. The total span of each scale will depend on the step
size and the number of major divisions that fit onto a page. This depends on the graph style and
the paper size.
Choose the graph style, inch or metric sizes with major graph divisions of one inch or 20
millimetres. The standard grid with major divisions and tenths accurately divides each grid
square into tenths and makes the graph easier to interpret. Turning the grid off completely will -
result in slightly faster graph printing in most cases.

Head space correction

The RPU-353 use a pressure sensor inside the instrument that connects to the container via a
quick release coupling and a fine flexible tube. This causes a slight increase in volume. If the
theoretical volume of the head space of the container is known and entered into the RPC-80
then the unit can make a first order correction for the error. The pressure sensor connections
must be cleaned out after each run so that the pipe and coupling are empty if this error
correction is to operate correctly. The error is only significant when head space volume is less
than about 20 millilitres. The maximum correction allowed will increase the recorded pressure
by 5%.

HEAD SPACE CORRECTION? Make the correction Yes or No.

HEAD SPACE VOLUME enter the theoretical volume in millilitres (same as cubic centimetres).

Channel names
SET CHANNEL NAMES sets up names for the three possible channels of the P.U. monitor.
The names can have up to 15 characters (letters or numbers). Channels 1 and 2 are
temperature channels, channel 3 is the pressure channel. For instance channel 1 "PRODUCT"
an d channel 2 "SPRAY". These names appear on the printed results.

Attention! After you have set up the graph format for the P.U. monitor user
you will be returned to the SET GRAPH FORMATS display where
you can exit this part of the setting section by pressing the
CANCEL button. If you continue by pressing the OK button you can
move on to set up the formats for the other user.

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7.2 P.U. calculation Set-up

This section covers the selection of P.U. calculation constants and of the P.U. Cut-off
temperature. By choosing CUSTOM CALCULATION the P.U. calculation can be changed for
the 100 and 200 series. For the base- and Z value see general product information.

Attention! The P.U. value calculated by the 100 series can be different form
the P.U. value calculated by the [Link] a custom calculation
is used.

P.U. cut-off and the graph

The P.U. Cut-off temperature is printed on the graph as a dashed line so that it is easy to see
the area where the temperature trace exceeds the Cut-off and where P.U.s are being added to
the total.

In the case of two different Cut-off levels being set, they cannot both be shown on the graph
when the RPC-80 is used with a multi-channel monitor.

Dual channel monitors

It is possible to set up different P.U. Cut-off temperatures for channel 1 and channel 2 on dual
channel monitors. With P.U. ON CHANNEL 2? it is possible to turn off the P.U. calculation on
channel 2. with buttons marked YES and No for your reply.

7.3 Template set-up

A template is a stored record of an ideal pasteurising run made when everything is operating
correctly. Subsequent recorded runs are compared with the template and the degree of fit is
calculated. A recorded run can also be printed as a graph superimposed on a template. Many
templates can be stored and can be given a name or other identification. When templates are
being used there will be extra items on the results page to show you which template is selected
and how well it compares to the current run. The channel 1 trace on the graph is printed with a
grey shaded area around it that shows the deviation (if any!) between the trace of the template
and the current run. Any other active channels are also compared with the template but the
deviation is not shown on the graph to avoid too many confusing traces.

1. TEMPLATES NOT REQUIRED turns off the templates altogether.

2. OPEN TEMPLATE ACCESS

In order to select a template first some templates must be recorded. When choosing
OPEN TEMPLATE ACCESS from the template menu you will be asked the question
TEMPLATE RECORDING? with YES and No buttons for your reply.

Template recording takes place when the monitor is in normal use not during
configuration. Open template access allows the operator to select templates in the
settings section. The basic settings menu will show an extra item for setting templates.
This also allows the operator to print out a template directory, which is a list of all
available templates with their names and dates of recording. The template selection
menu in the settings section shows all the recorded templates with their names.
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Stepping through this menu the operator can then choose the template to use for
comparison with the recorded files in the monitor. Once the operator has chosen a
template it will remain in force for each subsequent print run until changed. It is not
necessary to re-select the template at the start of each print run.

3. FIXED TEMPLATE allows you to select the template in the configuration section. The
template, once chosen, can only be changed by returning to the configuration section. In
this case there are no extra settings or choices that need to be made by the operator
during day to day running.

7.3.1 Template recording

When template recording is switched on the operator will be given the choice to record each run
as a template after it has been printed out. Each template takes a number and when you record
a new template the template number that is first offered is the lowest free template number. You
can choose a different number if you wish. If you choose the number of an existing template you
will be asked if you really wish to erase the existing template and record the new one in its
place. Template numbers run from 1 to99. When the templates are recorded they can also be
given a name and this name can be set up at the time of recording. You will be able to change
the name later (See "Editing a template name"). It is possible to leave the name blank by
pressing the OK button when the blank name is first printed. Deleting templates is only possible
by saving new templates using the same template number. The date of recording is
automatically added to the template record.

While the template is being recorded SAVING TEMPLATE.... will show on the display. Never
switch off the RPC-80 until the TEMPLATE SAVED OK message is shown. Saving a template
can take up to 20 or 30 seconds.

Template channel one

It is important when using templates to allocate channel 1 to the product temperature. Channel
1 in a template, controls the way that the template trace and the recorded run are synchronised.
The template and the P.U. monitor recordings are synchronised as the temperature traces pass
through the P.U. cut-off temperature. If either temperatures (template or recorded) are above
the P.U. cut-off at the start of the graph or if either remains below the P.U. cut-off for the whole
of the graph then the template comparison will be impossible.

Template recording requirements

In order to save a recorded pasteurisation run as a template the following conditions must all be
met:

1. Channel 1 must have been active in the P.U. monitor.

2. The run must contain no off-scale readings on any active channel.
3. The run must contain at least 25 records.

Meaning a run must be more than 4.2 minutes long with a recording interval of 10 seconds or
more than 12 minutes long with a recording interval of 30 seconds, pro-rata for other
intervals.

4. There must have been no communications errors during the data transfer from the P.U.
monitor to the RPC-80.
5. All the expected data must have been received from the P.U. monitor.

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Templates and the pressure channel

If a recording run that includes a pressure channel is saved as a template then any head space
volume correction in force at the time will be used and the corrected pressure will be saved.
This means that when you subsequently use the template, a valid head space correction must
be in force if the template comparison is to be meaningful on the pressure channel.

Degree of fit to template

The degree of fit to the selected template is printed in the results. The comparison starts when
both traces pass through the P.U. Cut-off temperature for the first time and stops when the
shortest trace ends, see table 7.1.

Table 7.1
Description Arbitrary % Average temperature deviation Average pressure deviation
very good 80 - 100 ±0 to ±1°C ±0 to ±0.2 bar
good 60 - 80 ±1 to ±2°C ±0.2 to ±0.4 bar
fair 40 - 60 ±2 to ±3°C ±0.4 to ±0.6 bar
poor 20 - 40 ±3 to ±4°C ±0.6 to ±0.8 bar
very poor 00 - 20 ±4 to ±5°C ±0.8 bar or more

7.4 Template exchange

IMPORT TEMPLATES and EXPORT TEMPLATES in the template set-up menu allow you
to exchange templates between two RPC-80 playback units so once recorded templates can be
used for several pasteuriser lines or at several different sites. The External Link (serial)
connectors of the two RPC-80 units are linked by a short cable and a null modem.

1. Connect the two units with a suitable cable,

2. Select EXPORT TEMPLATES on the unit that already has the recorded template(s).
The display shows TEMPLATE EXPORT...with a CANCEL button,
3. Select IMPORT TEMPLATES on the unit that you wish to receive a copy of the
template(s). This unit now becomes the importer and has control over the rest of the
exchange,
4. The importer unit receives a copy of the exporter's template directory,
5. Choose the template you wish to bring over from the other unit,
6. Choose the template number for the new template,
7. The date of recording is added to the imported template record; not the date of
exchange.

Attention! While the template is being imported SAVING Template.... will show
on the display. Never switch off the RPC-80 until the TEMPLATE
SAVED OK message is shown.

8. Go to Finished SET-UP. EXIT to return to normal operation.

9. Remove the connecting cable and press CANCEL on the exporter unit.

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7.5 Editing a template name

Edit Template ID in the template set-up menu allows you to change a template name at any
time after it has been recorded or imported. Select the template name you wish to change and
then edit the name in the normal way. Template names can have up to 15 characters (numbers
or letters) and must be unique.

7.6 Monitor set-up

Active channel set-up

The SELECT ACTIVE CHANNEL display alternates with the serial number of the monitor that
you have connected. Press the OK button to start. The display shows all possible input
channels of the monitor with a tick (√) next to the active ones and a cross (x) next to the inactive
ones. Change the status of the channels (not) needed on the monitor if all is set press the OK
button.

Monitor ID set-up
Each 200 series monitor can be given its own. At first the SET MONITOR ID display alternates
with the serial number of the monitor. Press the OK button to start. Set up the ID as required
with a maximum of 15 characters (letters or numbers). The ID can also be left blank if you do
not require it. The active channels you select and the instrument ID that you choose are printed
on the Status Report for the monitor.

7.7 RPC-80 Set-up

Display contrast
SET DISPLAY CONTRAST to adjust the RPC-80 display to give the desired contrast between
the dots that form the characters and the background. Use the LESS and MORE buttons as
required. The buttons do not repeat if held down.

Cal-check setting
The Cal-check or calibration check feature of the 200 series P.U. monitors performs a simple
test that checks the monitor Input circuit and Input socket. This applies to the temperature
channels only. Test components are built into the lead that connects the monitor to the playback
unit The playback unit keeps track of these checks for each monitor. You can select the
frequency of the checks in this part of the configuration section. The Cal-check takes place with
fixed inputs that represent 60°C and the actual readings are shown as well as the pass or fail
result. Channels are checked even if they have been set inactive. For monitors with several
temperature channels a fixed 60°C test plug is required for all but the fist channel. The pass and
fail criteria are based on the original specification of the monitor. If the monitor fails the Cal-
check it can still be used if you wish; it is not banned from operation in any way.

The SELECT CAL-CHECK TIMING menu gives you the choice of daily, weekly or monthly
checks.
You can also choose to never check. The date of the last successful Cal-check is printed on the
Status Report for the monitor. The Cal-check does not apply to the 10O Series P.U. monitors

RPC-80 ID set-up
Each RPC-80 can be given its own identification. Press OK to start when the display introduces
SET RPC-80 ID. Set up the ID as required. The ID can have up to 15 characters (letters or
numbers). The ID can also be left blank if you do not require it.

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7.8 Full list set-up

As well as the normal graph and results it is possible to obtain a printed list of all the recorded
data from a P.U. monitor. This will be printed after the main results page. In this part of the
configuration section it is possible to choose the circumstances under which the full list will be
printed. The list can be printed automatically or the operator can be left to decide if it is required.
The list shows the data for all active channels in tabulated format using the selected units. The
time elapsed since the start of the file is shown in "hours : minutes : seconds" format. If the list
would take up more than 4 pages the operator is offered the chance to abandon printing before
it starts.

NEVER PRINT FULL LIST

The list is never printed and the operator is never asked if the list is required. Playback units are
despatched with this setting.

ALWAYS PRINT FULL LIST

The list is always printed without any intervention by the operator.
ALWAYS ASK
At the end of every print out the operator is asked if the full list is required. The display shows
the simple question PRINT FULL list Now? with YES and No buttons for the reply.

PRINT AFTER PROBLEMS

The list is always printed, without any intervention by the operator, after a run in which a
problem is encountered. A "problem" in this case is an off scale reading on any active channel
or, if templates are in use, a poor or very poor fit to the selected template.

ASK AFTER PROBLEMS

At the end of a print out in which a problem has been encountered the operator is asked if the
full list is required. The display shows the simple question PRINT FULL list Now? with YES and
No buttons for the reply. A "problem" in this case is an off scale reading on any active channel
or, if templates are in use, a poor or very poor fit to the selected template.

7.9 Printer set-up

PRINTER TYPE
De SELECT Printer TYPE menu offers a choice of printers by name. The RPC-80 is
despatched set for a cannon BJ-10 SX or BJ-200.

PAPER SIZE
De SELECT PAPER size menu offers a choice of UK, USA and European paper sizes by name
and dimensions. The RPC-80 is despatched set for A4 paper size.

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7.10 External link set-up

The External Link menu allows you to set the serial format for communications on the link.
These must be set up to match the serial format of the external computer connected to the
external link.
Baud Rate ( 300 to 19200 )
Number of Data Bits ( 7 or 8 )
Number of Stop Bits ( 1 or 2 )
Parity ( None, Odd or Even )
Handshake ( Hard or Soft )
The External Link socket is a female 25 way "D" connector arranged in the RS-232 Data
Terminal Equipment (DTE) format, see table 8.2.

Table 7.2
Pin Signal Name In/Out Notes

1 Chassis ground

2 Transmit Data (TXD) Out

3 Receive Data (RXD) In

4 Request to Send (RTS) Out hard handshake

5 Clear to Send (CTS) In hard handshake

7 Signal ground

14 (test signal) Out fixed "Off" (-9 volts)

20 Terminal Ready (DTR) Out fixed "On" (+9 volts)

Hard Handshake
In the Hard Handshake system the handshaking is managed by two extra signal connections.
The signals are described below from the point of view of the RPC-80. During Hard Handshake
the characters used for Soft Handshake control should not be used. If they are received by the
RPC-80 they will be treated as normal data characters which may produce errors.

1. Clear to Send (CTS) is an input to the RPC-80 that controls the transmitter in the RPC-
80. The signal comes from the RTS or DTR Output of the external computer. When CTS
is On the RPC-80 will transmit its data, when CTS is Off the RPC-80 will wait and not
transmit.

2. Request to Send (RTS) is an Output from the RPC-80 that must control the
transmitter in the external Computer. The signal usually goes to the CTS input of the
external computer. When RTS is On the RPC-80 is ready and able to receive data and
the external computer can transmit, when RTS is Off the external computer must wait
and not transmit.

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Soft Handshake
In the Soft Handshake system the handshaking is managed without extra signal connections by
sending handshake characters mixed in with the data characters. These handshake characters
are known as "XOn" and "XOff". During Soft Handshake the signals used for Hard Handshake
should not be used. On the RPC-80 the RTS output is always on and the CTS input is ignored.
No connection need be made to either signal.

The XOn character is fixed as ASCII DC1/Hex 11/Decimal 17

The XOff character is fixed as ASCII DC3/Hex 13/Decimal 19

Serial input buffer

The serial data received by the RPC-80 first enters a buffer. In both handshaking systems the
"Not Ready" signal or character is sent by the RPC-80 when the buffer becomes 75% full. When
the RPC-80 buffer is only 50% full then the "Ready" signal. The size of the buffer is fixed at a
total of 255 data characters.

7.11 Finished set-up : exit

Choose this option when you have finished using the configuration section. The RPC-80
playback unit will return to normal operation. All the settings you have made will apply to the
next print out that you make and will be remain in force until you change them. All settings are
remembered when mains power is removed from the RPC-80.

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8. PRINTED RESULTS

The RPC-80 printer/charger unit can print out the results of the P.U. monitors together with a
graphical representation of the recorded data. Several sample sections of printed results are
shown below.

8.1 Results

The results are printed as a graph with a short list of the obtained results, see chapter 2.6 for
explanation of the recorded data. Additionally a full list of off records can be printed. This option
must first be activated in the menu section configuration, see chapter 8.5

8.2 Status report

This allows you to print short status reports for the RPC-80 or for any 200 series monitor that is
connected, see paragraph 8.4 for printing. The report for the RPC-80 shows the settings chosen
for:

• Graph ranges etc.

• Channel names.
• P.U. calculation.
• General information of the RPC-80.

The report for the monitor shows:

• Serial number.
• Channel ranges.
• All other settings.

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9 SYSTEM ERRORS

Warning Only qualified persons should attempt to repair electronics,

When equipment is under guarantee it must in all cases be
returned for repair or replacement if faults occur.

9.1 System error 02 & 04.

Input overflow from External link. The link is ignoring the handshake control and is sending data
when the input buffer is full or sending data at the wrong rate.

9.2 System error 08 & 09.

Unexpected data from monitor Possibly you switched on the monitor while it was connected to
the playback unit or tried to start a recording run with the monitor still connected.

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10. FAULTY OPERATION

Sometimes an error will occur that prevents the RPC-80 playback unit from completing an
operation. When this happens the display will show a message followed by SEE MANUAL
PAGE...with the code number of the error.

10.1 B-messages

All messages starting with a “B” are messages concerning the battery of the PRC-80

B1
The memory back-up battery in the RPC-80 has failed. The voltage output has fallen too low to
guarantee memory and clock operation. The battery should last approximately seven years but
we recommend that you replace it every five years. The date when the battery is fitted is saved
in the RPC-80 and a warning starts to be issued every week after the battery is five years old.

Attention! Change the battery as soon as possible to prevent loss of clock,

calendar functions and templates

B2
The memory back-up battery in the RPC-80 is over five years old. The voltage output may soon
fall too low to guarantee memory and clock operation. Full fitting instructions are included with
the replacement battery. The battery should last approximately seven years but we recommend
that you replace it every five years. The date that the battery is fitted is saved in the RPC-80
and this warning starts to be issued every week after the battery is five years old.

Attention! Change the battery as soon as possible to prevent loss of clock,

calendar functions and templates

After you have changed the battery you must enter the correct battery fitting date. This will
ensure that any future battery old age warnings are given at the correct time. The battery fitting
instructions cover this in more detail.

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10.2 C-messages

All messages starting with a “C” are messages concerning the communication of the PRC-80
with other equipment.

C1
There has been an error in the communications between the monitor and the RPC-80. The lead
that connects the monitor to the RPC-80 may have become disconnected.

Attention! Never unplug this lead until the "Printing Finished" message
shows and the charge rate has reduced to trickle charge.

It is possible that an error could be caused by very severe interference from other nearby
equipment or on the mains wiring. If this is suspected then the cause should be investigated
because the levels of interference will have to be very high to cause errors.

Template Exchange
You will also see this message if there is a communications error while transferring the template
directory between two RPC-80 units when exchanging templates.
• Set up the two RPC-80 units in the correct order, see chapter 8.5.3.
• The lead that connects the two units may have become disconnected. Never unplug the
lead until the template exchange is completed.
• Check that you are using the correct type of null modern and cable.

It is impossible to recover from this type of error and you will have to re-start the exchange from
scratch.

C2
it is impossible to communicate with the monitor to set up the active channels etc. This applies
when you are in the "Configuration" mode of operation.

• The lead that connects the monitor to the RPC-80 may have become disconnected.
• The monitor may not be switched on.
• The monitor may be an 100 series type, only the 200 series monitors can be set up this
way.
• You will also see this message if there is a communications error during certain stages
of the Cal-check

Attention! It is possible that an error could be caused by very severe

interference from other nearby equipment or on the mains wiring. If
this is suspected then the cause should be investigated because
the levels of interference will have to be very high to cause errors.

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C3
There has been an error in the communications between the RCP-80 and an external computer
on the External link.

• The lead that connects the external computer to the RPC-80 may have become
disconnected. Never unplug while the "Data Transfer..." message shows.
• The data might be send in the wrong format or at the wrong data rate. Check if the
settings of the External link match those of the external computer.
• It is impossible to recover from this type of error and continue the current data transfer.
The external computer will need to re-start the transfer.

Attention! It is possible that an error could be caused by very severe

interference from other nearby equipment or on the mains wiring. If
this is suspected then the cause should be investigated because
the levels of interference will have to be very high to cause errors.

10.3 M-messages

All messages starting with a “M” are messages concerning the memory of the PRC-80.

M1
The memory in the clock / calendar chip has become corrupted and the settings stored in it
have been lost. The memory has been tested and found to be operating correctly. The most
likely reason for the memory loss is that the back-up battery power was lost for a short time.
This may have been due to a fault in the battery or the connector. You should check that the
battery connector has not been disconnected by accident.

• The settings will have all been returned to 00:00:00 entries

• Templates will have been turned off.
• The clock time will have returned to 1st January 1992.

M2
The memory that stores all the operational settings for the RPC-80 has become corrupted and
the settings in it have been lost. The memory has been tested and found to be operating
correctly. The following items will have been lost;

• The optional channel names will have been replaced by blank entries
• The clock time will have returned to 00:00:00 on 1st January 1992
• All saved templates will have been deleted and templates turned off

The memory used has a minimum data retention time of over 10 years. If the fault occurs it may
be necessary to replace this memory, return the instrument for repair.

Attention! Enter the correct time and date that the back-up battery was fitted
followed by the serial number of the instrument. Until these items
have been correctly entered the fault will recur on each power up.

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M3
The memory that stores the recorded templates for the RPC-80 has become corrupted and all
the data in it has been lost. The memory has been tested and found to be operating correctly.

The saved templates will have all been deleted and templates turned off.

The most likely reason for the memory loss is that the back-up battery power was lost for a short
time. This may have been due to a fault in the battery or the connector. Check that the battery
connector has not been disconnected by accident.

M4
The memory that stores the recorded templates for the RPC-80 has become corrupted and the
data in it has been lost. The memory has been tested and found to be faulty, and has been
taken out of service.

The templates will have been turned off and templates cannot be used.

If this fault occurs it will be necessary to replace the template memory. Return the instrument for
repair. The RPC-80 will continue to function normally without the template facility.

10.4 P-messages
All messages starting with a “P” are messages concerning the printing.

P1
The printer is not responding to the instructions. See the trouble-shooting section of your printer
manual.

• Check that the printer is "on line"

• Do not try to start printing before the "on line" lamp is lit permanently.
• Check for sufficient paper
• Check for a paper jam.
• Check the data lead connecting the RPC-80 and the printer.

100 Series monitors

If you start to print as soon as the "PRINT" button appears, the data from the monitor is still
being received and the on/off lamp on the monitor is on steadily. If the paper runs out or any
other printer fault causes a hold up of more than about 6 minutes then the monitor will return to
idle with the on/off lamp flashing every 2 seconds. The print run may then be incomplete. Once
the printer fault is cleared you should abandon the run by disconnecting the monitor from the
RPC-80 then reconnect it and restart the print run.

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10.5 T-messages
All messages starting with a “T” are messages concerning the templates.

T1
The recording of the template selected for use has been damaged in some way and it cannot be
used.
• The template has been deleted.
• If the mains fails or you switch off the RPC-80 during the time that the template is being
saved you will most likely generate a corrupted template.

Attention! Never switch off the playback unit until the TEMPLATE SAVED
OK message is shown.

T2
There are no templates recorded yet. In order to select a template you must first record some.
You may need to go into the "Configuration" mode to enable template recording, see chapter
8.5.3. The message T2 and TEMPLATE EXCHANGE is shown when trying to use the
Template Exchange to export templates before you have recorded any.

T3
Templates use disabled because channel 1 of the P.U. monitors is not active.
Channel 1 is assumed to carry the main record of the product temperature as it is pasteurised.
The template and the P.U. monitor recordings are synchronised as the traces of channel 1
passes through the P.U. cut-off temperature.

T4
There was no transition through the P.U. cut-off temperature channel 1 on either the template or
the P.U. monitor record.

Either trace is above the P.U. cut-off at the start of the graph or either remains below the P U.
cut-off for the whole of the graph.

Change the P.U. cut-off to a value where the traces pass through it correctly or, alternatively,
select a different template.

T5
The template selected couldn't be used because it was empty or had been deleted.
• The lowest valid template number will be selected automatically at the start of the next
run.

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T6
This recording run can't be saved as a template. In order to save a recording run as a template
the following conditions must all be met:

• Channel 1 must have been active in the P.U. monitor.

• The run must contain no off-scale readings on any active channel.
• The run must contain at least 25 records.
This means that a run must be more than 4.2 minutes long with a recording interval 10
seconds or more than 12 minutes long with a recording interval of 30 seconds and pro-
rata for other intervals.
• There must have been no communications errors during the data transfer from the P.U.
monitor to the RPC-80.
• All the expected data must have been received from the P.U. monitor.

T7
Saving this template failed when the memory became full.
• Save the template in the place of a template that is no longer required.
• There may still be room in the memory for a smaller template.

Two sizes of template storage memory are available for the RPC-80, one with 127 sectors and
the other with 511. If you have the smaller type and full template memory becomes a problem
then you may wish to have your RPC-80 upgraded.

T8
Saving this template failed when a communications error occurred

• Connects the lead between the P.U. monitor and the RPC-80.
• Never unplug this lead until the "Template Saved OK" message shows.
• When a communications error occurs the partly saved template is deleted and another
an other chance will be offered to save the run as a template.

Attention! It is possible that an error could be caused by very severe

interference from other nearby equipment or on the mains wiring.

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11. BACK-UP BATTERY

This small back-up battery maintains the clock and calendar functions and saves the templates
while the mains power to the RPC-80 is switched off. The battery should last approximately
seven years but we recommend that you replace it every five years. The date that the battery is
fitted is saved in the RPC-80 and a warning starts to be issued every week after the battery is
five years old. When it becomes necessary to replace the battery you will need to record the
date of the change so that any present 5 year warning messages are cancelled and future 5
year warnings can be issued correctly.

Attention! Keep the power switched ON when replacing the backup battery,
otherwise the date, time and templates will be lost

Remove the 4 screws A on the front panel of the RPC-80 see fig 10.1. Disconnect the
connector of the backup battery, see fig 10.27 and replace all parts in reverse order.
Connector

A A

Backup battery

A A

Haffmans-REDPOST RPC-80

Fig10.1 Fig 10.1

After setting the RPC-80 ID you will see FINISHED RPC-80 SET-UP? Normally you will
press the YES button and return to the main menu. This display is really a screen to "hide" the
battery date setting section from accidental use.

If you answer No to FINISHED RPC-80 SET-UP? the display will change to RPC-80
BATTERY CHANGE. Press YES only if you have just fitted a new battery. The display now
changes to IS DATE CORRECT? still alternating with the date display. If you need to change
the date press NO. The date in the RPC-80's calendar can now be changed. After changing the
date you will be returned to the IS DATE CORRECT? display. The CANCEL button allows
you to leave this section without changing any calendar settings and without disturbing the
battery fitting date. Press YES only if you have just fitted a new battery and the date is correct.
The battery fitting date will be recorded.

Attention! Do not change the battery fitting date unless you have just fitted a
new battery.

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INSTRUCTION MANUAL
RPC-50, CHARGER INTERFACE

Essential reading!

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1. TECHNICAL SPECIFICATIONS

Voltage : 220V
Dimensions (LxWxH) : 190x130x105 mm
Weight : 530g
Charging time : 4 hours for full charge
Display : No display
Outputs : Power supply
RS-232
Charger RPU 351

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2. UNPACKING

Before despatch the RPC-50 was checked and tested by Haffmans BV. Make sure that the
content of the delivery is complete and undamaged.

If the delivery is incomplete or damaged, please contact Haffmans BV or the representative/agent

designated by Haffmans BV, immediately (appendix IV). Always include the serial number, order
number or invoice number (given by Haffmans BV) of the RPC-50 in the correspondence.

The delivery contains:

• Play back unit, type RPC-50.

• Mains cable (depending on the destination; Euro, CH, I, GB, USA, Aus).
• Cd-rom Redlink-II.
• Instruction manual RPU-351, RPC 80, RPC-50.
• Instruction manual Redlink-II.

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3. OPERATING

3.1 Battery Charging

The RPC-50 is designed to recharge the battery of the PU monitor type RPU-351. As soon as
you connect the RPC-50 to the mains it is ready for use. Refer to the operating manual of the
RPU-351 for complete information about charging the battery.

Do not leave the battery on charge continuously for more than 24 hours. It is quite safe to leave
the RPC-50 connected to the PU monitor when the mains power is switched off.

Disconnect the RPC-50 from the mains supply when it is not in use.

The RPC-50 operates on any AC mains supply from 100 VAC nominal to 240 VAC nominal and
frequency from 47 to 63 Hz.

3.2 Connection to PC

The RPC-50 can also be used to connect the PU monitor type RPU-351 to a PC. The data
lead, that is included with the software, connects between the serial port of the PC and the
connector on the RPC-50.

If you are using the Redlink-II software on the PC you should adjust the software
communications settings to:
9600 baud, 8 bit, 1 stop, odd parity, no handshake.

These settings may be different from the software default settings.

The mains supply must be connected to the RPC-50 when using it to connect to a PC.

(If you need to operate an RPC-80 and an RPC-50 interchangeably with Redlink-II on the same
PC then, to avoid constant resetting of the PC, the communications of the RPC-80 can also be
adjusted to 9600 baud, 8 bit, 1 stop, odd parity, no handshake. See the RPC-80 manual for the
adjustment details.)

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4. SAFETY

Always follow basic safety precautions when using this equipment to reduce risk of injury.
Before using the equipment, read and understand the operating instructions in this manual.
This equipment is intended to recharge the battery in the RPU-351 PU Monitor and to connect
the RPU-351 to a personal computer. It should not be used for any other purpose.

The equipment is for use indoors in a reasonably clean and dry environment. It is not
waterproof. Do not operate where there is the possibility of the presence of explosive gases.

The equipment requires a suitable IEC320 (EN60320) socket mains lead terminated with the
correct 3-pin plug for your country. The lead must have a rating of at least 6 amps.

There are no operator accessible fuses or controls inside the equipment. Do not open the case.

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APPENDIX I CUSTOMER SERVICE

Warning Repairs to the electrical parts of the RPU-351, RPC-80 and

RPC-50 should always be carried out by a Haffmans service
engineer.

The trouble shooting chart list a number of potential minor problems and indicates how the
customer can solve these problems. If you can’t solve a problem or would like to order spare
parts, contact Haffmans BV or their designated representative/agent. Always include the serial
number, order number or invoice number (given by Haffmans BV) of the RPU-351, RPC-80 and
RPC-50 in any correspondence.

For answers to questions involving the operation of the RPU-351, RPC-80 and RPC-50
please contact Haffmans or their designated representative/agent.

Haffmans BV
Marinus Dammeweg 30
5928 PW Venlo, The Netherlands

P.O. Box 3150

NL-5902 RD Venlo, The Netherlands

T : (+31) 77-3232300
F : (+31) 77-3232323
E : NLVENService@[Link]
I : [Link]

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APPENDIX II TERMS OF GUARANTEE

This Haffmans guarantee is in addition to all the rights accruing to the buyer from the sales
contract between buyer and supplier and the relevant legislation.

Haffmans BV guarantees that the equipment supplied is free from material and manufacturing
defects, for normal use and maintenance. This guarantee is valid for a period of 12 months,
starting from the date of invoice.

The guarantee does not cover any re-calibration and/ or standard maintenance, which may be
necessary. The guarantee does not cover fuses, nor does it cover instruments or instrument
components which have been misused or modified other than in as specified in the directions
for use, or which have been exposed to abnormal working conditions or abnormal handling.

The unlikely event that a defects occurs within the period covered by the guarantee, the nature
of the defect has to be notified in writing to Haffmans BV.

The defective component(s) will be replaced or repaired free of charge, provided the defect
involved has not been caused by the following:

• Use other than in accordance with the operating instructions,

• Any unauthorized modification,
• Failure to complete routine maintenance within the specified intervals,
• Repair by a third party, who has not been trained or authorized by Haffmans BV,
• Abnormal working conditions.

The labour costs associated with the disassembly and reassembly required to carry out the
repair work concerned will be charged to the buyer.

Haffmans BV does not accept any liability for any damage in transit.

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APPENDIX III EC DECLARATION OF CONFORMITY RPU 351

TRANSLATION OF THE ORIGINAL EC DECLARATION OF CONFORMITY

EC DECLARATION OF CONFORMITY

We, HAFFMANS B.V.

Marinus Dammeweg 30
5928 PW Venlo, Holland

declare entirely under our own responsibility, that the product

PU MONITOR, TYPE RPU 351

upon this statement has reference to, is in conformity with the norms

EN 61000-6-2, EN 61000-6-3, EN 60825-1.

according to the demands of:

Electro Magnetic Compatibility (EMC) directive: 2004/108/EG

Low voltage directive: 2006/95/EG

Venlo-Holland
29-12-2009

O. Müller
Managing Director

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APPENDIX IV EC DECLARATION OF CONFORMITY RPC 50

TRANSLATION OF THE ORIGINAL EC DECLARATION OF CONFORMITY

EC DECLARATION OF CONFORMITY

We, HAFFMANS B.V.

Marinus Dammeweg 30
5928 PW Venlo, Holland

declare entirely under our own responsibility, that the product

CHARGER INTERFACE, TYPE RPC 50

upon this statement has reference to, is in conformity with the norms

EN 60950-1, EN 61000-6-2, EN 61000-6-3

according to the demands of:

Electro Magnetic Compatibility (EMC) directive: 2004/108/EG

Low voltage directive: 2006/95/EG

Venlo-Holland
29-12-2009

O. Müller
Managing Director

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APPENDIX V EC DECLARATION OF CONFORMITY RPC 80

TRANSLATION OF THE ORIGINAL EC DECLARATION OF CONFORMITY

EC DECLARATION OF CONFORMITY

We, HAFFMANS B.V.

Marinus Dammeweg 30
5928 PW Venlo, Holland

declare entirely under our own responsibility, that the product

PRINTER / CHARGER, TYPE RPC 80

upon this statement has reference to, is in conformity with the norms

EN 55022, EN 60950-1, EN 61000-6-1

according to the demands of:

Electro Magnetic Compatibility (EMC) directive: 2004/108/EG

Low voltage directive: 2006/95/EG

Venlo-Holland
29-12-2009

O. Müller
Managing Director

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APPENDIX VI SPARE PARTS

When you order spare parts please include all the following information with your order:

• Serial number of the RPU-351, RPC-80, RPC-50.

• Position number (on the parts list below).
• Description
• Article Number.

Description [Link].
1 Connector panel 006.164

2 Connector socket 003.567

3 Silicon grease 003.522

4 K-plug 001.367

5 Batterijpakket 006.966

6 Set (2 pieces) of operating magnets 001.652

7 Temperatuursensor (Lengte)

8 Probe 110 mm incl. bottle cap 002.211

9 Probe 150 mm incl. bottle cap 001.648

10 Probe 190 mm incl. bottle cap 002.212

11 Probe 230 mm incl. bottle cap 002.213

12 Probe 270 mm incl. bottle cap 002.658

13 Probe 310 mm incl. bottle cap 003.311

14 Probe 350 mm incl. bottle cap 003.312

15 Rubber cap for temperature probe 002.988

16 rvs clip for bottle cap 001.936

17 Plug for temperature probe 001.937

18 Bottle plate for 45-55 mm 001.650

19 Bottle plate for 55-68 mm 002.214

20 Bottle plate for 68-80 mm 002.215

21 Bottle plate for 80-90 mm 002.216

22 Fastening strip for bottle holder 002.253

23 Adapter for cans (h=max. 170 mm Ø=max. 70 mm) 001.651

24 Rubber sealing for adapter for cans 001.661

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25 Test-plug 60°C 002.218

26 RPC-50 003.260

27 RPC-80 107.004

28 USB cable 107.043

29 Centronics printerkabel 006.903

30 Netcable (Euro, CH, I, GB, USA, AUS)

31 CD-Rom Redlink-II 107.009

32 Manual RPU-351, RPC-50, RPC-80 107.032

33 Manual Redlink 107.010

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