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KOSO TNT-04 Meter Installation Guide

BA051410 manual
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0% found this document useful (0 votes)
9 views3 pages

KOSO TNT-04 Meter Installation Guide

BA051410 manual
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

2-1 Wiring installation instructions

INSTRUCTIONS
● Thank you for purchasing KOSO's TNT-04 meter. Please read the instructions carefully and retain them for future reference. Orange - L turn signal light (+12V)
Red - Postive pole
Blue - R turn signal light (+12V)
Notice (Connect to the battery DC 12V)
Yellow - High beam light (+12V)
● To avoid a short circuit from occuring do not pull or modify the wires during installation. Mid-way connector
● Any damages caused by faulty installation shall be imputed to the users. White - Neutral light (─)
● Opening and dissassembling this unit will void any warranty. Green - Fuel
● Maintenance and repairs should be executed by our professionals only. Purple - Engine light (─)
Symbol description: FLASH LIGHT ON
NOTE
Some procedures must be followed in order to avoid faulty installation
Warning! Some procedures must be followed in order to avoid damages from occuring to yourself and others. HOLD THE HOLD THE
BUTTON ONE BUTTON 3 Brown - Positive wire should be connected to main
Caution! Some procedures must be followed in order to avoid damages from occuring to the vehicle. TIME SECONDS power switch
Black - Ground wire connects directly to the
1-1 Accessories negative pole of the battery.
TH-01_PT 1/8
1 LCD Meter X1 2 Temperature sensor X1 3 RPM wire (TYPE A) X1 4 RPM wire (TYPE B) X1
Sensor wire set TH-01_PT 1/8 Temperature
(Accessories 5) sensor (Accessories 2)
LCD Meter (Accessories 1)
Yellow / White - Temperature sensor terminals
Brown / Red - RPM wire please
connect it to the suitable position
according to the models

5 Sensor wire set X1 6 Active speed sensor X1 7 M8 / S type speed


sensor bracket X1 8 M10 / S type speed
sensor bracket X1

Orange / White - Pushbutton External button


switch terminal (Accessories 19)
Main power switch wire reference:
Power Key on Ground
YAMAHA Red Brown Black
M5X5Lmm Hexagon
9 screw X2 10 2.5 mm Allen key X1 11 Meter bracket X1 12 Handle bar clamp X1
HONDA
SUZUKI
KAWASAKI
Red

White
Red / Black
Black
Brown
Green
Green
Black / Yellow
Connect to speed sensor
KYMCO Red Black Green
SYM Red Black Green
PGO Red / White Orange Black
NOTE The color listed above may differ Active speed sensor (Accessories 6)
depending on the model and year.
RPM wire reference:
YAMAHA Yellow / Black BUELL Pink
HONDA Yellow / Green CAGIVA Gray / Green A
13 14 15 16 SUZUKI Yellow / Blue DUCATI Gray / Green
Rubber X1 M6X18L screw X1 M5XP0.8 nut X3 M6XP1.0 nut X1 KAWASAKI Light Blue H-D Pink RPM wire (TYPE A)
APRILIA Gray / Violet MV Gray / Yellow RPM wire (TYPE B)
(Accessories 4) (Accessories 3)
BMW Black TRIUMPH Red
BENELLI Gray / Violet
NOTE The color listed above may differ
depending on the model and year.
Ignition coil positive
Fuel indicator wire reference:
YAMAHA Green KYMCO Yellow / White C
HONDA Yellow / White SYM Yellow / White
SUZUKI Yellow / White PGO Gray Spark plug wire
Coil
17 M5 washer X3 18 M6 washer X1 19 External button X1 KAWASAKI Black / L Green
The fuel sensor is electronic type, do not
Flywheel B Spark plug Spark
cap
plug
connect in parallel with the original wire - other R PM wire (TYPE B)
wise the fuel gauge won't display. Ignition (Accessories 4)
The wrong installation of the fuel wire might pulse
damage the instrument. Tachometer Pick up

NOTE When connecting the power wire, follow the instructions carefully. If the red & brown wires are connected in parallel, the meter
won’t work properly.
NOTE Contact your local distributor if the items received are not the same as the items listed above.
The RPM wire installation
We recommend installing the R type spark plug or low-resistance spark plug cap at the same time.
1-2 Optional accessories A. Connect the RPM wire (Type A) on the spark plug wire by connecting the male and female connectors.
L TYPE speed sensor Temperature sensor B. Connect the RPM wire (Type B) to the pick up sensor.
1 backet 2 adapter C. Connect in parallel the RPM wire (Type A) with the original tachometer signal wire.
The best signal source will be in order as C>B>A, we will suggest that you check different ways if you have problems getting the
RPM signal.

NOTE Some of the optional accessories may not be available in your area. Contact your local distributor to obtain more information.

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2-2 Installation instructions 3-1 Basic function instructions
When installing, please follow the steps bellow. Speedometer
Tachometer ●Display range : 0 ~ 360 km (0 ~ 255 mile)
1. LCD Meter (Accessories 1) ●Display Range : 0 ~ 10,000 RPM ●Display unit : 1 km (mile)
2. M5 washer (Accessories 17)
3. M5XP0.8 nut (Accessories 15) Indicator Millage maintenance user settings (closable)
4. Rubber (Accessories 13) ●RPM shift light ●Trun signal ●Display range : user adjustable (500 ~ 16,000km /
5. Handle bar clamp (Accessories 12) ●Warning 1 ●High beam light 300 ~ 10,000 mile) ~ -999 mile, automatically
6. Bike handle ●Warning 2 ●Engine warning light decreases according to the increase of total millage.
7. Meter bracket (Accessories 11) ●Neutral ●Display unit : 1 km (mile)
8. M6 washer (Accessories 18)
9. M6X18L screw (Accessories 14) Gear meter Time
10. M6XP1.0 nut (Accessories 16) ●Display range : off, highest gear, N and highest ●Display range : 12 / 24 hour format
10
NOTE Adjust the meter to the proper angle before tightening the gear, show all (N / 1 ~ 6)
handle bar bracket screws. Engine temperature
●Setting range : -40 ~ 215°C (-40 ~ 419 °F)
Fuel meter
●Display Range : 6 Levels Voltmeter
●Display range : 8 ~ 18 V
MOTO / SCOOTER S type speed sensor bracket instructions Odometer Distance meter A,B
●Display range : 0 ~ 999,999 km (mile) ●Display range : 0 ~ 9,999.9 km (mile)
Install the s type sensor bracket. Install the speed sensor on the bracket. return to zero upon exceed returns to zero upon exceed
●Display unit : 1 km (mile) ●Display unit : 1km (mile)

3-2 Function settings instructions


●Speedometer Display range 0 ~ 360 km (0 ~ 255 mile) switchable ●RPM shift light、Warning 1、Warning 2
Display unit1 km (mile) ○Warning cause Overspeed, over rpm, overheat, under voltage,
Adjust the sensor bracket position to make Adjust the distance between sensor and ○Speedometer unit Display rangekm 、mile low fuel, reached motor oil maintenance millage,
sure that the sensor is facing the magnet. This magnet. We suggest you make sure the ○Over speed warning Setting range : 30 ~ 360 km (19 ~ 225 mile),
will prevent bad speed signal or no signal from distance is under 3 mm for catching good maximum gear level
speed signal. warning sign will be given once exceed(include) ○Warning method Lit.(L), Slow flash(S), Flash(F)
occuring.
setting value. ●Fuel meter 100Ω250Ω 270Ω 510Ω 1200Ω
b e lo w
8 mm
spe e d
se nso r
Setting unit : 1km(mile) fuel switchUSER
○Display interval <0.5 second ●Clock Setting range12 / 24 hour format
○Tire circumference Display range : 300 ~ 2,500 mm
●Voltmeter Display range : 8 ~ 18 V
Setting unit : 1 mm
●Under voltage warning Setting range : 8.0 ~ 18.0 V, warning sign will
MOTO / SCOOTER L type speed sensor bracket instructions ○Sensitive point Display range : 1 ~ 20 point
Setting unit : 1 point be given once below(include)setting value.
○Internal and external Display range : 0 ~ 999,999 km (mile) ●Backlight brightness Setting range 1 / 5 (darkest) ~ 5 / 5 (brightest)
Install the L bracket and the anti-slip Install the speed sensor on the bracket.
rubber on the front fork and adjust it to the odometer return to zero upon exceed ○Backlight color Setting range red, orange, yellow, green,
proper height and angle. Display unit : 1 km (mile) blue, light blue, purple, white
○Trip meter A,B Display range : 0 ~ 9,999.9 km (mile) ●Maintenance millage Setting range : OFF, 500 ~ 16,000 km
returns to zero upon exceed (300 ~ 10,000 mile)
Display unit : 0.1 km (mile) Setting unit : 100 km (mile)
●Gear meter Display range : off, highest gear, N and highest ○Operating voltage DC 8V to DC 16V
Use the cable tie to fix the bracket on Adjust the distance between sensor and gear, show all (N / 1 ~ 6) ●Temperature range -10 ~ +60°C
the front fork. Make sure the disc magnet. We suggest that you make sure the ●Tachometer Display range 0 ~ 10,000 RPM ○Specifications JIS D 0203(S2)
screw could pass the hole on the bracket for distance is under 3 mm for receiving a good ○RPM signal Display range P-0.5,P-1 ~ P-24 ●Meter Size D 94.7 X 55.8 mm
you to install the sensor into the same hole to speed signal. ○The RPM input pulse Display range Hiact、Loact
receive the speed signal. ○Meter Weight 165 g
○Over RPM warning Setting range : 1,000 ~ 10,000 RPM, warning sign ●Indication light ●RPM shift light ●Trun signal
will be given once exceed(include) setting value. ●Warning 1 ●High beam light
Setting unit : 100 RPM ●Warning 2 ●Engine warning light
●Thermometer Display range 0 ~ 250 °C (32 ~ 482 °F) ●Neutral
○Thermometer unit Display unit : °C、°F
The active speed sensor can be installed on the following metal parts, in order to detect the speed. ○Over temp warning Setting range : 60 ~ 250 °C (140~ 482 °F), warning
EX. 1 The disc screw. sign will be given once exceeding the setting value.
EX. 2 The disc to detect the disc gap. (Please make sure the distance between the gaps are the same in advance to avoid wrong Setting unit : 1 °C (°F)
speed signal.)
EX. 3 The sprocket to detect the disc gap. (Please make sure the distances between the gaps are the same in advance to avoid wrong NOTE Design and specification may change without further notice.
speed signal.)
EX. 4 Rear disc - detect the gap between the disc.
We suggest that you use the disc screws as the location for the magnets. You can use 1 or more magnets. Make sure the distance between 3-3 Main menu functions
the magnets are the same. The maximum points that the speed sensor can detect is 20 points per turn.
●In the total millage screen, press the ●Trip A screen, Press the button once to
After installation, please use your hand to turn the tire to see is everything ok. The LED on the active speed sensor will light up once button once to switch to Trip A screen. switch to Trip B screen.
the signal is detected.
EX. 1 ●Hold the button for 3 seconds to enter ●Hold the button for 3 seconds to clear
The hexagon socket disc screw The hexagon screw into the settings screen. the Trip A recordings.
The best detection area: The edge of The best detection area: The middle
speed
sensor the hexagon socket screw. of the screws.
speed speed speed
speed sensor Don't catch the signal from sensor sensor Some hexagon screws have a small
sensor the middle hole of the hexagon hole in the center in this case,we will suggest
socket screw to avoid wrong signal. you to catch the signal from the edge of the
the detect range the detect range screw like the hexagon socket screw.

EX. 2、4 EX. 3


speed sensor speed sensor The disc speed sensor speed sensor The sprocket
The best detection area: the gaps of the The best detection area: the gaps of the
disc. sprocket.
There are certain discs with gaps in There are certain sprockets
different places, and this method will with gaps in different places,
not work on those. and this method will not work on those
the detect range the detect range

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●Trip B screen, press the button once ●In the temperature screen, press the
to switch to the millage maintenance button once to switch to the voltage
screen. screen.
●Hold the button for 3 seconds to clear
the Trip B recordings.

●In the millage maintenance screen, ●In the voltage screen, press the button
press the button once to switch to the once to switch to the Max. Speed
clock screen. Record display screen.
●Millage maintenance will count down
from setting value, when it reaches 0,
the screen will blink to indicate the
millage reached.

●Hold the button for 8 seconds to clear


the millage maintenance recordings.
○In the 0 second, start
holding the button.
○In the 3rd second, the
inform feature will blink ●In the Max. Speed record display
once. screen, press the button once to
return to the millage screen.
○During the 4 ~7 the
seconds, if you release ●Hold the button for 3 seconds to clear
the button it will cancel the Max. Speed Record display.
the process.
○On the 8 th second,
the millage maintenance
record is cleared.

●In the clock screen, press the button


once to switch to the temperature screen.

4 Trouble shooting
The following situations do not indicate malfunction of the meter. Check the following points
i before taking it in for repairs.
Trouble Check item Trouble Check item
The meter doesn't work when ● The power doesn't supply to the meter. The odometer and trip meter ● It is possible that the permanent power
the power is on. →Make sure the wiring is are not accumulating data or wire is not connected properly.
connected. accumulated the wrong data. →Check if the red positive wire is
The wiring and fuse are not broken. properly or not.
→The battery is broken or the battery is Fuel gauge does not appear ● Check your fuel tank.
too old to supply enough power or appears incorrectly. ● Check the wiring harness.
The meter shows the wrong (DC 8 V) to make the meter work. →Is the wire connected properly.
information. ● Check the voltage of your battery,and
make sure the voltage is over DC 8 V.
Speed does not appear or ● Make sure the speed sensor is
appears incorrectly. connected properly.
→Please check if speed sensor is
connected and working properly. Also
check whether the cable of speed sensor
is broken or lose.

* If the problem is not resolved after following the steps shown above, contact your loval distributor for assistance.

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