ASPL DESIGN CALCULATION FOR 1148.
73 MT - FIXED BEARING (FIX)
PROJECT :- CONSTRUCTION OF H.L. BRIDGE OVER "COAST CANAL" ON HALADIPADA (NH-60) SOLAPATA ROAD IN THE DISTRICT OF BALASORE.
CLIENT :- WORKS DEPARTMENT, GOVERNMENT OF ODISHA
CONTRACTOR :- BIRAJA CONSTRUCTIONS Designed By :- ANURAG REV :- 03 Date :- 12.09.2024
BEARING TYPE :- FIXED SPHERICAL BEARING (FB1) QTY (Nos.) :- 1 Date :- 13.11.2024 Ref. Drawing No. : N/A
Grade of Concrete (Pedestal) M 40 Grade of Concrete (Superstr.) E 350
ULS - Loads: SLS - Loads:
max,Nsd = 11269.00 kN max,Nsk = 7909.00 kN
min,Nsd = 5198.00 kN min,Nsk = 3850.00 kN
Vx,sd = 1932.00 kN perm,Nsk = 3850.00 kN
Vy,sd = 1979.00 kN Nqd = 4059.00 kN
Vr,sd = 2765.69 kN Vx,sk = 883.00 kN
max,αd = ± 0.015 rad Vy,sk = 1150.00 kN
max,αk = ± 0.015 rad
Design Input :
Curved Sliding Material Diameter (mm) = 652.5
Sliding Material Thickness (mm) = 5.0
Radius of Curvature (mm) = 960.0
Concave Internal Diameter (mm) = 640
Bottom Effective Diameter (mm) = 898
Bottom Base Thickness (mm) = 37.46
Bottom Base Total Thickness (mm) = 96.00
Bottom Wall Thickness (mm) = 54.00
Bottom Base wall Outer (mm) = 748.00
Bottom Component PCD (mm) = 970.00
Bottom Component Outer to Outer (mm) = 1066.00
Callote Diameter (mm) = 694
Sliding Material Diameter (mm) = 640
Callote above Portion Thickness (mm) = 20
Callote Total Thickness (mm) = 84.9
Curved Surface Clearance (mm) = 11.87
Top Plate Effective Diameter (mm) = 898.00
Top Plate Size (mm) = 898.00
Top Component PCD (mm) = 970.00
Top Component Outer to Outer (mm) = 1066.00
Top Plate Thickness (mm) = 52
S/S Sheet Diameter (mm) = 730
S/S Sheet Thickness (mm) = 1.5
Height of Guide Bar (mm) = 88
Width of Guide Bar (mm) = 75.0
H.T.S. Bolts Diameter (mm) = 24 Grade 10.9
Length of H.T.S. Bolts (mm) = 71 (for bottom) 71 (for top)
Number of H.T.S. Bolts Per Component = 14 Nos.
Flange / Bolts Lug Thickness (mm) = 30 (for bottom) 30 (for top)
Dowels (Dia. x Length) = 50 x 220 mm
Bearing Total Height (mm) = 181 11
DESIGNER AND MANUFACTURER : APE SISMICO PVT. LTD. Page 1 of 6
ASPL DESIGN CALCULATION FOR 1148.73 MT - FIXED BEARING (FIX)
1 Sliding Material Pressure As per IRC : 83 (Part-IV), Clause 4.3 (in ULS) :-
Max. ambient temperate: 47.5 °C
Reduction: 35 %
Assuming,
L = 640.00 mm
R = 960.00 mm
R/L = 1.50
Ø = 19.47
2Ø = 38.94 ≤ 60
OK
D = 652.5
fk = 90.00 N/mm²
gm = 1.40
k = 0.65
max NSd ≤ Ar x k x fk / ϒm
where,
Ar = λxA
λ = (1 - 0.75 x π x e / L)
e = e1+e3
e1 = µ,max x R
e3 = max,αd x (R + b)
µ,max = 1.2
10 + σ Sliding Material
also 0.025 ≤ µ,max < 0.08
(As per IRC : 83 (Part-IV), Clause [Link] (a))
µ,max = 0.027 OK
e1 = 25.58 mm
e3 = 14.40 mm
e (e1+e3) = 39.98 mm
λ = 0.85
Ar = 274344.94 mm²
thus,
max,Nsd ie 11269.00 kN
Ar x k x fk / ϒm = 11463.70 kN
OK
2 Separation check As per IRC : 83 (Part-IV), Clause 5.4.4 (in SLS) :-
Condition of separation of Sliding Surfaces is satisfied when, e t < L / 8
where,
also 0.025 ≤ µmax < 0.08
µ,max = 0.05
e1 = 52.44 mm
e2 = 4.82 mm
e3 = 14.40 mm
e4 = 11.64 mm
et = 78.48 mm
< L/8 = 80.00 mm
OK
3 Diameter of Spherical Disc (Calotte):
max,αk = 0.015
dJ = 0.010
thus,
D,kal = 688.80 mm
< 694.00 mm (Provided)
OK
DESIGNER AND MANUFACTURER : APE SISMICO PVT. LTD. Page 2 of 6
ASPL DESIGN CALCULATION FOR 1148.73 MT - FIXED BEARING (FIX)
4 Pressure to structure SLS: (As per IRC : 83 (Part - IV), Clause No. 5.4.3) :-
et = e 1+ e3 + e 2 + e 4
where,
µ,max = 0.027
Vr,sd = √(Vx,sd² + Vy,sd²)
= 1449.89 kN
µfr = 0.10
c = 375.00 mm
h = 180.87 mm
b = 37.46 mm
thus, 143.41
e1 = 25.58 mm
e2 = 4.82 mm
e3 = 14.96 mm
12.25
e4 = 11.64 mm
et = 57.01 mm
54.29
Steel Superstructure in ULS:
Top Dispersion Size 1400 x 1400
D,druck = 898.00 mm
2
Loaded Area (Ac0) = π x 0.25 x D,druck
2
= 633348.2 mm
2
Dispersed Area (Ac1) = π x 0.25 x Dispersed Size
= 1539380.4 mm²
Reduced Loaded Area (Ac0) = (1 - 0.75 x p x e / D,druck) x D,druck² x π / 4
2
= 543125.8 mm
Permissible Steel Strength (fyd)) = (0.78 x fck ) / 1.5
= 182 Mpa
Resistance offered by Concrete in ULS
FRDU = Ac0 x fcd x √ (Ac1 /Ac0) ≤ 3 x fyd x Ac0
154107.4 ≤ 345808.1 kN
OK
max,Nsd ≤ FRDU
11269.00 ≤ 154107.4 kN
OK
σs = 20.75 ≤ 283.74 N/mm²
OK
Concrete Substructure in ULS:
Top Dispersion Size 1400 x 1400
D,druck = 898.00 mm
2
Loaded Area (Ac0) = π x 0.25 x D,druck
2
= 633348.2206 mm
2
Dispersed Area (Ac1) = π x 0.25 x Dispersed Size
= 1539380.4 mm²
Reduced Loaded Area (Ac0) = (1 - 0.75 x p x e / D,druck) x D,druck² x π / 4
2
= 538617 mm
Permissible Direct Cpmpressive Stresss (fcd) = (0.67 x fck ) / 1.5
= 17.86666667 Mpa
Resistance offered by Concrete in ULS
FRDU = Ac0 x fcd x √ (Ac1 /Ac0) ≤ 3 x fcd x Ac0
15002.9 ≤ 33947.5 kN
OK
max,Nsd ≤ FRDU
11269.00 ≤ 15002.9 kN
OK
σc = 20.92 N/mm² ≤ 27.85 N/mm²
OK
DESIGNER AND MANUFACTURER : APE SISMICO PVT. LTD. Page 3 of 6
ASPL DESIGN CALCULATION FOR 1148.73 MT - FIXED BEARING (FIX)
7 Bearings backing plates: (The verifications are conducted to IRC : 83 (Part - IV), Clause 5.6)
△w < △wzul
where,
△wzul = h x (0.45 - 2 x √h/L)
△w = (0.55 / L) x kc x ac x kb x ab
(For details of kc, ac, kb & ab, refer IRC : 83 (Part - IV), Clause 5.6.1)
(i) Top plate:
D = 898.00
h = 2.00 mm
tp(Provided) = 52.00 mm tp,min req. = 50.80
σmax = 24.59
kc = 1.10
kb = 1.07
D,druck = 898.00 mm
Nqd = 4059.00 KN
perm,Nsk = 3850.00 KN
ac = 445.97 mm²
ab = 0.74
Lo = 300.00 mm
Ecd = 35000.00 N/mm2
Ecrd = 11666.67 N/mm2
△wzul = 0.68 mm
△w = 0.33 mm
≤ 0.68 mm
OK
(ii) Base plate: (As per IRC : 83 (Part - IV), Clause 5.6.2)
h = 2.00 mm D 898.00
t'b = tb,min + 0.6 x (tb,max - tb,min)
where, tb,min, req. = 35.92
tb,min (Provided) = 37.00 mm
tb,max = 96.00 mm 96.00
σmax = 24.59 tb,min, (Actual) = 37.46
kc = 1.10
kb = 1.07
D,druck = 898.00 mm
Nqd = 4059.00 KN
perm,Nsk = 3850.00 KN
t'b = 72.58 mm
ac = 445.97 mm²
ab = 0.67
Lo = 300.00 mm
Ecm= = 35000.00 N/mm2
Ecrd= = 11666.67 N/mm2
△wzul = 0.68 mm
△w = 0.30 mm
≤ 0.68 mm
OK
DESIGNER AND MANUFACTURER : APE SISMICO PVT. LTD. Page 4 of 6
ASPL DESIGN CALCULATION FOR 1148.73 MT - FIXED BEARING (FIX)
8 Guiding ring in ULS: (As per IRC : 83 (Part - IV), Clause [Link])
The contact between bottom and top ring is done steel to steel.
The radius of the botom part allows the rotation.
Vsd ≤ 15 x R x Di x fu² / (Ed x ϒm²)
where,
Vr, sd = 1449.89 kN
Do = 900.00 mm
trr = 75.00 mm
hrr = 88.00 (Actual Provided) Req. = 64.87 mm
Di = 750.00 mm
Rr = 230.00 mm
fu = 490.00 N/mm²
Ed = 210000.00 N/mm²
ϒm = 1.00
Vr, sd = 1449.89 kN
≤ 2958.38 KN
OK
9 Effective contact widtn of contact surface (im mm) (As per IRC : 83 (Part - IV), Clause [Link])
we = 3.04 x √{(Vr,sd x 1.5 x Rr) / (Ed x Di)}
we = 5.42 mm
< 16.00 mm (Provided)
OK
w = w e + (max,αd x Di)
w = 24.49 mm
< 30.00 mm (Provided)
OK
10 Restraining Rings :- (As per IRC : 83 (Part - IV), Clause 5.4.1)
Vr,sd = 1449.89 kN
hf1 = 45.87 mm
fy = 340.00 N/mm²
trr = 75.00 mm
hrr = 88.00 mm
(i) Direct Tensile Stress, (s t,rr ) in the restraining ring cross-section (As per IRC : 83 (Part - IV), Clause [Link])
σ trr = Vr, sd < ( fy / ϒm) (Where ϒm= 1.25)
2 x trr x hrr
= 109.84 N/mm² ≤ 272.00 N/mm² ( fy / ϒm)
OK
(ii) Shear Stress, (Tsrr) at restraining ring and base interface (As per IRC : 83 (Part - IV), Clause [Link])
τs,rr = 1.5 x Vr, sd < ( fy / ϒm) (Where ϒm= 1.0)
Di x trr
gm = 1.00
= 38.66 N/mm² ≤ 196.30 N/mm²
( fy / √ (3 x gm) )
OK
DESIGNER AND MANUFACTURER : APE SISMICO PVT. LTD. Page 5 of 6
ASPL DESIGN CALCULATION FOR 1148.73 MT - FIXED BEARING (FIX)
(iii) Bending Stress, (s b,rr) at restraining ring and base interface (As per IRC : 83 (Part - IV), Clause [Link])
τs,rr = 1.5 x Vr, sd x h x 6 < ( fy / ϒm) (Where ϒm= 1.0)
2
Di x trr
= 141.87 N/mm² ≤ 340.00 N/mm²
OK
(iv) Direct Tensile Stress, (s t,br) in the restraining ring base plate (As per IRC : 83 (Part - IV), Clause [Link])
σ t,br = Vr, sd < ( fy / ϒm) (Where ϒm= 1.25)
Do x tp
= 30.98 N/mm² ≤ 272.00 N/mm² ( fy / ϒm)
OK
11 Calculation of Anchorage (bolts): (Acc. EN-1993-1-8: 2005, Table 3.4)
i Bolts
Bolt design shall be deemed satisfactory when
Vr,sd < µk x min,Nsd + Vpd
ϒms
where,
µk = 0.4 (Friction Factor Steel to Concrete Surface)
ϒms = 2.0 (Safety Factor against Sliding)
Vpd = Total Shear Resistance offered by the Bolts calculated as below:
n x 0.5 x Fu x A
ϒm
No of bolts used, n = 14 Nos.
Bolt Diameter = 24 mm
C. Sec. Area of one Bolt (As) = 353 mm2
Total C. Sec. Area of Bolts (n x A) = 4942.00 mm2
Grade of Bolts = 10.9 ϒm = 1.25
Spec. min. tensile Strength (Fu) = 1000 MPa (IS 1367)
(Vpd) = 14 x 0.5 x 1000 x 353
1.25
= 1976800.00 N or 1976.80 kN
Thus, putting in the equation,
Vr,sd < µk x min,Nsd + Vpd
ϒms
1449.89 < 0.4 x 5198.00 + 1976.80
2.0
2765.69 < 3016.40 kN
OK
ii) Dowels Dowel Size = Dia. ( Dld ) = 50 mm
Length ( Dll ) = 220 mm
fcd = 17.87 Mpa
Frdu = 1.33 x Dld x Dll x fcd/ √3
Frdu = 150.913202 kN
Fvrd = αv x fub x As / ƴm2 = 141.20 kN
Frdu ≥ Fvrd
150.91 ≥ 141.20 kN
OK
DESIGNER AND MANUFACTURER : APE SISMICO PVT. LTD. Page 6 of 6