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Sulphuric Acid on the WebTM Technical Manual DKL Engineering, Inc.
Knowledge for the Contact Section
Sulphuric Acid May 8, 2003
Industry
Introduction Associated Links
Sulphuric Acid on the Blowers
Converters
Web
Catalysts
Introduction
Gas-to-Gas Heat Exchangers
General Stacks
Equipment Suppliers Preheat Systems
Contractor
Instrumentation
Industry News
Gas Ducting
Maintenance
Acid Traders
Organizations
Fabricators
Introduction
Conferences
Used Plants
Intellectual Propoerty In the late 1800’s and early 1900’s, the rapid
Acid Plant Database advancement of industry gave rise to a fast growth in
Market Information
demand for sulphuric acid. The ‘lead chamber’
Library
process was up to that point the main method of
sulphuric acid production. Research was undertaken
Technical Manual
to develop a process whereby sulphur dioxide (SO2)
Introduction
and oxygen (O2) are reacted together in the presence
General of a catalyst to form sulphur trioxide (SO3). The
Definitions
so-called ‘contact process’ came into initial use with
Instrumentation
Plant Safety platinum as the catalyst on which the conversion of SO2 to SO3 took place.
Metallurgial Processes Platinum catalysts are highly active but suffered from high costs and were easily
Metallurgical
poisoned by contaminants such as As2O3. In 1913, BASF patented a catalyst
Sulphur Burning
Acid Regeneration using vanadium pentoxide and alkali metal oxides on porous carriers containing
Lead Chamber silica. In 1915, a commercial scale plant began production of sulphuric acid using
Technology vanadium catalyst. This was the beginning of the modern contact process.
Gas Cleaning
Contact
Strong Acid The contact section of a modern day acid plant comprises all the dry gas handling
Acid Storage equipment including the blower, gas-to-gas heat exchangers, converter, ducting
Loading/Unloading
and stack.
Transportation
Sulphur Systems
Liquid SO2
Boiler Feed Water
Steam Systems
Cooling Water
Effluent Treatment
Utilities
Construction
Maintenance
Inspection
Analytical Procedures
Materials of Construction
Corrosion
Properties
Vendor Data
DKL Engineering, Inc.
Handbook of Sulphuric Acid
Manufacturing
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Preface
Contents
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Sulphuric Acid Decolourization
Order Form
Preface
Table of Contents
Process Engineering Data
Sheets - PEDS
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Table of Contents
Introduction
Bibliography of Sulphuric Acid
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Preface
Contents
Sulphuric Acid Plant
Specifications
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