Line Models for Engineering Simulations
Line Models for Engineering Simulations
Chapter 7
Line Models
Many real-world objects can be modeled as line bodies. When a body has small lateral dimensions and has a uniform
cross-section, it is often modeled as a line body. The most obvious applications of line models are frame, beam, and truss
structures. Workbench meshes a line body with beam elements (1.3.3[13], page 39). Advantages of using line models
over surface models or solid models include: (a) creating line models is usually easier, (b) the problem size is much
smaller, and (c) the solution can be more accurate. Therefore, engineers should consider using line models instead of
surface or solid models whenever possible. Workbench stores many built-in cross sections in the database to be chosen
from by the users. Workbench allows the rendering of cross-sections when displaying the model, so that the line bodies
visually look like solid bodies.
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272 Chapter 7 Line Models
Section 7.1
Flexible GrippeHRef 4
[5] Gripping
7.1.1 About the Flexible Gripper direction
(output). /
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Section 7.1 Flexible Gripper 273
7.1.2 Startup
/\ Gripper - Workbench □ x
)is lints E> Help
J ^Project
Update Project
Project Schematic
В Analysis Systems
И Design Assessment
0 Eigenvalue Buckling
13Electric
[I] Launch U Explicit Dynamics Engneemg Data
@ Fluid Flow (CFX) [3] Start up
Workbench and save © Fluid Flow (Fluent)
U Harmonic Acoustics Q Model DesignModeler. #
the project as И Harmonic Response Й Setup
Gripper. \ 8 IC Engine (Fluent)
В IC Engine (Forte)
U Magnetostatic ») Results
Ш Modal Static Structural
u Modal Acoustics
Ш Random Vibration
Г.1 Response Spectrum
E? Rigid Dynamics
u Stade Acoustics [2] Create a Static
|Q Static Structural C
U Steady-State Thermal Structural system. /
Hj Thermal-Electric
Q Topology Optimization
E Transient Structural
Q Transient Thermal
T urbomaehjnery Fluid Flow
В Component Systems
В Custom Systems
В Design Exploration
View Al /Customize...
■34
Flexible 17 -24
| * Construction Point
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274 Chapter 7 Line Models
[I] Pull-down-select
Concept/Lines
From Sketches. |
Details View
s Details of Liael
Lines From Sketches Linel [2] Select Sketch I in
Base Objects 1 Sketch O-==n
the model tree and
click Apply. Click
Operation Add Material
Generate. /
View Help
Ruler
[4] Make sure View/Cross
Section Alignments is
Outline turned on. /
Windows
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Section 7.1 Flexible Gripper 275
Line
Lnl2
Lnl3
Cross Section □ Rectangular •
Line Ы4
О Circular
В Physical Properties: 10
<§> Circular Tube
Faces 0
cross section. |
Ruler
Edges 2
Triad
Vertices 3
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T7f> Chapter 7 Line Models
Details View
□ Li*e-Body Edge
Alignment Mode Selection
Alignment X 0
Alignment Y 0
[6] Cross section
Alignment Z
Rotate
alignment can be
Reverse Orientation? adjusted by rotating
Frame Alignment Automatic (Frenet-Serret) an angle.
PART B. SIMULATION
Solution "F j
Results “F
0 Physical Properties
□ LinearElastic Contents of Engineering Data Source Description
Й Isotropic Elasticity Б Material
Orthotropic Elasticity
Anisotropic Elasticity Structural Steel from 1! [4] Type 2e9 (Pa) for
Div 2, ’
0 Hyperelastic Experimental Data Young's Modulus and 0.35
POM
0 Hyperelastic for Poisson's Ratio.
Click here to add a new material
0 Chaboche Test Data
0 Plasticity
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Section 7.1 Flexible Gripper 277
HI Project
В Model (A4)
- Geometry
[2] Highlight
Line Body. |
S
Mesh
в ?£] Static Structural (A5)
Analyse Settings
В ?£| Solution (A6)
. f | Solution Information
[I] Start up
Mechanical. Make
sure the unit system
on Display/
is mm-kg-N-s. /
Shells»and
Beams. /
Э Fixed О
14 4 * Frictionless
Supports л ,
Cp Displacement
[2] Select this vertex. You may need to turn
Structural
on the vertex selection filter. The Fixed
Support prevents translations as well as
rotations in all three directions, |
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278 Chapter 7 Line Models
4[I] Select
Supports/Fixed
Rotation.
Type____________
Coordinate System
Rotation X
Rotation Y
Rotation Z
Fixed Rotation
Global Coordinate System
Free
Fixed
Fixed
No"
О
Suppressed
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Section 7.1 Flexible Gripper 279
Project Toolbox
e| Model (A4) Deformation
E Geometry
5... V Line Body
В Coordinate Systems
v Tft] Mesh
В Q Static Structural (A5)
[I] Highlight [3] Select
Analysis Settings [2] Select
Solution. -» Toolbox/Beam
v(Fixed Support
Deformation/ Tool. /
Fixed Rotation
Total. -+
Displacement
I Solu t io n (A6)[
. J] Solution Information
. Total Deformation
В 4Э1 Beam Tool
Direct Stress [4] The Solution [5] Click
Minimum Combined Stress branch looks like this. Solve. #
Maximum Combined Stress
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280 Chapter 7 Line Models
Outline Solver,
'omt ,j,|‘ Chart
insert
©Annotation
Name -
A: Static Structural is 77.153 mm. |
Л Project*
Total Deformatoon
В T Model (A4)
Type Total Deformation
Unit: mm
UneBodv Time 1. /
ffi ✓!
77.153 Max
[6] Numerical data for each
[2] Highlight Total оУ bUI--------
60008 substep are available. You could
в Deformation. / 51 436
42 863 copy/paste to your spread
34 29
sheet for further processing. /
Displacement I
25.718
- v Solution (A6) \ 17145
Solution Information V
85726
Total Deformation (_)
В ✓E Beam Tool [4] Click Result
✓e Greet Stress
Mnrun Comtxned Stress
Maxmum Comtxned Stress X
shown in [8-9]. \
80
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Section 7.1 Flexible Gripper 281
52 016 Max |
46.236
[7] The Graph window shows a 40.457
34.677 j
horizontal-displacement-versus-
input-displacement plot. # 28.898
23.118
17.339
11.559
H o rizo n ta l D isplacem ent (m m )
5.7795
0 Min
Horizontal-Displacement-versus-
Input-Displacement Plot
[6] A horizontal-displacement-versus-input-
displacement curve is shown as [7]. The curve
is nearly but not a straight line. The GA value
0 5 10 15 20 25 30 35 40 45 50
in this case is about 1.04 (52/50). \
©Seismicisolation
282 Chapter 7 Line Models
[I] A convergence study of the gripper model is summarized in the table/figure below [2-3]. The table/figure shows
that the displacement converges to 52.035 mm [2]. In the foregoing simulation, we meshed with 34 elements using the
default settings and obtained a displacement of 52.016 mm [3]. That is accurate enough for GA assessment, but may
not be adequate for other purposes (e.g., stress assessment).
Generally, models meshed with beam elements or shell elements converge very fast. The meshing consideration is
mostly geometric. In our case, since it is a curved structure, the major consideration is to mesh the structure so that
the geometry of the meshed finite element model doesn't deviate from the original geometry too much.
For a structure composed by straight beams, we can obtain a solution equal to theoretical values by meshing each
straight beam with a single element! This will be demonstrated in Section 7.2. j
10 32 52.010
default 34 52.016
6 53 52.028
4 79 52.032
3 104 52.033
2 157 52.034
1 312 52.035
Number of Elements
Wrap Up
[5] Save the project and exit Workbench. #
Reference
I. Chao-Chieh Lan and Yung-Jen Cheng, 2008, "Distributed Shape
Optimization of Compliant Mechanisms Using Intrinsic
Functions," ASME Journal of Mechanical Design,Vol. 130,072304.
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Section 72 3D Truss 283
Section 7.2
3D Truss
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284 Chapter 7 Line Models
7.2.2 Startup
/\ Truss - Workbench
He xViewX^Toois Unrts
[I] Launch Workbench and
jLd save the project with the
name Truss. j
□ Analysis Systems
a Design Assessment
t) Eigenvalue Buckling
(£9 Electric
И Explicit Dynamics
Fluid Flow (CFX)
I Geometry
[3] Start up
£3 Fluid Flow (Fluent)
и Harmonic Acoustics Ф Model DesignModeler. #
69 Harmonic Response 1ft Setup
£3 IC Engine (Fluent)
£3 IC Engine (Forte)
(Kj Solution
View Al /Customize...
w Double-click component to edit 53 Job Monitor... it" Show Progress ° Show 0 Messages
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Section 72 3D Truss 285
.
7 -100 100 0 4
♦ 10
8 100 100 0 9♦
9 100 -100 0
10 -100 -100 0 ♦8
___________________________________
Details View
1 1 -37.5 0 200
Details of Pointl 1
1 2 37.5 0 200
Point Point!
1 3 -37.5 37.5 100
Type
1 4 37.5 37.5 100
Definition From Coordinates File
1 5 37.5 -37.5 100
Coordinates File C:\Users\ASUS\Document5 \[Link]
Coordinates Unit Inch
1 6 -37.5 -37.5 100
Base Plane XYPIane
1 7 -100 100 0
1 8 100 100 0
1 9 100 -100 0
1 10 -100 -100
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286 Chapter 7 Line Models
7 P2 P5
✓ Shaded Exterior and Edges
Details View Shaded Exterior
8 PI P3
ы Details of Line! Wireframe
PI P6 Lines From Points Linel Graphics Options
9
Point Segments 25 О
* Frozen Body Transparency
10 P3 P6 Operation Add Material Л
Edge Joints
17 P5 P8
[7] A line body of 25
18 P4 P7
members is created. (The
numbers are added by the
19 P3 P8
author for your
P5 PIO convenience.) #
20
21 P6 P9
22 P6 PIO
23 P3 P7 PIO
24 P4 P8
25 P5 P9
©Seismicisolation
Section 72 3D Truss 287
Point?
PointlO
Linel
□ 1 Cross Section
✓ IL Ll
Й w Сй 1 Part, 1 Body
"ч Line Body
Sketching Modeling [
)etails View
[3] Although we created only 10 joints and 25
Б Details of Line Body
Body Line Body
members, the details view shows that there are 16
Faces 0 vertices and 37 edges. An additional 6 vertices and
Edges 37 12 edges are created because 6 pairs of members
Vertices 16 cross over each other and are treated as if they
Cross Section Ll ' are rigidly welded to each other at points of
Offset Type Centrad \\ cross-over. We assume that this is the real
Shared Topology Method Edge Joints situation and accept this default arrangement. ।
Geometry Type DesignModelei
[2] Select the cross
section LI.
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288 Chapter 7 Line Models
View Help
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Section 72 3D Truss 289
PART B. SIMULATION
Static Structural
6 Solution
7 Results
Static Structural
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290 Chapter 7 Line Models
Э Fixeo О
Frictionless
Supports ,
Cp Displacement
Structural
Details of "Force"
[4] Select P2 and
в Scope click Apply. «-
Scoping Method Geometry Selection
[1,3,5,7] Click Force. Details of "Force 2"
Geometry 1 Vertex
- I \ в Definition - Scope
Scoping Method Geometry Selection
Type____________ Force
Define By Components О -
Geometry
Definition
1 Vertex
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Section 72 3D Truss 291
ЕГ Ф1 Model (A4)
В Geometry
S Coordinate Systems u
v Mesh Deformation Toolbox
В Q Static Structural (A5)
Analysis Settings
Я Fixed Support
[I] Highlight
& Force
Force 2 Solution.
Force 3 [2] Select
Force 4
Й- Ф1 Solution (A6) Deformation/
■J~T| Solution Information Total. -+
[3] Select Toolbox/
Total Deformation
В Beam Tool Beam Tool. /
Direct Stress
Minimum Combined Stress
Maximum Combined Stress
Minimum Bending Stress
Ф Maximum Bending Stress
[4] With Beam
Details of "Multiple Selection" Tool highlighted,
в [5] And select Max
Defiuitioiu select Min
Type_________________
[6] Highlight the Bending. <-
Bending.
By___________________ Time
Display Time Last
5 objects under
Calculate Time Histoiy Yes
Beam Tool. |
Identifier
Suppressed No
В lutegxutiau Pont Results
Display Option Unavexaged Direct Min Max Min Max
Results Bending Bending Combined Combined
II Ыоопшймп. Stress
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292 Chapter 7 Line Models
1
Time: 1
Time: 1
11932 Max
0.39454 Max
8052.6
0.3507
4172.9
030686
293.31
0.26302
-3586 3
0.21919
-7465 9
0.17535
-11346
0.13151
-15225
0.087675
-19105
0.043837 [2] Maximum | -22984 Min~|
0 Min
compressive stress L
is 22,984 psi. | J
[3] Maximum
A: Static Structural A: Static Structural
| Minimum Combined Stress |
tensile stress is | Maximum Combined Stress |
Type: Minimum Combined Stress (Unaveraged) 11,932 psi.; Type: Maximum Combined Stress (Unaveraged)
Unit: psi
Unit: psi
Time: 1
Time: 1
10855 Max
6825
2795.1
— 2140.2
-1234 9
[4] The combined -1800 5
□
-5264 8
-9294 8 stress (bending -5741 2
------- 9681 9
-13325 stress plus direct
-17355
-21385
stress) ranges ■------- 13623
-17563
-21504 Min
-25415 Min | from -25,415 psi
to +13,962 psi. I
2030 1 Max'"]
1810.6
—I 1591.1
— 1371.6
[5] The bending
stress ranges
from -2430 psi to
1— 1152.1
932.64
713.15
493.66
+2030 psi, which 274.17
is only about 10% 54.684 Min
of the combined
stress [4]. #
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Section 72 3D Truss 293
Definition Definition
Directional Totsicaal Mb...
Type Total Bending Moment
By_________________ Time
By Time
Display Time Last
Display Time Last
Coordinate System Solution Coordinate System
Calculate Time History Yes
Calculate Time History Yes
Identifier
Identifier
Suppressed No
[5] Click
Solve Solve. ( ।
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294 Chapter 7 Line Models
A: Static Structural
| Total Bending Moment"!
411.96 Max
367.44
■
— 322.91
— 278.39
— 233.86
— 189.34
— 144.81
— 100.29
— 55.763
I-—I 11238 Mm
r
Wrap Up
[7] Save the project and exit Workbench. #
References
I. All Help>Mechanical APDL>Theory Reference* 13.188. BEAM 188
2. All Help*Mechanical APDL>Theory Reference* 13.180. LINK 180
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Section 73 Two-Story Building 295
Section 7.3
"Iwo-Story Building
[I]The two-story building [2-7] is constructed for residential usage. The local building code requires that a live load of
50 lb/ft2 be considered, along with its own weight. Since the building is in an earthquake zone, an earthquake load must
be considered. For a low-rise building like this, the building code allows an equivalent static analysis instead of a
dynamic analysis. Here we consider a static earthquake load, which is equivalent to 0.2 times gravitational acceleration,
applying horizontally in the shorter direction of the building. In a practical design project, earthquake load applying in
other directions should also be simulated.
The beams and columns will be modeled as line bodies and the floor slabs as surface bodies. We assume that all
bodies are perfectly bonded together. The geometric model will be used for a static structural simulation in this
section. The model will be used again in Section 11.2 for a modal analysis and Section 12.3 for a harmonic response
analysis.
In this exercise, we will use in-lbm-lbf-s unit system most of the time. On some occasions, we will change the
unit system to ft-lbm-lbf-s unit system. One feature ofWorkbench is the flexibility of using unit systems. When
you switch to another unit system,Workbench will convert the units nicely for you. /
[6] Beam. |
[7] Column. #
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296 Chapter 7 Line Models
7.3.2 Start Up
[2] Start up
[I] Launch Workbench. DesignModeler.
Create a Static
Structural system. Save
the project as Building.
1 0 0 0
720 0 0
Type Construction Point 1
Г
4 Definition Manual Input Q s
Б Poiat Gimp 1 (RMB)
5 0 0 240
FD&, XCoooalinate Oin
FD9, Y Cooariinate Oin
6 240 0 240
FD10, Z Cooxdinate Oin
7 480 0 240
8 720 0 240
[3] Type coordinates
for Point I. |
9 0 120 0
10 240 120 0
12 720 120 0
13 0 120 240
[5] Repeat steps [1-4] for additional 15
14 240 120 240 points (Points 2-16) and type their
respective coordinates shown in this table.
15 480 120 240 Remember that, alternatively, you may input
- the coordinates by preparing a coordinates
720 120 240 file (see 7.2.3[8-10], page 285). j
16
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Section 73 Two-Story Building 297
Paint Segments 6 О
Operation Add Material
Generate
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298 Chapter 7 Line Models
Sweep Bodies
Direction Definition Coordinates
Skin/Loft [3]Type 120 (in). Click
FD3, XOfiset Om
В Thin/Surface Generate. This copies the
FD4,Y Offset 120 m
line body and moves 120
% Fixed Radius Blend FD5,Z Offset Oin
inches upward. #
4 Variable Radius Blend
Vertex Blend
ИЛ Pattern
Body Operation
Body Transformation J® Move
□ Translate •
Boolean
Slice □D Rotate
Delete M Mirror
J® Scale
ф Point qp
Primitives
[I] Pull-down-select Create/
Body Transformation/
Translate. /
©Seismicisolafion
Section 73 Two-Story Building 299
E3 • y $ 1 Cross Section
.Д и
Й v 1 Part, 1 Body
[I] Select Line Body in
\ Line Body
the model tree. |
Sketching Modeling f
©Seismicis0^^
300 Chapter 7 Line Models
Ruler
Outline
Windows
[4] Control-select
these 12 line edges. |
Details View
В Lixe-Body Edges: 12
Alignment Mode Selection
Cross Section Alignment None (+Z by default)
Alignment X
Alignment Y
Alignment Z
Rotate -90”
Reverse Orientation? No
Frame Alignment Automatic
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Section 73 Two-Story Building 301
& Detach
Cross Section
[4] Turn on the face selection filter and click the surface
body. One of the surface faces is highlighted (with a
green color), indicating that it is the positive-side of the
surface body; the other side is the negative-side. \
Details View
Б Details of Sufi
Line-Body Tool Surf!
Edges 4
# Edge joints generated 4
I Flip Surface Normal? Yes ( ) ▼
| Thickness (>=0) p in
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302 Chapter 7 Line Models
Thickness 0=0) 5 in О
Details View
Edge Selection
[13] When you select edges, you may need to use
Selection Panes to correctly select the line
edge rather than a surface edge ([7-8], last page).
You can distinguish them by the cursor shape. If
you select a surface edge instead of a line edge, [14] If you select a surface edge instead
the slab would not connect to the line body and of a line edge, the slab would not
would have a gap after deformation [14]. connect to the line body and would have
a gap after deformation. <-
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Section 73 Two-Story Building 303
PART B. SIMULATION
[I] Double-click
[4] Click to return to Engineering Data. |
Project
Schematic. #
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304 Chapter 7 Line Models
[I] Start up
Mechanical. Make
sure the unit system i;
in-lbm-lbf-s. #
ifl| Project
Й ф| Model (A4)
Details of "Multiple Selection"
В Geometry
Й Part В Graphics Properties
В Definition
Suppressed No
Thickness 5. in
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Section 73 Two-Story Building 305
Э Fixed
"" Fnctionless
Supports л ,
Э Displacement
Structural
[I] Insert a
Pressure.
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306 Chapter 7 Line Models
[I] Select
Inertial/
Acceleration. | A: Static Structural
Acceleration
Time: 1. s
Details of "Acceleration"
0 Scope
Geometry All Bodies
0 Defiaitioa
Define By Components О
©SeismicisolaHon
Section 73 Two-Story Building 307
Solve
A: Static Structural
Total Deformation_____
Type: Total Deformation
Unit: in
Time: 1
0 30373 Max
0.26998
0.23623
0.20249
0.16874
0.13499
0.10124
0.067495
0.033748
0 Min
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308 Chapter 7 Line Models
pi 1.5432e-13 Max
------- 60.639
- -121.28
------- 181.92
— -242.56
------- 303.2
------- 363.83
------- 424.47
-[Link]
S -545.75 Min~|
A: Static Structural
Minimum Combined Stress |
Type: Minimum Combined Stress -
Unit: psi
Time: 1
— 320.96 Max
■ -1320.6
— -2320.3
------- 3320
— -4319.6
------- 5319.3
------- 6319
— -7318.6
И -8318.3_________
- I -9317.9 Min |
Wrap Up
[9] Save the project and exit Workbench. #
@Seismicisolation
Section 7.4 Review 309
Section 7.4
Review
7.4.1 Keywords
Choose a letter for each keyword, from the list of descriptions
I. ( ) Beam Elements
2. ( ) Coordinates File
5. ( ) Combined Stress
6. ( ) Truss
Answers:
I. ( A ) 1(F) 3. ( C ) 4. ( D ) 5. ( E ) 6. ( В )
List of Descriptions
( A ) A line (ID) element that can be arranged in the 3D space. It is used to mesh a body when two of its dimensions
are much smaller than the third dimension. Each node has 6 degrees of freedom: 3 translational and 3 rotational. Due to
the presence of rotational degrees of freedom, it is very efficient to model the problems dominated by bending modes, in
contrast to a solid element, which does not have rotational degrees of freedom.
( В ) Defined as a structure consisting of two-force members. By two-force member, we mean that the members are
pin-jointed at the ends, and the loads apply on the joints so that the members are either stretched or compressed but
not bent.
( C ) The resultant forces acting on a beam cross section can be summarized into three components: direct force F,
bending moment M, and shear force V. Only the direct force and the bending moment contribute to the axial stress. The
axial stress caused by the direct force is called the direct stress a = F/A, where A is the cross-sectional area. The direct
stress can be tensile or compressive. The axial stress caused by the bending moment is called the bending stress
ab = Nty//, where у is the distance from the neutral axis to the point of concern, and / is the moment of inertia of the
cross section.
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310 Chapter 7 Line Models
( D ) Occurs at either the top or bottom beam edge, depending on the direction of the bending moment.
( F ) A text file describing the coordinates of points. The file has 5 columns, or fields: (a) group number, (b) ID number,
(c) X-coordinate, (d)Y-coordinate, and (e) Z-coordinate. The group number and the ID number are arbitrary and they
together uniquely identify a point from others.
Pin-Jointed or Rigid-Jointed?
We mentioned in 7.2.1 [I] (page 283) that if the members of a truss structure are slender enough, there is no essential
difference between a pin-jointed model and a rigid-jointed model. Verify this. You may use the 3D truss example (Section
7.2) or select a simple truss structure from any of your Engineering Mechanics textbooks. Solve the problem with the
pin-joint assumption, and then solve the problem again using a rigid-jointed model. Compare the results and draw your
conclusions.
To model a pin-jointed structure in Workbench, you need to either specify revolute joints between the members or
utilize End Release^l] feature in Mechanical [I].
Outline
Я1 Project
- Ф| Model (A4)
E Geometry
В 7^:1 Connections
End Release
Й ,/Д Coordinate Systems
Mesh
References
I. All Help>Mechanical Application>Mechanical User's Guide>Setting Connections>End Releases
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