Erection All Risk Insurance Overview
Erection All Risk Insurance Overview
&
& FACULTY
FACULTY MEMBER,
MEMBER, NCIL,
NCIL, NARENDRAPUR
NARENDRAPUR
NATIONAL
NATIONALINSURANCE
INSURANCE COMPANY
COMPANY LIMITED,
LIMITED,
79,
79, [Link],
[Link],
16-02-2016. KOLKATA
KOLKATA -700
-700 103.
103. 1
ERECTION ALL RISK
INSURANCE
The basic concept of EAR
insurance is to offer
comprehensive adequate
protection against all the
site risks involved in the
erection of machinery
and plant as well as steel
structure of any kind.
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THE INSURED OBJECTS
( Insured Interest)
1. Structures, machines,
installations, temporary
installations forming part of the
erection contract.
2. Contractor’s plant and equipment.
3. Other property on or near the site
for which the contractor is
responsible during erection.
4. Other insurable items. 16-02-2016. 3
THE INSURED PARTIES
The EAR policy offers the possibility of
including all parties to the contract in
the same policy. The Only
Conditions Are:-
1. There names must be
shown on the policy
Principal
Contractor
Sub-contractor
Manufacturer etc.
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.
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Damage
8. Impact by any Rail/Road
vehicle
or animal
9. Burglary
10. Fault in erection
11. Negligence, lack of skill and
carelessness
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12. Short circuiting, arcing,
excess voltage,Excess pressure
or vacuum.
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SUM INSURED AND PREMIUM
ADJUSTMENT CLAUSE MATERIAL
DAMAGE SECTION
The sum insured under a standard EAR policy
should represent the completely erected
value of the property inclusive of freights,
customs duty, and erection cost. The
insured should undertake to increase or
decrease the amount of insurance in the
event of material fluctuations in the level of
wages or prices. This precaution is specially
necessary in cases of long term projects
and it would be advisible for the insured
having such long term policies to review the
sum insured atleast annually.
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According to memo 1 under
section 1, of the EAR policy the
sum insured should represent
the completely erected value of
the property and in the event of
loss if the sum insured is less
than the amount required to be
insured. The memo 2, Under
section 1, provides for the
premium adjustment condition.
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According to this, the sum insured
under the policy representing the
completely erected value of the
plant & machinery/project shall be
adjustable at completion of erection
on the basis the actual values to be
declared by the Insured in respect of
freight and handling charges,
customs dues and costs of erection
and difference in premium shall be
met with by payments, at the rate
agreed to or by the Insured as the
case may be.
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Any increase or decrease in
prime cost of plant and
equipment shall not be the
subject matter of premium
adjustment.
In addition to the sum insured,
for material damage to the plant
and equipment to be erected
separate sums should be fixed
in respect of the following
optional extensions:
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[Link] WORKS
On buildings in which the above plant and
machinery is to be erected.
1) PERMANENT CIVIL ENGINEERING WORKS:
Civil Engineering works necessary for the
project to be erected can be included in
the EAR Policy by this item.
2) TEMPORARY WORKS: These are temporary
structures erected in the project site for
keeping the high valued project materials.
Once the project is over these structures
will be dismantled. These items also can
be included under the sum insured.
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B. CLEARANCE AND REMOVAL OF DEBRIS
C. CONSTRUCTION PLANT AND MACHINERY
D. SURROUNDING PROPERTY
E. EXPEDITING COSTS: Additional expenses
incurred for overtime, nightwork, works on
public holidays as well as express freight
following a loss indemnifiable under the policy
can be included under this item.
F. AIR FREIGHT
G. ADDITIONAL CUSTOM DUTY
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COVERAGE AVAILABLE UNDER
SECTION II THIRD PARTY LIABILITY
A) Legal liability for accidental
loss/damage caused to property of
other persons including property
held in trust or under custody of the
insured for which he is responsible.
B) Legal liability for fatal or non-fatal
injury to any persons other that the
insured's own employees or
workmen.
C) All costs and expenses of litigation
recovered by any claimant from the
Insured. 16-02-2016. 18
MARINE CUM ERECTION
INSURANCE
Normally erection insurance
cover starts after the
Marine/Transit Insurance
cover ends. In India it has
become the normal practice
to issue composite insurance
policy to cover Marine/Inland
transit risks and Erection
Risk all under one policy.
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..
Under a composite Marine-cum-
erection policy cover starts from
the moment the materials and
equipment leaves the
Manufacturers/Suppliers warehouse
in a foreign country or in India and
remain in force during the voyage
and during inland journey to the
site of erection, during storage,
assembly and erection until final
completion of test run.
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SCOPE AND EXCLUSIONS
Under the composite policy the
Marine/Inland transit cover will be
against all risks of physical loss or
damage governed by the standard
Marine Insurance Policy and the
Storage-cum-Erection cover will be
as per standard EAR Policy. civil
engineering works necessary for the
project to be erected could be
included in the EAR section of the
composite policy. 16-02-2016. 21
SUM INSURED
The sum insured under the
composite policy will have to be
fixed on the basis of estimated
total completely erected value
of the project, it is necessary to
nominate a basis of valuation of
the Marine/Transit section of the
cover.
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BASIS OF INDEMNIFICATION
All claims relating to materials
in the course of transit will be
dealt with in the normal
manner as in the practice
followed in the Marine
Department. All claims under
the erection section will be
subject to the same
observations as are contained
under EAR section.
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EXCESS APPLICABLE
Whereas Marine Transit
section of the policy is free
of any excess, erection
section of the policy is
subject to minimum excess
as appropriate in respect of
each and every claim.
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CONTRACTORS ALL RISK INSURANCE
The basic difference between the contractors all
risk insurance and erection all risk insurance.
The CAR policy is designed to cater for such
projects where the major portion of the risk
(Not less than 50% of the total project cost)
pertains to civil engineering works in nature.
This includes construction of buildings, laying of
pipelines, roads, railway constructions, water
ways, drainage scheme, sewage works,
irrigation canals, bridge constructions,
erection of docks, piers(structure leading out
to sea and used as landing stage for boats)
dams and reservoirs [Link] these are
examples of civil engineering contract works,
which can be covered under a CAR policy.
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On the other hand EAR policy (also known
as Machinery Erection Insurance Policy)
basically provides coverage for electrical
and mechanical plant and machinery risks
as they present their own special
underwriting features; notably as regards
operational and testing risks. Whereas
there is a risk of structural failure to a
greator degree with civil engineering
contracts, the risk during test run is more
in the case of plant and machinery
covered under Ear Policy. Also civil
engineering projects are more exposed to
natural perils.
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THE INSURED
It is common for most contracts for civil
engineering works to stipulate that the
contractor wll be responsible for the loss or
damage to works until they are handed over to
the principals. This liability can be insured
under CAR Policy. Even where insurance is not
compulsary by virtue of the contract it is
important that the contractor has adequate
insurance cover for his heavy financial
responsibilities. Like EAR insurance CAR policy
may be effected by the principal, contractor or
sub contractors involved in the project. It is
also permissible to issue the policy in the joint
names of one or more parties such as
principals, contractors, and sub-contractors. A
CAR policy does not cover the interest of
proffessional advisors namely architects,
consulting engineers [Link] their liabilities
arising out of professional negligence. 27
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SCOPE OF COVER
CAR policy provides virtually a
comprehensive cover for the entire
civil engineering project from the
time of arrival of the first lot of
materials at site and continuous
while the work is in progress till such
time it is completed.
The CAR Policy consist of the following
two sections:
Section-1 : MATERIAL DAMAGE
Section-2 : THIRD PARTY LIABILITY
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MATERIAL DAMAGE SECTION
AND THIRD PARTY LIABILITY
The scope of insurance is virtually the
same as that of EAR insurance.
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PERIOD OF COVER
The liability of the insurer shall commence, only
from the time of commencement of work or
after the unloading of the property specified in
the schedule from any conveyance at the site
specified in the schedule whichever is earlier
and shall expire on the date specified in the
schedule. However, the insurers' liability
expires for parts of insured contract works
taken over or put into service by the principal
prior to the expiry date specified in the policy
whichever shall be earlier. If the actual
construction period is shorter than the period
indicated in the schedule, no refund of
premium shall be allowed. Though phased
handing over is quite common in civil
Engineering projects, there is hardly any
testing involved in CAR insurance.
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CONTRACTORS' PLANT AND
MACHINERY INSURANCE
This insurance is generally required by contractors
and industrial firms engaged in major
construction projects. The major types of
contractors plant and machinery can be broadly
divided as shown below:
1) Mobile construction machinery, e.g. scrapors,
buildozers, graders, dumpers, mobile drilling
units, automobile cranes etc.,
2) Stationary machinery and plant, e.g. cement
mixers, fixed cranes, conveyer belt systems etc.
3) Other mobile or portable machinery and plant,
e.g. diesel generators, compressors, pumps,
welding units, control equipment.
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CONTRACTORS' PLANT AND
MACHINERY INSURANCE
This class of insurance may be arranged
as a separate policy on an annual basis to
be renewed periodically. It is also
permissible to insure such equipments at
the project site as an item in the schedule
of EAR or CAR policy, provided the total
value of construction equipment is less
5% of the sum insured under the CAR/EAR
policy in which case the period of
insurance will be concurrent to the project
period.
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SCOPE AVAILABLE UNDER CPM
POLICY
The contractor's Plant and Machinery insurance comes
under the policies available under the project insurance
and like the EAR/CAR Policy offers a comprehensive
cover as given below:
1) Fire, lightning, external explosion, earthquake, flood,
inundation, sudsidence, landslide and rockslide.
2) Storm, tempest, hurricane, typhooon and tornado.
3) Burglary, theft, riot and strike and malicious damage.
4) Accidental damage while at work due to faulty man-
handling, dropping or falling, collapse, collision and
impact.
This policy shall apply to the insured items whether they
are at work or at rest or being dismantled for the
purpose of cleaning or overhauling or when being
shifted within the premises or during subsequent re-
erection.
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PERIOD OF INSURANCE
CPM policies are normally
issued on annual basis. In
case the CPM equipments are
covered under an EAR/CAR
Policy, the period provided
for the EAR/CAR policy will
become applicable for the
Contractor's Plant and
Machinery policy also.
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EXTENSION AVAILABLE
1) Third party personal injury and
property risk upto the limit of
indemnity as chosen by the insured.
2) Expenses incurred for overtime,
Express freight, holiday wages etc.
3) Loss or damage to the existing
surrounding property.
4) Cost incurred in the clearance and
removal of debris following an
accident.
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SUM INSURED
The sum insured shall be equal to
the cost of replacement of the
insured property by new
property of the same kind and
same capacity, which shall mean
its replacement cost including
freight, dues and customs
duties, if any, and erection
costs.
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BASIS OF INDEMNITY
A) PARTIAL LOSS BASIS :
In cases where the damage can be
repaired, the basis of indeminification
is the cost of restoration to working
order based on the Customary daily
rates together with normal freight
and erection cost and other duties
and taxes. In such cases, of all
repairable damage, no deduction is
made for depreciation in respect of
parts replaced, except those with
limited life, but the value of the
salvage is taken into account.
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B) TOTAL LOSS:
An insured item is regarded as totally destroyed
if the repair costs as described under partial loss
basis equals or exceeds its value immediately
before the accident. Where the insured item is
totally destroyed or is a constructive total loss
the basis of indemnification is the market value
of the item immediately before the accident plus
the cost of removing the damaged machinery less
the value of the salvage.
Any extra charges incurred towards repairs, such
as Express Delivery, Air Freight, overtime and
holiday rates of wages are payable only if special
provision for these items has been made in the
policy in consideration of which an additional
premium is charged. All costs of alterations,
additions, improvements are to be borne by
insured. 16-02-2016. 38
MLOP
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MACHINERY BREAKDOWN INSURANCE
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MACHINERY BREAKDOWN INSURANCE
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MACHINERY BREAKDOWN INSURANCE
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MACHINERY BREAKDOWN INSURANCE
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MACHINERY BREAKDOWN INSURANCE
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MACHINERY BREAKDOWN INSURANCE
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MACHINERY BREAKDOWN INSURANCE
SELECTION OF MACHINERY IS
PERMITTED BUT NO M.B.D. COVER CAN
BE GRANTED ON FIRST LOSS BASIS
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MACHINERY BREAKDOWN INSURANCE
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ELECTRONIC EQUIPMENT INSURANCE
ELCTRONIC EQUIPMENT
MATERIAL DAMAGE
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ELECTRONIC EQUIPMENT INSURANCE
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ELECTRONIC EQUIPMENT INSURANCE
MATERIAL DAMAGE
MATERIAL DAMAGE
MATERIAL DAMAGE
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ELECTRONIC EQUIPMENT INSURANCE
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CONTRACTORS PLANT & MACHINERY
REPAIR
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BOILER INSURANCE
AN ACCIDENT
A boiler exploded under apparently normal
operating conditions. It was projected by
explosion through the rear of boiler and
eventually came to rest some 100 m away.
During its movement, it struck & destroyed
an electric substation. Debris fell out
adjoining road which a few hours later would
have been busy with commuter traffic.
Damage sustained up to a radius of 500 m.
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BOILER INSURANCE
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BOILER INSURANCE
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MACHINERY LOSS OF PROFIT INSURANCE
(M.L.O.P. POLICY)
MLOP IS GRANTED ONLY IF THE FACTORY HAS
COMPLETED AT LEAST ONE YEAR OF TROUBLE FREE
COMMERCIAL PRODUCTION.
UNLIKE FIRE COVERS MACHINERY LOP ARE SUBJECT
TO TIME-EXCESS. FOR EXPLOSIVE FACTORIES, PETRO
CHEMICAL PLANTS, FERTILIZER PLANTS- 14 DAYS &
FOR OTHER FACTORIES- 7 DAYS.
SUM INSURED IS EXPECTED FUTURE EARNINGS-
GROSS PROFIT COMPRISING OF NET PROFIT BEFORE
TAX AND THE CONTINUING EXPENSES AS STANDING
CHARGES.
FOR SINGLE PRODUCTS POLICIES MAY BE ISSUED ON
OUTPUT BASIS AND FOR MULTIPLE PRODUCTS ON
TURNOVER BASIS.
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