0% found this document useful (0 votes)
11 views16 pages

UCC28950PWR Design Report Summary

Uploaded by

Manoj kumar
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
11 views16 pages

UCC28950PWR Design Report Summary

Uploaded by

Manoj kumar
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

VinMin = 350.

0V Device = UCC28950PWR
VinMax = 410.0V Topology = Phase Shifted Full Bridge
Vout = 60.0V Created = 2024-12-03 10:02:51.094
Iout = 20.0A BOM Cost = NA
® BOM Count = 100
WEBENCH Design Report Total Pd =

Design : 3 UCC28950PWR
UCC28950PWR 350V-410V to 60.00V @ 20A

D13
L1 VF@Io= 500.0 m V
VRRM= 594.5 V

Lp= 20.0 m H D14


Rp= 402.021 m Ohm VF@Io= 500.0 m V
Vin Leakage_L= 20.0 µH VRRM= 594.5 V D17
R1 Ns1t oNp= 100.0 VF@Io= 1.12 V
66.5 kOhm Rs1= 60.0 m Ohm s VRRM= 600.0 V
250.0 m W Lshim
2.7 µH
12.0 m Ohm

D18
VF@Io= 1.12 V
VRRM= 600.0 V
R2 R8 R14 R22
Cin 3.01 Ohm 3.01 Ohm C6
1.5 m F 66.5 kOhm 63.0 m W 63.0 m W 89.455 kOhm 220.0 nF
75.0 m Ohm 250.0 m W 0.0 W 1.0 m Ohm
M1 M2
VdsMax= 600.0 V VdsMax= 600.0 V
IdsMax= 52.0 Am ps IdsMax= 52.0 Am ps R23
800.0 Ohm
0.0 W
D4 D10
VF@Io= 1.0 V VF@Io= 1.0 V
VRRM= 100.0 V VRRM= 100.0 V
T1
R3
66.5 kOhm R9 R15
250.0 m W 10.0 kOhm 10.0 kOhm Lout
50.0 m W 50.0 m W
36.135 µH
D3 D9 500.0 µOhm

Lp= 1.816 m H
Rp= 0.0 Ohm
Leakage_L= 2.724 µH Iout
Ns1t oNp= 0.264
R10 R16 Rs1= 60.0 m Ohm s
3.01 Ohm 3.01 Ohm Ns2t oNp= 0.264
63.0 m W 63.0 m W Rs2= 100.0 m Ohm s
Cout
M3 M4 10.0 µF
VdsMax= 600.0 V VdsMax= 600.0 V 2.865 Ohm
IdsMax= 52.0 Am ps IdsMax= 52.0 Am ps Cy Qt y= 11
1.0 nF
1.59 Ohm
D5 D11
VF@Io= 1.0 V VF@Io= 1.0 V
VRRM= 100.0 V VRRM= 100.0 V

R11 R17
10.0 kOhm 10.0 kOhm
50.0 m W 50.0 m W
D6 D12
Ro1
54.9 kOhm
125.0 m W
Vbias_connect 1 Vbias_connect 2

T2 T3

C1 C2
1.0 µF 1.0 µF
1.0 m Ohm 1.0 m Ohm

R12 C4 R13 C5
UCC2 7 3 2 4 P 3.01 Ohm 1.0 µF UCC2 7 3 2 4 P 3.01 Ohm 1.0 µF
VDD N_C 63.0 m W 1.0 m Ohm Lp= 1.3 m H VDD N_C 63.0 m W 1.0 m Ohm Lp= 1.3 m H
Rp= 402.021 m Ohm Rp= 402.021 m Ohm Vsense
INA OUTA Leakage_L= 1.95 µH INA OUTA Leakage_L= 1.95 µH
U2 Ns1t oNp= 1.0 U3 Ns1t oNp= 1.0
INB OUTB Rs1= 60.0 m Ohm s INB OUTB Rs1= 60.0 m Ohm s
Ns2t oNp= 1.0 Ns2t oNp= 1.0
N_C GND Rs2= 100.0 m Ohm s N_C GND Rs2= 100.0 m Ohm s

D1 D2 D7 D8
VF@Io= 1.0 V VF@Io= 1.0 V VF@Io= 1.0 V VF@Io= 1.0 V
VRRM= 30.0 V VRRM= 30.0 V VRRM= 30.0 V VRRM= 30.0 V

Vbias_connect 3

Ro2
2.37 kOhm
63.0 m W
C3
1.0 µF
1.0 m Ohm

Vbias
Rlf2 UCC2 7 3 2 4 P
22.6 Ohm VDD N_C
63.0 m W
INA OUTA
U4
INB OUTB

N_C GND
Vbat
Cvdd
1.0 µF D15 D16
1.0 m Ohm
VF@Io= 1.0 V VF@Io= 1.0 V
VRRM= 30.0 V VRRM= 30.0 V
R18 R20
3.01 Ohm 3.01 Ohm
63.0 m W 63.0 m W
EA-_connect EA+ _connect
UCC2 8 9 5 0 PW
VDD

EA+ OUTA
EA- OUTB
OUTC M5 M6
DELAB OUTD VdsMax= 266.0 V VdsMax= 266.0 V
DELCD OUTE IdsMax= 31.0 Am ps IdsMax= 31.0 Am ps
DELEF OUTF
Vref_connect
Rt 1 ADELEF
59.0 kOhm ADEL U1 VREF
63.0 m W R19 R21
SYNC COMP Vref
RT 10.0 kOhm 10.0 kOhm
RSUM 50.0 m W 50.0 m W
TMIN
Rab DCM R5
Rcd Cref 2.37 kOhm EA+
18.7 kOhm SS_EN 100.0 nF 63.0 m W
50.0 m W 18.7 kOhm Ref CS GND
50.0 m W 18.7 kOhm Rdcm hi 280.0 m Ohm
50.0 m W Rt m in Vref_connect 2 15.4 kOhm
Rsum 50.0 m W R7
18.7 kOhm Rdcm Css
133.0 kOhm 10.0 kOhm
50.0 m W 50.0 m W 1000.0 Ohm 100.0 nF 50.0 m W
63.0 m W 280.0 m Ohm C8
1.5 nF

C7 R6
15.0 nF 2.37 kOhm
EA- Vsense_connect 63.0 m W
Rahi Raefhi
4.42 kOhm
Da Rlf1 63.0 m W 8.25 kOhm
63.0 m W
VF@Io= 1.0 V 1000.0 Ohm
VRRM= 100.0 V 63.0 m W

Ra Raef
8.25 kOhm 8.25 kOhm
63.0 m W 63.0 m W
R4 Rcs Clf
2.61 kOhm 26.1 Ohm 470.0 pF
63.0 m W 100.0 m W

Design Alerts

UCC28950 Design
With the current design condition, suitable FETs M5 and M6 could not be found in the current database. Hence, this design is created using
ideal FETs. Please note that the resulting FET parameters are ideal, so the efficiency/loss values have been disabled.

Electrical BOM
Name Manufacturer Part Number Properties Qty Price Footprint

C1 Taiyo Yuden TMK212BJ105KG-T Cap= 1.0 uF 1 $0.03


Series= X5R ESR= 1.0 mOhm 0805 7 mm
2

VDC= 25.0 V
IRMS= 0.0 A
C2 Taiyo Yuden TMK212BJ105KG-T Cap= 1.0 uF 1 $0.03
Series= X5R ESR= 1.0 mOhm 0805 7 mm
2

VDC= 25.0 V
IRMS= 0.0 A
C3 Taiyo Yuden TMK212BJ105KG-T Cap= 1.0 uF 1 $0.03
Series= X5R ESR= 1.0 mOhm 0805 7 mm
2

VDC= 25.0 V
IRMS= 0.0 A
C4 Taiyo Yuden TMK212BJ105KG-T Cap= 1.0 uF 1 $0.03
Series= X5R ESR= 1.0 mOhm 0805 7 mm
2

VDC= 25.0 V
IRMS= 0.0 A
C5 Taiyo Yuden TMK212BJ105KG-T Cap= 1.0 uF 1 $0.03
Series= X5R ESR= 1.0 mOhm 0805 7 mm
2

VDC= 25.0 V
IRMS= 0.0 A
C6 MuRata GRM55DR72J224KW01L Cap= 220.0 nF 1 $0.52
Series= X7R ESR= 1.0 mOhm
VDC= 630.0 V 2
IRMS= 0.0 A 2220 54 mm

Copyright © 2024, Texas Instruments Incorporated 1 [Link]/webench

®
WEBENCH Design Report UCC28950PWR : UCC28950PWR 350V-410V to 60.00V @ 20A December 3, 2024 10:03:44 GMT-06:00
®
WEBENCH Design

Name Manufacturer Part Number Properties Qty Price Footprint

C7 TDK C2012C0G1H153J085AA Cap= 15.0 nF 1 $0.06


Series= C0G/NP0 VDC= 50.0 V 0805 7 mm
2

IRMS= 0.0 A
C8 Samsung Electro- CL21C152JBFNNNE Cap= 1.5 nF 1 $0.02
Mechanics Series= C0G/NP0 VDC= 50.0 V 0805 7 mm
2

IRMS= 0.0 A
Cin TDK B43510A5158M Cap= 1.5 mF 1 $40.33
Series= Z43510 ESR= 75.0 mOhm
VDC= 450.0 V
IRMS= 7.16 A

B43510_4000x10000 1764
2
mm
Clf Samsung Electro- CL21C471JBANNNC Cap= 470.0 pF 1 $0.01
Mechanics Series= C0G/NP0 VDC= 50.0 V 0805 7 mm
2

IRMS= 0.0 A
Cout Panasonic EEUED2G100 Cap= 10.0 uF 11 $0.31
Series= ED ESR= 2.8648 Ohm
VDC= 400.0 V
IRMS= 300.0 mA
2
CAPPR5-10X20 144 mm
Cref AVX 08053C104KAT2A Cap= 100.0 nF 1 $0.01
Series= X7R ESR= 280.0 mOhm 0805 7 mm
2

VDC= 25.0 V
IRMS= 0.0 A
Css AVX 08053C104KAT2A Cap= 100.0 nF 1 $0.01
Series= X7R ESR= 280.0 mOhm 0805 7 mm
2

VDC= 25.0 V
IRMS= 0.0 A
Cvdd Taiyo Yuden TMK212BJ105KG-T Cap= 1.0 uF 1 $0.03
Series= X5R ESR= 1.0 mOhm 0805 7 mm
2

VDC= 25.0 V
IRMS= 0.0 A
Cy TDK B81123C1102M Cap= 1.0 nF 1 $0.26
Series= B81123 ESR= 1.59 Ohm
VDC= 3.0 kV
IRMS= 0.0 A

B81123_1800x500x1050
2
140 mm
D1 SMC Diode Solutions BAT54WSTR VF@Io= 1.0 V 1 $0.02
VRRM= 30.0 V SOD-323 9 mm
2

D10 ON Semiconductor MMSD4148T1G VF@Io= 1.0 V 1 $0.03


VRRM= 100.0 V SOD-123 13 mm
2

D11 ON Semiconductor MMSD4148T1G VF@Io= 1.0 V 1 $0.03


VRRM= 100.0 V SOD-123 13 mm
2

D12 Diodes Inc. MMSZ5242B-7-F Zener 1 $0.04


2
SOD-123 13 mm

Copyright © 2024, Texas Instruments Incorporated 2 [Link]/webench

®
WEBENCH Design Report UCC28950PWR : UCC28950PWR 350V-410V to 60.00V @ 20A December 3, 2024 10:03:44 GMT-06:00
®
WEBENCH Design

Name Manufacturer Part Number Properties Qty Price Footprint

D13 CUSTOM CUSTOM VF@Io= 500.0 mV 1 NA


VRRM= 594.5 V CUSTOM 0 mm
2

D14 CUSTOM CUSTOM VF@Io= 500.0 mV 1 NA


VRRM= 594.5 V CUSTOM 0 mm
2

D15 SMC Diode Solutions BAT54WSTR VF@Io= 1.0 V 1 $0.02


VRRM= 30.0 V SOD-323 9 mm
2

D16 SMC Diode Solutions BAT54WSTR VF@Io= 1.0 V 1 $0.02


VRRM= 30.0 V SOD-323 9 mm
2

D17 Bourns CD214C-F3600 VF@Io= 1.12 V 1 $0.23


VRRM= 600.0 V

2
SMC 83 mm
D18 Bourns CD214C-F3600 VF@Io= 1.12 V 1 $0.23
VRRM= 600.0 V

2
SMC 83 mm
D2 SMC Diode Solutions BAT54WSTR VF@Io= 1.0 V 1 $0.02
VRRM= 30.0 V SOD-323 9 mm
2

D3 Diodes Inc. MMSZ5242B-7-F Zener 1 $0.04


2
SOD-123 13 mm
D4 ON Semiconductor MMSD4148T1G VF@Io= 1.0 V 1 $0.03
VRRM= 100.0 V SOD-123 13 mm
2

D5 ON Semiconductor MMSD4148T1G VF@Io= 1.0 V 1 $0.03


VRRM= 100.0 V SOD-123 13 mm
2

D6 Diodes Inc. MMSZ5242B-7-F Zener 1 $0.04


2
SOD-123 13 mm
D7 SMC Diode Solutions BAT54WSTR VF@Io= 1.0 V 1 $0.02
VRRM= 30.0 V SOD-323 9 mm
2

D8 SMC Diode Solutions BAT54WSTR VF@Io= 1.0 V 1 $0.02


VRRM= 30.0 V SOD-323 9 mm
2

D9 Diodes Inc. MMSZ5242B-7-F Zener 1 $0.04


2
SOD-123 13 mm
Da ON Semiconductor MMSD4148T1G VF@Io= 1.0 V 1 $0.03
VRRM= 100.0 V SOD-123 13 mm
2

L1 CUSTOM CUSTOM Lp= 20.0 mH 1 NA


Rp= 402.021 mOhm CUSTOM 0 mm
2

Leakage_L= 20.0 µH
Ns1toNp= 100.0
Rs1= 60.0 mOhms
Lout CUSTOM CUSTOM L= 36.135 µH 1 NA
500.0 µOhm CUSTOM 0 mm
2

Lshim NIC Components NPI31P2R7MTRF L= 2.7 µH 1 $0.17


12.0 mOhm

2
IND_NPI31P 185 mm
M1 Fairchild Semiconductor FCH070N60E VdsMax= 600.0 V 1 $4.40
IdsMax= 52.0 Amps
2
TO-247 123 mm
M2 Fairchild Semiconductor FCH070N60E VdsMax= 600.0 V 1 $4.40
IdsMax= 52.0 Amps
2
TO-247 123 mm
M3 Fairchild Semiconductor FCH070N60E VdsMax= 600.0 V 1 $4.40
IdsMax= 52.0 Amps
2
TO-247 123 mm

Copyright © 2024, Texas Instruments Incorporated 3 [Link]/webench

®
WEBENCH Design Report UCC28950PWR : UCC28950PWR 350V-410V to 60.00V @ 20A December 3, 2024 10:03:44 GMT-06:00
®
WEBENCH Design

Name Manufacturer Part Number Properties Qty Price Footprint

M4 Fairchild Semiconductor FCH070N60E VdsMax= 600.0 V 1 $4.40


IdsMax= 52.0 Amps
2
TO-247 123 mm
M5 NA IdealFET5 VdsMax= 266.0 V 1 NA
IdsMax= 31.0 Amps NA 0 mm
2

M6 NA IdealFET6 VdsMax= 266.0 V 1 NA


IdsMax= 31.0 Amps NA 0 mm
2

R1 Vishay-Dale CRCW120666K5FKEA Res= 66.5 kOhm 1 $0.01


Series= CRCW..e3 Power= 250.0 mW 1206 11 mm
2

Tolerance= 1.0%
R10 Vishay-Dale CRCW04023R01FKED Res= 3.01 Ohm 1 $0.01
Series= CRCW..e3 Power= 63.0 mW 0402 3 mm
2

Tolerance= 1.0%
R11 Yageo RC0201FR-0710KL Res= 10.0 kOhm 1 $0.01
Series= ? Power= 50.0 mW 0201 2 mm
2

Tolerance= 1.0%
R12 Vishay-Dale CRCW04023R01FKED Res= 3.01 Ohm 1 $0.01
Series= CRCW..e3 Power= 63.0 mW 0402 3 mm
2

Tolerance= 1.0%
R13 Vishay-Dale CRCW04023R01FKED Res= 3.01 Ohm 1 $0.01
Series= CRCW..e3 Power= 63.0 mW 0402 3 mm
2

Tolerance= 1.0%
R14 Vishay-Dale CRCW04023R01FKED Res= 3.01 Ohm 1 $0.01
Series= CRCW..e3 Power= 63.0 mW 0402 3 mm
2

Tolerance= 1.0%
R15 Yageo RC0201FR-0710KL Res= 10.0 kOhm 1 $0.01
Series= ? Power= 50.0 mW 0201 2 mm
2

Tolerance= 1.0%
R16 Vishay-Dale CRCW04023R01FKED Res= 3.01 Ohm 1 $0.01
Series= CRCW..e3 Power= 63.0 mW 0402 3 mm
2

Tolerance= 1.0%
R17 Yageo RC0201FR-0710KL Res= 10.0 kOhm 1 $0.01
Series= ? Power= 50.0 mW 0201 2 mm
2

Tolerance= 1.0%
R18 Vishay-Dale CRCW04023R01FKED Res= 3.01 Ohm 1 $0.01
Series= CRCW..e3 Power= 63.0 mW 0402 3 mm
2

Tolerance= 1.0%
R19 Yageo RC0201FR-0710KL Res= 10.0 kOhm 1 $0.01
Series= ? Power= 50.0 mW 0201 2 mm
2

Tolerance= 1.0%
R2 Vishay-Dale CRCW120666K5FKEA Res= 66.5 kOhm 1 $0.01
Series= CRCW..e3 Power= 250.0 mW 1206 11 mm
2

Tolerance= 1.0%
R20 Vishay-Dale CRCW04023R01FKED Res= 3.01 Ohm 1 $0.01
Series= CRCW..e3 Power= 63.0 mW 0402 3 mm
2

Tolerance= 1.0%
R21 Yageo RC0201FR-0710KL Res= 10.0 kOhm 1 $0.01
Series= ? Power= 50.0 mW 0201 2 mm
2

Tolerance= 1.0%
R22 CUSTOM CUSTOM Res= 89.455 kOhm 1 NA
Series= ? Power= 0.0 W CUSTOM 0 mm
2

Tolerance= 0.0%
R23 CUSTOM CUSTOM Res= 800.0 Ohm 1 NA
Series= ? Power= 0.0 W CUSTOM 0 mm
2

Tolerance= 0.0%
R3 Vishay-Dale CRCW120666K5FKEA Res= 66.5 kOhm 1 $0.01
Series= CRCW..e3 Power= 250.0 mW 1206 11 mm
2

Tolerance= 1.0%
R4 Vishay-Dale CRCW04022K61FKED Res= 2.61 kOhm 1 $0.01
Series= CRCW..e3 Power= 63.0 mW 0402 3 mm
2

Tolerance= 1.0%

Copyright © 2024, Texas Instruments Incorporated 4 [Link]/webench

®
WEBENCH Design Report UCC28950PWR : UCC28950PWR 350V-410V to 60.00V @ 20A December 3, 2024 10:03:44 GMT-06:00
®
WEBENCH Design

Name Manufacturer Part Number Properties Qty Price Footprint

R5 Vishay-Dale CRCW04022K37FKED Res= 2.37 kOhm 1 $0.01


Series= CRCW..e3 Power= 63.0 mW 0402 3 mm
2

Tolerance= 1.0%
R6 Vishay-Dale CRCW04022K37FKED Res= 2.37 kOhm 1 $0.01
Series= CRCW..e3 Power= 63.0 mW 0402 3 mm
2

Tolerance= 1.0%
R7 Yageo RC0201FR-0710KL Res= 10.0 kOhm 1 $0.01
Series= ? Power= 50.0 mW 0201 2 mm
2

Tolerance= 1.0%
R8 Vishay-Dale CRCW04023R01FKED Res= 3.01 Ohm 1 $0.01
Series= CRCW..e3 Power= 63.0 mW 0402 3 mm
2

Tolerance= 1.0%
R9 Yageo RC0201FR-0710KL Res= 10.0 kOhm 1 $0.01
Series= ? Power= 50.0 mW 0201 2 mm
2

Tolerance= 1.0%
Ra Vishay-Dale CRCW04028K25FKED Res= 8.25 kOhm 1 $0.01
Series= CRCW..e3 Power= 63.0 mW 0402 3 mm
2

Tolerance= 1.0%
Rab Yageo RC0201FR-0718K7L Res= 18.7 kOhm 1 $0.01
Series= ? Power= 50.0 mW 0201 2 mm
2

Tolerance= 1.0%
Raef Vishay-Dale CRCW04028K25FKED Res= 8.25 kOhm 1 $0.01
Series= CRCW..e3 Power= 63.0 mW 0402 3 mm
2

Tolerance= 1.0%
Raefhi Vishay-Dale CRCW04028K25FKED Res= 8.25 kOhm 1 $0.01
Series= CRCW..e3 Power= 63.0 mW 0402 3 mm
2

Tolerance= 1.0%
Rahi Vishay-Dale CRCW04024K42FKED Res= 4.42 kOhm 1 $0.01
Series= CRCW..e3 Power= 63.0 mW 0402 3 mm
2

Tolerance= 1.0%
Rcd Yageo RC0201FR-0718K7L Res= 18.7 kOhm 1 $0.01
Series= ? Power= 50.0 mW 0201 2 mm
2

Tolerance= 1.0%
Rcs Vishay-Dale CRCW060326R1FKEA Res= 26.1 Ohm 1 $0.01
Series= CRCW..e3 Power= 100.0 mW 0603 5 mm
2

Tolerance= 1.0%
Rdcm Vishay-Dale CRCW04021K00FKED Res= 1000.0 Ohm 1 $0.01
Series= CRCW..e3 Power= 63.0 mW 0402 3 mm
2

Tolerance= 1.0%
Rdcmhi Yageo RC0201FR-0715K4L Res= 15.4 kOhm 1 $0.01
Series= ? Power= 50.0 mW 0201 2 mm
2

Tolerance= 1.0%
Ref Yageo RC0201FR-0718K7L Res= 18.7 kOhm 1 $0.01
Series= ? Power= 50.0 mW 0201 2 mm
2

Tolerance= 1.0%
Rlf1 Vishay-Dale CRCW04021K00FKED Res= 1000.0 Ohm 1 $0.01
Series= CRCW..e3 Power= 63.0 mW 0402 3 mm
2

Tolerance= 1.0%
Rlf2 Vishay-Dale CRCW040222R6FKED Res= 22.6 Ohm 1 $0.01
Series= CRCW..e3 Power= 63.0 mW 0402 3 mm
2

Tolerance= 1.0%
Ro1 Panasonic ERJ-6ENF5492V Res= 54.9 kOhm 1 $0.01
Series= ERJ-6E Power= 125.0 mW 0805 7 mm
2

Tolerance= 1.0%
Ro2 Vishay-Dale CRCW04022K37FKED Res= 2.37 kOhm 1 $0.01
Series= CRCW..e3 Power= 63.0 mW 0402 3 mm
2

Tolerance= 1.0%
Rsum Yageo RC0201FR-07133KL Res= 133.0 kOhm 1 $0.01
Series= ? Power= 50.0 mW 0201 2 mm
2

Tolerance= 1.0%
Rt Vishay-Dale CRCW040259K0FKED Res= 59.0 kOhm 1 $0.01
Series= CRCW..e3 Power= 63.0 mW 0402 3 mm
2

Tolerance= 1.0%

Copyright © 2024, Texas Instruments Incorporated 5 [Link]/webench

®
WEBENCH Design Report UCC28950PWR : UCC28950PWR 350V-410V to 60.00V @ 20A December 3, 2024 10:03:44 GMT-06:00
®
WEBENCH Design

Name Manufacturer Part Number Properties Qty Price Footprint

Rtmin Yageo RC0201FR-0718K7L Res= 18.7 kOhm 1 $0.01


Series= ? Power= 50.0 mW 0201 2 mm
2

Tolerance= 1.0%
T1 CUSTOM CUSTOM Lp= 1.816 mH 1 NA
Rp= 0.0 Ohm CUSTOM 0 mm
2

Leakage_L= 2.724 µH
Ns1toNp= 263.736 m
Rs1= 60.0 mOhms
Ns2toNp= 0.264
Rs2= 100.0 mOhms
T2 CUSTOM CUSTOM Lp= 1.3 mH 1 NA
Rp= 402.021 mOhm CUSTOM 0 mm
2

Leakage_L= 1.95 µH
Ns1toNp= 1.0
Rs1= 60.0 mOhms
Ns2toNp= 1.0
Rs2= 100.0 mOhms
T3 CUSTOM CUSTOM Lp= 1.3 mH 1 NA
Rp= 402.021 mOhm CUSTOM 0 mm
2

Leakage_L= 1.95 µH
Ns1toNp= 1.0
Rs1= 60.0 mOhms
Ns2toNp= 1.0
Rs2= 100.0 mOhms
U1 Texas Instruments UCC28950PWR Switcher 1 $2.31

2
0 mm
U2 Texas Instruments UCC27324P Switcher 0 $0.55

2
D0008A_N 57 mm
U3 Texas Instruments UCC27324P Switcher 0 $0.55

2
D0008A_N 57 mm
U4 Texas Instruments UCC27324P Switcher 0 $0.55

2
D0008A_N 57 mm

Copyright © 2024, Texas Instruments Incorporated 6 [Link]/webench

®
WEBENCH Design Report UCC28950PWR : UCC28950PWR 350V-410V to 60.00V @ 20A December 3, 2024 10:03:44 GMT-06:00
®
WEBENCH Design

Copyright © 2024, Texas Instruments Incorporated 7 [Link]/webench

®
WEBENCH Design Report UCC28950PWR : UCC28950PWR 350V-410V to 60.00V @ 20A December 3, 2024 10:03:44 GMT-06:00
®
WEBENCH Design

Copyright © 2024, Texas Instruments Incorporated 8 [Link]/webench

®
WEBENCH Design Report UCC28950PWR : UCC28950PWR 350V-410V to 60.00V @ 20A December 3, 2024 10:03:44 GMT-06:00
®
WEBENCH Design

Copyright © 2024, Texas Instruments Incorporated 9 [Link]/webench

®
WEBENCH Design Report UCC28950PWR : UCC28950PWR 350V-410V to 60.00V @ 20A December 3, 2024 10:03:44 GMT-06:00
®
WEBENCH Design

Copyright © 2024, Texas Instruments Incorporated 10 [Link]/webench

®
WEBENCH Design Report UCC28950PWR : UCC28950PWR 350V-410V to 60.00V @ 20A December 3, 2024 10:03:44 GMT-06:00
®
WEBENCH Design

Copyright © 2024, Texas Instruments Incorporated 11 [Link]/webench

®
WEBENCH Design Report UCC28950PWR : UCC28950PWR 350V-410V to 60.00V @ 20A December 3, 2024 10:03:44 GMT-06:00
®
WEBENCH Design

Copyright © 2024, Texas Instruments Incorporated 12 [Link]/webench

®
WEBENCH Design Report UCC28950PWR : UCC28950PWR 350V-410V to 60.00V @ 20A December 3, 2024 10:03:44 GMT-06:00
®
WEBENCH Design

Operating Values
# Name Value Category Description
1. Cin Pd 366.22 mW Capacitor Input capacitor power dissipation
2. Cout Pd 709.73 mW Capacitor Output capacitor power dissipation
3. Lout Irms 20.017 A Current Lout ripple current
4. Iin Avg 3.537 A IC Average input current
5. U1 RThetaJA 93.3 degC/W IC U1 IC junction-to-ambient thermal resistance
6. L1 Pd 7.311 W Inductor Power Dissipation in the Inductor
7. Lout Ipp 2.859 A Inductor Peak-to-peak output inductor ripple current
8. Lshim Pd 716.38 mW Inductor Power Dissipation in Shim Inductor
9. M1 Irms 5.463 A Mosfet M1 MOSFET Irms
10. M1 Pd 2.089 W Mosfet M1 MOSFET total power dissipation
11. M1 TjOP 113.58 degC Mosfet M1 MOSFET junction temperature
12. M2 Irms 5.463 A Mosfet M2 MOSFET Irms
13. M2 Pd 2.089 W Mosfet M2 MOSFET total power dissipation
14. M2 TjOP 113.58 degC Mosfet M2 MOSFET junction temperature
15. M3 Irms 5.463 A Mosfet M3 MOSFET Irms
16. M3 Pd 2.089 W Mosfet M3 MOSFET total power dissipation
17. M3 TjOp 113.58 degC Mosfet M3 MOSFET junction temperature
18. M4 Irms 5.463 A Mosfet M4 MOSFET Irms
19. M4 Pd 2.089 W Mosfet M4 MOSFET total power dissipation
20. M4 TjOp 113.58 degC Mosfet M4 MOSFET junction temperature
21. M5 Irms 14.334 A Mosfet M5 MOSFET Irms
22. M6 Irms 14.334 A Mosfet M6 MOSFET Irms
23. Cin Pd 366.22 mW Power Input capacitor power dissipation
24. Cout Pd 709.73 mW Power Output capacitor power dissipation
25. L1 Pd 7.311 W Power Power Dissipation in the Inductor
26. Lout Pd 400.681 mW Power Lout power dissipation
27. Lshim Pd 716.38 mW Power Power Dissipation in Shim Inductor
28. M1 Pd 2.089 W Power M1 MOSFET total power dissipation
29. M2 Pd 2.089 W Power M2 MOSFET total power dissipation
30. M3 Pd 2.089 W Power M3 MOSFET total power dissipation
31. M4 Pd 2.089 W Power M4 MOSFET total power dissipation
32. Rcs Pd 47.467 mW Power Power Dissipation in Current Sense Resistors

Copyright © 2024, Texas Instruments Incorporated 13 [Link]/webench

®
WEBENCH Design Report UCC28950PWR : UCC28950PWR 350V-410V to 60.00V @ 20A December 3, 2024 10:03:44 GMT-06:00
®
WEBENCH Design

# Name Value Category Description


33. T1 Pd 18.0 W Power Estimated Losses in Transformer
34. U1 Pd 120.0 mW Power U1 Power Dissipation
35. U2 Pd 624.39 mW Power U2 Power Dissipation
36. U3 Pd 624.39 mW Power U3 Power Dissipation
37. Rcs Pd 47.467 mW Resistor Power Dissipation in Current Sense Resistors
38. BOM Count 100 System Total Design BOM count
Information
39. Duty Cycle 65.0 % System Duty cycle
Information
40. FootPrint 5.416 k mm
2
System Total Foot Print Area of BOM components
Information
41. Frequency 101.626 kHz System Switching frequency
Information
42. Iout 20.0 A System Iout operating point
Information
43. Mode FET Conduction Mode System Conduction Mode
Information
44. Pout 1.2 kW System Total output power
Information
45. Total BOM NA System Total BOM Cost
Information
46. U1 Tj 41.196 degC System U1 junction temperature
Information
47. U2 Tj 64.654 degC System U2 junction temperature
Information
48. U3 Tj 64.654 degC System U3 junction temperature
Information
49. Vin 350.0 V System Vin operating point
Information
50. Vout 60.0 V System Operational Output Voltage
Information
51. Vout p-p 744.657 mV System Peak-to-peak output ripple voltage
Information
52. Vout pp percentage 1.241 % System Output Voltage ripple percentage
Information
53. T1 Imag pp 616.461 mA Transformer Transformer peak to peak magnetising current
54. T1 Iprim RMS 5.463 A Transformer Transformer Primary RMS Current
55. T1 Iprim pk 5.96 A Transformer Transformer Primary Peak Current
56. T1 Is1 RMS 14.334 A Transformer Transformer Secondary1 RMS Current
57. T1 Is1 pk 21.43 A Transformer Transformer Secondary1 Peak Current
58. T1 Pd 18.0 W Transformer Estimated Losses in Transformer

Design Inputs
Name Value Description
Iout 20.0 Maximum Output Current
VinMax 410.0 Maximum input voltage
VinMin 350.0 Minimum input voltage
Vout 60.0 Output Voltage
base_pn UCC28950 Base Product Number
source DC Input Source Type
Ta 30.0 Ambient temperature

Copyright © 2024, Texas Instruments Incorporated 14 [Link]/webench

®
WEBENCH Design Report UCC28950PWR : UCC28950PWR 350V-410V to 60.00V @ 20A December 3, 2024 10:03:44 GMT-06:00
®
WEBENCH Design

®
WEBENCH Assembly

Component Testing
Some published data on components in datasheets such as Capacitor ESR and Inductor DC resistance is based on conservative values that
will guarantee that the components always exceed the specification. For design purposes it is usually better to work with typical values. Since
this data is not always available it is a good practice to measure the Capacitance and ESR values of Cin and Cout, and the inductance and DC
resistance of L1 before assembly of the board. Any large discrepancies in values should be electrically simulated in WEBENCH to check for
instabilities and thermally simulated in WebTHERM to make sure critical temperatures are not exceeded.

Soldering Component to Board


If board assembly is done in house it is best to tack down one terminal of a component on the board then solder the other terminal. For surface
mount parts with large tabs, such as the DPAK, the tab on the back of the package should be pre-tinned with solder, then tacked into place
by one of the pins. To solder the tab town to the board place the iron down on the board while resting against the tab, heating both surfaces
simultaneously. Apply light pressure to the top of the plastic case until the solder flows around the part and the part is flush with the PCB. If the
solder is not flowing around the board you may need a higher wattage iron (generally 25W to 30W is enough).

Initial Startup of Circuit


It is best to initially power up the board by setting the input supply voltage to the lowest operating input voltage 350.0V and set the input
supply's current limit to zero. With the input supply off connect up the input supply to Vin and GND. Connect a digital volt meter and a load if
needed to set the minimum Iout of the design from Vout and GND. Turn on the input supply and slowly turn up the current limit on the input
supply. If the voltage starts to rise on the input supply continue increasing the input supply current limit while watching the output voltage. If the
current increases on the input supply, but the voltage remains near zero, then there may be a short or a component misplaced on the board.
Power down the board and visually inspect for solder bridges and recheck the diode and capacitor polarities. Once the power supply circuit is
operational then more extensive testing may include full load testing, transient load and line tests to compare with simulation results.

Load Testing
The setup is the same as the initial startup, except that an additional digital voltmeter is connected between Vin and GND, a load is connected
between Vout and GND and a current meter is connected in series between Vout and the load. The load must be able to handle at least rated
output power + 50% ( 7.5 watts for this design). Ideally the load is supplied in the form of a variable load test unit. It can also be done in the
form of suitably large power resistors. When using an oscilloscope to measure waveforms on the prototype board, the ground leads of the
oscilloscope probes should be as short as possible and the area of the loop formed by the ground lead should be kept to a minimum. This will
help reduce ground lead inductance and eliminate EMI noise that is not actually present in the circuit.

Design Assistance
1. Master key : 36B75AE7D83831BE728F72A7CD5DDC07[v1]
2. UCC28950 Product Folder : [Link] : contains the data sheet and other resources.

Copyright © 2024, Texas Instruments Incorporated 15 [Link]/webench

®
WEBENCH Design Report UCC28950PWR : UCC28950PWR 350V-410V to 60.00V @ 20A December 3, 2024 10:03:44 GMT-06:00
®
WEBENCH Design

Important Notice and Disclaimer

TI provides technical and reliability data (including datasheets), design resources (including reference designs), application or other design
advice, web tools, safety information, and other resources AS IS and with all faults, and disclaims all warranties. These resources are intended
for skilled developers designing with TI products. You are solely responsible for (1) selecting the appropriate TI products for your application, (2)
designing, validating and testing your application, and (3) ensuring your application meets applicable standards, and any other safety, security,
or other requirements.

These resources are subject to change without notice. TI grants you permission to use these resources only for development of an application
that uses the TI products described in the resource. Other reproduction and display of these resources is prohibited. No license is granted to
any other TI intellectual property right or to any third party intellectual property right. TI disclaims responsibility for, and you will fully indemnify TI
and its representatives against, any claims, damages, costs, losses, and liabilities arising out of your use of these resources.

Providing these resources does not expand or otherwise alter TI's applicable Terms of Sale or other applicable terms available either on [Link]
or provided in conjunction with TI products.

Copyright © 2024, Texas Instruments Incorporated 16 [Link]/webench

®
WEBENCH Design Report UCC28950PWR : UCC28950PWR 350V-410V to 60.00V @ 20A December 3, 2024 10:03:44 GMT-06:00

You might also like