v

PROJECT
PRE-FEASIBILITY
REPORT
FOR

THE PROPOSED NEW PROJECT FOR MANUFACTURING OF

“Specialty Chemicals”

Under Activity: 5(f), Category-B

(Synthetic Organic Chemicals)

OF

M/s. CS Specialty
Chemicals Pvt. Ltd.

Unit Located at:

Plot No. Z-81, Z-82,
SEZ Phase - 1, Dahej, Tal. Vagra,
Dist - Bharuch, Gujarat - 392130
Pre-feasibility Report M/s. CS Specialty Chemicals Pvt. Ltd., Dahej

INDEX
1 Executive Summary……………………………………………………………………………………….……………… 01
2 Introduction……………………………………………………………………………………..………….………………. 03
I. Present Status & Details of Company 03
II. Details of Partners 03
III. Brief Details of Proposal of Project (Products & Sector of Industry) 03
IV. Project Justification with Need and its importance to the country and or region 03
3 Description of The Project…………………………………………………………………………………………….. 04
I. Proposed Products 04
II. Project Site & Project Area 04
4 Resource Requirement………………………………………………………………………………………………….. 07
I. Land & Buildings 07
II. Water 08
III. Energy, Fuel & Power 09
IV. Plant & Machinery 09
V. Human Resource 09
VI. Other Infrastructure 10
VII. Capital 10
5 Description of Process & Allied Details…………………………………………………………………………. 11
I. Raw Materials 11
II. Process Details 14
6 Pollution Potentials & Control Measures ……………………………………………………………………… 20
I. Air Pollution Source & Control 20
II. Process Emissions 20
III. Fugitive Emissions 21
IV. Wastewater Generation & Management 21
V. Soil & Hazardous Waste Generation & Management 23
VI. Noise & Vibration Generation & Control 24
VII. Greenbelt Development & Rainwater Harvesting 24
VIII. Resource recycling and reuse(in Process & Other) 25
IX. Occupational Health & Safety 25
X. EHS Management Cell 25
7 Project Schedule & Cost Estimates…………………………………………………………………….............. 26
Likely date of start of construction and likely date of completion (Time schedule
i. 26
for the project to be given In form of Bar Chart or Tabulated detail).
Estimated project cost along with analysis in terms of economic viability of the
ii. 26
project.
9 CER & COST Estimates…………………………………………………................................................. 26

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Pre-feasibility Report M/s. CS Specialty Chemicals Pvt. Ltd., Dahej

1. EXECUTIVE SUMMARY
1.0 About Project:
M/s. CS Specialty Chemicals Pvt. Ltd. has proposed to set up a new manufacturing unit at plot No. Z-81, Z-
82, SEZ Phase - 1, Dahej, Tal - Vagra, Dist - Bharuch, Gujarat - 392130. The company is proposing to
manufacture “Specialty Chemicals 500.00 MT/Year of main products and 155.00 MT/Year of by-products.

1.1 Highlights of the Project:

Table 1.1: Highlights of the Project:

Sr. No. Particulars DETAILS
1. Company Type & Manufacturing Unit (Medium Scale)
Registered Address M/s. CS Specialty Chemicals Pvt. Ltd.,
Plot No: 6101/11, IV Phase, GIDC Vapi,
Vapi, Gujarat – State, India
TEL : 0260 2452282
FAX : 022-251406591
E-mail : [Link]@[Link],
corporate@[Link]
2. Name and Location of project M/s. CS Specialty Chemicals Pvt. Ltd.
Plot no. Z-81, Z-82, SEZ Phase – 1, Dahej, Tal -
Vagra, Dist - Bharuch, Gujarat - 392130.
3. Coordinates Lat: 21°42'9.83"N,Long: 72°38'6.61"E,
4. Name of Applicant- Mr. Sandip Zaveri
(b) Address: (i) Postal B 401/402, 4th Floor, Neelkanth Business Park,
Vidhyavihar West, Near Railway Station, Mumbai -
400086.
(ii) E-mail [Link]@[Link]
corporate@[Link]
[Link]@[Link]
(c) Phone (i) Land line 022 25144402 / 25145357
(ii) Mobile 98211 56793
(iii) Fax: 022-251406591
5. Year of Commissioning 2019
6. Nature of project New project for Manufacturing Synthetic Organic
Chemicals.
7. Land Type of Project Site Notified Industrial Zone of Dahej SEZ
8. Is land procured or to be procured for New Plot is procured within Notified Industrial
new project or for expansion? Zone, GIDC Dahej, and Gujarat.
9. Screening category (as per SO 5(f) – “Synthetics Organic Chemicals”
1533 as timely amended) Category: “B”.
10. Total area 9886.12 m2
11. Land for Green belt 2000.24 m2
12. Products with capacity Products:
1. Donor B (IPIA) (3,3-BIS(methoxymethyl)-2,6-
DMH) – 100.00 MT/Annum.
2. Catalyst Support (Magnesium ethoxide) –
300.00 MT/Annum.
3. U - Donor(Diethyl Amino-Triethoxy Silane) –
100.00 MT/Annum
By Product:
4. Diethyl amine – HCl salt – 155.00 MT/Annum
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Pre-feasibility Report M/s. CS Specialty Chemicals Pvt. Ltd., Dahej

Sr. No. Particulars DETAILS

13. Cost of project Rs. 15.00 Crore
14. Capital and recurring Cost Capital cost for EMP: Rs. 100.00 Lakhs
earmarked for environmental Recurring cost for EPM+CER: Rs 101.00
protection measures: Lakhs/Annum(inclusive of 2% CER)
15. Total Fresh Water requirement sources 65.50 KLD
Source: Fresh water Source: Water supply will be
met from Dahej SEZ, water supply dept.
16. Total Power requirement and source 500 KVA
Source : Torrent Power Ltd, Dahej SEZ
17. [Link] (Standby power source) 250 KVA
Fuel requirement Diesel: 120.00 Lit/hr
18. Thermopack Heater Capacity: 15.00 Lac Kilo Cal/Hr
Fuel Requirement Briquettes (Bio Fuel) 530.00 Kgs/hr.
19. Man Power Total: 60.00
20. Air pollution Control Measures 1. Adequate Stack to D.G. set & Thermopack as per
guidelines of CPCB.
2. Dust collector will be provided with Thermopack
to control PM.
3. Two stage alkali scrubber to control process
emission.
21. Waste water Generation  Domestic :10.80 KL/Day
 Industrial: 14.00 KL/Day
22. Resource Recovery Reuse/Recycling  Solvents used in process will be recovered,
distilled and reused back in the process.
 For the distillation two stage condensers will be
used, one with cooling water circulation and
other with Brine Circulation.
 The vents will be directed to the KO pots then
released to the atmosphere.
 14.50 KLD treated wastewater from domestic
and cooling will be reused in gardening and
scrubbing.
23. Waste water management  Domestic water treated in in-house STP and will
be reused in greenbelt.
 Cooling Tower blow-down water generated will
be directly reused in scrubbing.
 Scrubber bleed off and Process & washing will be
treated in-house ETP Then will be send to CMEE
to achieve ZLD.
24. Solid/Hazardous Wastes  ETP Waste (35.3): 15.00 TPA
 Used Oil (5.1): 50 L/Yr
 Discarded containers/barrels/liners (33.1): 20
TPA
 Distillation Residue (20.3): 145 TPA
 Process waste sludge (Organic residue)(26.1)
:15.00 TPA
 Waste from wet scrubber(37.1): 1200.00 TPA
 Spent solvent (20.2):7000.00 TPA
25. Status of the project New Project- will be established after obtaining
required permissions.

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 Pre-feasibility Report M/s. CS Specialty Chemicals Pvt. Ltd., Dahej

2. INTRODUCTION OF THE PROJECT

I. Present Status & Details of Company.

M/s. CS Specialty Chemicals Pvt. Ltd. has proposed to set up a new manufacturing unit at Plot no. Z-81/82,
SEZ Phase – 1, Dahej, Tal - Vagra, Dist - Bharuch, Gujarat - 392130. The company is proposing to
manufacture “Specialty Chemicals 500.00 MT/Year of main products and 155.00 MT/Year of by-products.
The proposed products of the company are falling under category of Synthetic Organic chemicals. These
products have very good demand in the local market and also the business for the product has bright
future and lucrative prospects in many other region of India and abroad.
II. Details of Partners
The company is registered as Private firm and is promoted by two Directors. The details related to them
are given below:
Table 2.1: List of Director
Sr. No. Name of Directors Residential Address
1. Mr. Satish Zaveri 402/403, Sunflower Apartments, Rajawadi Road
No. 2, Ghatkopar (East), Mumbai – 400 077,
Maharashtra, India.
2. Mr. Sandip Zaveri 402/403, Sunflower Apartments, Rajawadi Road
No. 2, Ghatkopar (East), Mumbai – 400 077,
Maharashtra, India.

III. Brief Details of Proposal of Project (products & Sector of Industry)

M/s. CS Specialty Chemicals Pvt. Ltd. is proposed new project, manufacturing unit at Plot no. Z-81, Z-82,
SEZ Phase – 1, Dahej, Tal - Vagra, Dist - Bharuch, Gujarat - 392130.
The proposed new project involves the production of “Specialty Chemicals” which are Synthetic Organic
Chemicals, for the proposed project, the company intends to procure the available latest technology for
manufacturing the proposed products.
As per the EIA notification‐ 2006 as amended the proposed project involves the production of “Specialty
Chemicals” which falls under item no. “5(f) – Synthetics organic Chemicals industries” as per the EIA
notification- 2006, hence required Prior Environmental Clearance.
IV. Project Justification with Need and its importance to the country and or region
The proposed products have very high demand for manufacturing of Specialty chemicals. Proposed
product’s manufacturing in the country will be very much economical compare to imports of the same and
also its export will earn extra revenue for our county. There is a huge demand of the proposed products in
the export market as well as local market.
Keeping these in mind, company have identified the demand for the proposed products and with
continuous R&D company found that it can be developed and produce commercially for domestic market
as well as for export markets. The proposed project will provide a potential growth opportunity for the
company. Export of these products may also increase the foreign revenue.
There will be very good opportunity of employment generation directly and indirectly due to proposed
new project.

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 Pre-feasibility Report M/s. CS Specialty Chemicals Pvt. Ltd., Dahej

3. DESCRIPTION OF THE PROJECT

I. PROPOSED PRODUCTS
Table 3.1: List of Products with Capacity

Production
Sr. Products Name (chemical name of
CAS. NO. Capacity End-use of Product
No. product)
(MT/Year)
1. Donor B (IPIA) (3,3-BIS(methoxymethyl)- 100.00 Catalyst for poly olefin and
129228-11-1
2,6-DMH) Polymer manufacturing.
2. Catalyst Support (Magnesium ethoxide) 2414-98-4 300.00
3. U - Donor (Diethyl Amino-Triethoxy 100.00
15180-47-9
Silane)
BY - PRODUCTS
4. Diethyl amine - HCl salt In dyes and pharmaceutical
660-68-4 155.00
industries etc.
TOTAL 655.00 --

II. PROJECT SITE & PROJECT AREA

The project site is located in Dahej GIDC Notified Industrial Zone. The subject site consists of a plot of land
9886.12 sq.m and is surrounded by the Plot no. Z-73, 74 & 75 at East side, 10.00 mt wide corridor at West
side, Plot No. Z-80 at South side and dahej SEZ boundary at North side of the plot boundary. At the west
side 30 m wide main road of Dahej Industrial Zone is 100 m far away from the project site. The Geography
location of the project site is bounded by corners 21.7030810"N, 72.6347310"E and 21.7023270"N,
72.6356860”E. The location, Site & Topographical Plan is enclosed as annexure-I.

The GIDC Industrial estate has all required infrastructure like electricity, roads, transportation etc. Also it is
to be noted that the nearby area of the GIDC estate has considerable human resource which is required to
be employed for social upliftment of the area.

III. Profile of Project Site

Sr. No. Nearest Infrastructure Feature Areal Distance from Project Site
1 Geographical Position  21°42'9.83"N; 72°38'6.61"E
2 Elevation above Sea Level  7 Meters (Approx.)
3 Nearest Village  Jolva 1.95 km NE
4 Nearest Town  Dahej 5.47 km NW
5 Nearest National Highway  NH- 40.09 Km E
6 Nearest State Highway  SH- 1.20 Km N
8 Nearer RW Station  Bharuch: 37.50 Km E
9 Nearest Airport  Surat: 65.46 Km
 Arabian Sea @ 11.05 Km W
10 Nearest Surface water Resource/Reservoir  Narmada River/Estuary @ 2.50 Km South
 Sardar Sarovar Dam @ 115.70 Km E
11 Forest Patches --

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Pre-feasibility Report M/s. CS Specialty Chemicals Pvt. Ltd., Dahej

Location of Archaeologically /Historically Statue of Unity near Sardar Sarovar Dam @

12
important places 113.60 Km NE
National Park/Sanctuary or Ecologically
13  Shoolpaneshwar Wildlife Sanctuary @120 Km E
sensitive Area
14 National or State Boundary --
 Kevadia colony , Kabir vad approx. 100 to 150
15 Tourist Places
Km
Selection of project Site and Detail of  New Project- will be established after obtaining
16
alternate Site. required permissions.
17 Size or Magnitude of Operation  Small Scale

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Pre-feasibility Report M/s. CS Specialty Chemicals Pvt. Ltd., Dahej

Fig. 3.1: Map of Project Area (10 Km radius)

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 Pre-feasibility Report M/s. CS Specialty Chemicals Pvt. Ltd., Dahej

Fig. 3.2: Map of Project Site (in GIDC etc. showing minimal area of representing land type)

4. RESOURCE REQUIREMENT

i. LAND & BUILDINGS

The proposed new project is to be developed within the existing partially developed industrial plot located
in notified industrial Zone Dahej. The plot is already acquired from the GIDC authorities for industrial
operation which is admeasuring 9886.12 Sq. m. This land is sufficient for proposed project. In 2000.24 Sq.
m. area total greenbelt will be developed (Within premises) and 690 Sq.m. will be developed outside the
premises and 2361.54 Sq.m. area will be kept open. For the buildings & sheds etc. 3124.34 Sq.m. will be
used. The details of the area statement for proposed unit are presented below.

Table 4.1: Area Statement for the Plant Premises

Area Statement Area in m2
Construction Area Factory Shed 3124.34
Internal Road Area 2400.00
Open Land Area/Future Expansion 2361.54
Greenbelt Area 2000.24
Total Area 9886.12

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 Pre-feasibility Report M/s. CS Specialty Chemicals Pvt. Ltd., Dahej

The layout of project premises /site showing the buildings & infrastructures including raw materials
storage area, production area, utility area, office area, greenbelt area and internal roads etc. is shown in
subsequent figure of plant layout.

Fig. 4.1: Site Layout Plan

ii. WATER
The unit will require 65.50 KLD (Fresh – 51.00 KLD and Reused – 14.50 KLD), which will be met from Dahej
SEZ, Water supply dept. The industrial operation of the unit will require 40.50 KLD (Fresh water – 36.00
KLD + 4.50 KLD Reused).The details with necessary breakup for water requirement of proposed unit are
presented in subsequent table.
Table 4.2: Water Requirement
Proposed Quantity Remarks
Sr. No. Particulars
(KL per day)
1 Domestic 15.00 Fresh water
2 Industrial
Process & Washing 6.00 Fresh – 6.00 KLD
Scrubber 4.50 Reused -4.50 KLD
Cooling 30.00 Fresh water– 30.00 KLD
Sub Total Industrial 40.50 Total Fresh -36.00 KLD + 4.50 KLD Reused
3 Gardening 10.00 Treated sewage– 10.00 KLD
Total 65.50 Total Fresh -51.00 KLD + 14.50 KLD Reused
Source: Fresh water requirement will be catered from GIDC water supply dept.

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 Pre-feasibility Report M/s. CS Specialty Chemicals Pvt. Ltd., Dahej

iii. ENERGY, FUEL & POWER

The production of proposed products will require steam. The capacity of Thermo pack will be 15.00 Lac
Kilo Cal/Hr require. The Briquette @ 530.00 Kgs/hr will require as a fuel for Thermo pack. Power
requirement of the proposed unit will be around 500 KVA, which will be met from Torrent Power Ltd,
Dahej SEZ. The company has also proposed to install one DG set (250 KVA), which will be used only during
emergency & failure of power supply by Torrent Power Ltd. Diesel will be used as fuel for proposed DG
Set. The details of Fuel & Power requirement is presented in tabular form in subsequent table.

Table 4.3: Energy, Fuel & Power Requirement

Components Proposed Qty. Sources
Power 500 KVA Torrent Power Ltd, Dahej SEZ
Heat Requirement 15.00 Lac Kilo Cal/Hr Thermopack
Power during power failure 250 KVA [Link] (Standby power source)
Briquettes (Bio Fuel) 530.00 Kgs/hr Local Dealer
HSD 120.00 Lts/Hr Local Dealer

iv. PLANT & MACHINERY

The company will setup its manufacturing unit having following main machineries & equipment. The
details of the proposed machineries & equipment are presented below in tabular form.

Table 4.4: Major Machineries & Equipment

[Link]. EQUIPMENT Capacity VOLUME MOC

PROCESS PLANT
1. Agitated Reactor 1.0 KL 3 Nos. SS
2. Agitated Reactor 2.0 KL 3 Nos. SS
3. Agitated Reactor 3.0 KL 2 Nos. SS
4. Agitated Reactor 4.0 KL 3 Nos. SS
5. Hydrogenator 5.0 KL 1 Nos. SS
6. Hydrogenator 3.0 KL 1 Nos. SS
7. Agitated Nutche Filter Dryer 3.0 KL 1 Nos. SS
8. Agitated Nutche Filter Dryer 5.0 KL 1 Nos. SS
9. Distillation Columns -- 4 Nos. SS
10. Filter Press -- 2 Nos. --
11. Intermediate Storage Tanks 0.1 KL to 5.0 KL -- SS
UTILITY
12. Thermopack 15.00 Lac Kilo Cal/Hr 1 Nos. --
13. D.G Set 250 KVA 1 Nos. --

v. HUMAN RESOURCE
The company will provide employment to 60 people in different categories for operation of proposed
project. The details of the proposed employment structure are presented below in tabular form.

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 Pre-feasibility Report M/s. CS Specialty Chemicals Pvt. Ltd., Dahej

Table 4.5: Human Resource Requirement

Sr. No. Particular Employment Nos., Total
1 Managerial 16
2 Skilled 24
3 Semi-Skilled 3
4 Unskilled 17
TOTAL 60

vi. OTHER INFRASTRUCTURE

Details for following
Green Belt 20 % of total Land
Connectivity (Traffic and Transportation Road/ Rail/ By Dahej Industrial Road
Metro/ Water ways etc.
Drinking Water management (Source & Supply of water) GIDC Water Supply
Sewerage System STP
Industrial Waste Management CMEE, Dahej
Solid Waste Management TSDF, SEPPL Dahej
Power Requirement & Supply / Source Torrent Power Ltd, Dahej SEZ

vii. CAPITAL
The capital of proposed project has been estimated & budgeted with costs of Rs. 1500.00 lakhs. The
proposed capital includes Rs.100.00 Lakhs for environmental protection & safety measures. The details of
proposed capital costs estimation including land, buildings, plant machineries & equipment,
environmental protection measures etc. is presented below in tabulated form.
Table 4.6: Capital Cost
Total Cost
Sr. No. Purpose
(Rs. In Lakhs)
1. Land 240.00
2. Building and Civil Works 460.00
3. Plant, Machinery and other fittings 700.00
Environmental protection measures and Safety
4. 100.00
& Emergency Measures
TOTAL : 1500.00
(Note: The proposed investment will be made by company only.)
The company will provide budgetary provision for the recurring expenses for environmental issues while
planning the allocation of funds during the annual budgetary planning.
Table 4.7: Recurring Cost per annum

Proposed
Sr. No. Component
(Rs. in Lakhs/Annum)
1. Environment & Safety Management System 95.00
2. CER (for 5 years) 6.00
Total 101.00
(Note: Environment & Safety Management System cost count for Soil Hazardous
Waste management, waste water & Air quality management and Greenbelt Maintenance etc.)

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 Pre-feasibility Report M/s. CS Specialty Chemicals Pvt. Ltd., Dahej

5. DESCRIPTION OF PROCESS & ALLIED DETAILS

The details of Raw Materials & production process of all products are described in subsequent paragraphs
under respective headings.
I. RAW MATERIALS
All raw materials required for manufacturing of proposed products are easily available indigenously in
local market, which will be transported through road. The details of the raw material requirement are
presented below.

Table.5.1: Product wise List of Raw Material and its Requirement per Month
CAS / CI no.
Sr. Quantity
Name of the product Name of the Raw Materials of raw
No. MT/Month
materials.
1. Donor B (IPIA) (3,3- Isoveraldehyde 590-86-3 16.06
BIS(methoxymethyl)-2,6- Amberjet 60177-39-1 1.18
DMH) Ethanol 64-17-5 33.13
Sodium Bicarbonate 144-55-8 2.01
Palladium 7440-05-3 0.27
Potassium Bicarbonate 298-14-6 5.82
Formaldehyde 50-00-0 23.09
Hexane 110-54-3 85.84
DMSO(Dimethyl Sulfoxide) 67-68-5 33.38
Sodium Hydroxide 1310-73-2 0.60
Methyl Chloride 74-87-3 12.05
Caustic Flake 1310-73-2 9.84
2. Catalyst Support Ethanol 64-17-5 226.69
(Magnesium ethoxide) Methanol 67-56-1 6.36
Iodine 7553-56-2 0.64
Magnesium 7439-95-4 5.31
3. U-DONOR (Diethyl Tetra ethoxy silane (TEOS) 78-10-4 8.08
amino(triethoxy)silane) Absolute alcohol (moisture 64-17-5 0.52
free)
Silicon tetra chloride 75-09-2 2.72
Diethyl amine 109-89-7 9.77
n-Heptane 142-82-5 12.61

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 Pre-feasibility Report M/s. CS Specialty Chemicals Pvt. Ltd., Dahej

Table 5.2: Details of Source, Transportation & Storage Raw Materials

Sr. Name of Raw material Physical Storage Mode of Place of Storage Source
No. State Capacity Transport Storage of Condition
(MT) Raw Material (Temp. &
(RM) Press.)
1. Isoveraldehyde Liquid 20.00 By road Tank yard & Ambient & Hindustan
165 kgs drums RM atmp specialty
Warehouse pressure Venus
international
2. Amberjet Granuals 2.00 By road RM Ambient & Virmani bros
25 kgs Bags Warehouse atmp
pressure
3. Ethanol Liquid 30.00 By road Tank yard Ambient & Chalthan
20 Ton Tanker atmp Sugar
pressure Madhi Sugar
(N2 atmp)
4. Sodium Bicarbonate Solid 2.00 By road RM Ambient & Tata
50 kgs Bags Warehouse atmp chemicals
pressure
5. Palladium Solid 0.50 By road RM Ambient & Hindustan
5 kgs Drum Warehouse atmp Platinum
pressure
6. Potassium Bicarbonate Powder 5.00 By road RM Ambient & GACL
50 kgs Bags Warehouse atmp
pressure
7. Formaldehyde Liquid 20.00 By road Tank yard & Ambient & Venus
230 kgs Drum RM atmp International
Warehouse pressure
8. Hexane Liquid 30.00 By road Tank yard Ambient & Pon Pure
25 Ton Tanker atmp BPCL
pressure
(N2 atmp)
9. DMSO(Dimethyl Liquid 20.00 By road Tank yard & Ambient & Hindustan
Sulfoxide) 225 kgs Drum RM atmp specialty
Warehouse pressure Venus
international
10. Sodium Hydroxide Liquid 20.00 By road Tank yard Ambient & R.K. Trading
20 Ton Tanker atmp GACL
pressure
11. Methyl Chloride Gas 3.00 By road RM Ambient & GACL
550 kgs Cylinder Warehouse atmp
pressure
12. Caustic Flake Solid NA By road RM Ambient & R.K. Trading
50 kgs Bags Warehouse atmp
pressure
13. Methanol Liquid 30.00 By road RM Ambient & GNFC
25 Ton Tanker Warehouse atmp
pressure
(N2 atmp)
14. Iodine Solid 0.50 By road RM Ambient & Samrat
25 kgs Drum Warehouse atmp Pharma
pressure

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 Pre-feasibility Report M/s. CS Specialty Chemicals Pvt. Ltd., Dahej

Sr. Name of Raw material Physical Storage Mode of Place of Storage Source
No. State Capacity Transport Storage of Condition
(MT) Raw Material (Temp. &
(RM) Press.)
15. Magnesium Solid 10.00 By road RM Ambient & Import
80 kgs Drum Warehouse atmp
pressure
16. Tetra ethoxy silane Liquid 10.00 By road Tank yard & Ambient & Exo Nobel
(TEOS) 190 kgs Drum RM atmp
Warehouse pressure
(N2 atmp)
17. Absolute alcohol Liquid 30.00 By road Tank yard Ambient & Chalthan
(moisture free) 20 Ton Tanker atmp Sugar
pressure Madhi Sugar
(N2 atmp)
18. Silicon tetra chloride Liquid 5.00 By road Tank yard & Ambient & Sigma Aldrich
200 Lts Drum RM atmp
Warehouse pressure
(N2 atmp)
19. Diethyl amine Liquid 10.00 By road Tank yard & Ambient & Hindustan
140 kgs Drum RM atmp specialty
Warehouse pressure
20. n-Heptane Liquid 30.00 By road Tank yard & Ambient & Hindustan
137 kgs Drum RM atmp specialty
Warehouse pressure
(N2 atmp)

Table 5.3: List of Hazardous Materials (Products & Raw Materials) as Per MSIHC Rule 2000

Sr. No. Name of Raw materials MSIHC Threshold Storage Limit as Hazard
Applicability per MSIHC Rule Corrosive, toxic, fire
1. Ethanol Sh-I,Part-II,248 -- Flammable
2. Formaldehyde Sh-I,Part-II,285 5t Toxic
3. Hexane Sh-I,Part-II,308 -- Flammable
4. DMSO(Dimethyl Sulfoxide) Sh-I,Part-I,b(v) -- Irritant and flammable
5. Sodium Hydroxide Sh-I,Part-II,571 Explosive, Reactive,
--
Oxidizing, Corrosive
6. Methyl Chloride Sh-I,Part-II,380 -- carcinogen
7. Methanol Sh-I,Part-II,377 2500 t Flammable, Toxic
8. Iodine Sh-I,Part-II,323 -- Toxic
9. Tetra ethoxy silane (TEOS) Sh-I,Part-I,b(iv) Flammable, Harmful by
--
inhalation
10. Diethyl amine Sh-I,Part-I,196 -- Flammable, Corrosive

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 Pre-feasibility Report M/s. CS Specialty Chemicals Pvt. Ltd., Dahej

Table 5.4: Hazardous characteristics of Chemicals (Product & Raw Material)

Mole-culer
Name of Raw Chemical LEL %/ TLV ppm LD50 mg/Kg
Sr. No weight MP (°C) BP (°C) FP (°C) VD
materials Classification UEL % OR mg/m3 (LC50 mg/l)
(g/mol)
Ethanol Flammable 1000 ppm
3.30/1 LD50:oral-rat:
1. 46.07 g·mol−1 −114.14 78.24 14 °C
9.00
1.59 (1900
7060 mg/kg
mg/m3)
Formaldehyde Toxic LD50:oral-rat:
2. 30.03 g·mol−1 −92 °C −19 °C 64 °C 7/73 1.04 1 ppm
800 mg/kg
Hexane Flammable −96 to 68.5 to −26.0 ° LD50:oral-rat:
3. 86.18 g·mol−1
−94 °C 69.1 °C C
1.2/9.2 3.0 --
25 g kg−1
DMSO(Dimeth Irritant and 1.1004
4. yl Sulfoxide) flammable
78.13 g·mol−1 19 °C 189 °C 89 °C --
g⋅ cm−3
-- --
Sodium Explosive,
Hydroxide Reactive, 39.9971 g 1,388 °
5. Oxidizing, mol−1
318 °C
C
-- -- -- 2 mg/m3 --
Corrosive
Methyl carcinogen
Chloride

−23.8 ° LD50:oral-rat:
6. 50.49 g·mol−1 −97.4 °C
C
−20 °C -- 1.003 --
1800 mg/kg
g/mL

Methanol Flammable, 200 ppm

Toxic 11 to (260 LD50:oral-rat:
7. 32.04 g mol−1 −97.6 °C 64.7 °C
12 °C
6/ 36.5 1.11
mg/m3), 5628 mg/kg
skin
Iodine Toxic 9(at 0.1 ppm LD50:oral-rat:
8. -- 113.6 °C 185.24 -- --
B.P.) (1 mg/m3) 14000mg/kg
Tetra ethoxy Flammable,
208.33 g 168 to
9. silane (TEOS) Harmful by
mol−1
−77 °C
169 °C
45 °C -- -- -- --
inhalation
Diethyl amine Flammable, 10 ppm
−49.80 ° 54.8 to 2.8/ LD50:oral-rat:
10. Corrosive 73.14 g·mol−1
C 56.4 °C
−23 °C
14.4
1.6 (18
698 mg/kg
mg/m3)
MP – melting point VD- Vapour Density
BP – Boiling Point LEL- Lower explosive limit
FP – Flash Point UEL- Upper Explosive limit
VP – Vapour Pressure

II. PROCESS DETAILS

The products of proposed project are described in earlier section with required raw materials. The company
shall use the latest available process technology for the production. This section includes the manufacturing
process of the product, chemical reactions, and mass balance of each product.

1. Product 1: Donor B (IPIA) (3,3-BIS(methoxymethyl)-2,6-DMH): Capacity (100.00 MT/Year)

A. Manufacturing Process:
1. Step 1: Condensation Reaction: Charge Isovaleraldehyde, Amberjet, Caustic Lye, maintain temp, 10 oC.
2. Step 2: After Step 1: transfer to Reactor 2, charge Catalyst PD 5%, Alcohol and Sodium Bi Carbonate,
hydrogenation Reaction till completion.
3. Distill the reaction mass under vacuum @ 60oC after hydrogenation to remove Alcohol which will be
reused in next process
4. Transfer to next reactor, charge Formaldehyde, Potassium carbonate and Hexane for Diol reaction at
room temp.
5. After the diol formation, charge DMSO and caustic flakes. Start methylation with methyl chloride gas.
6. Distill under vacuum at 40oC the reaction mass after methylation to recover hexane to be used in next
process. 2nd Cut distillation will be of Final Product (Donor B – IPIA) to be packed in Drum & Bottom
residue to sent for incineration.

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B. Process Flow Diagram:

Isovaleraidehyde Condensation Reaction

Amberjet
@ < 10 oC
Caustic Soda Lye

Catalyst PD 5%
Alcohol Hydrogenation H2 Gas
Sodium Bicarbonate

Distillation under Recover Alcohol

vacuum reuse in Process

Formaldehyde
Potassium Carbonate Diol Formation
Hexane

DMSO Methyl
Caustic Flakes Methylation
Chloride Gas

.
Cut 1: Recover
Distillation under vacuum Hexane reuse in
Process

Bottom Residue Cut 2: Final product

for Incineration – Donor B (IPIA)

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C. Mass Balance:
Sr. No. Input Qty. (MT) Output Qty. (MT) Remarks

1 Isoveraldehyde 1.93 IPIA Pure 1.00 Product

2 Amberjet 0.14 Amberjet 0.13 Recovery for Reuse
3 Ethanol 3.98 Palladium 0.03 or sell
4 Sodium Bicarbonate 0.24 Ethanol 3.61
5 Palladium 0.03 Hexane 9.38
6 Potassium Bicarbonate 0.70 DMSO 3.98
7 Formaldehyde 2.77 Organic residue 0.14 To Incinerator
8 Hexane 10.28 Effluent 20.37 To MEE/ ETP
9 DMSO 4.01 Evaporation loss 1.76
10 Caustic Lye 0.07
11 Caustic Flake 1.18
12 Water 13.64
13 Methyl Chloride 1.45
Total 40.41 40.41

D. Chemical Reaction

H3C
H3C
CH3 CH3
H3C H3C H3C
Amberlite H 2, Pd/C
NaOH C 2H 5OH, NaHCO3
H3C O
H3C O H3C O
Isovaleraldehyde Hexenal Hexanal

HCHO
K2CO 3
H3C
H3C
CH3
H3C
H3C CH3 CH 3Cl, NaOH

H3C
H3C
HO OH
H3CO OCH 3
Diol
IPIA

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2. Product 2: Catalyst Support (Magnesium ethoxide) : Capacity (300.00 MT/Year)

A. Manufacturing Process:
1. Step 1: Addition of Alcohol and Methanol, Purge N2. Transfer the Mixture in next reactor.
2. Step 2: After Alcohol + Methanol mixture, add Magnesium. Purge with N2. Heat it to moderate
temperature and slowly add the mixture of Iodine + Alcohol.
3. Cooking the reaction mass.
4. Cool to room temp and start filtration.
5. Recover mother liquor to be sent for distillation to recover the solvent for reuse in next process.
6. Wash wet cake with Alcohol and send filtrate for distillation and reuse in next process.
7. Dry the cake (final product)
8. Final Product - Catalyst Support to Pack in Drum.

B. Process Flow Diagram:

Alcohol Step 1
Methanol N2 Purging

Step 2 Iodine + Alcohol

Magnesium
Addition Mixture

Cooking

Mother Liquor for

Alcohol Wash @ RT Filtration Distillation and Reuse
in the Product

Drying

Distillation

Final Product
Catalyst Support
(Magnesium
ethoxide) Ethanol + Methanol
reuse for next batch

Bottom Residue for

incineration

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C. Mass Balance:
Sr. No. Input Qty. (MT) Output Qty. (MT) Remarks
1 Magnesium 0.21 Catalyst Support 1.00 Product
2 Ethanol 9.07 Re. Alcohol + Methanol Recovery for Reuse
+ Iodine mixture 7.89 or sell
3 Methanol 0.25 Evaporation Loss 0.25
4 Iodine 0.03 Bottom residue 0.42 To Incinerator
9.56 9.56

D. Chemical Reaction:
Methanol
Mg 2 C2H5OH Mg(OC2H5)2 H2
Iodine
Magnesium Ethanol Catalyst Support
Atomic Wt. = 24.305 Mol. Wt.= 46. 07 g/mol Mol. Wt. = 114.427 g/mol

3. Product 1: U-DONOR (Diethyl amino (triethoxy) silane) : Capacity (100.00 MT/Year)

A. Manufacturing Process:
Note: - 1. This reaction must be conduct under dry nitrogen atmosphere and dry condition.
2. All reactant are highly reactive with air, moisture and water.
Step 1
Allow the nitrogen flow continuously with 1/2hr flush in dry flask.
1. Charge 1.00kg TEOS (tetra ethoxy ortho silicate) and 0.064kg dry absolute alcohol.
2. Addition of 0.337kg SiCl4 at 20-25°C over a period of 1hr.
3. Stir it for 3hr at 30-25°C. and take sample for G.C. (80-88% G.C.)
Step 2
Allow the nitrogen flow continuously with 1/2hr flush in dry flask.

1. Charge 1.209 kg of dry diethyl amine.

2. Addition of flask-A reaction mass in flask-B at 20-25°C over a period of 1hr.
3. Stir it for 2hr.
4. Than charged 1.17 kg of n-Haptane.
5. Stir it for 3hr and filter it and wash with 0.39kg n-Haptane.
6. 1.6.5kg dry diethyl amineHCl salt obtained.
7. Take 2.565kg filtrate for distillation.

Take above filtrate for fractional distillation:

1. 1st cut distilled off at 40-50°C at 755mm/Hg Vacuum. (1.17kg n-Heptane must be recover).
2. 2nd cut distilled off at 52-58°C at 755mm/Hg Vacuum. (0.18kgTEOS must be recover).
3. 3rd cut distilled off at 60-70°C at 755mm/Hg Vacuum. (1.031kg U-DONOR (product))
4. 4th cut bottom residue >80°C at 755mm/Hg Vacuum (0.184kg bottom residue)

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B. Process Flow Diagram:

N2 - Purching TEOS + dry Alcohol

SiCl4
Addition

20-25°C
n- Haptane

Diethyl
amine
15-20°C

Heptane for wash

Filtration Diethyl amine - HCl

Take filtrate
Heptane distilled off
for distillation

Take above
TEOS distilled off
filtrate for
fractionating
distillation
U-DONOR distilled
Bottom residue off
(discard it)

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 Pre-feasibility Report M/s. CS Specialty Chemicals Pvt. Ltd., Dahej

C. Mass Balance:
Sr. No. Input Qty. (MT) Output Qty. (MT) Remark
1 Diethyl amine 1.17 U-DONOR (Product) 1.00 Main product
2 Tetra ethoxy silane (TEOS) 0.97 Diethyl amineHCl salt 1.51 By product
3 Absolute alcohol (moisture free) 0.06 TEOS 0.17 Recovery for
4 Silicon tetra chloride 0.33 n-Heptane 1.14 Reuse or sell
5 n-Heptane 1.14 Bottom residue 0.18 Discard it to
incinerator
6 n-Heptane (for wash) 0.38 Evaporation Loss 0.05
Total 4.05 Total 4.05
D. Chemical Reaction:
1st reaction

1. SiCl4 + 3Si(OEt)4  4ClSi(OEt)3

2. SiCl4 + 4 EtOH  Si(OEt)4 + 4HCl

2nd reaction

ClSi(OEt)3 + 2Et2NH  Et2NSi(OEt)3 + Et2NHHCl

U-DONOR
Impurity: - (EtO)3SiOSi(OEt)3 , Et2NSiOMe(OEt)2,Et2N2Si(OEt)2

6. POLLUTION POTENTIALS & CONTROL MEASURES

I. Air Pollution Sources & Control

There will be two sources of stationary emissions which are Thermo pack (1 x 15 Lac kilo ca/hr.) and DG sets (1
x 250 KVA). The fuel for TFHs will be Briquettes (Bio fuel) whereas the Diesel will be operated using HSD as
fuel. Company has planned to provide stacks having adequate height & internal diameter at top and necessary
pollution control measures. The summarized details of the stationary/utility emissions are presented in
tabular form below.
Table 6.1: Details of Emission & Control Measures

Probable Pollutants &

Sr. No. Particulars Fuel / Power & it’s Qty Control Measures
Limits
1. Thermo Pack - 1 Nos., Briquettes (Bio Fuel): Dust Collector with
3
15.00 Lac Kilo Cal/Hr 530.00 Kgs/hr. Adequate Stack 15 m PM < 150 mg/Nm
Ht. & 0.3 m Dia. SO2 < 100 ppm
2. D. G. Set -1 Nos., 250 HSD: 120.00 Lit/Hr NOx < 50 ppm
11 m Ht. & 0.2 m Dia.
KVA.

II. Process Emission

Table 6.2: Details of Process Emission & Control Measures
Probable Air Pollution
Sr. No. Stack attached to Stack Ht. (in m)
pollutants & Limits Control System
1. Process Stack (Capacity of 2 11 m Ht. & 0.1 m Dia. HCl< 20 mg/Nm3 Two stage scrubber
pumps 3 HP)

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Figure 6.1: Two Stage Scrubber

III. Fugitive Emissions

Some fugitive emissions are likely to occur from handling and storage of products.
Following measures are adopted/ suggested for control of fugitive emissions:
 All production activities are to be carried out in closed conditions to minimize possibility of fugitive
emission.
 Gravity charging from enclosed containers and pumping systems during charging and discharging
operations to minimize fugitive emissions;
 Installation of local exhaust ventilation (LEV) at parking machine to capture fugitive dusts.

Table 6.3: Fugitive Emission and Its Control Measures

Sr. No. Source Of Fugitive Pollutants Control Measures

Emission
1. Raw material & finish PM, VOC Close handling system will be provide for Handling and
product storage area storage of Raw materials and finished products

IV. Wastewater Generation & Management

Domestic effluent (10.80 KLD) will be treated in STP and will be reused in greenbelt. The industrial effluent
generation will be @ 14.00 KLD (5.50 KLD from process/washing, 4.00 KLD scrubber and 4.50 KLD cooling blow
down. @4.50 KLD blowdown from cooling will be directly reused in scrubbing. @ 9.50 KLD waste water
generated from scrubber @4.00 KLD and @ 5.50 KLD Process & washing will be treated using in-house ETP
with primary treatment facility then will be send to CMEE to achieve ZLD.
The details of wastewater generation are tabulated below whereas the water balance diagram is shown in
subsequent figure.

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Pre-feasibility Report M/s. CS Specialty Chemicals Pvt. Ltd., Dahej

Table 6.4: Details of Wastewater Generation

Sr. No. Particulars Total Quantity (KL per day) Treatment Facility
To STP for treatment and reuse
1. Domestic 10.80
in greenbelt
2. Industrial
Process/washing 5.50 To ETP for primary treatment
Scrubber 4.00 then disposal through CMEE.
Cooling 4.50 Reuse in scrubber.
Sub Total Industrial 14.00
Total 24.80

Table 6.5: Characteristics of Process /Washing Wastewater & Scrubbing bleed-off

Untreated Effluent Treated Effluent Quality*
Sr. No. Parameter Unit
(Blow-down) Quality
1. pH -- 4.0 to 8.0 6.5-7.5
2. Biochemical Oxygen Demand mg/lit <6000 <700
3. Chemical Oxygen Demand mg/lit <18000 <2700
4. Total Dissolved Solids mg/lit <25000 <30000
5. Total Suspended Solids mg/lit <2000 <100
6. Oil & Grease mg/lit <50 <5
(Note:*Treated Effluent will be disposal through CMEE)

Table 6.6: Characteristic of Cooling Tower Blow-down for reused in scrubber

Acceptable
Cooling Makeup Untreated Effluent Feed water
Sr. No. Parameter Unit
water (COC=5) (Blow-down) Quality* Quality for
Scrubber
[Link] -- 6.9-7.3 6.8-7.5 6.0-8.0
[Link] Oxygen mg/lit <30 <50
<5
Demand
3. Chemical Oxygen Demand mg/lit <10 <60 <100
4. Total Dissolved Solids mg/lit <310 <1850 <2500
5. Total Suspended Solids mg/lit <20 <100 <200
(Note:*Blow down will be reused for scrubber)

 Design Criteria of ETP

 Source of Effluent: process, washing and utility etc.
 Hydraulic loading rate: 9.50 KL /Day Max.
 Capacity of ETP: 10.00 KL /Day Max

Table 18: Details of Effluent Treatment Plant units

SR NO. ITEM MOC
1. Collection Tank RCC
2. Neutralization Tank MS
3. Primary settling tank HDPE
4. Filter Neutch RCC
5. Holding Tank RCC

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EFFLUENT TREATMENT SCHEME

1. PRIMARY TREATMENT:
UNITS: Oil & Grease removal Tank
Collection cum Neutralization Tank
Primary settling and sludge removal

The effluent coming from the plant is initially passed through the Oil & Grease removal system. The oil free
effluent is then collected into the collection tank. Effluent from the collection tank is transferred to
flocculation & dosing tank where various chemicals like None Ferric Alum, Caustic soda/acid and
polyelectrolyte (coagulant) are added to ensure proper settling which reduces the suspended solid
concentration, color and COD in the effluent. The neutralized effluent is then fed into the primary lamella.
Clear effluent from primary lamella is passed to holding tank. The effluent from holding tank is charged into
the tertiary treatment tank and settled sludge is discharged into the sludge drying beds and leached of the
sludge drying beds is going back to collection tank.

Fig. 6.2: Details of ETP Process and Hydraulic Flow Diagram

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Fig. 6.3: Water Balance Diagram

Total Water Requirement (65.50)

(51.00 Fresh + 14.50 Recycle)

Fresh (15.00) Fresh (6.00) Fresh (30.00)

Domestic Process/Washing Cooling

(15.00) (6.00) (30.00)

Evap. & Drift Loss

STP (10.80)
Losses (0.50) (25.50)
Losses (0.80)
Waste water Blow Down (4.50)
(5.50)
Reused for Reused (4.50)
irrigation (10.0)
Scrubber
Gardening Evap. Loss
(4.50)
(10.00) (0.50)
Bleed off (4.00)

ETP (Primary)
Treatment loss: 0.20
(9.50)

To CMEE/Incinerator
(9.30)

Note: All quantity of Water and Wastewater are shown in KL/day.

V. Solid & Hazardous Waste Generation & Management

The hazardous waste will be generated from ETP, machinery and raw material consumption. All the wastes
will be stored separately in a designated storage area safely and properly. The company will send its ETP
waste to TSDF Site, SEPPL Dahej for final disposal. Used oil from machinery will be sold to registered
recycler/re-processor. Empty drums and bags will be sold to authorized re-conditioner & authorized scrap
vendor. The details of all wastes & their management are tabulated below.
The details of all wastes & their management are tabulated below.

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Table 6.7: Quantity of Hazardous/ Non-hazardous Waste generation and its management
[Link]. Types of Waste & Source of Storage Method of Disposal
Quantity
Category Generation Method
Hazardous Wastes
1. Used oil From plant and 50.00 Stored into the Collection, Storage,
(5.1) machinery Lit/Year closed Transportation, disposal by
container. selling to registered
recyclers/Reused.
2. ETP Waste (35.3) From ETP 15.00 Will be stored Collection, Storage,
MT/Year at the separate Transportation, Disposal at
area. TSDF-SEPPL.
3. Discarded Raw materials 20.00 Stored at a Collection, Storage,
containers/barrels/li MT/Year specify area as Decontamination, Disposal
ners (33.1) per the rule. on sell to actual users.
4. Distillation Residue From 145.00 Will be stored Collection, Storage,
(20.3) distillation. MT/Year at the separate Transportation, Disposal at
area. incineration at SEPPL.
5. Process waste Mfg. Process Will be stored Collection, Storage,
15.00
sludge (Organic at the separate Transportation, Disposal at
MT/Year
residue) (26.1) area. TSDF-SEPPL.
6. Waste from wet From scrubber Will be stored Will be treated in ETP for
1200.00
scrubber (37.1) at the separate primary treatment then
MT/Year
area. disposal through CMEE
7. Spent solvent (20.2) Mfg. Process Stored at a Reuse or sell to Registered
7000.00
specify area as recycler under Rule no.9 of
MT/Year
per the rule. the HSM rule-2016.
Non-Hazardous Wastes
8. Domestic Waste Administrative 1.00 Send to Used as Manure for
Buil. MT/Year Compost Bin gardening.

VI. Noise & Vibration Generation & Control

Noise & Vibration generation is anticipated in utility & production area as well as from operation of
pumps, motor & compressors etc. installed at different location within premises. Mainly the high noise &
vibration is likely to be generated in, utility area from Air Dryer and TFHs, DG Sets. The noise level in
building of manufacturing will be ranging from 80 to 100 dB(A) whereas outside the building the noise
level in premises will range from 75dB (A) to 80 dB (A) depending up on the distance from the noise
sources. Noise level outside of premises will never cross the permissible limit for industrial unit as mostly
remains below 75 dB(A). All noises will be managed by provision of proper PPEs for working people in the
respective areas. Vibrations will be managed by provision of proper fitting, shunting and sturdy non-
vibrating foundation with rubber pads.
VII. Greenbelt Development & Rainwater Harvesting
Company has acquired plot admeasuring 9886.12 Sq. Mt. The adequate greenbelt will be developed at
the periphery of plant premises as well as in some open area within the premises which admeasures
2000.24 Sq. Mt. (20.00 % of total plot area). Additional Plantation for additional greenbelt within
premises on side of road building (approx. 6-7 Mt belt (600 Sq.m. area) will be done which will
significantly increase the total effective greenbelt area. Greenbelt will be maintained by regular
fertilization, irrigation & replantation to give thick pasture view considering the guideline of CPCB for
three tiers greenbelt development.

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VIII. Resource recycling and reuse(in Process & Other)

 Solvents used in process will be recovered, distilled and reused back in the process.
 For the distillation two stage condensers will be used, one with cooling water circulation and other with
Brine Circulation.
 The vents will be directed to the KO pots then released to the atmosphere.
IX. Occupational Health & Safety
The company is concerned about the occupational health and safety among its work force as the man
power is the biggest asset to the industry. The On-site Emergency Plan will be prepared and implement for
proposed activities and will be modified as per proposed change in product mix and will be implemented.
The Off-site Emergency Plan is available with the District Collector Office, Bharuch. The following safety
measures are implemented and will be followed:
 Safety Training will be provided to the employees.
 Fire Alarm Systems will be installed for use, in case of emergency.
 Emergency Control Room with emergency sirens will be established.
 Assembly point will be provided.
 Fire Hydrant System will be installed.
 Fire Extinguishers will be provided.
 Mock drills will be periodically conducted and factors like response time will be evaluated.
 Fire squad team is formed for handling any emergency situation & regular training of squad team
will be conducted.
 First Aid Facility and training will be provided.
 Personal protective gears and equipment will be provided to the employees.
 Health check-ups will be organized at regular intervals.
 Safety / Health records and MSDS will be maintained.

X. EHS MANAGEMENT CELL

The company has a separate cell for Environment, Health & Safety to implement and observe the
measures related to the same. The same cell also includes the safety cell for observing, inspecting &
regulating the safety measures inside the plant campus. The cell is also responsible for maintaining the
records of all data, documents and information in line within the legislative requirement and will regularly
furnish the same to the relevant authorities. The organogram is shown below.
Figure 6.3: Organization Chart of EHS Cell

Partner

Plant Incharge

Operator/Helper Chemist EHS Officer

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7. PROJECT SCHEDULE & COST ESTIMATES

(i) Likely date of start of construction and likely date of completion (Time schedule for the project to
be given in form of Bar Chart or Tabulated detail).
After obtaining Environmental clearance and Consent to Establish from GPCB, the company shall start
the proposed construction and commissioning of the project. The commissioning of the project has
been planed one year after the date of receipt of all necessary permissions.
(ii) Estimated project cost along with analysis in terms of economic viability of the project.
The capital of proposed project has been estimated & budgeted with costs of Rs. 1500.00 Lakhs. The
proposed capital includes Rs. 100.00 Lakhs for environmental protection measures and Safety &
Emergency Measures. The cost purchase land is 240.00 Lakhs. The estimated cost of Building and Civil
Works will be 460.00 Lakhs where as cost of Plant, Machinery and other fittings will be 700.00 Lakhs.
The proposed products are in great demand and will have profitability of 15 to 27 % depending upon
the market condition. Based on 15% profitability, amount of capital investment, working capital and
ROI as well as proposed production capacity, it has been estimated that the payback period will be
maximum two years. Thus it has been concluded that project will be economically viable in any
market situation.

8. CER & COST ESTIMATES

According to primary study, the need for the nearby villages of the project site will be considered. As per the
primary study, priority will be given to vadalla, Ambetha, Jolva, Rahiyad and suva villages.

 Estimated project cost for All Planned CER Activities separately

o Annual Budget of CER: Rs. 30.00 Lakh/Anuum.
o Period of CER: 5 Years from date of commissioning of proposed project.
o CER Activities:
 Blood Donation Camps
 Infrastructure development through providing drinking water facilities in the
villages of the region. ([Link])
 Female & Child health program,
 Vocational training for Youth & Women. After 12th pass and Graduation students
of BPL (Basic computer course, Telly and NET)
 Planning of Health related seminar So that people get information(All diseases
Information):

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