ING RIG COMPONENTS DRILL accumulator 1, crown Block and Water Table , catline Boom and Hoist Line Drilling Line " monkey board 5, Traveling Block 6, Top Drive 7. Mast 8. Drill Pipe 9. Doghouse 10. Blowout Preventer 11. Water Tank 12. Electric Cable Tray 13. Engine Generator Sets — 14. Fuel Tank 15. Electrical Control H 16. Mud Pumps ee 17. Bulk Mud Component Tank: 18. Mud Tanks (Pits) anne 19. Reserve Pit 20. Mud-Gas Separator 21. Shale Shakers 22. Choke Manifold 23. Pipe Ramp 24. Pipe Racks 25. Accumulator 26. Annulus 27. Brake 28. Casing Head 29. Cathead 30. Catwalk 31. Cellar 32. Conductor Pipe 33. Degasser 34. Desander 35. Desilter 36. Drawworks 37. Drill Bit 38. Drill Collars 39. priller's Cons' 40. Elevators.BLOWOUT PREVENTIVE CONTROL SYSTEMS Wy jy stim z The storage device for nitrogen hydraulic fluid, which is used in blowout preventers the annular “space between | the pipe and ANNULAR BLOWOUT | ANNULL PREVENTERS The space “pipe and well bore or, if no pipe is pres ee Pressurizeg ©Perating the ACCUMULATOR ANNULAR BLOW( PREVI ! A large valve, usually installed above the ram preventers, that forms a seal in around a pipe in a well bore, the outer wall of which may be = = the wall of either meaty the bore hole or jac the casing Fr sometimes termed the annular space. well Head: ve the ce petwern Oral ent, in A large valve, usually installed abo that forms a seal in the annular spa bore itself. —BRAKE The braking device on the drawworks to stop a load being lifted BULK MUD COMPONENTS IN STORAGE Hopper type tanks for storage of drilling fluid components. CASING HEAD A heavy, flanged steel fitting connected to the first string of casing. It provides a housing for slips and packing assemblies, allows », suspension of ® intermediate and production strings of casing, and supplies the means for the annulus to be sealed off. Also called a A spool-shaped attachment on a winch around which rope for hoisting and pulling is wound. CATLINE BOOM AND HOIST LINE A structural framework erected near the top of the derrick for lifting of Heavy material.oN why 1 the CATWALK The ramp at the side of the drilling jy is laid to be lifted to the derticy flan 4. or by an air hoist CELLAR A pit in the ground to provide additicy between, the rig floor and the well accommodate the installation of blowout preventers, ratholes, mouseholes, and so forth. It also collects drainage water and other a fluids for disposal A CHOKE MANIFOLD I} ‘ 7. => of piping and special valves, called chokes, through which st drilling mud is circulated G when the F blowout preventers are B closed to control the Ne The largest diameter casing and the topmost length of casing. It is relatively pressures encountered short and encases the topmost string of casing The arrangement CONDUCTOR PIPE | CROWN BLOCK AND WATER TABLE mounte pulleys " he drilling 1 ting drum ee) An assembly of sheaves oF at the top of the derrick. T! the sheaves down to the hois'DEGASSER The equipment used to remove unwanted gas from a liquid, especially from drilling fluid DESANDER ‘a centrifugal device for removing sand from drilling fluid to prevent abrasion of the pumps. It may be operated mechanically or by a fast -moving stream of fluid inside a special cone-shaped vessel, in which case it is sometimes called a hydrocyclone DESILTER A centrifugal device, similar to a Desander, used to remove very fine particles, or silt, from drilling fluid. This keeps the amount of solids in the fluid to the lowest possible DOGHOUSE A small enclosure on the rig floor used as an office for the Driller or as a storehouse for small objects. Also, any small building used as an office or for storage DRAWWORKS ‘ The hoisting mechanism on a 7 drilling rig. It is essentially a i large winch that spools off or takes in ; the drilling line and thus raises or lowers the drill stem and bit ORILL BIT Meter or boring element used in drilling oll and gas The bit lost bits used in rotary drilling are roller-cone bits Geen of the cutting elements and the circulating riling fi The circulating element permits the passage of stream tie and uses the hydraulic force of the fluid ‘0 improve drilling rates. aDRILL COLLAR A heavy, thick-walled tube, usually steg Used bey Uhe dill pipe and the bit in the drift stem, tp od Peticen weight on the bit so that the bit Can dri, Ud te, } DRILL PIPE The heavy seamless tubing used to rotate thy bit and Circulate the drilling fluid. Joints of pipe 30 feet long are coupled together with tool Joints DRILLER'S CONSOLE The control panel located on the Platform, where the driller controls drilling operations DRILLING LINE A wire rope hoisting line, reeved on sheaves of the block and trave block (in effect and tackle). Its primary FurPose Is to hoist or lower drill pipe or casing from or Into a well, Also, a wire rope used to 5 drilling tools. crown ling a block Support the sel engines ar nat erators produce elect! to electric switches and con nClosed in a control cabinet or pane el * fed to electric motors via the panELECTRIC CABLE TRAY ipports the heavy electrical cables that feed the power ihe control panel to the rig motors ELEVATORS. set of clamps that grips a stand, or column, of casing, tubing, drill pipe, or sucker rods, so the stand can be raised or lowered into the hole. ENGINE GENERATOR SETS A diesel, Liquefied Petroleum Gas (LPG), natural gas, or \ ih gasoline engine, along with a mechanical transmission and generator for producing power for the drilling rig Newer rigs use electric generators to power electric motors on the other parts of the FUEL TANKS Fuel storage tanks for the power generating system HOISTING LINE a the net ‘Ope used in hoisting operations. Must conform to 1 standards for its intended uses.ELECTRIC CABLE TRAY supports the heavy electrical cables that feed the power from the control panel. to the rig motors. ELEVATORS A set of clamps that grips a stand, or column, of casing, tubing, drill pipe, or sucker rods, so the stand can be raised or lowered into the hole. ENGINE GENERATOR SETS A diesel, Liquefied Petroleum Gas (LPG), natural gas, or gasoline engine, along with a mechanical transmission and generator for producing power for the drilling rig Newer rigs use electric generators to power electric motors on the other parts of the FUEL TANKS Fuel storage tanks for the power generating system. HOISTING LINE A wir ; the aprobe used in hoisting operations. Must conform to standards for its intended uses. SeHook ed device from which the elevator p nded. It Is designed to carry bails rom 100 to 650 tons and tur, ing porting housing KELLY e OF hexagonal pended igh the quar e heavy 5 fs er sus! ante 7, “= Z steel mem! : from the swivel throu KELLY BUSHING A device fitted to the rotary table through which the kelly passes. It is the means by which the torque of the rotary table is transmitted to the Kelly and to the drill stem. Also called the drive bushing “KELLY SPINNER inning A device for spinning the drill pipe: RePlac®* the sel chain.a MAST A portable derrick capable of being erected as a unit, aS distinguished from a standard derrick, which cannot be | raised to a working position as a unit. MONKEYBOARD The derrickman's working platform. Double board, tribble board, fourable board; a monkey board located at a height in the derrick or mast equal to two, three, or four lengths of pipe respectively. MOUSEHOLE Shallow bores under the rig floor, usually lined with pipe, in which joints of drill pipe are temporarily suspended for later connection to the drill string. MUD-GAS SEPARATOR A devi well rae at removes gas from the mud coming out of a Na kick is being circulated out. ee~ through it upon its 3 PIPE RACKS MUD PITS A series of open tanks, usually made of through which the drilling mud is cycieg « and sediments to settle out. Additive the mud in the pit, and the fluid is t there before being pumped back into compartments are also called shake pits, and suction pits, dependi ng main purpose. MUD PUMP A large reciprocating pump used to circulate the mud (drilling fluid) on a drilling rig MUD RETURN LINE A trough or pipe, placed between the surface connections at the well bore and the shale shaker. Drilling mud flows return to the surface from the hole A horizontal support for tubular goods, I PIPE RAMP An angled ramp for dragging drill pipe up to ath Platform or bringing pipe down off the drill PsAj piowout preventer That anes rani ta weal atl anne ot Param preventer Ran type preventer nachos that is wilh an without pipe tt pe also calle pave Intel diferent OD (lull pipe, Casing, oF tubing ‘ A hale inthe rig floor 10 . ~— ta Me feet deep, lined . With canting { that projects above > the floor The Kelly bs placed in the hathole when howmting operations are in progress ww Hangeable Hany blokes Lo accommodate Anmud pilin which a supply i iat a ing uid be quadl as be — stored, Also, - waste pit, usually an excavated, earthen walled pit, It may be lined with plastic to prevent soll contamination The hose Tab se on a rotary drilling rig that conducts (he aa ma fluid from the mud pump and standpipe to the swivel and kelly; also called the mud hose or the kellyROTARY TABLE The principal component of a rotary, oF rotary ear used to turn the drill stem and support the dry assembly. It has a beveled gear arrangement 1 coo, rotational motion and an opening into which bushieg., fitted to drive and support the drilling assernbl, Note the pipe spinner (in red) on the side of thr hine ing SHALE SHAKER A series of trays with sieves or screens that vibra to remove cuttings from circulating fluid in rotary drilling operations. The size of the openings in the sieve is selected to match the size of the solids in the drilling fluid and the anticipated size of sips Wedge-shaped pieces of metal with teeth or other gripping elements that are used to prevent pipe from slipping down into the hole or to hold pipe in place. Rotary slips fit around the drill pipe and wedge against the master bushing to support the pipe. Power slips are pneumatically or hydraulically actuated devices that allow the crew to dispense with the manual handling of slips when making a connection Packers and other down hole equipment are secured in Position by slips that engage the Pipe by actiondirected at the surface SPINNING CHAIN short length of chain attached to the tong he manual tongs used to make up dil PIPE Pinning chain is attached to the pull chain an wrap the spinning chain several tim U1) pipe suspended in the rotary table. After crew ' 'es around te (04 bor {wot jane into the box ena, one of them then grasP> 2nd with a rapid upward motion of the wrist “throws auses it to unwrap from the box and coil upward on stabbed into the box. The drier then actuates the Mar chain off of the pipe body, which causes the pipe €0 >P! to spin into the box ps the & the 3p!" f to the 00d akeuPing from one level to another. Protected Stairs jezo' with pandrails A vertical pipe rising along the side of the derrick or mast. It joins the discharge line leading from the mud pump to the rotary hose and through which mud is pumped going into the hole The foundation on which the derrick or mast and usually the drawworks sit; contains space for storage and well control equipment done well. This 'S led Usuall after aaa casing to be run in 2 ing-in so a blowout preventer can be insta! before ré drilling is started.SWIVEl tool that if thee ave black t t and he t I also p fon a otary hose and a passageway f fluid into the drill ste TONGS The large wrenches used for turning when making up or breaking out drill , pipe, casing, tubing, or other pipe variously called according to the specific use Power tongs are pneumatically or hydraulically operated tools that spin the PIPE up and, in some apply the TOP Diive H (sttigpcg oroe TRAVELING BLOCK An arrangement of pulleys or sh e Sting cable IS reeved, which ee which down in the derrick oF mast. WALKWAYS ‘An area cleared for moving through by y, personnel and A Protected with 2 handrail. WATER TANK ‘ed to store water d for mud Is us' that is use mixing, cementing, and rig cleaning WEIGHT INDICATOR Ade pgevice for measuring the weight of the dri string. ly calibration to calculated drill string weight iS required by API.How many hazards and dangerous practic: can you find in this picture?\¥ speECIAL NOTES FOR BASIC COURSE OF FLOOR MAN ¢ ~ What is the Job of Floor Man? 4 _ Toassist all operations on Rig Floor, well head and Mud Tanks. \ (92 What isthe aifference Pin and 80%” f ans: a. Pinis male threads. ¥ b. Box is a female threads. Q-3. What is Bitsub use? { fas: The use between Bit and drill colar \\ Q-4 Write the Drill Pipe's Grades? Ans: Grades are as follow: ¥ (i) E75 ( (i), X95 (iii) G-105 a (iv) $-135 @5 What is the height of monkey board from floor? - Ans: The height of monkey board is 85 feet from floor. iS Q-6 Write down the sizes & threads of drill pipes? <4 Ans: Sizes & threads are as under: » a _SSSSSSSSSSSseFeFEFSFSFSSSSSSSSSSSSSSsSSseeeseeseeEeSeeeeee y ty sens { nn i eertrsslrL ! 3g 3.1/2” APLIF 8 2.7/8" APL IF +y\ds of Drill Collar? jown the sizes & threat as Ses oa threads of drill collars are as under: n THREADS. ee 7.5/8" API REG 8.1/2" 6.5/8” API REG 6.1/3” 4.1/2” APLIF 4.1/4" 3.1/2” APLIF & a Q-8 Write down the sizes & threads of Bit? Ans: Sizes and threads of bit are as under: & —_ EOIN C> SIZE THREADS = 26" 7.5/8" API REG 17.1/2” 7.5/8" API REG 12.1/4" 6.5/8" API REG 8.1/2" 4.1/2" API REG 6" 3.1/2” API REG Ans: NES Q-9 Write down the Bit sizes & casi Sizes and Bit & Casing are as ing sizes? under: BIT SIZE CASING SIZE 26" 18.5/8” : 17.1]2" : 4 13.5/8 12.1/4” 7 8.1/2" ae . 7" It s Q10 Where pc Mot Draw Works Mud Pumps, Tos Rotary Table 2(Two) (Two) 2(Two) \(One)Cie ERA XY : 2 a) Q-11 What is the height of Rig Floor from Ground? y Ans: a. Minimum height from ground Is about 20 feet. y b. Maximum height from Ground is about 40 feet } } i] Q-12 Write down the function of stabbin: Boi )» at 9 Board & also write ? a. Function of Stabbing Board: Durin: ) 9 running in casi Man/Stabber works on it. Its is adjustable la b. Height: Height of Stabbing Board is between 30 to 40 feet Q-13 What is the Height of Monkey Board from RIG Floor? Ans: Monkey Board height form RIG Floor is about + - 85 feet. Q-14 How many Mud Tanks we have on RIG? Ans: We have following Mud tanks on RIG: (i) Shaker Tank. (ii) | Mud Clear Tank. (iii) Suction Tank 1(One) (iv) Suction Tank 2(Two) (v) Reserve Tank 1(One) (vi) Reserve Tank 2(Two) (vii) Reserve Tank 3(Three) Q-15 Write down the Equipment on Mud Tanks? Ans: Following equipment are on Mud Tanks: 4. Shale Shaker. 5. De sander. ¢ De sifter. 4. De gasses. pis Why we use agitator? "S: We use the agitator to mix the mud.| | (, >». Q-17 Write down the components of Drill String? Ans: Components of Drill String are as under: (i Bit. (ii Bitsub. (iii) Drill Collar. (iv) Cross Over. (v) Heavy Wright Drill Pipe. ¥ (Vi) Drill Pipe +} Q-18 Write down the components of BIIA? i Ans: (i) Bit. . (ii) Bitsub. (iii) Drill Collar. (Iv) | Croses Over , (v) Heavy Weight Drill Pipe Q-19 What is the function of Hooper? Ans: Hooper is used top mix the chemical. Q-20 What is the function of Mouse Hole? {) Ans: Mouse Hole is used to keep the joints for connection . Q-21 What is the function of Rat Hole? Ans: Rat Hole is used to keep the Kelly. *h { Q-22 Write down the sizes of slips? . Ans: — Sizes of Slips are under: a 5",4.1/2",3.1/2",2.7/8",9.1/2",8"and 6.1/2” Q-23 Write down the height of Mast? - \ Ans: Minimum height of Mast is 100 feet and maximum 's \¢y " Q-24 What is the difference of Bitsub, X-Over and Lifting SY ) A. Bitsub: It is used to connect bit & drill collar. ti I B. X-Over : It is used to connect different thread connect” \ A exp ee N CDSub: Its used to lift slick joints. Define the following e snaker Shale Shaker \s usec De-sander is used w many Sheaves on the Crown Block? re are & (Six) sheaves on the Crown Block wnte down the BOP Stack? lv 30? stack is as under: 7 42 « Hydril / Bag BOP. +] Define the Plug Tester & Cup Tester? g Tester: Plug Tester is used to test the BOP Plug Tester set on We ar and then gives desire pressure to check whether is has linkin Cup Tester: Cup Tester is used for pressure testing of casing. nat is the Duplex Pump? uplex Pump has two pistons, It is also called double acting pump. I stroke at low rate. It has two (2) DC motors. ( nat is the Triplex Pump? Triplex Pump has three (3) pistons. It is also called single acting puMD Itnas two (2) DC motors._ AGILE » Lo {+ ~~ LAL LAF ~ ~ -~? _ + Qar Ans (1) (It) (Iu) (Iv) (Vv) Q-34 Ans (i) (in) I) (Iv) (V) i) Q35 Ans “) (hy Define the Large Liner & Small Liner Sizes? Large Liner Large Liner of pistons High volume low pr small Liner of Pistons Low volume High Pressure Liner Sizes: &.1/2",7°,6.1/2",6",5.1/2"and 5” Write down the Traveling Block’s pulling capacity & also. manufacturer companies names? 2 Traveling block’s pulling capacity ts 3350 tons 8 Manufacture companies names are as under: Oil Well. Vargo National Why we pump mud in the hole? Purposes are as under: To bring the drill cutting from hole to surface. To prevent oil, gas & water enter in hole. To avoid bit balling up. To support walls of hole. To keep hole fill during pulling out. Write down the advantages of TDS? Advantages are as under: Rotated drill string efficiently, Holding pipes. Variable rotating power, Allow rotation any time Reaming & back reaming (slow circulation). Rapid response during kick. Write down the Equipment on Rig floor relates to Floor Man” Equipme NL on Rig floor relates to Floor Man is as under Draw Works. Lifting subV vill Ix. Q-36 Ans: vomr Q:37 Ans: a. HWODP is heavier B. The tool joint of HWDP is lo It has extra extended upset in ¢. Q-38 Ans: Q-39 Ans: 0-40 Ans 41 Ans: Make Up & Brake out Tong. spinner Tong. Power Tong. Slips (Drill Pipe, Drill Collar & Mud Bucket. safety Value. Dog Clamp (Safety Clamp) —/™ SS As + ~ ~e Collar) How many tongs we have on the Rig Floor? We use following tongs on Make Up Tong. Brake Up / Brake out Tong Power Tong. Spinner Tong. Write down the difference bi Difference between drill pip What is the function of Supe! It is used to transfer the fluit the Rig Floor. etween drill pipe & heavy weight drill pipe? 'y weight drill pipe is as under e & heav' then normal drill pipe. nger then the tool joint of normal drill pipe the middle of pipe body. Charger / ion Dampener? id. What is the Mud Pump discharge line test pressure? Mud Pump discharge line’s test pressur Why equalizer system is connected with the We use equalizer system is What is the function of Trip e is about 5000 psi Tanks? connected Tank? Trip Tank’s function is as under: 3 wo till the hole during pulling out. ‘o monitor the well for gains & losses. to equalize the tank’s volume.242 Write down the function of following: a Make Up. B Brake Out ¢. Spinning Tong Ans Function is as under a Make Up To tight the connection. B Brake Out To disconnect the connection. c Spinning Tong: To spins the threads. Q-43 What is the first Job Roustabout. Can he work on RIG floor? Ans: Detail of work of Roustabout is as under: 2 Dig / clean the mud pits. 8. Clean and scrap Dps / Des and CSGS, To operate air pump and water pump. Q-44 What is the first Job of Floor Man during Kick? Ans Floor Man’s first job during the kick is to install Full Operate Safety Valve (FOSV) Q-45 What is the job of Derrick Man? Ans: Derrick Man work on monkey board while tripping. Some times Derrick Man work on crew block to lubricant it. Derrick Man also work: cu mee pumps. He also checks the shale shaker, mud weight and v= ne also test on regular basis and report to Tool Pusher during the pe of circulation but inst Fucted in detail by the Mud Engineer on what to mud how fast and how much. Write down the sizes of Tubing & types of Tubing? ©'2iNg of tubing and types of tubing are as under Sizes of Tubing: 4.1/2",4",3.1/2",2.7/8"and2. 3/8” Types of Tubing: Types of tubing are as under Buttersgal Ans: () (ti) (tii) (ly) (Vv) Q-48 (li) (nt) (Iv) Qo Ans 6.50 What meaning of Ans: a5 has tiv) b 1 write the names of Manufacture of Bit? (i) Smith — (ii) Diamond (ili) Reed Hughes —(V) security DBS. x O52 Write the names of manufacture of Drilling Equipment? : Tong BJ a Spinner Ton B.J Hook : Bod ( Elevator B-) en Rose \4 Slips & Safet Cla varco oF as! ‘0: ote Cameron & Hyaril } & Oil Well o NK 35B. Write down the types of Casing: Types of Casing are as under: vam New Var. BS putters. Give details of Bit-sub, X-over, Stabilizer and Junk Baskerts? petail is as under: It has both side threads. Bit-sub: x-Over: It connects different threads. Stabilizer: It stabilize the drill string. all pieces of junk junk Baskert: It use to fish out s™: write down the thread connection of Survival? 6.5/8” Red (L.H) or anti clockwise. BOP? Blow Out Preventor. BOP, National Draw WorksMud Pump National i. Traveling Block National, Oil Well, Gardner Denver i. Swivel Oil Well & National Q-53 How many crew are working on RIG? a Driller - 1 b. Assistant Driller - 1 C. Derrick Man 7 1 dq. Floor Man : 4 e Roustabout - Soré Q-54 How you will control the kick? Ans: If kick come out from hole suddenly while pulling out, first we put safety valve on drill pipe and then we control kick through Choke manifild PREPARED BY: RIG TEC DRILLING TRAINING SCHOOL BUNOHRA CHOWK, PINDI GHED DISTRICT ATTOCK (PAKISTAN) TELEPHONE NUMBER: OFFICE : 0092-57-2350088 Cell 0092-57-2009394 Ans: About 13 persons are worked in one shift. Detail of crew is as under:Son hana RQ ~ 4 x aynynsu aues (S°0£8 AWSV/ISNV) SIVNOIS GNVH INVYD INIGOW