ENTREPRENEURSHIP

Submitted in fulfilment / partial of the requirement for degree

OR
BACHELOR OF SCIENCE IN FASHION TECHNOLOGY
AT
DESH BHAGAT UNIVERSITY

Submited To – Assistant Professer-:

 CANDIDATE’S DECLARATION
I , Ritika Yadav a student of BSc. Fashion Technology 6 th sem of DESH
BHAGAT UNIVERSITY , I have declare I own full responsibility for the
information , results , conclusion ,etc. provided in this report / project work
tittled “PROJECT REPORT “ submitted to DESH BHAGAT UNIVERSITY, for the
award of BSc. Fashion Technology .
I have completely taken care of acknowledging the contribution of
others in the academic work. I further declare that in case of any violation of
intellectual property rights or copyrights found at any stage , I , as the
candidate will be solely responsible for the same.
Ritika Yadav
Roll no – 21260140012
Session -2021-2024

ACKNOWLEDGEMENT
I have take effort in this project however it would not have been
possible without the kinds support and help of many individual. I would like
to extend gratitude thanks to all them I am highly indebted to NG apparels
for the guidance and constant supervision as well for providing necessary
information regarding the project and also for the support in completing the
project I would like to express my special gratitude and thanks to industry
person to giving me such attention and time my thanks and appreciation
also goes to my class mates and my lovely teachers.
All acclamation to God who has empowered and enabled me to
accomplish the task Successfully. First of all I would like to thank our god
Almighty who really helps me in every problem during the project. I would
like to express my sincere and humble gratitude to Almighty who’s Blessings,
help and guidance has been a real source of all my achievements in my life. I
would like to admit that I completed this project due to parents who pray for
my success. I also wish to express my appreciation to my mam miss juhi
who helps me a lot and introduce me to new dimension of knowledge.

ABOUT INDUSTRY
 Incepted in the year 1970, at Ludhiana (Punjab, India), we, “Nagesh
Classic,” are the recognized manufacturer, exporter and supplier of all types
of Readymade Garments and Fabrics. Catered assortment of our products
includes Men’s Wear, Women Wear and Fully Finished Fabric like Ladies T
Shirts, Ladies Tank Tops, Boy T-shirt. Men Hooded Jacket, kids wear etc
We are a high quality private label clothing manufacturer
and exporters of woollen, cotton & Acrylic knitwear’s based in India,
Ludhiana providing full service OEM and ODM to our clients. Nagesh Classic
is one of the first companies to develop 100% Knitted Linen Fabric in 2006
which has achieved accolades from our prestigious buyers for its quality.
Name - Ritika Yadav
Roll no – 21260140012
Session -2021- 2024

COMPANY PROFILE
Factory Name -: Nagesh Classic
Address - G.T. Road, (west) LUDHIANA, PUNJAB -141008(INDIA)
Estd - 1970
Area - 1414008
Ownership. - Limited owned

[Link] Responsible are Title

1. Business development Managing director
2. Finance controller F.C.A
3. Administration General manager
4. Operation Head of Operations

PRODUCTION CAPACITY
Approx – 1000 pc per/day - knitting sweaters , men’s and
women’s T-shirt, lower , kids wear etc .
Work Force - Approx -20
Factory Timing - 10 am to 7 pm
Lunch Time - 1/2 hour
2 tea break - 15 mint + 15 mint = 1/2 hour

HR COMPLAINCES
1. In the industry worker age is not less then 18 years. More then 18 years
age the workers. Are allowed to work in the industry. Because minor worker
working is not enforceable by law.
2. In industry without entry any material is not allowed RGP (Returnable gate
pass) and NRGP (Non-returnable gate pass) pass is used for entered in the
industry.
3. Smoking is not allowed in the industry, because it is igneous to health.
4. Mobile phones are not allowed in the industry only for women. Men are
allowed to use mobile phones.

FACILITIES
1. Industry is time to time provide the bonus facilities.
2. Industry provide the canteen facility for staff or workers.
3. Industry all workers or all staff to provide the insurance facilities.

HEALTH AND SAFETY

1. CCTV Cameras In the industry a cctv cameras are arranged in every
department. To take care about the work being done in the industry and
through these cctv cameras they also take care about the miss-happening
occur in the industry.
2. Emergency Lights In the industry the emergency lights are also arranged
in every department so that if workers have to run without light then at that
time the emergency lights works and give the way to run towards the door.
3. Fire Cylinders In the industry all instruments required for fire safety are
available so that if occur in the industry there may not be any life harm over
there.
4. First Aid Facility In the industry the first aid facility is also avail Vic each
department the first aid kit is available. It is helpful for workers at a time.
 Processing flow chart of the activities of the
woollen clothes
1. YARN 10. OVER LOCK
2. KNITTING. 11. TURPAI
3. MENDING 12. THREAD CUTTING
4. KACCHI SILAI 13. WASHING
5. OVER LOCK 14. MEASUREMENT
6. WASHING 15. LABELS, BUTTON
7. CUTTING 16. PRESSING
8. KANDHI JOINT 17. FINAL(thread cutting or checking .
9. LINKING 18. PRESSING .

Processing flow chart of the activities of the cotton

clothes
1. YARN
2. KNITTING
3. WASHING
4. CALANDER
5. ROAL
6. CUTTING
7. STITCHING
8. OVER LOCK
 (NAGESH CLASSICS)
G.T . Road (WEST ) , LUDHIANA , PUNJAB (INDIA).
 Processing flow chart of the activities of the company

1. MERCHANDISER
2. PATTERN MAKING AND CAD
3. SAMPLING
4. CUTTING
5. STITCHING
6. FINISHING
7. PRESSING
8. WASHING
9. FABRIC STORE AND SOURCING
10. TRIMS AND ACCESSORY STORE
11. QUALITY CONTROL DEPARTMENT
12. PACKING AND DISPATCHING
13. KNITTING DEPARTMENT
14. CHECKING DEPARTMENT

MERCHANDISE
Merchandising is the process of planning right merchandise at right time in
the right quantity and at the right price to meet the needs of the company’s
target customer. Apparel merchandising involves a constant watch of the
production of the apparel products. It is an intricate and detail oriented job. If
it can be done properly can be very rewarding. On the country, if it is done
with lack of knowledge, insufficient skill and thoroughness, it can be
destructive. As the job of the merchandiser is to have the right product, at
the right time, in correct quantity and in correct quality, the merchandiser
should have constant eye on the manufacture and communicate with the
manufacturer to get the goods as per the requirement of the buyer. The
ultimate aim an apparel merchandiser is to satisfying customer needs is met.
Fig. Planning of merchandising in garments industry.
The manufacturing factory as per the requirement suppliers the fabric and a
ledger is maintained regularly to assess the production status. The
accessories such as label, button, zipper, sewing thread, packing materials
are collected from outside sometime mentioned by the buyer through back-
to-back L/Cs. The merchandising department also looks for the sources for
procuring yarns to produce fabric. Merchandising department in garment
industry monitors the production status regularly and ensures timely delivery
of the shipment.

PATTREN MAKING AND CAD

 Pattern making department makes garment patterns and digitize patterns to
CAD. CAD stands for Computer Aided Design. Pattern making department is
headed by Pattern master. Pattern making department is also known as the
technical department.
Following are the major Activities of
[Link] Making Department
2. Pattern Making
3. Pattern Grading
[Link] Development
5. Garment FIT checking and correction of patterns
6. Incorporate buyer’s comments on samples
[Link] production viable sample
8. Fabric Consumption Calculation [Link] planning
 SAMPLING
In sampling dept. sample are construct. Its that sample which are used for
giving buyer according to them demands. Firstly buyer send them Tech pack
(A Tech Pack, also known as specification sheets, is a set of documents
created by designers to explain their design to a manufacturer so that they
can turn this information into a finished garment.) by email, then merchant
takes the action about tech packs he/she discuss with sampling master to
make the order a merchandiser accept buyer demands and give order to
samples. Then merchant are discuss some points with sampling master and
order gave them to ready. Then masters make a pattern of medium sizes
pattern allow for the buyers. Then that patterns passed to the fabric cutter,
he is mark the pattern according to design and measurement and cut the
fabric cutter, he is mark the pattern according to design and measurement
and cut the fabric of medium size. That sample is called PROTO SAMPLE.
Which are made in any fabric and merchant offer any design in this sample.
But with accurate measurement as a demand of buyer. They make three
samples in medium size. There is three samples ready in medium size. One is
merchant keep and other two are send to the buyer. If samples is not passed
out then again they make it. If its passed, then they follow next step.
Fit Sample-After proto sample merchant order the sampling master for three
fit sample of medium size. This sample is make with accurate measurement.
Then again two fit sample gave to the buyer and one is keep merchant. If
this sample is not approved then buyer send some comment on fit sample
for accurate them. If sample is approved then follow they next step.
Pre-production sample-After fit sample P.P Sample is going to prepared, this
sample for production, P.P sample is a proper ready production hall, while
stitching. One sample is merchant keep and other two samples are send to
buyer. After selection this sample buyer for production. Then sample is
prepared in seven Sizes XS,S,M,L,XL,XXL,3XL

Sampling Machines-
1. Flat lock machine
2. Overlock machine
 Flat lock machine:

 Over lock machine

 CUTTING
The cutting department is responsible for cutting fabrics for the garment
orders and feeding the sewing department with cuttings. The cutting
department’s capacity is planned based on the daily feeding requirement of
the sewing lines. The cutting department is set up with a cutting department
head, cutters, spreaders, cut parts quality checkers and helpers for sorting.
Ply numbering and bundling. The major activities and functions of the cutting
department are explained in this post.

1. Take fabric from the fabric store:

The cutting department gets a cut order plan from the production
manager. According to the cut plan, the cutting in-charge generates a
fabric requirement sheet or requisition slip to the fabric store to issue
fabrics.

The fabric receiving process from the fabric store may be done on the
same day of the cutting or one day before the cutting schedule.

2. Relaxation of fabric:
Knitted fabrics require relaxation before cutting. After receiving the
fabric from the fabric store, the cutting department opens the fabric
from the fabric roll and lays it on the table for relaxation for some
 hours before cutting. Factories also relax fabric in the fabric store
overnight after opening the fabric rolls. Tis process help in controlling
fabric shrinkage. This activity is not required for all type of fabrics.

3. Cut Order Planning :

The cutting master plans the number of markers they need to prepare,
the size combination to be set for each marker and the number of plies
to be laid in each marker.

4. Fabric Spreading/ layering :

In mass production, multiple layers of fabric are cut at the same time.
So spreaders lay the fabric on a cutting table as per total marker
length. The layer height is kept up to a certain inch.

5. Planning markers:
The cutting master plans marker ways, marker lengths and the
numbers of plies to be laid in each lay.

6. Cutting fabrics:
After making the marker, garment patterns are cut and taken out from
the layer. Various technologies are used for cutting fabric layers, such
as straight knife cutting, band knife machine cutting and a computer-
controlled automatic cutting machine.
 [Link], bundling and numbering of garment plies parts):
After cutting the fabric, layers are sorted size-wise and colour-wise.
Each ply is numbered using stickers. Bundles are kept on inventory
tables, before these are sent to undergo the next process.

8. Inspecting cut components:

To maintain the cutting quality, standard cutting components are
checked randomly by quality checkers. If defective components are
found, they replace those defective parts.

9. Sorting printed and embroidery panels:

As per order requirements, printing and embroidery is done on cut
panels. Size-wise sorting is done after receiving printed and
embroidered panels. The checking of printed and embroidered panels
is also done by the cutting department.

[Link]-cutting panels:
Mm Re-cutting is done for garment components that require to be
replaced in bundles. Re-cutting requests are received from the sewing
department for defective garment parts. Re-cutting is also done for block
panels cut for the printing and embroidery processes. After receiving
garment panels from the printer or embroiderer, these panels are reshaped.

11. Fusing garment components:

Fusing in garment components is done to stiffen parts of a garment. If
needed, fusing is done at the cutting section (e.g. fusing of the collar
and cuff components of formal shirts)

STITCHING
Departments such as Cutting, Sewing and Finishing are primary departments
of a garment factory. The name of the departments itself explains that what
are the main functions of these departments. Within each department there
are number of steps through which raw materials are passed to make a
finished and packed garment. These steps or sub-processes may vary
product to product. Most common steps in each departments in apparel
industry have been listed below.

Cutting Department:
The main role of a cutting department is to cut garment components from
fabric rolls or fabric thans as per style specifications. And send cut
components to sewing department in bundles. A cutting department of a
garment manufacturing unit includes following sub- process.

 Fabric Relaxation
 Fabric Spreading/ layering or cutting table
 Maker making
 Cutting – manual cutting ( using scissors), machine cutting,
automatic cutting
 Numbering of garments plies( parts )
 Shorting and bundling
 Inspection of cut components
 Shorting of printed and embroidery panels
 Re- cutting of panels
 Fusing Garment Components
 SEWING DEPARTMENT
Sewing department is the heart of a manufacturing unit. Cut components are
assembled in sewing department in assembly line. List of sub-processes
those are done in sewing department includes.

Making garment parts:

 Sewing full garments
 Making garment accessories like Dori , tabs, cords etc .
 Checking of stitched Garments
 Alteration work of defective garments

 Sewing Machine
A sewing machine is a textile machine used to stitch fabric, cards and other
material together with thread. Sewing machines were invented during the
first Industrial Revolution to decrease the amount of manual sewing work
performed in clothing companies. Since the invention of the first working
sewing machine, generally considered to have been the work of Englishman
Thomas Saint in 1790, the sewing machine has vastly improved the
efficiency and productivity of fabric, clothing and needle industries.
 Home sewing machines are similar designed for one person to
manually sew individual items while using a single stitch type. Modern
sewing machines are designed in such a way that the fabric easily glides in
and out of the machine without the hassle of needles and thimbles and other
such tools used in hand sewing, automating the process of stitching and
saving time.
Industrial sewing machines, by contrast, are larger, faster, more complex,
and more varied in their size, cost, appearance, and

 Over lock
An overlock stitch sews over the edge of one or two pieces of cloth for
edging, hemming or seaming. Usually an overlock sewing machine will cut
the edges of the cloth as they are fed through (such machines are called
‘serge’s’ in North America), though some are made without cutters. The
inclusion of automated cutters allows overlock machines to create finished
seams easily and quickly. An overlock sewing machine differs from a
lockstitch sewing machine in that it uses loppers fed by multiple thread
cones rather than a bobbin. Loppers serve to create thread loops that pass
from the needle thread to the edges of the fabric so that the edges of the
fabric are contained within the seam. Overlock sewing machines usually run
at high speeds, from 1000 to 9000 rpm, and most are used in industry for
edging, hemming and seaming a variety of fabrics and products. Overlock

stitches are extremely versatile, as they can be used for decoration,

reinforcement, or construction.
  Folding machine
A folding machine is a machine used primarily for the folding of paper. Paper
can be folded with either a buckle or a knife; thus, there are generally three
types of folding machines: buckle folders, knife folders or a combination of
these two types. Whilst buckle folding is the more popular of the two
mcihods, knife folding is sometimes preferable. Folding machine models vary
in sophistication, with high-end machines capable of processing more
complex folding jobs and unusual paper forms (in terms of density and size).

WASHING DEPARTMENT
The technology which is used to modify the outlook, appearance,
fashion, and comfortability of garments is called garments
washing. Garments washing are the aesthetic finish given to the
denim fabric to enhance the appeal and to provide strength.
Garments washing can be done by following a process flow chart,
which is deeply discussed in this article.

Garments receive from the sewing department

 ↓
Garments sent to the dry process (If there’s any dry process)
↓
Hand scrapping
↓
Whiskering
↓
Tacking
↓
Garments sent to the wet process
. ↓

Garments loading into the washing machine

↓
Washing (Maintaining wash reference)
↓
Extracting
↓
Drying
↓
Garments sent to the dry process
↓
P.P spray (If the proc↓ess needed)
↓
 P.P sprayed garments sent to the wet process
. ↓
P.P sprayed garments loading into the washing machine
↓
Washing (Completing rest of the wet process)
↓
Extracting
↓
Drying
↓
Garments sent to the dry process .
↓
3D (If needed)
↓
Curing
↓
Quality check (Q.C)
↓
Send to the finishing department.
 FINISHING
In the production department garments are stitched by sewing machines,
Stitched garments are finished in the finishing department. Finishing
activities are performed prior packing garments into poly bags. The major
activities of a finishing department include thread trimming, checking
garments and ironing. The folding, tagging and packing of garments are
done in the packing section in the finishing department. This post covers
major functions of the finishing department. Mind these functions may vary
while there is a change in product categories.

Activities of the finishing department are listed below

1. Thread Trimming:
In the stitching department, thread trails and thread chains are not
trimmed neatly. Uncut threads and thread tails in garments are trimmed
in the finishing department by helpers. Uncut and loose threads on
garments are considered defects.

2. Checking garments:
All garments are checked at the finishing stage for visuals and
measurement. Finishing checkers check the complete garment inside and
out. Checking is done for garment detailing. Such as care labelling, and
trims.

3. Button attach and Butting holing:

Products those have trimming like button, snap button, eyelets are
attached in finishing section.

4. Removing stains:
Stains and spots are found on garments. Spots are removed using a hand
spot gun or by using a stain removing machine prior to pressing. Dust and
stains can be removed by machine washing. So, many times finishing

department wash ga
5. Repair work and mending:
Defective garments may need to repair for stitching and fabric defects.
All repair activities are done in finishing department itself instead of
sending defective garments to stitching department.

6. Ironing garments:
Garments are ironed using a steam iron. This is done to remove creases
in the garment. For knitted garments measurements are set by steam
press. Vacuum pressing tables are used for garment pressing.

7. Folding and tagging:

Pressed garments are folded in a specified dimension. Tags, such as price
tags and hang tags are attached to the garment by means of a Kimble
gun or threads.

8. Packing garments:
Finally, properly folded garments are packed into poly bags as per
customer requirements. Individual poly bags are then packed into bigger
cartons.
9. Preparation of packing list:
The packing in-charge prepares a packing list for the shipment. After
packing is completed for an order, the finishing department informs the
concerned merchant.

[Link] shipment audits:

Quality department perform internal shipment audit in the finishing
department. This audit is done prior to final inspection.

11. Documentation and reporting:

Like other departments, finishing department maintain production
records for pressing, and packing.

PRESSING
Pressing Process:
The process by which the unwanted creases and wrinkles are removed
from the garments and the outlook of the garments is improved as well is
termed as pressing. The pressing process influences the final garment
appearance and hence the garment appeal. Finishing and pressing
machines contour the semi finished garment panels as well as finished
garments by bringing down the fibres in the fabric to an elastic state and
then deforming and setting them. It is also known as ironing. Pressing is
an important finishing process of in garment industry. In garments
industries there is a separate section for ironing the products. It is
generally done by heated plates and electric irons in moist condition of
garments.

Basic Components/Parameters of Pressing:

In order to achieve good pressing quality, there are four basic parameters
that need to be controlled to meet optimum performance: heat, moisture,
pressure and cooling with vacuum.
The importance of each parameter is discussed below:
 1. Heat -:

Heat is required in most pressing operations to enable the fibres to

soften and thus stabilise the garment shape. Temperature selection is
of utmost importance, as an Incorrect temperature setting can cause
damage to fibres and yarns.

1. Moisture:
Moisture is introduced by the use of steam. Steam at different
pressures has different moisture contents, the higher the steam
pressure, the lower the moisture in the steam. The presence of
moisture is required to aid In fiber swelling and thus shape
stabilisation. Different fibers require different amounts of moisture. For
example, natural fibres such as cotton and wool and regenerated
cellulose fibres such as bamboo viscose and viscose rayon require the
presence of moisture in the steam, and therefore steaming tables are
usually preferred. On the other hand, synthetic fibres require heat to
promote swelling and therefore relaxation of the structure. Excessive
moisture may cause fabric shrinkage and colour bleeding.
2. Pressure:
 Pressure is applied to the garment during pressing to give good crease
retention and permanency. Excessive pressure may result in garment

or crease distortion.
3. Vacuum:
Vacuum is applied at the completion of the pressing operation. This
draws cool air through the garment, reducing the garment
temperature, lowering the moisture content and increasing shape
retention. Particularly important for garments made from wool and
wool blends, this also applies to cotton and viscose blends with
synthetic fibres such as polyester and nylon Doodled

Classification of Pressing:
The basic processes that are involved in pressing can be divided into
two groups:
1. Under pressing:
It is the pressing operation performed on garment components as they
are made up.

2. Top pressing/Final pressing:

This refers to the finishing operation, which a garment undergoes after
being completely assembled.
Both groups involve a huge number of individual processes, their
extent determined by the cloth, quality and design of the garment.
Objectives of Pressing Process in Garment Industry: The main object of
pressing is to improve the outer appearance of the garments. However,
the objects of pressing include much more:
 2. Removal of unwanted creases and wrinkles:
During garments manufacturing, creasing occurs in garments due
to operator’s handling and for tying up garments tightly in boxes. To
remove these creases and unwanted wrinkles pressing is to be
done.

[Link] imperfections:Pressing can hide a multitude (huge

number) of garment’s imperfections and faults such as puckered
seam and naps.

[Link] apply creases where necessary:Sometimes in garment

we may need to apply some permanent creases such as pleats in
shirts and for that purpose we have to apply creases or folds by
pressing. Sometimes the pressing is done before sewing though
after sewing it is also common.

4. Shaping: Dart and seam are used to make garments

properly fit with the shape of human body. To make these darts more
attractive, pressing is applied which is known as shaping. The part of
garment may have to be shrunk or stretched for shaping.
5. Under pressing:
For sewing easily and properly pressing is done on some parts of
garments before sewing, which is called under pressing. Under
pressing is done in manufacturing jackets, trousers, coats, etc. They
also require final pressing.
6. Final pressing:
The pressing which is done before packing the garments is known as
final pressing. By final pressing the garments become glossy (silky).

Types of Pressing Equipment’s:

There are various types of pressing machine used in apparel industry. I have
already published an article on garment pressing equipment’s. You can read
here, Essential Equipment’s for Garment Pressing
 FABRIC STORE AND SOURCING
Fabric sourcing department is basically engaged in determining how and
where its merchandise i.e fabric will be obtained. It works in coordination
with the merchandising department and looks after the delivery of the
required goods at the scheduled time and cost. A fabric source must have a
knowledge about all varieties of fabric in order to execute their function
effectively.

Storage
The location system of storage is followed i.e. fabric packages are stored in
two areas-:
 Checked fabric and
 Unchecked fabric.

Such system maintenance of the store makes it easy to locate the

fabric whenever needed in future.

Fabric issue:
The fabric store issues the fabric for cutting on challah. All fabric is not
issued at one go: instead, it is issued as required. The challah contains
information regarding style no, colour, buyer’s name, and quantity to
be issued and issued for which production unit.
TRIMS AND ACCESSORY STORE
The raw materials used in sewing room other than fabric are called Trims. On
the other hand, materials are directly attached to the fabric to make a
garment are called trims. Like: Threads, buttons, lining. Interlining, zippers,
labels, care labels, etc. (Interlining is used as shape forming/preserving
materials.)
 Labels
 Buttons
 Zipper
 Padding
 Interlinking
 Down
 Elastic
 Thread
 Twill tape
 Stopper
  String/ Draw Cord
 Piping cord
 Emblim
 Logo print
 Swivel Hook
 Eyelet/Grommet
 Collar stay
 Cord bell
 Buckle
 Rivet
 Weaving belt
 Hook and Eye
 Velcro Tape
 Seam sealing Tape
 Shoulder pad
 Cable (steel wear )
 Adjuster
 Recco
 Elastic Thread
 Shoulder Tape

ACCESSORIES
 Polybag
 Elastic bag
 Mini polybag
 Master carton
 Inner carton
 Size clip
 P.P band
 Tag pin
 Brass pin
 Collar stand
 Safety pin
 Gum Tape
 Arrow sticker
 Scotch tape
 Bar cord
 Defect indicator
 Tissue paper
 Backboard
  Neck board
 Butterfly
 Numbering sticker
 Hanger
 Size stickers
 Carton pad
 Both size Tape
 Plastic staple
 Iron seal
 Clip
 Ball chain
 Size Tag
 Carton sticker
 Safety sticker
 Plastic .

QUALITY CONTROL DEPARTMENT

Responsibilities of the quality control department may vary organization to
organization but main activities almost remain the same. Activities of the
Quality control department are as follows.
 Setting up Quality Standards.
 Establishing Quality SOP
 Quality Assurance
 Quality Control activities at the Pre-production stage:
 Auditing inward fabric and trims and ensuring only quality goods are
accepted.
 Involvement in product development and sampling stage and take care
of quality aspects of samples.
 Ensure that no faulty fabric is sent for cutting. If a minor fault is
present in the fabric, defects. Should be marked on the fabric and the
same thing must be communicated to the cutting department.
 Preparing the audit report of the fabric and trims quality.

Sampling departments and their activities

Departments if a garment factory those are no directly involved in garment
production but support garment production team to perform their work
smoothly. Necessary supporting departments are Accounting, EDP, Shipping
and documentation. Human resource and Administration.

PACKING AND DESPATCHING

 Packing
Packing is the last second process from dispatching. In packing for used the
tissue paper or inserter sheets used according to the buyer demand. Firstly
the hand tags on bar codes stickers are attach and hand tag is attach on the
T-Shirt. The size sticker are attach on the T-Shirt and then put in the
polybags. Sometimes in the card boards boxes are used in the packing.

 Dispatching
It is the last department. In this department finally T-Shirts are put in the
cardboard boxes. According to the buyer requirement the list is ready. Then
according to the list packing is done. Stickers are attached on the boxes also
the colour of the country like red, yellow, blue etc

KNITTING DEPARTMENT
Knitting Department : Solid & Auto Stripe (Engineered), Capacity: 7,500 kgs
per day
Our Knitting Dept. is well equipped with the latest model of “Paling” auto
stripe machines with 6 colour facility and “Lisky” circular & flat knitting
machines with all necessary equipment’s to produce all kinds of circular
knitted fabric in Light & Heavy Jersey (Single Jersey & Double Jersey), Pique,
Rib, Interlock, Felpa, Sweat fabric, with Spandex attachment facility in
different dia, gauges & weights.
Manufacturing process. This type of fabric is produced by forming a
loop. The Knitting Manager is responsible for the production of the knitting
section. In this article, I will give a production flowchart of the knitting
department in the fabric manufacturing industry. It starts with collecting
orders from buyers and will end by delivering the product to the dyeing unit.
Flow Chart of Knitting Section is as follows:

PRODUCTION FLOW CHART OF KNITTING SECTION

 SAMPLES DROP SHOULDER T-SHIRTS
MEASUREMENTS:
SIZE XL SIZE UNIT(CM)
ACROSS SHOULDER:75cm. (Size – XL )

CHEST:65cm
WAIST:65cm
HIP:65cm.
BODY LENGTH:75cm
SLEEVE LENGTH:23cm
SLEEVE OPENING:18.5cm
BICEPS:22.5cm
COLLAR HEIGHT:1.5cm
ARM HOLE -STRAIGHT:24.5cm
MATERIAL REQUIRED: 100% cotton
fabric.
Threads.

PROCEDURE:
[Link] all the process GSM(grams per square meter g/m2) of fabric is
found.
1. First converted the m size measurement into xl as per buyer’s
requirement.
[Link] develop the pattern of given size.
3. Now place the pattern and trace it on fabric.
[Link] tracing the t-shirt pattern it goes to the tailor for stitching.
5. After a stitching the pressing and ironing also done.
6. After going throught the process the sample is sended to the buyer.

SAMPLE T-SHIRT
MEASUREMENT:
[Link] SIZE UNIT(CM)
ACROSS SHOULDER:7
CHEST:65cm
WAIST:65cm
HIP:65cm. (Size – XL )
BODY LENGTH:75cm.

SLEEVE LENGTH:23cm
SLEEVE OPENING:18.5cm
BICEPS:22.5cm
COLLAR HEIGHT:1.5cm
ARM HOLE -STRAIGHT:24.5cm
MATERIAL REQUIRED: 100% cotton
Fabric, Threads.

PROCEDURE:
(1).Before all the process GSM(grams per square meter g/m2) of fabric is
found.
1. First converted the m size measurement into xl as per buyer’s
requirement.
[Link] develop the pattern of given size.
3. Now place the pattern and trace it on fabric.
4. After tracing the t-shirt pattern it goes to the tailor for stitching.
5. After a stitching the pressing and ironing also done.
6. After going throught the process the sample is sended to the buyer.