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Stress Analysis of Welded Rods and Joints

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3 views8 pages

Stress Analysis of Welded Rods and Joints

Uploaded by

dumut2728
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Problem : Two solid cylindrical rods are welded together.

Determine the
normal stress at the midpoint of each rod.
A FBD of AB FBD of BC

140 kN 100 kN
100 mm

B
120 kN 120 kN

50 mm 140 kN 100 kN
C
A   50  7853 mm 2 A   25  1963 mm 2
2 2

100 kN  140 103


 AB   17.8 MPa compressive 
7853

100 103
 BC   50.9 MPa tensile
1963
Example : Calculate the maximum tensile stress in the plate and shear
stress in the rivets. Also compute the bearing stress.
20 mm
 rivet  20 mm
140 kN/m 140 kN/m t plate  20 mm
140 mm

P  140  0.14  19.6 kN


The force in each main plate is resisted by 3 rivets.
19.6
For per rivet   6.53 kN
3
6530
Rivets are in double shear  ave   10.4 MPa
 
2    10
2
Tension failure of the plate (assume each rivet will take equal share of the load)

FBD of BB
FBD of AA

A A
19.6
3
B B A A
B B

At section AA ; At section BB ;
P  19600 N P  19600  6533  13067 N
 max  8.17 MPa
A  20  140  20  2400 mm 2 A  20  140  20  20  2000 mm 2
  P A  196002400  8.17 MPa   P A  13067 2000  6.53 MPa

Force per rivet  6533 N


Bearing area  d  t  20  20  400 mm 2
6533
b   16.33 MPa
400
Example : Two high strength rods are used to carry a weight “W”. The
ultimate strength of the rods is 800 MPa. F.S = 2. Find the maximum
amount of W. AAB = 200 mm2 ; ABC = 400 mm2
C FBD of joint B
A FAB
1500 mm

FBC

2400 mm
β α
B
W

FAB  cos   FBC  cos 


W
FAB  0.65  FBC
3600 mm 1800 mm
FAB sin    FBC sin    W
 all 
800
 400 MPa FAB  0.62W FBC  0.95W
2
F 0.62  W
 all  AB   400  W  129 kN
AAB 200
smaller controls  Wmax  129 kN
FBC 0.95  W
 all    400  W  168 kN
ABC 400
Link AC : steel  u  400 MPa
Example :
6 12 mm uniform rectangular
A
cross - section
Pin A and Pin C    9 mm
200 mm

12 mm
Pin B    7.5 mm
B D All pins  u  175 MPa (single shear)
C
F.S  3.25
150 mm 100 mm P Member BCD OK
Find Pmax ?
FBD of whole structure

AV
AH
M B 0

BV
AH  200  P  250  0
BH
AH  1.25P
P
FBD of AC

M
AV
AH C 0
AH  200  AV  150  0
CV AH  1.67P
CH

Tension force in AC  1.67P2  1.25P 2  2.08P


Shear force on pin B  0.672  1.252  1.418P
400
 all   123 MPa 175
 all   53.8 MPa
3.25 3.25
2.08  P Pin A & C   all  2.08  P2  53.8  P  1645 N
 all   123  P  1064 N  4.5
6  12  9
Pin B   all  1.418  P2  53.8  P  1676 N
 3.75

Pmax  1064 N
Example : Two wooden members are glued together. Find out the F.S.
when α = 20°, α = 35°, α = 45°. σu = 1.26 MPa, τu = 1.50 MPa.

glued joint

P = 6 kN P = 6 kN
60 mm
α

S
S  P  cos 
α N  P  sin 
A0 P = 6 kN A0 6000
P = 6 kN Area  
α N sin  sin 
1.26×A 1.50×A
Area N Tension S Shear
α Nultimate Sultimate
(mm2) (N) F.S. (N) F.S.
(N) (N)

90° 6000 6000 7560 1.26 0 9000 ∞

45° 8485 4242 10691 2.52 4242 12728 3.00

35° 10460 3441 13180 3.83 4914 15690 3.19

20° 17542 2052 22102 10.8 5638 26313 4.67

Choose the smallest F.S.

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