METHOD OF STATEMENT

TABLE OF CONTENTS
TABLE OF CONTENTS........................................................................................................................ 2
1. INTRODUCTION......................................................................................................................... 17
1.1 PURPOSE............................................................................................................................ 17
1.2 SCOPE................................................................................................................................. 17
2. PLANT, EQUIPMENT & RESOURCES........................................................................................... 17
2.1 SITE MOBILIZATION............................................................................................................ 17
2.2 HUMAN RESOURCES........................................................................................................... 17
2.3 PLANT & EQUIPMENT.......................................................................................................... 18
2.4 PERMANENT & INCORPORATED MATERIAL.........................................................................18
2.4.1 SAFETY REQUIREMENTS & PRECAUTION MEASURES....................................................18
2.5 SAFETY REQUIREMENTS..................................................................................................... 19
2.5.1 MEDICAL CHECK........................................................................................................... 19
2.5.2 SAFETY INDUCTION...................................................................................................... 19
2.5.3 SAFETY EQUIPMENT..................................................................................................... 19
2.6 PRECAUTION MEASURES..................................................................................................... 20
2.6.1 PRE-TASK MEETING...................................................................................................... 20
2.6.2 PRE-START MEETING.................................................................................................... 21
2.6.3 OPERATOR ASSESSMENT............................................................................................. 21
2.6.4 EQUIPMENT & MATERIAL MOBILIZATION STRATEGY.....................................................21
2.7 ENVIRONMENTAL PROTECTION MEASURES........................................................................21
3. METHOD STATEMENT FOR CIVIL STRUCTURE AND FINISHING WORKS.....................................22
3.1 EXCAVATION....................................................................................................................... 22
3.2 BACKFILLING (LEVELING AND SOIL REPLACEMENT)............................................................22
3.3 LEAN CONCRET................................................................................................................... 22
3.4 RC FOOTING....................................................................................................................... 23
3.5 COLUMNS........................................................................................................................... 24
3.6 FOUNDATIONS ISOLATION.................................................................................................. 25
3.7 BACKFILLING AROUND FOUNDATIONS................................................................................26
3.8 SLAB ON GRADE................................................................................................................. 27
3.9 SLAB AND BEAMS ON SHORING.......................................................................................... 28
3.10 ISOLATION/WATERPROOFING FOR ROOF SLAB................................................................29
3.11 BLOCK WORKS:............................................................................................................... 30

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3.12 GYPSUM WORKS:............................................................................................................. 31
3.12.1 OBJECTIVE:................................................................................................................... 31
3.12.2 MATERIALS AND TOOLS:.............................................................................................. 31
3.12.3 INSTALLATION PROCEDURE:........................................................................................ 31
3.12.4 QUALITY CONTROL:...................................................................................................... 31
3.12.5 HEALTH AND SAFETY:................................................................................................... 32
3.13 MASONARY...................................................................................................................... 33
3.14 PLASTERING.................................................................................................................... 34
3.14.1 PREPARATION............................................................................................................... 34
3.14.2 APPLICATION................................................................................................................ 34
3.14.3 CURING........................................................................................................................ 35
3.14.4 CUTTING AND BATCHING............................................................................................. 35
3.15 PAINTING......................................................................................................................... 36
3.15.1 LIST OF MATERIALS...................................................................................................... 36
3.15.2 SURFACE PREPARATION............................................................................................... 36
3.15.3 APPLICATION................................................................................................................ 36
3.15.4 ONE COAT OF JOTA SHIELD ALKALI RESISTANT PRIMER...............................................36
3.15.5 FIRST COAT OF JOTA SHIELD TEX MEDIUM...................................................................36
3.15.6 SECOND COAT OF JOTA SHIELD TEX MEDIUM..............................................................36
3.16 MARBLE STONE INSTALLATION........................................................................................ 37
3.16.1 PREPARATION OF MARBLE STONE:............................................................................... 37
3.16.2 TOLERANCES OF MARBLE STONE:................................................................................ 37
3.16.3 MARBLE STONE INSTALLATION:................................................................................... 37
3.17 TILES............................................................................................................................... 40
3.17.1 PREPARATION FOR TILES INSTALLATION:.....................................................................40
3.17.2 FLOORS INSTALLATION................................................................................................ 40
3.17.3 TILE WALLS INSTALLATION........................................................................................... 40
3.17.4 GROUTING.................................................................................................................... 40
3.17.5 CLEANING AND PROTECTING....................................................................................... 41
3.18 DOOR INSTALLATION....................................................................................................... 42
3.18.1 DELIVERY, STORAGE AND HANDLING...........................................................................42
3.18.2 INSTALLATION OF WOOD DOOR................................................................................... 42
3.18.3 ADJUSTING AND PROTECTING OF DOOR......................................................................42
3.19 ERECTION OF STEEL STRUCTURE.................................................................................... 43
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 3.19.1 SCOPE.......................................................................................................................... 43
3.19.2 PREFABRICATION......................................................................................................... 43
3.19.3 INSTALLATION OF STEEL STRUCTURES........................................................................45
3.19.4 INSPECTIONS................................................................................................................ 46
3.20 INSTALLATION OF SANDWICH PANELS............................................................................ 47
3.20.1 THE TRANSPORTING OF PANELS TO THE CONSTRUCTION SITE, AND UNLOADING......47
3.20.2 QUALITY CONTROL OF THE COMPLETED STRUCTURE..................................................47
3.20.3 REMOVAL OF THE PROTECTIVE FILM............................................................................47
3.20.4 SEALING....................................................................................................................... 47
3.20.5 THE INSTALLATION OF SANDWICH PANELS..................................................................48
3.20.6 THE INSTALLATION OF DOOR PROFILES, WINDOW PROFILES, AND SKYLIGHTS...........48
3.20.7 ASSEMBLING SUBSEQUENT PANELS.............................................................................49
3.20.8 MASKING TREATMENTS................................................................................................ 50
3.20.9 HOW TO ATTACH SMALL ELEMENTS, E.G. A COMPANY LOGO, LIGHTING ELEMENTS, OR
A MONITORING SYSTEM............................................................................................................ 50
3.21 INSTALLATION OF PHENOLIC PARTITIONS OR GLASS OFFICE PARTITIONS......................51
3.21.1 HEALTH AND SAFETY LEGISLATION.............................................................................. 51
3.21.2 HEALTH AND SAFETY.................................................................................................... 52
3.21.3 QUALITY CONTROL....................................................................................................... 52
3.21.4 SETTING OUT PROCEDURE........................................................................................... 52
3.21.5 INSTALLATION OF HEAD CHANNELS & BASE SECTIONS...............................................54
3.21.6 JUNCTION POSTS INSTALLATION.................................................................................. 54
3.21.7 ABUTMENTS INSTALLATION METHOD...........................................................................55
3.21.8 SOLID MODULE CONSTRUCTION (NON-FIRE RATED)....................................................56
3.21.9 SOLID MODULE CONSTRUCTION (30 MINUTE FIRE RATED)..........................................57
3.21.10 HALF-GLAZED CONSTRUCTION METHOD......................................................................58
3.21.11 SOLID / GLAZED CONSTRUCTION................................................................................. 59
3.21.12 FULL HEIGHT GLAZED CONSTRUCTION........................................................................60
3.21.13 DOOR FRAME INSTALLATION PROCEDURE...................................................................60
3.22 INTERLOCKING BLOCK AND CURB STONE.......................................................................62
3.22.1 MATERIALS FOR APPLICATION...................................................................................... 62
3.22.2 MATERIAL DELIVERY..................................................................................................... 62
3.22.3 HANDLING OF CURB STONE......................................................................................... 62
3.22.4 COORDINATION............................................................................................................ 62

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 3.22.5 INSTALLATION OF CURB STONE................................................................................... 63
3.22.6 INSTALLATION OF INTERLOCKING BLOCKS...................................................................63
3.22.7 CLEANING AND PROTECTION....................................................................................... 64
3.23 ASPHALT WORKS............................................................................................................. 65
3.23.1 IMPLEMENTATION OF COMPACTED 30CM THICK SUB-BASE LAYER..............................65
3.23.2 SUPPLYING, SPRAYING, AND ENSURING THE PENETRATION OF M.C.1 ALL THE WAY
OVER THE BASE LAYER............................................................................................................. 67
3.23.3 SUPPLY, PAVING, AND COMPACTION ASPHALT BBC-MARSHAL (THICKNESS IS 7 CM
AFTER COMPACTING)................................................................................................................ 68
3.23.4 PAINTING FOR CAR PARKING........................................................................................ 69
3.24 METHODOLOGY OF EMBANKMENT CONSTRUCTION........................................................70
3.24.1 WORK SCOPE............................................................................................................... 70
3.24.2 SETTING OUT................................................................................................................ 70
3.24.3 MATERIALS AND BORROWING AREAS SELECTION:.......................................................70
3.24.4 OPERATION METHOD.................................................................................................... 71
3.24.5 QUALITY ASSURANCE................................................................................................... 72
3.24.6 WORKPLACE SAFETY.................................................................................................... 73
3.24.7 ENVIRONMENTAL PROTECTION.................................................................................... 73
3.25 METHOD OF STATEMENT ELECTRICAL UNDERGROUND DUCTS INSTALLATION...............74
3.25.1 PROCEDURE................................................................................................................. 74
3.26 METHOD STATEMENT FOR INSTALLATION OF COMMUNICATION SUB-DUCTS HDPE........75
3.26.1 PURPOSE...................................................................................................................... 75
3.26.2 SCOPE OF WORK.......................................................................................................... 75
3.26.3 DEFINITIONS................................................................................................................. 75
3.26.4 MATERIALS................................................................................................................... 76
3.26.5 TOOLS, PLANT & EQUIPMENTS:.................................................................................... 76
3.26.6 SAFETY......................................................................................................................... 76
3.26.7 PRIOR ACTIVITIES......................................................................................................... 76
3.26.8 PROCEDURE................................................................................................................. 77
3.26.9 RESPONSIBILITIES........................................................................................................ 77
4. METHOD STATEMENT FOR MECHANICAL (HVAC) INSTALLATION...............................78
4.1 METHOD STATEMENT INSTALLATION OF HVAC PIPE WORK................................................78
4.1.1 SCOPE AND PURPOSE.................................................................................................. 78
4.1.2 GENERAL...................................................................................................................... 78
4.1.3 EQUIPMENT.................................................................................................................. 78
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 4.1.4 RESPONSIBLE PERSONNEL........................................................................................... 79
4.1.5 METHOD OF PRE-INSTALLATION................................................................................... 79
4.1.6 METHOD OF INSTALLATION.......................................................................................... 80
4.1.7 QUALITY CONTROL....................................................................................................... 83
4.1.8 SAFETY......................................................................................................................... 83
4.2 METHOD STATEMENT HVAC TESTING, ADJUSTING & BALANCING.......................................84
4.2.1 SCOPE AND PURPOSE.................................................................................................. 84
4.2.2 GENERAL...................................................................................................................... 84
4.2.3 EQUIPMENT.................................................................................................................. 84
4.2.4 RESPONSIBLE PERSONNEL........................................................................................... 84
4.2.5 METHOD OF PRE-INSTALLATION.............................................................................. 85
4.2.6 METHOD OF INSTALLATION......................................................................................... 85
4.2.7 QUALITY CONTROL....................................................................................................... 85
4.2.8 SAFETY......................................................................................................................... 86
5. METHOD STATEMENT FOR MECHANICAL (HVAC) INSTALLATION...............................87
5.1 METHOD STATEMENT INSTALLATION OF HVACDUCTWORK..............................87
5.1.1 SCOPE AND PURPOSE.................................................................................................. 87
5.1.2 GENERAL...................................................................................................................... 87
5.1.3 EQUIPMENT.................................................................................................................. 87
5.1.4 RESPONSIBLE PERSONNEL........................................................................................... 87
5.1.5 METHOD OF PRE-INSTALLATION................................................................................... 88
5.1.6 METHOD OF INSTALLATION.......................................................................................... 88
5.1.7 QUALITY CONTROL....................................................................................................... 89
5.1.8 SAFETY......................................................................................................................... 89
5.2 METHOD STATEMENT INSTALLATION OF PACKAGED AIR HANDLING UNIT
(PAHU'S)........................................................................................................................................
........................................................................................................................................... 90
5.2.1 SCOPE AND PURPOSE................................................................................................... 90
5.2.2 GENERAL...................................................................................................................... 90
5.2.3 EQUIPMENT.................................................................................................................. 90
5.2.4 RESPONSIBLE PERSONNEL........................................................................................... 90
5.2.5 METHOD OF PRE-INSTALLATION................................................................................... 90
5.2.6 METHOD OF INSTALLATION.......................................................................................... 91
5.2.7 QUALITY CONTROL....................................................................................................... 91
5.2.8 SAFETY......................................................................................................................... 92
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 5.3 METHOD STATEMENT INSTALLATION OF FANS.....................................................93
5.3.1 SCOPE AND PURPOSE.................................................................................................. 93
5.3.2 GENERAL...................................................................................................................... 93
5.3.3 EQUIPMENT.................................................................................................................. 93
5.3.4 RESPONSIBLE PERSONNEL........................................................................................... 93
5.3.5 METHOD OF PRE-INSTALLATION.............................................................................. 93
5.3.6 METHOD OF INSTALLATION......................................................................................... 94
5.3.7 INSTALLATION OF FLOOR MOUNTED FANS.................................................................94
5.3.8 INSTALLATION' OF IN ''LINE MOUNTED FANS (CEILING SUSPENDED).........................94
5.3.9 QUALITY CONTROL....................................................................................................... 95
5.3.10 SAFETY......................................................................................................................... 95
5.4 METHOD STATEMENT HVAC TESTING, ADJUSTING & BALANCING.....................96
5.4.1 SCOPE AND PURPOSE.................................................................................................. 96
5.4.2 GENERAL...................................................................................................................... 96
5.4.3 EQUIPMENT.................................................................................................................. 96
5.4.4 RESPONSIBLE PERSONNEL........................................................................................... 96
5.4.5 METHOD OF PRE-INSTALLATION.............................................................................. 97
5.4.6 METHOD OF INSTALLATION......................................................................................... 97
5.4.7 QUALITY CONTROL....................................................................................................... 97
5.4.8 SAFETY......................................................................................................................... 98
6. METHOD STATEMENT FOR PLUMBING INSTALLATION...............................................99
6.1 METHOD STATEMENT CONCEALED DRAINAGE PIPING.......................................99
6.1.1 SCOPE AND PURPOSE.................................................................................................. 99
6.1.2 GENERAL...................................................................................................................... 99
6.1.3 EQUIPMENT.................................................................................................................. 99
6.1.4 RESPONSIBLE PERSONNEL........................................................................................... 99
6.1.5 METHOD OF PRE-INSTALLATION.............................................................................. 99
6.1.6 PIPING:....................................................................................................................... 100
6.1.7 TESTING: .................................................................................................................... 101
6.1.8 POST INSTALLATION PROCEDURE............................................................................. 101
6.1.9 QUALITY CONTROL..................................................................................................... 101
6.1.10 SAFETY....................................................................................................................... 102
6.2 METHOD STATEMENT INSTALLATION OF ABOVE GROUND DRAINAGE PIPING
103

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 6.2.1 SCOPE AND PURPOSE................................................................................................ 103
6.2.2 GENERAL.................................................................................................................... 103
6.2.3 EQUIPMENT................................................................................................................ 103
6.2.4 RESPONSIBLE PERSONNEL......................................................................................... 103
6.2.5 METHOD OF PRE-INSTALLATION............................................................................ 103
6.2.6 INSULATION OF HORIZONTAL RUNS..........................................................................104
6.2.7 INSULATION OF VERTICAL RISERS.............................................................................104
6.2.8 QUALITY CONTROL..................................................................................................... 105
6.2.9 SAFETY....................................................................................................................... 105
6.3 METHOD STATEMENT DOMESTIC WATER (HOT & COLD) SUPPLY PIPING.......106
6.3.1 SCOPE AND PURPOSE................................................................................................ 106
6.3.2 GENERAL.................................................................................................................... 106
6.3.3 EQUIPMENT................................................................................................................ 106
6.3.4 RESPONSIBLE PERSONNEL......................................................................................... 106
6.3.5 METHOD OF PRE-INSTALLATION............................................................................ 106
6.3.6 METHOD OF INSTALLATION....................................................................................... 107
6.3.7 INSTALLATION OF VALVES ANDACCESSORIES...........................................................108
6.3.8 INSTALLATION OF WATER SUPPLYRISERS..................................................................108
6.3.9 HUDROSTSTIC PRESSURE TESTING...........................................................................108
6.3.10 INSULATION................................................................................................................ 108
6.3.11 QUALITY CONTROL..................................................................................................... 108
6.3.12 SAFETY....................................................................................................................... 109
6.4 METHOD STATEMENT INSTALLATION OF WATER HEATERS............................110
6.4.1 SCOPE AND PURPOSE................................................................................................ 110
6.4.2 EQUIPMENT................................................................................................................ 110
6.4.3 RESPONSIBLE PERSONNEL......................................................................................... 110
6.4.4 METHOD OF PRE INSTALLATION................................................................................ 110
6.4.5 METHOD OF INSTALLATION....................................................................................... 111
6.4.6 QUALITY CONTROL..................................................................................................... 112
6.4.7 SAFETY....................................................................................................................... 112
6.5 METHOD STATEMENT INSTALLATION OF DOMESTIC WATER SUPPLY PUMPS113
6.5.1 SCOPE AND PURPOSE................................................................................................ 113
6.5.2 EQUIPMENT................................................................................................................ 113
6.5.3 RESPONSIBLE PERSONNEL......................................................................................... 113
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 6.5.4 METHOD OF PRE-INSTALLATION................................................................................ 113
6.5.5 METHOD OF INSTALLATION....................................................................................... 114
6.5.6 QUALITY CONTROL..................................................................................................... 115
6.5.7 SAFETY....................................................................................................................... 115
6.6 METHOD STATEMENT INSTALLATION OF SANITARY FIXTURES......................116
6.6.1 SCOPE AND PURPOSE................................................................................................ 116
6.6.2 EQUIPMENT................................................................................................................ 116
6.6.3 RESPONSIBLE PERSONNEL......................................................................................... 116
6.6.4 METHOD OF PRE-INSTALLATION............................................................................ 116
6.6.5 METHOD OF INSTALLATION....................................................................................... 117
6.6.6 QUALITY CONTROL..................................................................................................... 120
6.6.7 SAFETY....................................................................................................................... 120
7. METHOD STATEMENT FOR FIRE PROTECTION AND FIRE ALARM SYSTEMS.......121
7.1 INSTALLATION OF FIREFIGHTING PIPES & FITTINGS..........................................................121
7.1.1 SCOPE AND PURPOSE................................................................................................ 121
7.1.2 REFERENCE DOCUMENTS.......................................................................................... 121
7.1.3 GENERAL.................................................................................................................... 121
7.1.4 EQUIPMENT................................................................................................................ 121
7.2 INSTALLATION OF FIREFIGHTING PIPES & FITTINGS..........................................................122
7.2.1 SCOPE AND PURPOSE................................................................................................ 122
7.2.2 REFERENCE DOCUMENTS.......................................................................................... 122
7.2.3 GENERAL.................................................................................................................... 122
7.2.4 EQUIPMENT................................................................................................................ 122
7.2.5 RESPONSIBLE PERSONNEL......................................................................................... 122
7.2.6 METHOD OF PRE-INSTALLATION................................................................................. 123
7.2.7 INSTALLATION PROCEDURES...................................................................................... 123
7.2.8 JOINTING METHOD:..................................................................................................... 123
7.2.9 POST INSTALLATION PROCEDURE.............................................................................. 124
7.2.10 QUALITY CONTROL..................................................................................................... 124
7.2.11 SAFETY....................................................................................................................... 124
7.3 INSTALLATION OF SPRINKLERS......................................................................................... 125
7.3.1 SCOPE AND PURPOSE................................................................................................. 125
7.3.2 REFERENCE DOCUMENTS........................................................................................... 125
7.3.3 GENERAL.................................................................................................................... 125
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 7.3.4 EQUIPMENT................................................................................................................ 125
7.3.5 RESPONSIBLE PERSONNEL......................................................................................... 125
7.3.6 METHOD OF PRE-INSTALLATION................................................................................. 125
7.3.7 INSTALLATION PROCEDURES...................................................................................... 126
7.3.8 JOINTING METHOD:..................................................................................................... 126
7.3.9 POST INSTALLATION PROCEDURE.............................................................................. 126
7.3.10 QUALITY CONTROL..................................................................................................... 127
7.3.11 SAFETY....................................................................................................................... 127
7.4 INSTALLATION OF FIRE HOSE CABINETS...........................................................................128
7.4.1 SCOPE AND PURPOSE................................................................................................ 128
7.4.2 REFERENCE DOCUMENTS.......................................................................................... 128
7.4.3 GENERAL.................................................................................................................... 128
7.4.4 EQUIPMENT................................................................................................................ 128
7.4.5 RESPONSIBLE PERSONNEL......................................................................................... 128
7.4.6 METHOD OF PRE-INSTALLATION................................................................................. 129
7.4.7 INSTALLATION PROCEDURES...................................................................................... 129
7.4.8 JOINTING METHOD:..................................................................................................... 129
7.4.9 POST INSTALLATION PROCEDURE.............................................................................. 129
7.4.10 QUALITY CONTROL..................................................................................................... 130
7.4.11 SAFETY....................................................................................................................... 130
7.5 HYDROSTATIC TESTING OF SPRINKLERS..........................................................................131
7.5.1 SCOPE AND PURPOSE................................................................................................ 131
7.5.2 REFERENCE DOCUMENTS.......................................................................................... 131
7.5.3 GENERAL.................................................................................................................... 131
7.5.4 EQUIPMENT................................................................................................................ 131
7.5.5 RESPONSIBLE PERSONNEL......................................................................................... 131
7.5.6 METHOD OF PRE-INSTALLATION................................................................................ 131
7.5.7 INSTALLATION PROCEDURES..................................................................................... 132
7.5.8 QUALITY CONTROL..................................................................................................... 132
7.5.9 SAFETY....................................................................................................................... 132
7.6 FIRE ALARM SYSTEM......................................................................................................... 133
7.6.1 SCOPE AND PURPOSE................................................................................................ 133
7.6.2 REFERENCE DOCUMENTS.......................................................................................... 133
7.6.3 GENERAL.................................................................................................................... 133
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 7.6.4 EQUIPMENT................................................................................................................ 133
7.6.5 RESPONSIBLE PERSONNEL......................................................................................... 133
7.6.6 METHOD OF PRE-INSTALLATION................................................................................ 134
7.6.7 INSTALLATION PROCEDURES..................................................................................... 134
7.6.8 CABLE INSTALLATION................................................................................................. 134
7.6.9 INSTALLATION OF FIELD DEVICES AND CONTROL PANEL...........................................135
7.6.10 POWER SEPARATION:................................................................................................. 135
7.6.11 LABELLING:................................................................................................................ 135
7.6.12 CABLE RECORDS:....................................................................................................... 136
7.6.13 CABLE TESTING:......................................................................................................... 136
7.6.14 QUALITY CONTROL..................................................................................................... 136
7.6.15 SAFETY....................................................................................................................... 136
7.7 INSTALLATION OF ZONE CONTROL VALVES......................................................................137
7.7.1 SCOPE AND PURPOSE................................................................................................ 137
7.7.2 REFERENCE DOCUMENTS.......................................................................................... 137
7.7.3 GENERAL.................................................................................................................... 137
7.7.4 EQUIPMENT................................................................................................................ 137
7.7.5 RESPONSIBLE PERSONNEL......................................................................................... 137
7.7.6 METHOD OF PRE-INSTALLATION................................................................................ 138
7.7.7 INSTALLATION PROCEDURES..................................................................................... 138
7.7.8 POST INSTALLATION PROCEDURE............................................................................. 138
7.7.9 QUALITY CONTROL..................................................................................................... 138
7.7.10 SAFETY....................................................................................................................... 139
7.8 INSTALLATION OF CLEAN AGENT (FM200) FIRE SUPPRESSION SYSTEM...........................140
7.8.1 SCOPE........................................................................................................................ 140
7.8.2 ABBREVIATIONS......................................................................................................... 140
7.8.3 RESPONSIBILITIES...................................................................................................... 141
7.8.4 TOOLS AND EQUIPMENT............................................................................................. 141
7.8.5 WORK METHODOLOGY............................................................................................... 142
7.8.6 INSTALLATION PROCEDURE FOR THREADED JOINTS..................................................143
7.8.7 INSTALLATION PROCEDURE FOR GROOVED FITTINGS................................................143
7.8.8 INSPECTION & PIPE INSTALLATION TESTS..................................................................144
7.8.9 CLEANING, PAINTING, AND IDENTIFICATION...............................................................145
7.8.10 QUALITY ASSURANCE AND QUALITY CONTROL..........................................................146
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 7.9 INSTALLATION OF CO2 FIRE SUPPRESSION SYSTEM.........................................................147
7.9.1 THE MAIN EQUIPMENT IS INSTALLED IN THE CO2 - ROOM.........................................147
7.9.2 CO2 - CYLINDER FASTENING ASSEMBLY......................................................................148
7.9.3 CO2 - MANIFOLD......................................................................................................... 148
7.9.4 CO2 - DISCHARGE HOSE............................................................................................. 149
7.9.5 CO2 - PILOT HOSE....................................................................................................... 149
7.9.6 MASTER VALVE........................................................................................................... 149
7.9.7 CO2 - MANIFOLD PRESSURE GAUGE...........................................................................150
7.9.8 CO2 - MANIFOLD RELIEF VALVE.................................................................................. 150
7.9.9 CO2 - SHORE CONNECTION / AIR BLOWING THROUGH VALVE....................................151
7.9.10 PRESSURE SWITCH WITH MANUAL RESET..................................................................151
7.9.11 CO2 - CYLINDER WEIGHING DEVICE............................................................................151
7.9.12 INSTALLATION INSIDE THE PROTECTED AREA............................................................151
7.9.13 RELEASE STATION...................................................................................................... 154
7.9.14 ATTACHMENTS........................................................................................................... 155
8. METHOD STATEMENT FOR ELECTRICAL INSTALLATION..........................................171
8.1 METHOD STATEMENT FOR INSTALLATION OF CONDUITS CONCEALED IN
CONCRETE SLAB AND COLUMNS..................................................................................... 171
8.1.1 SCOPE AND PURPOSE................................................................................................ 171
8.1.2 ASSOCIATED WORKS................................................................................................. 171
8.1.3 RESPONSIBLE PERSONNEL......................................................................................... 171
8.1.4 METHOD OF PRE-INSTALLATION............................................................................ 171
8.1.5 METHOD OF INSTALLATION....................................................................................... 171
8.1.6 QUALITY..................................................................................................................... 172
8.2 METHOD OF STATEMENT CONDUIT ON SURFACE.................................................173
8.2.1 SCOPE AND PURPOSE................................................................................................ 173
8.2.2 APPLICABLE LOCATION.............................................................................................. 173
8.2.3 MATERIALS................................................................................................................. 173
8.2.4 EQUIPMENT / TOOLS.................................................................................................. 173
8.2.5 RESPONSIBLE PERSONNEL......................................................................................... 173
8.2.6 METHOD OF STORAGE............................................................................................... 173
8.2.7 METHOD OF PRE-INSTALLATION............................................................................ 174
8.2.8 METHOD OF INSTALLATION....................................................................................... 174
8.2.9 QUALITY..................................................................................................................... 175

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 8.2.10 SAFETY....................................................................................................................... 175
8.3 METHOD OF STATEMENT CABLE TRAY & LADDERS..........................................176
8.3.1 SCOPE AND PURPOSE................................................................................................ 176
8.3.2 APPLICABLE LOCATION.............................................................................................. 176
8.3.3 MATERIALS................................................................................................................. 176
8.3.4 EQUIPMENT / TOOLS.................................................................................................. 176
8.3.5 RESPONSIBLE PERSONNEL......................................................................................... 176
8.3.6 METHOD OF STORAGE............................................................................................... 176
8.3.7 METHOD OF PRE-INSTALLATION................................................................................ 177
8.3.8 METHOD OF INSTALLATION....................................................................................... 177
8.3.9 QUALITY..................................................................................................................... 178
8.3.10 SAFETY....................................................................................................................... 178
8.4 INSTALLATION OF LV PANELS........................................................................................... 179
8.4.1 SCOPE........................................................................................................................ 179
8.4.2 MATERIAL................................................................................................................... 179
8.4.3 INSTRUMENTS............................................................................................................ 179
8.4.4 STORAGE.................................................................................................................... 179
INSTALLATION......................................................................................................................... 179
8.4.5 INSPECTION PROCEDURE:.......................................................................................... 180
8.4.6 TEST PROCEDURE:..................................................................................................... 180
8.4.7 SAFETY:...................................................................................................................... 181
RECORDS................................................................................................................................ 181
8.5 METHOD STATEMENT FOR LIGHTING FIXTURES...............................................................182
8.5.1 SCOPE........................................................................................................................ 182
8.5.2 MATERIAL................................................................................................................... 182
8.5.3 METHOD..................................................................................................................... 182
8.5.4 INSTALLATION............................................................................................................ 182
8.5.5 RECORDS.:................................................................................................................. 183
8.6 METHOD STATEMENT WIRING DEVICES INSTALLATION & WIRING TERMINATION.............184
8.6.1 INSTALLATION & TERMINATION:................................................................................. 184
8.6.2 CONNECTIONS:........................................................................................................... 184
8.6.3 FIELD QUALITY CONTROL:.......................................................................................... 185
8.6.4 INSPECTION & TESTING.............................................................................................. 185
8.6.5 CLEANING:.................................................................................................................. 185
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8.7 METHOD STATEMENT FOR CCTV SYSTEM.........................................................................186
8.7.1 SCOPE........................................................................................................................ 186
8.7.2 MATERIAL................................................................................................................... 186
8.7.3 METHOD..................................................................................................................... 186
8.7.4 RECORDS................................................................................................................... 187
8.8 METHOD STATEMENT FOR BUILDING MANAGEMENT SYSTEM..........................................188
8.8.1 SCOPE AND PURPOSE................................................................................................ 188
8.8.2 REFERENCE DOCUMENTS.......................................................................................... 188
8.8.3 GENERAL.................................................................................................................... 188
8.8.4 EQUIPMENT / TOOLS.................................................................................................. 188
8.8.5 RESPONSIBLE PERSONNEL......................................................................................... 188
8.8.6 PROCEDURE - WIRING, TERMINATION AND PRE-COMMISSIONING PROCEDURES:......188
8.8.7 METHOD OF COMMISSIONING.................................................................................... 189
8.8.8 QUALITY..................................................................................................................... 189
8.8.9 SAFETY....................................................................................................................... 189
8.9 INSTALLATION OF EARTHING SYSTEM..............................................................................190
8.9.1 SCOPE AND PURPOSE................................................................................................ 190
8.9.2 REFERENCE DOCUMENTS.......................................................................................... 190
8.9.3 MATERIAL................................................................................................................... 190
8.9.4 RESPONSIBLE PERSONNEL......................................................................................... 190
8.9.5 APPLICABLE LOCATION.............................................................................................. 190
8.9.6 METHOD OF PRE-INSTALLATION................................................................................ 190
8.9.7 METHOD OF INSTALLATION....................................................................................... 191
8.9.8 INSTALLATION OF EQUIPOTENTIAL BONDING...........................................................191
8.9.9 QUALITY CONTROL..................................................................................................... 191
8.9.10 SAFETY....................................................................................................................... 192
8.10 INSTALLATION OF LIGHTNING PROTECTION SYSTEM.....................................................193
8.10.1 SCOPE AND PURPOSE................................................................................................ 193
8.10.2 REFERENCE DOCUMENTS.......................................................................................... 193
8.10.3 MATERIAL................................................................................................................... 193
8.10.4 RESPONSIBLE PERSONNEL......................................................................................... 193
8.10.5 METHOD OF PRE-INSTALLATION................................................................................ 193
8.10.6 METHOD OF INSTALLATION....................................................................................... 193
8.10.7 QUALITY CONTROL..................................................................................................... 194
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 8.10.8 SAFETY....................................................................................................................... 194
8.11 METHOD STATEMENT PULLING & TESTING OF ELECTRICAL WIRES
(CONDUITS AND TRUNKING)............................................................................................. 195
8.11.1 SCOPE AND PURPOSE................................................................................................ 195
8.11.2 GENERAL.................................................................................................................... 195
8.11.3 MATERIAL................................................................................................................... 195
8.11.4 RESPONSIBLE PERSONNEL......................................................................................... 195
8.11.5 METHOD OF PRE-INSTALLATION............................................................................ 195
8.11.6 METHOD OF INSTALLATION....................................................................................... 196
8.11.7 QUALITY CONTROL..................................................................................................... 197
8.11.8 SAFETY....................................................................................................................... 198
8.12 INSTALLATION OF TRANSFORMER................................................................................. 199
8.12.1 SCOPE........................................................................................................................ 199
8.12.2 REFERENCES.............................................................................................................. 199
8.12.3 DEFINITIONS............................................................................................................... 199
8.12.4 HEALTH AND SAFETY.................................................................................................. 199
8.12.5 MATERIALS REQUIREMENTS....................................................................................... 200
8.12.6 EQUIPMENT REQUIREMENTS...................................................................................... 200
8.12.7 OPERATION................................................................................................................ 200
8.12.8 RESPONSIBILITIES...................................................................................................... 201
8.12.9 INSTALLATION AND FIXATION..................................................................................... 203
8.12.10 PREPARATION FOR TESTING & COMMOSSIONING......................................................204
8.12.11 METHOD OF TESTING & COMMISSIONING OF TRANSFORMERS:.................................204
8.12.12 ON SITE PROTECTION................................................................................................. 206
8.12.13 WASTE MANAGEMENT................................................................................................ 206
8.12.14 SPECIAL CONTROL MEASURES................................................................................... 206
8.12.15 SUPPORTING DOCUMENTATION................................................................................. 206
8.13 METHOD STATEMENT COMMISSIONING MANAGEMENT....................................207
8.13.1 SCOPE AND PURPOSE................................................................................................ 207
8.13.2 GENERAL.................................................................................................................... 207
8.13.3 MATERIAL................................................................................................................... 207
8.13.4 EQUIPMENT................................................................................................................ 207
8.13.5 RESPONSIBLE PERSONNEL......................................................................................... 207
8.13.6 COMMISSIONING MANAGEMENT................................................................................ 208

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 8.13.7 HANDOVER PHASE..................................................................................................... 210
8.13.8 COMMISSIONING AND TEST DOCUMENTATION.........................................................210
8.13.9 MEETINGS REPORTING AND QUALITY MONITORING SYSTEM.....................................210
8.13.10 REPORTING................................................................................................................ 211
8.13.11 QUALITY MONITORING SYSTEM................................................................................. 211
8.14 HANDOVER/TAKEOVER PLAN......................................................................................... 212
9. END OF METHOD STATEMENT................................................................................................. 213

CONSTRUCTION METHODOLOGY
1. INTRODUCTION

1.1 PURPOSE

This procedure relates to Concrete Construction works for the MASAR MALL IN MAKKAH

1.2 SCOPE

This work procedure covers the construction methodologies required to carry out the civil structure,
works included in scope of this project.

2. PLANT, EQUIPMENT & RESOURCES

2.1 SITE MOBILIZATION

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Compass company coordinate with owner staff and the consultant for site mobilization works:

 Allocate caravans and site offices and toilets for the site staff.
 Construct a temporary store for materials.
 Appoint site maneuvering plan.
 All site mobilization work will be in detail after receiving the site nature from the owner and
the consultant.
 Details for mobilization phase are described in Site Mobilization plane.

2.2 HUMAN RESOURCES

 The work will be performed by the following person(s) with the support of Project
Management, QC and HSE teams.:

 Site engineer  Carpenters  Crane operators

 General Foreman  Insulation team  Scaffolders & Riggers
 Foreman  Excavator operators  Labors
 Land surveyors.  Loader operators
 Steel fixers

2.3 PLANT & EQUIPMENT

Operations will be carried out using:

 Excavator (Wheel or Crawler)
 Mobile crane 45ton capacity
 Concrete pump
 Concrete truck mixer
 Generators
 wheel loader
 Total station
 Small tools
 Water suction pump(s) (if needed)
 Water tanker (if needed)
 Plate Compactor
 Hot air hand tool
 Air compressor

Note:
The equipment will be checked and certified by the Plant department before starting
work on site.

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2.4 PERMANENT & INCORPORATED MATERIAL

All permanent & incorporated project material shall be tracked through the
submittal of MSF (Material Submittal Form) to ensure only approved materials are
used.

2.4.1 SAFETY REQUIREMENTS & PRECAUTION MEASURES

All the work is done in accordance with the contract and the relevant regulations.
Risk assessment is performed to evaluate potential hazards of different aspects of
the work and all relevant parties informed.

2.5 SAFETY REQUIREMENTS

2.5.1 MEDICAL CHECK

All personnel involved must be subject to a conclusive medical check-up stating

their full ability to work on site.

2.5.2 SAFETY INDUCTION

All personnel involved shall attend an induction course conducted by the safety
officer. The safety officer shall explain the necessary safety requirements as
identified in the general project risk assessment.

2.5.3 SAFETY EQUIPMENT

[Link] FULL PPE IS MANDATORY

Safety Shoe Hard Hat Safety Glove High Visibility Vest Safety Glasses

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[Link] SPECIFIC PPE

Welding mask Welding apron Ear protecion

2.6 PRECAUTION MEASURES

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2.6.1 PRE-TASK MEETING

All personnel involved shall attend a pre-task meeting for the specific work to be
carried out. This meeting will ensure that all workers have been trained and
informed about all the specific risks of the task. An attendance sheet shall be
circulated and signed to ensure all personnel are accounted for and informed.

2.6.2 PRE-START MEETING

All personnel entering the site shall have received a safety induction. Every shift a
pre-start meeting will be held with all personnel and operators to explain the
activities of the coming day, the interface, the specific tools, and risks. Specific
toolbox talks will be held regarding the risks described in the Job Safety Analysis.

2.6.3 OPERATOR ASSESSMENT

All operators involved must receive statutory & site required training & testing or
examination to be authorized to operate on site.

2.6.4 EQUIPMENT & MATERIAL MOBILIZATION STRATEGY

All equipment involved shall undergo necessary inspections to ensure compliance

with the Project.
Specifications and in accordance with the HSE requirements, to ensure only
approved equipment is granted site access.

2.7 ENVIRONMENTAL PROTECTION MEASURES

In accordance with the contract requirements and environmental management

system.
Special environmental risks and mitigation measures are described in the Risk
Management Plan.

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 3. METHOD STATEMENT FOR CIVIL STRUCTURE AND FINISHING
WORKS

The construction sequence of work related to the Project is as follows:

3.1 LEAN CONCRET

 Insure good compaction.

 With survey team position the location of lean
concrete.
 Install PVC sheet under pc.
 Do the formwork for pc.
 Concrete lean concrete

Note:
All precautions must be taken according to attached ITP
and approved drawings.

3.2 RC FOOTING

 Formwork for footing as per formwork drawing.

 Reinforcement installation according to approved drawing.
o Install reinforcement bars.
o Install plastic spacers.
 Concreting see ITP for concrete.
o Use a concrete pump.
o Maximum fall of concrete 1.50m
o Use vibrator.
o Concrete in layers
o Flatten the top of concrete with hand toweling.

 After 12hrs install Hessian and cure with water

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 RC FOOTING

Formwork removal Hessian + WATER CURING

3.3 COLUMNS

 Formwork for columns as per formwork drawing.

 Reinforcement installation according to approved drawing.
o Install reinforcement bars.
o Install plastic spacers.
o Install tie rods.
 Close formwork

Hold points final acceptance of reinforcement bars.

Check horizontality and verticality of formwork.
All supports, tie rods, nuts, etc. to be checked by the site responsible.

 Concreting see ITP for concrete.

o Use a concrete pump.
o Maximum fall of concrete 1.50m

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 o Use vibrator.
o Concrete in layers
 After 12hrs install Hessian and cure with water

Formwork for columns

Cure with water

3.4 FOUNDATIONS ISOLATION

 Clean the surface of concrete.

 Install two layers of bitumen coating.
 Second layer to be 24 hr after the first one and in the other direction.

3.5 BACKFILLING AROUND FOUNDATIONS

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Backfilling and compaction to take place around the foundations till the final level in 20 cm layers.
Sand could be used.

3.6 SLAB ON GRADE

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 Clean the area of any loose materials prior to starting any work and make sure that the
compacted fill to received concrete is approved by the consultant Engineer.
 Check the dimensions and elevations from the approved shop drawing.
 Apply termite control according to manufacturer’s recommendation by using spray on the
backfilled soil to receive concrete and follow the time limit as per manufacturer’s
requirement. No pouring of water is allowed after treatment.
 Place the vapor retarder sheeting (Polyethylene Sheets) with the longest dimension parallel
with the direction of concrete.
 Lap vapor retarder over footing or seal wall all around penetrations such utilities and
columns to create a monolithic membrane between the surface of the slab and moisture
sources below the slab at the slab perimeter.
 Accurately install mesh reinforcement as required and firmly held a place before and after
concrete. Provide lap joint 320 mm in the steel reinforcement. Arrange concrete spacer
below reinforcement to provide 75 mm minimum concrete covering.
 Before placing concrete (30MPa at 28 days, maximum slump 125 mm) verify that
installation of formwork, reinforcement, and embedded items (Electro-Mechanical) is
complete, and that inspection request has been approved.
 Provide cylinder sample from concrete as required.

3.7 SLAB AND BEAMS ON SHORING

 Check shoring approved drawing.

 Prepare all material needed on site.
 Position the location of shoring legs.
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  Install shoring frames according to drawings.
 Install primary beams.
 Install secondary beams.
 Install plywood.
 Install stair access.

Install reinforcement.

Start Pouring RC Concrete

3.8 ISOLATION/WATERPROOFING FOR ROOF SLAB

For Isolation/waterproofing, the following steps to be followed:

 The concrete surface must be clean, dry and free of roughness or dips. Sharp edges should
be smoothed and chamfered.
 Apply a bitumen primer coating at a rate of average 0.35Lit/m² and allow primer to dry at
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 vertical walls.
 2 layers of waterproofing Membrane shall be applied with a suitable gas torch burner
connected to a propane gas cylinder.
 Sheets are overlapped longitudinally of 100mm and end laps of 150mm.
 Bonding is carried out by torch application in such a way that a continuous bead of melted
bitumen comes out from the overlap.
 The correct temperature for bonding the membrane on the substrate and the overlaps is
indicated when the protective film burns off.
 A horizontal membrane shall be installed fully bonded.
 The layer should be covered after application with a protective 4cm screed for horizontal
parts. For Vertical parts, a wall of bricks to be constructed to cover the waterproofing layer.

3.9 BLOCK WORKS:

 Lay out walls for accurate spacing of surface bond patterns and for accurate location of
openings movement type joints, returns and offset.
 Wet bricks before laying allow units to absorb water so they are dumped but not wet at the
time of laying the course.
 Wet the floor under the walls.
 For starting course on footings spread out full mortar bed, including areas under cell,
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 following the approved setting of walls.
 The masonry unit will be laid with full coverage mortar on horizontal and vertical shells and
will maintain a joint thickness of 10mm minimum and 12mm maximum for joints.
 The connection between walls and partition should be bonded, tied by using wall angle to
be nailed in the column before the succeeding layer is laid. For a partition to be connected
to an adjacent wall, this will be done by toothing.
 Submitting “Work Inspection Request” to the consultant to get approval on the first course.
It should be signed by all concerned related discipline for coordination purposes.
 After layout approval, courses shall be laid to comply with specified construction tolerances,
with courses accurately spaced and coordinated with other construction. No higher than six
courses shall be laid in one day.
 At stopping and resuming work in each course, rack back one-half running bond or one-
third unit length for one third running bond, clean exposed surfaces of set masonry and
remove loose masonry units and mortar before laying fresh masonry.
 Fill cores in hollow masonry units with mortar under bearing plates, beams, lintel and post,
door and window opening jambs.
 Leave opening for E/M embedment and fixture after approved successful installation,
complete the masonry to match the adjacent wall. Opening for E/M embedment routing,
grinder and chisel will be used.
 Lintel beams will be cast in site. Use concrete lintels minimum depth 200mm for all
openings in masonry assemblies with 200mm minimum bearing at each jamb.
 Install mortar in joint between top of partition and the soffit after filling gap with solid piece
blocks and install compressible filler.
 Fill space between hollow metal frames and masonry solidly with mortar.
 Clean unit masonry as work progresses by dry brushing to remove mortar fins and smears
before tooling joints.
 Remove and replace masonry units that are loose, chipped and broken. Install new units to
match adjoining units with fresh mortar.
 Curing of masonry will be for 3 days by sprinkling of water twice a day.

3.10 GYPSUM WORKS:

3.10.1 OBJECTIVE:

 The purpose of this method statement is to outline the procedures and steps for the supply
and installation of new cement partitions with a thickness of 15 cm. This includes the use of
fire and moisture-resistant cement panels, metal chassis, hardware, thresholds, fittings,
filling materials, seals, and all related works as per the provided drawings and
specifications.

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3.10.2 MATERIALS AND TOOLS:

 Fire and moisture-resistant cement panels (12 mm each, two layers)

 Metal chassis (minimum thickness of 2 mm)
 Hardware, thresholds, fittings
 Filling materials and seals
 Painting materials (if applicable)
 Necessary tools: drills, saws, measuring tools, safety equipment, etc.

3.10.3 INSTALLATION PROCEDURE:

 Preparation: - Ensure that the work area is clear and accessible. - Verify that all required
materials are on-site and approved by the supervising engineer. - Inspect the site to identify
any potential obstacles or safety hazards.
 Setting Out: - Use the approved drawings to mark the precise locations of the partitions. -
Double-check measurements and alignments according to the drawings.
 Chassis Installation: - Assemble the metal chassis with a minimum thickness of 2 mm
according to the approved design. - Fix the metal chassis securely to the floor and ceiling
using appropriate anchors and fasteners.
 Panel Installation: - Apply adhesive as per the manufacturer's recommendations to the back
of the first layer of cement panels. - Affix the first layer of panels to the metal chassis,
ensuring proper alignment and spacing. - Repeat the process for the second layer, securing
it to the first layer.
 Hardware and Fittings: - Install thresholds, fittings, and any other specified hardware
according to the approved design. - Ensure that all components are securely attached and
functioning correctly.
 Filling and Sealing: - Fill gaps between panels and around fittings with the approved filling
materials. - Apply seals as necessary to ensure fire and moisture resistance.
 Painting: - If painting is included in the scope of work, proceed with painting the partitions
according to the approved color scheme.
3.10.4 QUALITY CONTROL:

 Regularly inspect the work to ensure compliance with drawings and specifications.
 Submit samples for approval to the supervising engineer as per their directives.

3.10.5 HEALTH AND SAFETY:

 Provide necessary safety equipment for the workers.

 Ensure that all safety protocols and regulations are adhered to throughout the installation
process.

[Link] COMPLETION AND HANDOVER:

 Complete the installation according to the approved drawings and specifications.

 Hand over the completed work to the supervising engineer for final inspection and
approval.
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This method statement outlines the general procedures for the supply and installation of new
cement partitions. However, it is essential to adapt the details based on the specific requirements
and conditions of the project. Always refer to the latest drawings and specifications provided by
the supervising engineer.

3.11 MASONARY

 Lay out walls for accurate spacing of surface bond patterns and for accurate location of
openings movement type joints, returns and offset.
 Wet bricks before laying allow units to absorb water so they are dumped but not wet at the
time of laying the course.
 Wet the floor under the walls.
 For starting course on footings spread out full mortar bed, including areas under cell,
following the approved setting of walls.
 The masonry unit will be laid with full coverage mortar on horizontal and vertical shells and
will maintain a joint thickness of 10mm minimum and 12mm maximum for joints.
 The connection between walls and partition should be bonded, tied by using wall angle to
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 be nailed in the column before the succeeding layer is laid. For a partition to be connected
to an adjacent wall, this will be done by toothing.
 Submitting “Work Inspection Request” to the consultant to get approval on the first course.
It should be signed by all concerned related discipline for coordination purposes.
 After layout approval, courses shall be laid to comply with specified construction tolerances,
with courses accurately spaced and coordinated with other construction. No higher than six
courses shall be laid in one day.
 At stopping and resuming work in each course, rack back one-half running bond or one-
third unit length for one third running bond, clean exposed surfaces of set masonry and
remove loose masonry units and mortar before laying fresh masonry.
 Fill cores in hollow masonry units with mortar under bearing plates, beams, lintel and post,
door and window opening jambs.
 Leave opening for E/M embedment and fixture after approved successful installation,
complete the masonry to match the adjacent wall. Opening for E/M embedment routing,
grinder and chisel will be used.
 Lintel beams will be cast in site. Use concrete lintels minimum depth 200mm for all
openings in masonry assemblies with 200mm minimum bearing at each jamb.
 Install mortar in joint between top of partition and the soffit after filling gap with solid piece
blocks and install compressible filler.
 Fill space between hollow metal frames and masonry solidly with mortar.
 Clean unit masonry as work progresses by dry brushing to remove mortar fins and smears
before tooling joints.
 Remove and replace masonry units that are loose, chipped and broken. Install new units to
match adjoining units with fresh mortar.
 Curing of masonry will be for 3 days by sprinkling of water twice a day.

3.12 PLASTERING

3.12.1 PREPARATION

 Clean the surface and remove any dust, contaminated materials on plaster bases and
substrates for direct application of plaster, removing loose material and substances that
may impair the work. Form ties and other obstruction shall be removed or trimmed back
even with the surface of the solid base.
 Dissimilar Backgrounds: where rendering is to be continued without break across joints
between dissimilar solid backgrounds which are in the same plane, cover joints with 200mm
wide galvanized steel lathing as specified & approved fixed with corrosion resistant
fasteners at not more than 600mm centers along both edges, apply mesh over electro-
mechanical embedded conduits.
 Apply forcefully dash coat on concrete and concrete masonry surfaces indicated for direct
plaster application. Dash coat is to cover full surface to be plastered and is to provide rough
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 surface of sharp protrusions ranging 3.0mm and 5.0mm. Dash-Coat Mix: 2 volume parts
Portland cement to 3 volume parts fine sand, 1 part bonding agent to 3 part clean water
mixed to a mushy-paste consistency shall be left untowelled, undisturbed and moist cured
for at least 24 hours after application and before plastering.
 Install temporary grounds and screeds to ensure accurate rodding of plaster to true
surfaces. Check the straightness in each corner and add grout to hold the external corner
beads in correct and internal position to be fixed using corrosion resistant fasteners.
 Before plastering starts, dampen, by spraying water concrete dash coat surfaces that are to
receive plaster with clean water.

3.12.2 APPLICATION

 All plaster shall be prepared in a mechanical mixer mix 1:5 (1 part cement and 5-part sand)
using sufficient water to produce a workable consistency. Mix fiber 0.6 kg/m3 of the mortar
or plaster by first mixing with some water (30%). After all the ingredients have been added
including the remaining mixing water, the plaster should be mixed for a further few minutes
until uniform fiber dispersion. Plaster not used within 1.5h from start of mixing shall be
discarded.
 The second coat shall be applied with sufficient material and pressure to ensure tight
contact with dash coat.
 The surface of the second coat shall be brought to a true, even plane with a rod or
straightedge, filling surface defects in place with plaster.
 Applied plaster shall be floated as smoothly as possible and then steel troweled. Steel
troweling shall be delayed as long as possible and used only to eliminate the uneven points
and to force aggregate particles into the plaster surface.
 Each plaster coat shall be applied to an entire wall or ceiling panel without interruption to
avoid cold joints and abrupt changes in the uniform appearance of succeeding coats. Wet
plaster shall abut set plaster at naturally occurring interruptions in the plane of the plaster,
such as corner angles, openings, and control joints where this is possible.
 Make internal angles and corners square.
 Finished grooves shall be neat, of uniform width and depth, sharp straight edges, and exact
vertical and horizontal lines. Elevation grooves shall be cut before plaster sets by using
molded guide or wooden strip and fixing it in temporary grout and screed. Regarding
recessed, follow the procedures same as grooves.
 Form cornices by plastering additional coats against pre-formed wood templates fixed onto
plastered elevation. Make form wood templates to shapes, dimensions and projection
indicated on drawings. Apply additional under coats in thickness not more than 10mm until
obtaining required projection. Final finishes refer to item D.
 Plaster should not deviate more than plus or minus 3mm in 3m from a true plane in finished
plaster surfaces, as measured by a 3-m straight edge placed in any location on surface.

3.12.3 CURING

 Provide sufficient moisture in the plaster by spraying water as frequently as required at

least twice per day.

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3.12.4 CUTTING AND BATCHING

 Cut, patch, replace, repair and point up plaster as necessary to accommodate other work.
Repair cracks and indented surfaces. Repair work to eliminate blisters, buckles, check
cracking, and dry out as necessary to comply with visual effects.
 To correct inaccuracies, dubbed out in thickness of not more than 10mm in same mix as
base coat and total thickness of dubbing must not exceed 25mm unless otherwise
approved.
 In areas where thickness is more than 20mm, apply dash keying mix before adding new
layer.
 To correct inaccuracies in beam, column together with block work, chip carefully the
concrete structures by using hammer and chisel to receive dash coat (follow the procedure
in 1.C). For 25mm thick plaster repair apply it one time as per 2.B. For 45mm thick, apply
20mm first coat and apply keying mix before adding the new layer. Each layer must not
exceed.

3.13 PAINTING

3.13.1 LIST OF MATERIALS

 Jota shield Alkali Resistant Primer.

 Jota shield Tex Medium

3.13.2 SURFACE PREPARATION

 All the surfaces will be properly abraded with sanding paper and/sanding stone.
 All loose materials will be removed by stiff bristle brushing and properly repaired.
 No exterior or exposed painting will be carried out under adverse weather conditions such
as extreme humidity, hot sun, dust storms or rain. (Jotun recommendation will be carefully
followed)
 Surfaces to be painted will be free from cracks, major blowholes, water, dust, curing
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 compounds, mould releasing agents, etc.
 Surface will be perfectly dry prior to primer application.

3.13.3 APPLICATION

 The materials will be thoroughly mixed before application as per the manufacturer
recommendations.
 Colors will be as directed by the Engineer.

3.13.4 ONE COAT OF JOTA SHIELD ALKALI RESISTANT PRIMER

 One coat of Jota Shield Alkali Resistant Primer will be applied by roller.
 The typical spreading rate will be 10.6 m2/liter (based on Jotun’s TDS) having a wet film
thickness of 95 microns.
 The maximum allowed dilution for the primer is 10% water.
 Primer coat will be allowed to dry for min. 3-4 hours.

3.13.5 FIRST COAT OF JOTA SHIELD TEX MEDIUM

 The first coat of Jota shield Tex Medium will be applied by Roller.
 The typical spreading rate will be 6-8 m2/liter (based on Jotun’s TDS) having a wet film
thickness of 150 microns.
 The maximum allowed dilution for the first coat of Jota shield Tex Medium is 10% water.
 The first coat of Jota shield Tex Medium will be allowed to dry for min. 4-5 hours.

3.13.6 SECOND COAT OF JOTA SHIELD TEX MEDIUM

 The second coat of Jota shield Tex Medium will be applied by Roller.
 The maximum allowed dilution for the second coat of Jota shield Tex Medium is 10% water.
3.14 MARBLE STONE INSTALLATION

3.14.1 PREPARATION OF MARBLE STONE:

 Sand beds under floor tiles spread and compact it manually to obtain uniform depth and
distribution. Remove stones and foreign materials. Lightly rinse with water.
 Clean stone surfaces that have become dirty or stained by removing soil, stains and foreign
materials before setting. Clean the stone thoroughly by scrubbing with fiber brushes and
then drenching with clean water.
 Examine concrete surfaces of stairs, flooring, base, and threshold for compliance with the
requirements for installation tolerances and other conditions affecting performance of stone
finish of stairs. Proceed to installation if satisfactory conditions have been achieved.

3.14.2 TOLERANCES OF MARBLE STONE:

 For position shown in plan for edges of steps, changes in color or finish and continuous joint

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 lines, not to exceed 3 mm in 2400 mm, 6 mm in 6 m or 10 mm maximum.
 Do not exceed 3 mm in 3 m, 6 mm in 6 m or 10 mm maximum. From level or slope
indicated for surface plane flooring.
 Joint thickness shall not vary more than 1.5 mm or one fourth of
 The nominal joint whichever is less.
 Between planes and adjacent units, it shall not exceed 0.8 mm.

3.14.3 MARBLE STONE INSTALLATION:

[Link] GENERAL

 Execute flooring installation by skilled fixers and do necessary cutting at the site.
 Produce lines cut straight and true, with edges eased slightly to prevent stripping. Use
power saws.
 Set stone to comply with drawings and shop drawings. Match color and pattern by using
units numbered in sequences as indicated.
 Produce lines cut straight and true, with edges eased slightly to joints.
 Produce lines cut straight and true, with edges eased slightly to standard specification
referred for installation of stone paving and flooring.
 Locate and install expansion joints according to requirements of standard specification
referred for installation of stone paving and flooring.

[Link] FLOORING

 Marble flooring shall be set with thick wet mortar bedding on sand bedding with a thickness
of 25-30 mm.
 Each stone shall be carefully set into a level and line required and shall Be beaten along full
surface area to ensure firm setting and full contact between mortar and back surface of the
stone.
 Tamp and beat stone with wooden block or rubber mallet to obtain full contact with the
setting bed and bring finished surfaces within tolerances.

[Link] TREADS

 Saturate with clean water for several hours before placing setting bed. Remove surface
water one hour before placing setting bed.
 Apply cement paste slush coat over surface of concrete about 15 minutes before setting
placing setting bed. Limit area of slush coat to avoid drying out before placing setting bed,
the slush coat cement paste shall not exceed 1.5 mm.
 Apply mortar setting bed over cement-paste slush coat immediately after slush coat has
been applied. Spread and screed setting bed to uniform thickness at sub grade elevations
required for accurate setting of stone to finish grade as indicated.
 Place stone before initial set of cement occurs. Do not install one tread until the riser of the
preceding step has been set and mortar bedding suitable hardened.
 Tamp and beat stone with a wooden block or rubber mallet to obtain full contact with
setting bed and to bring finished surfaces within
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 tolerances.
 Set each unit in a single operation before the initial set of mortar, do not return to the areas
already set and disturbed stone for purposes of realigning finished surfaces or adjusting
joints. Finish stair tread perfectly plumbed as to lines indicated.
 Tool joints are flat, uniform, and smooth without visible voids.

[Link] RISERS

 Set risers to line proceeding tread, provide top level edge and 25 mm clearance between
back of riser and face of concrete step riser.
 Fix temporarily in place with gypsum dots and fill back clearance with cement and sand
grout mixed with sufficient water to obtain pourable consistency. The ratio of cement to
sand must be 400 kg of ordinary Portland cement to 1 m3 sand.

[Link] BASES

 Bed marble bases in thick mortar approximately 10 mm thick and install directly to
masonry wall coated with plaster dash coat.
 Refer to the plans for the details on indicated drawings.
 The exterior and interior corners must be mitered at 45º.
 Grout joints, including joints with flooring with the same pointing mortar used in floors.

[Link] THRESHOLD

 At locations adjacent to Jenna Marbles flooring, install stone threshold in same type of
setting bed as abutting stone flooring.
 Set threshold in thin set, Latex-Portland cement mortar at locations where mortar bed
would otherwise be exposed above other adjacent flooring.
 At locations not adjacent to stone flooring, cut back and discard any setting bed material
from the other finish side and leave mortar surface uniform with surface of threshold.

[Link] ADJUSTING, CLEANING AND PROTECTION

 Remove and replace marbles which are broken, damaged, stained, defective joints, stone
paving and flooring not complying with other requirements indicated.
 Apply sealer to cleaned marble stone flooring according to sealer manufacturer’s written
instruction.
 Prohibit traffic from the installed marble stone for at least 72 hours.

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3.15 TILES

3.15.1 PREPARATION FOR TILES INSTALLATION:

 Sand Bed under Floor Tiles, thickness should be maintained as necessary to obtain finish
floor levels indicated on Approved Shop Drawings and Ceramic Tile Designs.
 Manual spreading and compaction to obtain uniform depth and distribution. Remove stones
and foreign materials.
 Reinforcement for separation between dissimilar background must be applied:
 Metal lathe 200 mm width & corner bead as specified and required.
 Background to receive wall tiles on vertical surfaces to finished with ceramic wall tiles are
to be coated with dash coat to be wet cured for a minimum of 2 days prior to setting of
tiles.
 Lightly Rinse with water prior to setting tiles.
 Perform cutting and drilling of tile without marring visible surfaces.
 Fit tile to electrical outlet, piping, fixtures, and other penetration as shown in the shop
drawing.
 Ceramic tiles are to be soaked in water for one hour prior to setting in place.

3.15.2 FLOORS INSTALLATION

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 Obtain center lines for both axes as per approved shop drawing.
 Floor tiles are to be set using thick wet mortar bedding on uniformly distributed sand beds.
Mortar mix shall be 1:3 (1 part Portland cement and 3-part sand) Thickness of bedding shall
be between (20-25mm). Each tile is to be beaten to ensure bedding of tiles.
 Start installing tiles in 1 direction alongside the centerline.
 Install tile on the floor with 3mm paver tile. In wet areas provide slope to drains.
 Install stone threshold as per approved shop drawing at location indicated.

3.15.3 TILE WALLS INSTALLATION

 Wall tiles are to set with thick wet mortar bedding on walls prepared. Mortar mix1:4 (1part
Portland cement and 4-part sand) Thickness of beddings shall range between (15-20mm).
Tiles are to be beaten and set firmly in place to ensure full contact between tile back and
bedding in full area of tile.
 Install tile on the wall with 3mm paver tile.
 In wet areas, install ready skirting with continuous joint on the applied floor.
 Comply prior to installing skirting with the preparation.
 Maintain surfaces to receive skirting to have zero joint between surface of plaster and
backside of skirting.

3.15.4 GROUTING

 Clean joint by brush to ensure that thickness of tile is clear and free of foreign material.
 Add 5 kg of tile grout to 1.8 liter of water and mix until thick creamy paste is produced;
allow to stand for 10 minutes.
 Apply tile grout to the joint spaces between tiles using a sponge or soft cloth.
 Work the mixture into the joints grouting the ceramics tile thickness and around the edges.
 Remove surplus from the face of the tiles with dry cloth and run the tip as a gloves finger or
a rounded piece of wood along the grouting.
 When the grout is dry, clean the tiles with a damp sponge.

3.15.5 CLEANING AND PROTECTING

 On completion of placement and grouting, clean all ceramic tile surfaces.

 Remove cement grout residue from tile as soon as possible.
 Leave finished installation clean and free of cracked, chipped, broken, unbounded.
 and otherwise, defective tile work.
 Prohibit foot and wheel traffic from tiles floors at least 7 days after grouting is.
 completed.
 Provide fixed protection or other heavy covering during construction period to
 prevent staining, damage, and wear.

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3.16 DOOR INSTALLATION

3.16.1 DELIVERY, STORAGE AND HANDLING

 Store Doors in clean dry ventilated area. Stack doors flat and off floors, supported to
prevent wharfing. No other materials to be placed on top of stacked doors.
 All doors will be packed with plastic cardboard protection to edges.
 Store flat over level surface above floor on wood blocks.
 Each door and frame are tagged with stickers with door number and location.
 All doors and frames delivered with finished factory painting final touch will be at site
before handing over.

3.16.2 INSTALLATION OF WOOD DOOR

 Check the tagged door and locate as per the approved shop drawing and door schedule.
 Verify opening dimension and angles and levels from finish floor line reference to ensure
that frames fit the openings. Align and fit the door in frame to each desired location and
elevation.
 Fix door frames by anchor bolts located as per approved shop drawings and to be covered
by wood caps later.
 Install, align, and fit the doors in frames with uniform clearance and bevel to provide 3mm
at heads, jambs and between pairs of doors, bottom of door to top of decorative floor finish
or covering as per approved shop drawings.
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 Completed doors shall operate freely and smoothly without rattle or bound condition.
 Clean stains and traces of cleaning fluid.

3.16.3 ADJUSTING AND PROTECTING OF DOOR

 Protect door as recommended by manufacturer to ensure that wood doors are without
damage or deterioration at the time of Substantial Completion.
 Replace doors that do not swing or operate freely.
 Replace doors that were damaged during installation.

3.17 ERECTION OF STEEL STRUCTURE

3.17.1 SCOPE
 This procedure defines the method and requirements for the prefabrication and erection of
steel structures.
 Prefabrication of steel supports (piping, electrical and instrumentation) is also covered by
this procedure.

3.17.2 PREFABRICATION

[Link] GENERAL REQUIREMENTS

 Although not preferred, sometimes the prefabrication of steel structures is performed at

Site. In this case, these works shall be closely monitored and audited by the Site Quality
Control department in accordance with the related Inspection and Test Plan. The work
should also be undertaken in accordance with the approved Health, Safety and
Environment Plan.
 The prefabrication work at site is mainly for steel supports. The same rules mentioned
above will apply to these works. Works will be implemented and controlled in accordance
with the related Inspection and Test Plan. If it is found necessary by the auditors, personnel
training shall be arranged prior to prefabrication work.
 Therefore, what is meant by prefabrication works is generally prefabrication of support.

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[Link] PREPARATION

 To avoid any damage that may occur during handling of painted materials, lifting shall be
done by slings.
 All fabrication drawings, issued as “AFC – Approved for Construction” shall be carefully
reviewed and Cutting Plans / Lists shall be prepared for each type and size of material, to
minimize wastage of materials and to minimize the amount of welding.

[Link] MARKING AND CUTTING

 Plates generally shall be prepared by flame cutting followed by grinding.

 Profiles and or tubulars shall be cut by various types of profile cutters or chainsaws.
 Surfaces to be welded shall be visually examined to ensure that they are free from
laminations, cracks, slag inclusions and cutting notches. Any such defects shall be modified
by grinding.
 The welding area shall be dry, clean and free from loose scale or paint.
 Flame cut edges which are not subsequently welded shall be ground smooth to remove
nicks and burrs. The use of flame gouging or “washing” is not permitted.

[Link] ALIGNMENT, FIT UP AND WELDING

 Prior to commencement of welding of steel structures, Welding Procedure Specifications

(WPS) for each type of weld, shall be prepared and submitted for approval.
 All welders shall be qualified in accordance with Welding Specification and qualified welder
list shall be submitted to the Client prior to commencement of the welding activity and
updated periodically.
 Parts to be welded will be cut as shown in drawings and after fitting up by tack welding, the
welding will be done as per WPS (Welding Procedure Specification). The tack welds shall be
at least 40 mm.
 Parts to be joined by fillet welds shall be brought into as close contact as practicable.
 Welds, including tack welds, will be performed by qualified welders.
 Welds shall generally be in fabrication shops. Outdoor welding, if necessary, shall be
protected from adverse weather effects by means of protective measures.
 Temporary attachments or similar devices required for prefabrication shall be removed by
flame cutting or grinding. Hammering is not permitted.
 When temporary attachments are removed, the surface of the base metal shall be ground
smooth and visually examined. Any defects discovered in the base metal such as cracks or
undercuts shall be removed and if necessary rewelded, and the area shall be examined.
 Concrete reinforcing bars shall not be used as temporary attachment material.
 If the drawing shows holes for bolting, holes shall be 2 mm larger in diameter than the
specified bolts, unless otherwise noted on the fabrication drawings. Bolt holes shall be
drilled to size or drilled and reamed if necessary. Enlarging by thermal means is not
permitted. Holes shall be clean-cut without burrs and torn or ragged edges. All holes shall
be finished prior to application of any protective coating.

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[Link] SURFACE PREPARATION AND PAINTING

 After all fabrication of the components are completed, the components will be released for
painting.
 Surface preparation and painting shall be done in accordance with the approved Surface
Preparation and Painting Procedure.
 Components to be galvanized shall be protected from embrittlement and warpage during
galvanizing. If galvanized, nut threads shall be re-tapped after hot dip galvanizing, for
proper fit.
3.17.3 INSTALLATION OF STEEL STRUCTURES

 Adequate scaffolding material, temporary supports or tension rope cables shall be provided
and used during installation of steel structures.
 By using temporary braces, partially completed structural assemblies to be ensured safe
and stable conditions.
 The structure shall be plumbed, leveled and braced before final bolted or welded
connections are made.
 Column base plates shall be set and shimmed to correct positions, elevations, and locations
as shown on the erection drawings.
 After grouting, anchor bolts shall be tightened.
 Temporary attachments shall be removed after the installation is completed.

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[Link] WELDED AND BOLTED CONNECTIONS

 Field welding shall only be used if so, required on the related drawings.
 Marking, cutting, alignment, fit-up and welding which may be required during the
installation of the structures shall be performed in accordance with related
specifications/procedures.
 High strength bolt assemblies shall be installed in accordance with specifications and
standards.
 Steel structure elements are generally connected by high strength bolts and handrail and
grating connections are done by standard bolts and nuts. The type of bolts/nuts will be in
accordance with drawings.
 Bolt lengths shall be sufficient to extend approximately 5 mm through the nut. Fitted bolts
shall clear the hole before the thread starts. Bolts and nuts shall rest squarely against the
metal.
 Bolts shall be tightened in accordance with tensioning requirements (snug tight or fully
tensioned) given in the related drawings and specifications. Bolt heads shall be carefully
tapped with a hammer while the nut is being tightened. All nuts for high strength bolts shall
be wax dipped to reduce torque during installation.
 When assembled, all joint surfaces, including those adjacent to the bolt heads, nuts or
washers shall be free from burrs, dirt and other foreign materials that would prevent solid
seating of parts.
 All bolt assemblies shall be fully tightened.
 Bolts and nuts shall not be welded under any circumstances.
 Direct tension indicator washers, if used, shall be installed according to the manufacturer’s
instructions.
 When impact wrenches are used, wrenches of adequate capacity and sufficient air supply
shall be used to perform the required tightening of each bolt.
 Mechanically galvanized bolts shall not be mixed with hot dip galvanized nuts and bolts.
 Used bolts shall not be used again and they shall not be used as fit-up bolts.
 The ends of the torqued bolts shall be marked by permanent marking paint to indicate that
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 the bolts have been properly tensioned and are ready for inspection.

[Link] CORRECTION OF ERRORS

 Bolts shall not be improperly used. Drift pin can be used to help for bolting process, but it
shall not be driven with such force as to damage the adjacent metal areas.
 Holes may be carefully enlarged in accordance with the standards, when the connection
cannot be made due to minor misfit. Enlargement of holes shall be by reaming or drilling
only. Flame cutting, burning, gouging, chipping or drift punching shall not be permitted.
 Holes in connections that misfit by more than 1.5 mm can only be corrected if allowed as
per specifications and as directed by the Client’s representative.
 All damage done during the erection works to hot dip galvanized coatings and to shop
applied paintings, shall be repaired in accordance with the approved Surface Preparation
and Painting Procedure.

3.17.4 INSPECTIONS

 Structural Steel Installation shall be inspected in accordance with the approved Inspection
and Test Plans (ITP).
 Related tables of the ITP cover all inspection activities for Structural Steel Installation, in
chronological order. Main segments of ITP will be; definition of the work, referenced
documents for the work, examination/inspection method, evaluation of the result, involving
parties (contractor, client, etc.) and report forms for recording.
 Personnel executing the inspections should have sufficient experience in similar work.

3.18 INSTALLATION OF SANDWICH PANELS

The installation of sandwich panels can be divided into following steps:

3.18.1 THE TRANSPORTING OF PANELS TO THE CONSTRUCTION SITE, AND UNLOADING

[Link] FOR PACKAGES UP TO 6 METRES IN LENGTH

 The panels can be unloaded manually or with a forklift. It is recommended to use forklifts
with adjustable fork width - the minimum fork spacing should be 2m with a width of
150mm.

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[Link] FOR PACKAGES EXCEEDING 6 METRES IN LENGTH

 Such packages should be lifted using conveyor belts and spreader booms. The indicated
spacing of belts for packages from 6m to 12m is 2-4m. For packages longer than 12m, the
spacing of transport belts is 3.5-4.5m.
 Avoid point supports when unloading panels. Otherwise, there is a risk of damaging the
lining of the lowest panel.

3.18.2 QUALITY CONTROL OF THE COMPLETED STRUCTURE

 Prior to the installation of panels, it is necessary to check whether the structure to which
the sandwich panels will be fixed is straight. Even the slightest deviation in implementation
can result in leaks occurring at the joints between panels, which produces the so-called
“wave effect” (the panels are not on one plane).

3.18.3 REMOVAL OF THE PROTECTIVE FILM

 It is best to remove the film just before transporting the panel to the place of installation. It
is not recommended to remove the foil after installing the panel.

3.18.4 SEALING

 Before fixing the panel, attach strips of

PES sealing tape. It is to be fixed to the
structure in places where it will be in
contact with the internal lining of
sandwich panels.
 The use of seals effectively prevents
mechanical damage to the lining.

3.18.5 THE INSTALLATION OF SANDWICH

PANELS

 The safest and most-recommended assembly solution is the use of vacuum lifts for the
transporting of panels.
 Install the first panel using fasteners penetrating the entire thickness of the panel, up to the
construction element.

3.18.6 THE INSTALLATION OF DOOR PROFILES, WINDOW PROFILES, AND SKYLIGHTS

 The installation of door profiles and window profiles, i.e. windows, doors, gates, small
windows, etc., requires a separate description.
 In the case of roof panels, these also include skylights. The entire range of small windows

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 features locks, which facilitate their fixing to sandwich panels, without the need to purchase
and install additional elements to fit them.
 All sandwich panels can be easily cut on site, using standard metalworking tools, for
example:
o Jigsaws
o Reciprocal saws
o Nibblers
 It is not allowed to use any high temperature cutting tools, e.g. angle grinders. This could
damage the anti-corrosion coating.

3.18.7 ASSEMBLING SUBSEQUENT PANELS

 When installing subsequent panels, it is very important to make sure that the panels are
pressed down correctly, to ensure the maximum tightness of the fasteners.
 If pressed down correctly in the fasteners, sandwich panels completely eliminate the
problem of so-called “thermal bridges”.
 The locations where panels are joined without any fasteners (e.g. a horizontal joint between
one panel and another, on a column, or a joint between a wall panel and a roof panel), must
be additionally sealed, for example with low-pressure polyurethane foam or butyl.

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3.18.8 MASKING TREATMENTS

 The last stage is the installation of masking treatments, e.g. joints, corners, wind braces,
ridges, or plinths.

3.18.9 HOW TO ATTACH SMALL ELEMENTS, E.G. A COMPANY LOGO, LIGHTING ELEMENTS, OR A
MONITORING SYSTEM.

 The maximum load exerted by the fastened elements is 10kg/m2.

 The fasteners must penetrate the whole panel (the core and both linings; it is absolutely

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 prohibited to fix them only to one lining).
 Apply a washer with a minimum diameter of 40mm to the opposite side of the fastened
element (it is necessary to distribute the loads over as much area as possible).

3.19 INSTALLATION OF PHENOLIC PARTITIONS OR GLASS OFFICE

PARTITIONS

Below is the method of statement for the installation of glazed partitions or glass office partitions.
The first section gives the pre-installation requirements, it is strongly recommended that all
sections of this document be read thoroughly before site installation commences.

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 3.19.1 HEALTH AND SAFETY LEGISLATION

The relevant Health and Safety legislation must be always observed i.e., suitable clothing and
equipment etc.
These installation guidelines have been prepared based on the following site
conditions and assumptions:
 All materials have been checked and there are no shortages.
 Materials are suitably stored to minimize damage.
 The site dimensions are compared with installation drawings.
 The partitions are to be installed on the underside of an existing suspended ceiling grid.
 To enable the grid to be made good if the partitions are relocated, fixing the main runner
should be avoided.
 All fixings should be positioned on 1200mm or 600mm cross tees.
 To achieve stated levels of performance, it is imperative that the following methods of
installation are followed and that all components supplied with the system are included in
its construction.
 The warranty for the product is void if it is constructed from materials not supplied by the
approved manufacturer or supplier.
 The partitioning system may be installed with various options, giving differing levels of fire,
acoustic and structural performance, each requiring different components and methods of
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 construction.
 This guide deals with basic construction principles and may not cover all variations.

3.19.2 HEALTH AND SAFETY

During the installation, the team will ensure that all necessary health and safety precautions are
taken. The team will wear appropriate PPE, and any hazardous materials or waste will be disposed
of in accordance with relevant regulations. The installation team will also ensure that any risks to
the public are minimized, and any necessary warning signs or barriers will be put in place.

3.19.3 QUALITY CONTROL

Quality control checks will be carried out at every stage of the installation process to ensure that
the glazed partitions are installed to the highest standard. The installation team will check all
measures.

3.19.4 SETTING OUT PROCEDURE

 Mark the intended partition layout on the suspended ceiling using a chalk line, (avoid
excessive chalk lines which will not be covered by the finished partitions or remove the
relevant ceiling tiles.)
 Transfer the layout to the floor and wall abutments using a plumb line.
 Where the layout shows door modules adjacent to three-way junctions and corner posts, it
is recommended that a small board infill (200mm wide) is fitted into the junction post
behind the door, this will allow the door to fully open through 90 degrees.
 If the door frames are fitted directly into the three-way or corner posts it is important to fix
a floor-mounted door stop to restrain the door and prevent the furniture from damaging the
board (or glass) behind the door when in the fully open position.
 The doorstop should not be positioned too close to the base of the door frame as continued
use will exert undue stress on the hinge fixings. Position the door and stop further back
towards the leading edge of the leaf.

[Link] BOARD DECORATION METHOD

Always ensure that a suitable width wall covering is selected, and it is applied with the
manufacturer's recommended adhesive.
There are three options when considering decorating the partition boards:

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Factory Decorated
 Boards can be supplied with wall covering factory laminated ready for cutting and
installation on site.
 To avoid damage to the pre-decorated face of the boards, care should be taken when
offloading and moving these boards to the working area.

Pre- Decorated On-site

 To minimize waste, boards should be cut to size before decorating, and laid flat ensuring
that they are supported at both ends on suitable benches or staging.
 Using board lengths as a guide, cut the wall covering to length leaving approximately
50mm over at each end.
 Thoroughly stir the adhesive and apply evenly to the wall covering using a lamb’s wool
roller, making sure that the entire surface of the paper is covered.
 Apply the wall covering to the board and smooth out the paper using a clean spatula. Work
from the center of the board outwards to remove all traces of air bubbles or excess
adhesive.
 Using a clean sharp knife blade, trim off excess wall covering flush with the board ends and
long edges.
 Any surplus adhesive should be removed immediately with a soft cloth and clean warm
water.
 Decorated boards should be laid flat, stacked face to face, and allowed to rest overnight
before fitting.

Decorated In Position
 This method calls for the wall covering to be applied to the boards in the upright position
with the boards already fixed to the partition and should be carried out before the skirting
and aluminum cover trims are fitted.
 Cut wall covering to the required “drop” leaving approximately 50mm over at each end.
 Lay the wall covering pattern side down on a clean table and apply the adhesive evenly
with the roller to the entire area of the paper.
 Loosely fold the paper over to roughly cover ¾ of its length, then fold the remaining ¼ in
from the opposite end.
 Set the paper aside and allow it to rest for 5 minutes.
 Peel back top a ¼ of the paper and slide it into position at the top of the board. Once
aligned peel back the remainder and allow to hang loosely.
 Smooth the paper out with a clean spatula, working outwards from the center of the board
towards the edges.
 Working with a sharp knife blade and a clean straight edge, cut the wall covering tightly
into the edges of galvanized clamp section and head channel. Trim the bottom edge of the
paper to below the height of the skirting.
 Remove any surplus adhesive immediately with a soft cloth and clean warm water.
 When estimating vinyl usage, it is advisable to allow a suitable wastage factor.

3.19.5 INSTALLATION OF HEAD CHANNELS & BASE SECTIONS

 Before commencing installation of the partition, consideration should be given to the layout

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 of the various head channel configurations.
 Aluminum radius profile junction posts must be fitted to the underside of the ceiling with
the head channel square cut and fitted up to either side of the post.
 Use an off-cut corner post to assist in the setting out of the head channel and corner
junction detail along with the pre-cut steel template.
 Radius junction posts should be cut to match the floor-to-ceiling height and fixed to the
head channel using steel brackets fitted to both faces. Where this is not possible a piece of
softwood may be positioned behind the ceiling tile to provide housing for the fixing.
 Select the length of steelhead channel.
 Where two lengths of head section meet, they should be secured together with the use of
the Splice plate. The Splice Plate fits inside the head channel and sits onto the Dutch folds
inside the section. The plate is then screw-fixed to the channel using a self-tapping screw.
 Using a self-tapping screw, fix the head channel assembly to the suspended ceiling, taking
care to avoid fixing through the main runner, position fixings into the cross tees.
 Transfer the layout of the partition from the ceiling to the floor using a plumb line. Measure
12.5mm in from the transferred mark and using a chalk line, mark a line on the floor to
which the base section is to be aligned.
 Place a length of aluminum base section on the line on the floor. Taking care not to dislodge
the floor track from the position, fix the track to the floor using a fixing suited to the site
conditions.
 Where the base section meets an abutment, deduct 8mm from the overall length to allow
for the dovetail in the abutment post to be visible. This ensures that the abutment trims can
be fitted from the underside of the head channel to the floor.
 Similarly at door frames the upright trim must run from the underside of the head channel
to the floor. To allow the dovetail to be visible the setting out dimensions between each
base section should be the door width + 72mm on single doors and 75mm on double and
hospital doors.

3.19.6 JUNCTION POSTS INSTALLATION

90- and 135-Degree Posts

 Aluminum radius profile junction posts must always be fitted to the underside of the ceiling
with the head channel square cut and fitted up to either side of the post.
 Before fitting the post, the head channel should be fitted to the ceiling grid at right angles
to it.
 Setting out is achieved by using a small off cut of the corner profile fitted with both internal
and external trims; this allows the head channel to be square cut.
 Junction posts are fixed to the ceiling channel using steel brackets fitted to both faces and
may be located into the pre-cut steel template and secured using a suitable self-tapping
screw.
 Transom brackets are inserted into the bottom of the section and screw-fixed to secure the
profile to the base section in the same manner.
 When measuring the main sections for cutting deduct 30mm from the floor to ceiling
height. This is required so that the fixed ‘stud’ legs in the profile sit onto the internal ledges
within the base and there is sufficient room for the brackets to be located inside the head
channel.
 When measuring both internal and external trim sections for cutting, both profiles should be
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 fitted from the underside of the ceiling to the fixed floor level.

Three Way Posts

 Three-way junctions are formed using the aluminum post section. When fitting the head
channel, the internal face of the section along the front run needs to be cut and bent up
inside the partition at the junction so that the post can sit in the correct position.
 When measuring the main sections for cutting deduct 30mm from the floor to ceiling
height. This is required so that the fixed ‘stud’ legs in the profile sit onto the internal ledges
within the base and there is sufficient room for the brackets to be located inside the head
channel.
 Three-way posts are fixed to the ceiling channel using steel brackets fitted to all faces of
the post and secured using a suitable self-tapping screw. Transom brackets are inserted
into the bottom of the section and screw-fixed to secure the profile to the base section in
the same manner.
 When measuring both internal and external trim sections for cutting, both profiles should be
fitted from the underside of the ceiling to the fixed floor level.

3.19.7 ABUTMENTS INSTALLATION METHOD

 Glazed and solid wall abutments are formed using aluminum sections.
 The main abutment section is positioned inside the head channel and may either sit inside
the base section or be positioned above it.
 If fitting the abutment before the base section measure the main section and deduct 30mm
from the floor-to-ceiling height.
 Offer the section up inside the head channel and ensure that the section is plumb and
secure to the wall using a suitable fixing, leaving a minimum 10mm gap at the base.
 When using this method trim sections are fitted from the underside of the head channel to
the fixed floor level.
 If fitting the abutment after the base section measure the main section and deduct 70mm
from the floor-to-ceiling height.
 Offer the section up inside the head channel and ensure that the section is plumb and
secure to the wall using a suitable fixing.
 When using this method trim sections are fitted from the underside of the head channel to
the top of the skirting.
 Once the glazed or solid panel has been placed in the partition, take the length of the trim
section, and measure the profile based on the above methods of construction.
 The trim is secured within the main section with the use of steel trim clips.
 Clips should be fitted at either end of the trim and 300mm centers in between.
 Once the clips are attached, offer the stalk of the trim into the mouth of the dovetail within
the mains section and hammer home using a rubber mallet or other suitable implement.
 If a door frame is attached directly to the main section, then the timber packer should be
screw-fixed to it to ensure that the frame section sits in the correct position.
3.19.8 SOLID MODULE CONSTRUCTION (NON-FIRE RATED)

 Installation of solid full-height panels will normally commence at corner posts/door frames
and work back towards wall abutments where any trimmed boards are located.
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 Set out the partition, fix the head channel, and locate the floor track as previously
described.
 Cut the length of galvanized stud section to length.
 Place a steelhead bracket into the open end of the stud and locate it into the head section.
 Taking care not to catch the outer edges of the head channel, push the bracket up into the
head channel until it locates on the Dutch folds inside of the section; locate it into the base
section and pull down until the base of the stud sits securely within the profile.
 Position the stud at rough 600mm centers.
 The basic framework is now ready to receive the boards.
 Before fitting the boards, consideration should be given to the various options for
decorating the panels.
 Measure the floor-to-ceiling height and deduct 70mm Cut the boards to this dimension and
starting at a junction or abutment, offer the first board into the head channel.
 If the board has been pre-decorated care should be taken to avoid damage to the wall
covering. Should the location of the board prove difficult, a surform should be used to
reduce the thickness of the board along the top inside face.
 When correctly positioned the long edge of the board should be positioned to the side of
the dovetail in the center of the stud.
 Repeat the procedure for the board in the adjacent module.
 The boards should now be secured within the partition using a PVC or aluminum push-fit ‘T’
Trim.
 Where the board is decorated a bead of adhesive or mastic may be applied to the centre
stud before the positioning of the board.
 Cut the trim to size having measured the distance between the head channel and the top of
the skirting.
 This dimension should be a floor-to-ceiling height of less than 115mm.
 If using the PVC trim section offer the legs of the trim into the dovetail of the studs between
the board edges.
 Once the trim is in position pull the section towards you and gradually feed into the stud in
a downward motion.
 If using the aluminum trim section attach steel clips to the stalk of the profile.
 Clips should be fitted at either end of the trim and 300mm centers in between.
 Once the clips are attached offer the stalk of the trim into the mouth of the dovetail at the
top of the stud and hammer home using a rubber mallet or other suitable implement.
 Ensure that cut-down panels at the end of the partition run are measured to fit inside the
wall abutment assembly, fitting the board and abutment trim as previously described.
 Before boarding the other side of the partition, any insulation required should be fitted
inside the partition cavity.
 Insulation is generally wedged between the upright studs.
 Consideration must be given at this stage to any services that have to be routed inside the
partition cavity.
 These must be located before the partition is “closed” by the boarding of the remaining
side of the partition.
3.19.9 SOLID MODULE CONSTRUCTION (30 MINUTE FIRE RATED)

 Installation of solid full-height panels will normally commence at corner posts/door frames
and work back towards wall abutments where any trimmed boards are located.
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 Set out the partition, fix the head channel, and locate the floor track as previously
described.
 Cut the length of galvanized stud section to length.
 Place a steelhead bracket into the open end of the stud and locate it into the head section.
 Taking care not to catch the outer edges of the head channel push the bracket up into the
head channel until it locates on the Dutch folds inside of the section; locate into the base
section and pull down until the base of the stud sits securely within the profile.
 Position the stud at roughly 600mm centers.
 The basic framework is now ready to receive the boards.
 Before fitting the boards, consideration should be given to the various options for
decorating the panels.
 Measure the floor-to-ceiling height and deduct 70mm.
 Cut the first negative edge board to this dimension and attach board edge clips to one long
edge.
 Clips should be positioned at the top and bottom of the board and 300mm canters in
between.
 Care should be taken to ensure that each clip fits tightly to the back of the board.
 Starting at a junction or abutment, offer the first board into the head channel.
 If the board has been pre-decorated care should be taken to avoid damage to the wall
covering.
 Should the location of the board prove difficult, a surform should be used to reduce the
thickness of the board slightly along the top inside face.
 When correctly positioned the clips on the long edge of the board should be positioned to
the side of the dovetail in the center of the stud.
 Repeat the procedure for the board in the adjacent module attaching clips to both long
edges.
 The boards should now be secured within the partition using the aluminum push-fit Omega
Trim.
 Cut the trim to size having measured the distance between the head channel and the top of
the skirting.
 This dimension should be a floor-to-ceiling height of less than 115mm.
 Attach steel clips to the stalk of the profile.
 Clips should be fitted at either end of the trim and 300mm canters in between.
 Once the clips are attached offer the stalk of the trim into the mouth of the dovetail at the
top of the stud and hammer home using a rubber mallet or other suitable implement.
 Ensure that cut-down panels at the end of the partition run are measured to fit inside the
wall abutment assembly, fitting the abutment trim as previously described.
 Before boarding the other side of the partition, insulation should be fitted inside the
partition cavity.
 Insulation is generally wedged between the upright studs.
 Consideration must be given at this stage to any services that have to be routed inside the
partition cavity.
 These must be located before the partition is “closed” by the boarding of the remaining
side of the partition.

3.19.10 HALF-GLAZED CONSTRUCTION METHOD

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 Set out the partition, fix the head channel, and locate the floor track as previously
described.
 Position boxed studs at 1200 mm centers where glazing is required.
 Mark the height of the glazing transom on the studs.
 Position a pre-cut steel transom at the required height between the upright studs, check for
level, and fix it in position using 13mm wafer head TEK screws or pop rivets.
 Continue this process throughout the length of the glazed run.
 Intermediate studs can now be cut to the required length and fitted between the base
section and the underside of the pre-cut transom section using a transom bracket.
 If glazed frames need to be assembled on-site, then rest the glass panel on a suitable table
or bench.
 Take the aluminum horizontal glazing section and slide the rigid gasket into the profile.
 Offer the section onto the glass at the top and bottom of the panel.
 Take the steel vertical section and alight the holes at either end with the screw ports in the
horizontal sections.
 Using the screws provided with the frame pack screw the horizontal and vertical sections
together to enclose the glass pane.
 Take the wedge gasket and cut a length slightly longer than the length of the upright.
 Feed the gasket into the inside face of the panel so that the glass sits tightly against the
outer edge.
 If the gasket is cold and difficult to fit, it can be soaked in warm soapy water to ease
application.
 Once completed, thoroughly clean the inside face of the panel using a suitable glass
cleaner and store it on one side.
 Attach glass suckers to the face of the assembled glazed panel and lift it into the head
channel and drop gently onto the top of the transom.
 Before fitting the solid panel beneath the frame secure temporarily using a small off cut of
trim section.
 The plasterboard panel beneath the glazing can now be cut to size and secured to the
framework in the same manner as for solid panel construction, taking care that the top
edge of the board is cut to the underside of the dovetail in the transom.
 Repeat the above procedure for adjacent modules, attach the skirting to the base section,
and then cover the upright joints using the same procedure as described for solid module
construction.
 Once the upright joints are covered, fit trims to the horizontal joints beneath the glazed
frame.
 If the plasterboard panels are to receive wall covering it is advisable to decorate the panels
before the cover trims and skirting are fitted.
 Mostly glazing is inherently fire rated with the use of fire-rated glass instead of standard
safety glass, the only change that is required to achieve a 30-minute fire rating.
 Follow the procedure for solid panels in the same way as described for fire-rated solid
module construction.

3.19.11 SOLID / GLAZED CONSTRUCTION

 Set out the partition, fix the head channel, and locate the floor track as previously
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 described.
 Position a pre-cut steel transom at the required height for the bottom transom between the
upright studs, check for level, and fix it in position using 13mm wafer head TEK screws or
pop rivets.
 Continue this process throughout the length of the glazed run.
 Position a pre-cut steel transom at the required height for the top transom between the
upright studs, this normally runs in line with the door head transom.
 Check for level and fix in position using 13mm wafer head screws or pop rivets.
 Continue this process throughout the length of the glazed run.
 Intermediate studs can now be cut to the required length and fitted between the base
section and the underside of the pre-cut transom section using a transom bracket.
 A further intermediate stud is also positioned between the top transom and the head
channel using both a head bracket and a transom bracket.
 Take a length of steel ‘top hat’ section and cut lengths to fit either side of the intermediate
stud.
 Place the section over the top of the horizontal transom to create a ledge for the solid panel
to sit on.
 If glazed frames need to be assembled on site, then rest the glass panel on a suitable table
or bench.
 Take the aluminum horizontal glazing section and slide the rigid gasket into the profile.
 Offer the section onto the glass at the top and bottom of the panel.
 Take the steel vertical section and alight the holes at either end with the screw ports in the
horizontal sections.
 Using the screws provided with the frame pack screw the horizontal and vertical sections
together to enclose the glass pane.
 Take the wedge gasket and cut a length slightly longer than the length of the upright.
 Feed the gasket into the inside face of the panel so that the glass sits tightly against the
outer edge.
 If the gasket is cold and difficult to fit, it can be soaked in warm soapy water to ease
application.
 Once completed, thoroughly clean the inside face of the panel using a suitable glass
cleaner and store it on one side.
 Attach glass suckers to the face of the assembled glazed panel and lift it into the aperture
created in the framework.
 Secure the frame temporarily using a small off cut of the trim section on the vertical edges
of the frame.
 The plasterboard panel above and beneath the glazing can now be cut to size and secured
to the framework in the same manner as for solid panel construction, taking care that the
top edge of the lower board is cut to the underside of the dovetail in the transom.
 Repeat the above procedure for adjacent modules, attach the skirting to the base section,
and then cover the upright joints using the same procedure as described for solid module
construction.
 Once the upright joints are covered, fit trims to the horizontal joints above and beneath the
glazed frame.
 If the plasterboard panels are to receive wall covering it is advisable to decorate the panels
before fitting into the partition.

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3.19.12 FULL HEIGHT GLAZED CONSTRUCTION

 Set out the partition, fix the head channel, and locate the floor track as previously
described.
 Position boxed studs at 1200mm centers where glazing is required.
 Take two small offcuts of the stud section and place them in the base section approximately
200mm from the vertical studs on both sides of the module.
 Secure in place by fixing through the face of the base section.
 This ensures that the base section does not splay when glazed modules are fitted into the
partition.
 If glazed frames need to be assembled on site then rest the glass panel on a suitable table
or bench.
 Take the aluminum horizontal glazing section and slide the rigid gasket into the profile.
 Offer the section onto the glass at the top and bottom of the panel.
 Take the steel vertical section and alight the holes at either end with the screw ports in the
horizontal sections.
 Using the screws provided with the frame pack screw the horizontal and vertical sections
together to enclose the glass pane.
 Take the wedge gasket and cut a length slightly longer than the length of the upright.
 Feed the gasket into the inside face of the panel so that the glass sits tightly against the
outer edge.
 If the gasket is cold and difficult to fit, it can be soaked in warm soapy water to ease
application.
 Once completed, thoroughly clean the inside face of the panel using a suitable glass
cleaner and store it on one side.
 Attach glass suckers to the face of the assembled glazed panel and lift the panel into the
head channel and then lower gently onto the top of the base section.
 Repeat the above procedure for adjacent modules, attach the skirting to the base section,
and then cover the upright joints using the same procedure as described for solid module
construction.

3.19.13 DOOR FRAME INSTALLATION PROCEDURE

 Frame packs are supplied in a “universal” form i.e. they can be cut on-site for either right or
left handing. Door frames should always be fitted between door studs that include a
softwood stud infill.
 Take one of the studs and slide the timber insert out of the profile.
 Mark the stud with the position of the lockbox, slide the channel insert out, and cut
appropriately.
 Take the timber insert and repeat the process sliding the insert back into the stud once
completed also leaving a gap of 50mm at the top of the section to allow for the fitting of the
head channel bracket.
 Insert steel head brackets into the top of the studs and position them within the partition.
 Using the pre-notched steel transom supplied with the door frame set the distance between
the studs at either side of the door opening.
 Fix the studs at the partition head.
 Ensure that both studs are plumb in both planes and fix to the base on one side of the
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 partition.
 Mark the position of the second stud but do not fix it at this stage.
 To determine the height of the bottom edge of the steel transom and allow a 6mm gap
beneath the door, add 18mm to the height of the door.
 Measure the floor level and mark the height on the door stud. (Where unusually thick floor
coverings are encountered the 6mm gap should be increased accordingly).
 Door frame legs are supplied mitered at both ends and 50mm oversize and are trimmed to
suit once the handing of the frame has been decided.
 The frame is manufactured to allow for a 3.0mm gap around the edge of the door so the
door leg should be cut to provide a clear opening allowing for the door height, plus the
3.0mm gap at the head and a 6mm gap at the base. E.g. 1981 + 3.0 + 6.0 = 1990mm.
 The distance is used to measure from the inside of the miter.
 Cut the frame legs to size and put them to one side.
 Taking the pre-cut door head and using a hammer, tap the aluminum miter cleats into the
center of the frame section ensuring that the inside of the cleat does not bite into the face
of the miter.
 Offer the door head up into the underside of the opening and lever into position.
 Taking the appropriate door leg to match the handing, position the section in line with the
cleat and the cleat housing and join the miters.
 Repeat the operation for the leg on the opposite side of the frame.
 Once completed secure the miters by screwing the frame together using the fixings
provided.
 Move the loose stud to one side and place the frame in the partition.
 Replace the stud and fix it securely into the base section.
 Once in position fix the frame into the partition through the pre-drilled holes in the rebate
behind the frame stop, using 38mm x N 8 countersunk self-tapping screws.
 To avoid damage to the frame it is recommended that an extended bit be used whilst fitting
the screws.
 Screw the hinges and lock the box to the frame.
 Using the fixed hinges as a guide, mark the position on the edge of the door and cut out the
lipping as required.
 Fix the steel transom above the door frame through the face of the bracket using a 12mm
wafer head self-drill or self-tapping screw.
 If the module is to be solid above the door, then cut and fit the steel ‘top hat’ section and fit
the solid panel as previously described.
 If the panel above is to be glazed then follow the half-glazed construction procedure.
 Using the center line of the lockbox as a guide, mark the position of the lock and furniture
and fit it to the door.
 Once all the above is complete, fit the door seal into the rebate of the frame ensuring that
the flexible fin sits to the outer edge of the doorstop facing the center of the door.

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3.20 INTERLOCKING BLOCK AND CURB STONE

 This method statement outlines the procedures for the installation of interlocking blocks
and curb stones.
 These materials are essential components in constructing durable pavements and curbs.
 The statement covers the delivery, storage, handling, installation, cleaning, and protection
aspects of the project.

3.20.1 MATERIALS FOR APPLICATION

 Precast Curb Stone.

 Interlocking Block.
 Aggregate Sub-base & Base Course.
 Geotextile – Separation Layer
(Geotextile Fabric 140).
 Mortar.
 Soil Sterilizer.

3.20.2 MATERIAL DELIVERY

 All materials must be delivered to the

site in the manufacturer’s original,
unopened containers and packages
with unbroken seals and intact labels.
 Damaged materials, such as partially caked cement, containers with water stains, or
damaged packaging, are not suitable for use and should be removed from the site.

3.20.3 HANDLING OF CURB STONE

 Precautionary measures should be taken to prevent any damage to curb stones during
unloading and storage. Damaged curbs must not be used and should be replaced
immediately with new materials.

3.20.4 COORDINATION

 Must coordinate that all Curbstone works and pavement works required have done before
Installation of sub-layer such as (subbase-Layer & MC-1 Layer)
 Coordination with other work sections that adjoin these materials should be ensured before
installation to guarantee smooth integration.

3.20.5 INSTALLATION OF CURB STONE

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[Link] LAYOUT
 Set the layout for curb stones according to the approved plan, ensuring that lines and
grades are followed.

[Link] BASE COURSE PREPARATION

 Compact the base course to achieve sufficient compaction before its final placement.

[Link] SETTING CURB STONES

 Set curbs in a full bed of mortar to ensure stability and resistance to lateral forces exerted
by adjacent elevated interlocking blocks.
 Maintain a minimum 10mm spacing between curb stones and fill the joints with mortar to
ensure a strong bond between adjoining curbs.

3.20.6 INSTALLATION OF INTERLOCKING BLOCKS

[Link] SUBGRADE PREPARATION

 Prepare the subgrade for interlocking block installation by removing soft soils
that could create an unstable foundation.

[Link] BASE COURSE PLACEMENT

 Place the aggregate sub-base and base as indicated in the plan.
 Compact the base by tamping it with a rubber mallet and screed it to the
required depth.

[Link] GEOTEXTILE PLACEMENT

 Lay geotextile fabric over the compacted base course, ensuring overlapping ends and
edges by at least 300mm.

[Link] LEVELING COURSE

 Place the leveling course and screed it to a thickness of 25-38mm. Ensure constant
moisture content and loose and constant unit pavers for proper setting and compaction.

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[Link] SOIL STERILIZATION
 Treat the leveling base with a soil sterilizer to inhibit the growth of grass and weeds.

[Link] BLOCK SETTING

 Set pavers with a minimum joint width of 1.6mm and a maximum of 3mm, taking care not
to disturb the leveling base.
 Use string lines to maintain straight lines and place pavers hand-tight against spacer bars
(if present).
 Fill gaps between units, not exceeding 10mm, with pieces cut from full-size unit pavers.

[Link] JOINT FILLING

 Spread dry sand and fill the joints between the pavers.
 Vibrate pavers and continue adding sand until the joints are filled. Remove excess sand.

[Link] TRAFFIC RESTRICTION

 Do not allow traffic on installed pavers until the sand has been vibrated into the joints.

3.20.7 CLEANING AND PROTECTION

[Link] REPLACEMENT
 Remove and replace unit pavers that are loose, chipped, broken, stained, or otherwise
damaged, or that do not match adjoining units as intended.

[Link] PROTECTION
 Protect the finished work from damage until substantial completion.

[Link] DEBRIS REMOVAL

 At the end of each workday, remove rubbish and debris resulting from this work from the
site.
 This method statement ensures that the installation of interlocking blocks and curb stones
is executed in a systematic and precise manner, resulting in a durable and well-finished
pavement and curb system.

3.21 ASPHALT WORKS

3.21.1 IMPLEMENTATION OF COMPACTED 30CM THICK SUB-BASE LAYER.

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 The road routes to be implemented are identified through Google Maps and the sites tables
mentioned in the project study.
 The quantities needed for each road are identified by reviewing the study and the bill of
quantities.
 The entire route is inspected before starting any work.
 Ensure that there are no industrial or new earthworks or other works that might change the
materials needed for paving, such as excavation works in the road body or public service
works, sewage or water, or any works that would change the road study. If identified the
project owner should be consulted to determine the procedures to from changing the route
moving to another path and giving appropriate solutions for the new situation.
 If it is ascertained that the road course is not occupied with other works, the work of
leveling the road surface shall be started using the loader to cut the areas that are higher
than the intended road level and fill it in the lower areas along the road o In parallel to the
front loader, road grader should be used in road leveling, and giving the propriate levels of
the road surface.
 The gravel must be the result of crushing solid rocks, and the diameters of the gravel do
not exceed 7 cm. The particle gradient is good and acceptable by the soil Engineer,
balanced for all diameters. The proportion of fine materials (soil, clay, and powder) is small,
less than 1% and free of organic matter.
 The abrasion rate should not exceed 40% according to Los Angeles test.
 The gravel must be laid in layers not exceeding 30 cm, and the materials must be
distributed in the required width and thickness. And Crider is used in the base layer
brushes, water is added, and the material is well stirred to obtain a homogeneous. sample
for the entire depth of the layer and the layer shall be painted with a thickness determined
by the supervisor according to the cross section of the road.

 The moisture content must be adjusted before compaction by spraying it with spray trucks
approved by Soil Engineer or drying as per the engineer orders to the required extent.
 The materials must be compacted using a vibrating roller equipment with a pressure of no
less than 25 tons and each layer must be completely and evenly compacted until the layer
density reaches 95% of the maximum dry density determined in the modified Proctor
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 experiment and so that the surface is smooth, free of grooves and tilted according to the
opinion of soil Engineer. The contractor shall bear responsibility for any landing that may
occur o Leveling may require some excavation work in the road body.
 Tolerance for the level of the foundation soil surface up to 4 cm and for the gravel layer up
to 3 cm

The materials should consist of a mixture of all regularly graded materials to match the gradient
requirements as follows:

Sieve diameter Percentage of

passing
2.5 inch %100
2 inch %100-90
1.5 inch %90-60
1 inch %77-42
4/3 inch %70-35
2/1 inch %60-25
4 %40-15
10 %26-10
40 %15-5
200 %9-2

3.21.2 SUPPLYING, SPRAYING, AND ENSURING THE PENETRATION OF M.C.1 ALL THE WAY OVER THE
BASE LAYER

It is a thin layer of liquid asphalt sprinkled over the finished base layer (to make it stickable to the
surface covering layers).

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  Spraying using a heating tank on the material by dividing the road into longitudinal sections
allowed to overlap 15 cm and does not allow accidental interference.
 The heating tank Speed shall not exceed 10 km / h and the temperature of the materials
between (60 – 80) c
 Spray pressure of 2 - 3 kg / cm 2
 spraying rate not less than 1.5 kg / m 2
 height of the spray arm between 30 - 50 cm of the layer to be sprayed.
 The layer to be sprayed must be completely dry.
 The layer to be sprayed must be cleaned from dust and foreign matter must be cleaned
before spraying the materials.
 Spray the layer with the same road plan to be more than 25 cm width of the road from each
side.
 Before starting to spray the material, the road surface must be cleaned of loose materials,
dust, mud, and foreign materials, and any pit or depression should be repaired and tamped
well, then the road surface should be cleaned using mechanical or manual brushes. The
road surface must be dry and not affected by moisture.
 The air temperature during spraying should not be less than (15) degrees Celsius o The
time interval between spraying M.C.O and laying asphalt paver shall not exceed 24 and no
less than 6 hour or as deemed by the Supervisory Committee and While maintaining the
road surface during the time interval between spraying MC0 and laying the asphalt free of
dust and dirt and ensuring that cars do not pass.

3.21.3 SUPPLY, PAVING, AND COMPACTION ASPHALT BBC-MARSHAL (THICKNESS IS 7 CM AFTER

COMPACTING)

The gravel and asphalt are mixed into a central granule.

 Asphalt shall not be less than 110-120 kg / m3, about 4.5 - 6.5 % of the asphalt mixture,
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 and the percentage of gravel shall be 93.5- 95.5% of the asphalt mixture.
 The amount of asphalt material shall be ascertained using the Marshall method or by the
theoretical inspection of the engineering committee and the quality of the mixer.
 The temperature of the gravel should not exceed 165 ° C when mixing.
 The asphalt should not be less than 15 ° C of the heat of the gravel.
 The temperature of the asphalt moss should not be less than C ° 70.
 Asphalt must be transported by trucks of metal not less than 18 m3.
 The contractor ensures the number of cars is enough to prevent the interruption of the stop
and the progress of work and the number of cars is determined in agreement with the
supervisor.

[Link] ASPHALT OPERATION

 Clean the road well before the start of the spraying of imbibition materials and adhesives.
 The extension of the asphalt mastic using the mechanic
 The tidal road shall be from the axis and towards the sides.
 The link between the two ends of the link is no longer than 24. hours
 The separator between the buses should be smooth and achieve full continuity.
 The temperature of the asphalt mixture must reach the range of 135 - C ° 150.
 The temperature of the brushes on the road shall not be less than 130 ° C and every
mixture shall be rejected.
 Asphalt mixture brushes to be thickness of 5 cm after compaction.
 The roller is rolled using the rubber roller and using the metal roller.
 The initial pressure is started using iron rollers two wheelers, and this pressure is followed
by the roller with rubber tires and the final stacking with iron, The pressing process is
carried out in the longitudinal direction, starting from the sides, and heading towards the
axle so that the roller wheel covers the previous halftrack of the rear wheel of the three-
wheel roller.
 The contractor shall provide the necessary materials to clean the rollers wheel during work.
 Turning from the sides towards the axis with longitudinal lines straight and follow the
compaction in this way until there are no lines resulting from the wheels of the roller.
 The speed of the roller should not exceed 10 km / h to avoid crawling of asphalt.
 The compaction does not stop until the surface becomes perfectly regular in its longitudinal
and transverse segment without any ripples or any effect of longitudinal or transverse links.
 The rubber roller and all equipment shall be in good technical condition and the contractor
shall ensure the pressure of the tires is on a regular basis.
 The asphalt mixture after the compacting process should yield results.
 Leveling the surface, the upper surface of the asphalt base layer and wear should be flat
after being extended, leveled, and compacted. Covering layers are checked regarding
levelness and compliance with the longitudinal section, cross sections, and thicknesses,
before approval of this layer. The levelness of the surface is tested longitudinally and
transversely using a ruler length of three meters. All ripples exceeding five millimeters must
be repaired by removing the surfaces where the ripples exceed the permissible limit and re-
brushing, leveling, and pressing the new materials in accordance with the technical
conditions and the instructions of the management engineer.
 Thickness test: The thickness is measured after asphalt compaction from samples obtained
with a tolerance of 10%, and any layer must be accepted when the average total thickness
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 in it is with a tolerance of +-10% from the thickness specified in the drawings.
 Geometric measurement of asphalt - Engineering measurement is done by cubic meters
after confirming.

3.21.4 PAINTING FOR CAR PARKING.

Asphalt is a complex paving material that uses many chemicals and petroleum-based products.
The composition of asphalt makes it hard for paint to cling to it. Whether you’re stripping a
parking lot or putting in a three-point arch for your driveway basketball court, there are specific
paints that work better on asphalt. Knowing the types of paint to use on asphalt will prevent you
from wasting your time. The right paint will adhere to the asphalt, look bright and vibrant, and last
a long time. Don’t choose the wrong paint that will peel up after a single rainfall.

[Link] ACRYLIC PAINT

 Acrylic paint is the go-to for most asphalt professionals. It is water-soluble and polymer-
based to prevent the lines from lifting off the asphalt.
 Since it is water-based, it won’t cause damage to the asphalt, subgrade, or surrounding
areas.
 Acrylics are available in many different colors and can be applied with brushes, rollers, or
spraying equipment.
 As the most popular and versatile asphalt line paint types, acrylics are more expensive than
other paints.

OIL-BASED PAINT
 Oil-based paint is like acrylic paint in that it comes in many different colors and can be
applied with various tools.
 The physical properties of oil-based paint are the same as acrylic, except it’s not made with
water.
 This kind of paint is slow to dry but will withstand high-traffic areas for a long time.
 Oil paint isn’t flexible, so it will eventually crack, break apart, and need replacement.

WATER-BASED LATEX PAINT

 Water-based latex paint comes in many colors too. It is an excellent type of paint for
blacktops. The asphalt formulation has already been sealed with another kind of paint. It is
the fastest drying type of paint to use on asphalt and is dry to the touch within three hours.

3.22 METHODOLOGY OF EMBANKMENT CONSTRUCTION

3.22.1 WORK SCOPE

 The main component of every earthwork is the embankment. They are extensively utilized,
for example, as reservoir embankment dams, road, railway, and airport runway
embankments in transportation, but we are talking sequence-wise safe working method
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 statement for embankment in earthwork for highway projects here.
 The work shall consist of constructing an embankment with approved and specified
materials obtained from approved borrow areas or suitable material obtained from the
roadway and drain excavation in accordance with the project specification.

3.22.2 SETTING OUT

 Following completion of site clearance, the embankment’s limits must be marked by
installing pegs at regular intervals on both sides. Outside the limits of construction areas,
chainage boards and work benchmarks must be placed.

3.22.3 MATERIALS AND BORROWING AREAS SELECTION:

[Link] MATERIAL

 Embankment material shall be soil, moorum, gravel, a mixture of these, or any other
material approved by the Engineer. It must be free of logs, stumps, roots, trash, and other
material jeopardizing the structure’s stability.
 The embankment material shall be obtained from an approved source, with preference
given to material available from nearby roadway excavation or any other excavation under
the contract.
 The material requirements must be in accordance with the project specifications.

[Link] BORROW MATERIAL

 Samples should be gathered from the identified borrow area and tested according to the
requirements for suitability in embankment use according to project specifications.
Following confirmation of the suitability of the material, the area must be adequately
marked and meet the requirements.
[Link] EQUIPMENT

 For the Embankment Construction, the following equipment shall be carried out. If desired,
the contractor shall demonstrate the efficacy of the type of equipment to be utilized prior to
the commencement of work.

o Tipper Trucks

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 o Hydraulic Excavator
o Dozer
o Dumper
o Survey Kit / Instrument
o Motor Grader
o Soil Compactor
o Water Tanker
o Tractor
o Trolleys

3.22.4 OPERATION METHOD

 Before beginning earthwork, the limits of the embankment must be marked by placing pegs
at regular intervals following site clearance. The construction toe line must be greater than
the design toe line for correct edge construction.
 The original ground must be leveled to allow for the installation of the first layer of the
embankment, scarified, mixed with water, and then compacted by rolling to satisfy the
minimum dry density specified in the updated technical specification.
 The foundation treatment specified for embankments must be carried out in accordance
with the approved drawing. Unsuitable material in the embankment foundation shall be
removed in accordance with the Engineer’s direction and permission and shall be replaced
by approved materials stacked in layers and appropriately compacted to the required and
specified degree of compaction.

 Excavation in approved borrow areas must be carried out with an excavator, and excavated
material must be transported using dumpers or tractor trolleys.
 The suitability of natural ground soil will be tested. It must be replaced with the Engineer’s
authorization if found unsuitable.
 The dry density of natural ground soil shall be determined, and the natural ground shall be
tested for dry density; if less than 95% of M.D.D. is found, the original ground shall be
scarified, mixed with the required amount of water, and compacted by vibratory roller to
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 achieve the minimum specified dry density.
 A continuous horizontal benching 300 mm broad or as per drawing shall be provided in the
existing embankment for construction adjacent to the existing embankment.
 The embankment material shall subsequently be dispersed in layers not exceeding 250 mm
compacted thicknesses with the dozer over the entire area, followed by a motor grader.
 Uninterrupted horizontal benches must be cut into the initial slope when widening an
existing embankment to ensure appropriate connection. Where water is required to be
added, it shall be sprinkled uniformly on the surface but without flooding from a water
tanker equipped with a sprinkler and completely mixed in soil by harrowing until
the uniform moisture content is obtained throughout the depth of the layer.
 If the material transported to the roadbed is excessively wet, it must be dried by aeration
and sun exposure until the moisture level may be accepted for compaction. During
compaction, the moisture content should be within +/- 12 of OMC.
 Vibratory Rollers weighing 8 to 10 tons must be used for compaction. Compaction trials on
an appropriate stretch shall be carried out to establish the number of passes required for a
specific type of soil dumped for an embankment to attain densities specified by the
technical specification.
 Actual compaction will be carried out based on the trial with the required number of passes
of the Soil Compactor until the specified density is achieved.
 Rolling must parallel the road’s center line, uniformly overlapping each preceding track by
one-third of width. Rolling must be continued until the density specified is achieved. The
soft area action must be removed and replaced with approved material if required
compaction is not achieved.
 Densities must be tested using the sand replacement method or a nuclear density gauge.
 Subsequent layers shall be placed only after the finished layer has been tested and
accepted. The top levels of the embankment must be examined with reference to the
longitudinal and transverse profile of the road, as shown on the drawing, to ensure that the
deviation is within the tolerance limit specified.
 The various embankment layers will be marked on pillars installed outside the toe-line.

3.22.5 QUALITY ASSURANCE

 For embankment layers, the minimum compaction is 95% of the modified proctor value.

3.22.6 WORKPLACE SAFETY

 Adequate safety and traffic signs shall be provided adjacent to the road shoulders during
the construction of widening works to protect the ongoing works in accordance with the
location-specific safety plan.
 In sites where tippers dump embankment materials from the road shoulder, a minimum of
two flagmen with reflective vests and a red flag each must be deployed to control traffic
that may be affected by the unloading operation.
 All places near existing roads where embankment construction is underway must provide
safe road signs.
 No machines or equipment shall be allowed to always stay unattended on the existing road
or shoulder unless fully protected and secured in a safe way.
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 The Safety Officer must make frequent patrols along the roadway to ensure that all safety
equipment and signage are operational.
 Trucks sometimes roll over tip heads because the driver backs over the edge or the edge
collapses under the truck’s weight. A berm or timber balk should be used for protection. In
order to avoid this danger, a signalman should be deployed.
 When excavating trenches, keep the excavated material at least 600 mm far from the
edge, where it cannot fall back into or collapse the trench wall.

3.22.7 ENVIRONMENTAL PROTECTION

 Nearby streams, water courses, lakes, and reservoirs must be safeguarded from
contamination caused by soil erosion from excavation areas by erecting temporary berms,
dikes, sediment basins, slopes, drains, and using temporary mulches, seeding, or other
control measures.
 Vehicle tracks must be kept moist to prevent dust particles from flying while the vehicle
moves.

3.23 METHOD OF STATEMENT ELECTRICAL UNDERGROUND DUCTS

INSTALLATION

3.23.1 PROCEDURE

 Approved types of uPVC pipe for electrical use will be ordered and supplied to site.
 The width of the trench for the electrical pipe will be as small as practicable with sides
vertical. Mud, rock projections, boulders and hard spots will be removed from the trench
bottom and trim level.
 The bottom of the trench will be compacted prior to installation of sand bedding for the
pipes.
 The ducts (pipes) will be installed as indicated on the approved shop drawings and
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 according to manufacturer’s written instructions.
 The ducts will be supported and spaced up to the required line and level to prevent sagging
of ducts and breaking of couplings and watertight seals and secured with cords where
necessary.
 The ducts will be laid and joined to required line and level on wet sand bed, covered with
sand and backfill trench to ground level with excavated soil, free from stones and other
debris, well compacted in layers not exceeding 300mm thk.
 The ducts will be joined using waterproof cement (as per manufacturer’s recommendations)
to give waterproof and sand proof-joint with at least 80mm overlap.
 Approved concrete tiles will be laid to fully cover cable duct, placed 450mm below ground
level.
 Warning tape will be placed along duct runs at depth 250mm below ground.
 Underground duct assemblies will be inspected by a consultant before backfilling.
 Steel mandrel or another approved device, diameter equal to 90% inside diameter of duct
and 500mm long, will be pulled through entire run of duct. Ducts, which do not allow
mandrel to be pulled through, will be repaired or replaced to the satisfaction of the
Engineer.
 Ducts will be capped properly by duct end cap.
 3mm galvanized steel wire will be provided inside empty ducts, the future pulling of cables,
extending 1m beyond duct banks at both ends.

3.24 METHOD STATEMENT FOR INSTALLATION OF COMMUNICATION

SUB-DUCTS HDPE

3.24.1 PURPOSE

 To ensure that the installation of communication sub-ducts and related activities are
executed safely and in accordance with the contract requirements and that all quality
assurance/ control activities are conducted in a systematic manner, works are inspected,

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 and conformance is verified and documented.

3.24.2 SCOPE OF WORK

 This procedure is applicable to the following works associated with the Project titled, “New
2K Runway – Main Runway Works” – Contract Number NRTW-1008-CN.
 This method statement outlines the procedures to be followed in the installation of
communication sub-ducts.

3.24.3 DEFINITIONS

 CM Construction Manager
 SE Site Engineer
 CS Chief Surveyor
 ME Material Engineer
 ESHO Environmental, Safety, and Health Officer
 AHA Activity Hazard Analysis
 JHA Job Hazard Analysis
3.24.4 MATERIALS

 HDPE Sub-Duct Pipes, in three colors (Red, Yellow and Blue)

 Draw Ropes
 Nylon Ropes

3.24.5 TOOLS, PLANT & EQUIPMENTS:

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 Electrical Grinder / Saw
 Cable Pulling Winch
 Air Compressor
 Picks
 Generator

3.24.6 SAFETY

 Prior to the commencement of any activities, the workforce will receive an induction talk on
the project site safety requirements. This induction talk will include both activity safety
issues, as well as general safety requirements.
 Front line supervisor will ensure that Personal Protective Equipment is always worn by site
personnel during construction activities.
 Heat Stress Training will be provided.
 Adequate cool drinking water, shade, and saltwater tablets will be in place.
 Plant and Equipment will be provided with back-up alarms, lights, and all other applicable
safety devices.
 For AOA work, safety requirements as defined per Section 107 will be implemented. Specific
safety training will be provided to personnel for AOA work.

3.24.7 PRIOR ACTIVITIES

 Prior to the start of installation of the communication subducts, it will be ensured that all
necessary equipment and tools are available. The SE will ensure that the site staff is aware
of all the procedures.
 It will be ensured that the pits and main ducts are installed, at locations and levels shown in
the approved shop drawings and relevant contract documents, as per the approved method
statements.
 It will be ensured that the covers and frames for the communication pits are installed as per
the relevant contract documents and approved method statements.
 It will be ensured that the communication pits are cleaned and are free of debris.

3.24.8 PROCEDURE

 The actual distance between the communication pits will be measured.

 The 50mm HDPE sub-ducts, delivered in lengths of 500m for each color, will be cut to the
required lengths.
 Three sub-ducts, one of each color, will be tied together with nylon rope to form a bundle.
 The bundled sub-ducts will be pulled through the main duct with the aid of the pulling
winch.
 Draw ropes will be installed in the sub-ducts with the aid of air compressor.
 Step irons will be installed as per the relevant contract documents and/or approved method
statement.
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3.24.9 RESPONSIBILITIES
 The CM will coordinate with SE and ensure that all necessary resources to implement the
approved method statement, JHA, and AHA have been allocated to the task.
 The SE will ensure that the site preparation activities are conducted according to the
approved method statement, JHA and AHA.
 The ME will ensure that the materials being used are in accordance with the project
specifications and the approved material submittals.
 It is the site supervisor’s responsibility to organize the work in a safe manner to ensure that
safety and protective equipment is being properly utilized. He must also ensure that the
AHA and JHA are implemented, and the approved method statement procedure is followed.

4. METHOD STATEMENT FOR MECHANICAL (HVAC)

INSTALLATION

4.1 METHOD STATEMENT INSTALLATION OF HVAC PIPE WORK

4.1.1 SCOPE AND PURPOSE

 This document defines the methods to be adopted to ensure that the works
conducted at site follow the approved designs and material approvals. That the
materials use recognized installation practices that are safe and compliant with the
Project Safety Plan and associated Safety Procedures.

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4.1.2 GENERAL

 The General procedure for material Delivery and materiel inspection. and Chilled
water pipe Welding work as per the AWS procedure, Installation of the New Chilled
water piping systems.

4.1.3 EQUIPMENT

 Measuring Tape
 Man Lift
 Ladder
 Mobile Scaffolds
 Hand Grinder
 Chop saw for pipe and bracket cutting.
 Drilling Machine
 Pipe Threading Machine (including two sets of dies).
 Pipe Cutter
 Electric Arc Welding Machine (Suitable for site power supply)
 Electric Arc Welding Kit (including welding cables, chipping hammer, wire brush).
 Gas Welding / Cutting kit (including flashback arrestor, regulators, gas tubes, welding
nozzle, cutting nozzle, bottle key).
 Oxygen and Acetylene gas cylinders
 Fire Extinguisher
 Mechanical hand tools
 Manual lifting machine
 Chain lift.
 Welding screen
 Fire Blanket
 Chain Vice
 Pipe stands.
 Welding bench
 Hilti Machine
 Forklift
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 Marker Pen
 Half Round File
 Spirit Level
 Calibrated Pressure Gauge
 Air Vent
 Pressure Pump Tool Kit

4.1.4 RESPONSIBLE PERSONNEL

 Project Engineers
 Construction In-Charge.
 Site Engineer/Site supervisor.
 QA/QC Inspectors.
 Safety officer
 Site Foremen.
 Pipe fitters / Welders.
 Helpers

4.1.5 METHOD OF PRE-INSTALLATION

 Ensure that the latest IFC Drawings and Relevant Shop Drawings are used for installation.
 The chilled water pipe work installation shall be as per the approved HVAC detail Drawing.
 Prior to commencement of work areas and access will be inspected to confirm that
 site is safe and ready to commerce work.
 Site Supervisor and Foremen will carry out a survey and mark the route of Chilled Water
Pipes as per latest IFC Drawings and relevant shop drawings. If there are any discrepancies
or difficulties in executing the work, these will be brought to the attention of Construction
Manager/ Project Engineer for corrective action.
 Co-ordination with other trades will be carried out while marking the route of piping, any
interference may appear due to changed locations and elevations of piping, a written
permission for proposed changes shall be obtained from COMPASS.
 Ensure that the ERW Carbon Steel Pipes, Schedule 40.
 Obtain sizes from latest drawings and mark on pipe work using a marker pen.
 Joint pipes and fittings to the required length and joining procedure shall be as per
manufacturer's recommendations and BAE Specifications stated below.
 It has to be made sure that pipes are straight prior to installation.

4.1.6 METHOD OF INSTALLATION

[Link] PIPE JOINTING (UP TO DIA. 50MM PIPES THREADED FITTINGS & VALVES):

 Ensure that the threading machine has power, all accessories are working correctly, pipe
guard and safety boundary is set up and machine is moving in the correct settings.
 Using threading machine tighten pipe length into jaws ensuring pipe is center.
 Use cutting tools and line cutting wheel on marked pipes.
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 Cut the size by applying force to the pipe by hand whilst machine is in motion.
 Prior to size being split from pipe use either hand or pipe stand to catch size.
 De-burr pipe by using a de-burring tool on the threading machine.
 The check threading machine has corrected dies for threading inserted and they are at the
correct setting for the pipe to the threaded.
 The thread pipe will be machine turning whilst applying lubricant to the end to be threaded
and dies working their way up the pipe till thread is complete, release at end.
 Dry off any excess lubrication oil with a rag.
 Check pipe size is correct.
 Take size to chain vice and secure in position.
 Apply jointing compound to threaded section of pipe.
 Use pipe wrench to tighten fitting.
 Offer size up to pipe work brackets and fittings.
 Apply pipe work jointing compound to the exposed thread.
 Use fine jute in between fitting.
 Ensure that size and type of fitting or valves required (45a & 900 Elbows, Tees, Nipples,
Concentric and Eccentric Reducers, Plugs, Stop Ends, Bushes, Unions, Isolation Valves,
Balance Valve, Non-Return Valve, Strainer, Pressure Relief Valve, Safety Valve, Drain Cock
Air Admittance Valve Manual & Automatic and flexible connections)
 Offer components up to pipe work connection (male thread). Apply pipework jointing
compound to exposed thread.
 Offer the component to the pipework connection and tighten using pipe wrench, hold
against pipe to stop moving with a separate pipe wrench, prior to final tighten check that
fitting, or valve is facing in the correct direction.
 Clear any excess jointing compound.
 Tighten brackets.
 Check Spirit level (for horizontal pipework) and Plumb (for vertical pipework).
 Repeat until all pipe work sizes for section to be installed are complete.

[Link] PIPE JOINTING (ABOVE DIA. 50 MM PIPES BUTT WELDING):

 Check 9* Grinder has cutting wheel and is operational.

 Place pipe work in chain vice and pipe stand (if pipe is long in length).
 Cut pipe using grinder.
 File down any sharp edges or burrs.
 Check size is correct.
 Check 5" grinder has grinding blade and is operational.
 Prepare pipe for welding using 5" grinder.
 Welding Root joint preparation shell be as per the AWS & WPS
 welding preparation to be inspected before the pipe welding (pipe gap, spruce preparation,
and pipe alignment Etc....)
 Place pipe work in chain vice and pipe stand (if pipe is long in length)
 Proceed to set up weld of pipe work to fitting (bend, tee & flanges)
 Place spacing material through pipe and fitting.
 Assistant to hole fitting in position as welder tacks to the pipework.
 The fitting is checked for alignment.
 Once the welder is satisfied the fitting is aligned spacer piece is removed.
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 The welder proceeds to weld fitting until complete.
 Any excess slag is removed by chipping hammer.
 Once cool fitting is inspected for any flaws.
 Pipe work is fabricated as per the above process until all sections are welded together.
 QC inspects the welded section.
 Once approved the welded section will only have flange or threaded connections to be
connected onsite.

 Ensure that size and type of fitting or valves required (450 & 900 Elbows, Tees, Concentric
and Eccentric Reducers, Blank Flanges, Isolation Valves, Balance Valve, Non-Return Valve,
Strainer, Pressure Relief Valve, Safety Valve, Flexible connections)
 Using lift equipment (manual lifting equipment or lifting chain) secure load and lift into
position.
 Offer size up to pipework brackets and connection (Flanges or valves).
 Check orientation of component is correct.
 Insert gasket, fit nuts, bolts, and washers through flanges hand tight.
 Tighten bolts cross corners until all nuts and bolts are tight.
 Tighten bracket.
 Check for spirit level (for horizontal pipework) and plumb (for vertical pipework).
 Repeat until all pipework sizes for section to be installed are complete.

[Link] INSTALLATION OF PLANT COMPONENTS (EQUIPMENT'S):

 Ensure the connections for any damage and manufacturer's instructions for connecting
component (AHU's connection usually quite malleable and easily damaged during
installation)
 Apply pipe work jointing compound to the exposed thread or gasket to flange.
 Offer the component to the pipework connection.
o For pipe dia. Less than 50 mm tightening the pipe using wrench, hold against pipe to
stop moving with a separate pipe wrench, and prior to final tighten check that fitting,
or valve is facing in the correct direction.
o For pipe dia. More than 50 mm use flanges for pipe jointing and insert gasket
between component and flanged pipework, fit nuts, bolts and washers through
flanges hand tight, tighten bolts cross corners until all nuts and bolts are tight.
 Clear any excess jointing compound.
 Tighten supporting brackets.
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 Check spirit level (for horizontal pipework) and plumb (for vertical pipework).
 Repeat until all pipework sizes for section to be installed are complete.

[Link] PRESSURE TEST:

 Permit to work for pressure test to be obtained from safety department.

 Internal inspection and testing carried out after the installation of the chilled water
pipework, fittings, and valves as the work proceeds, to ensure that the work is free from
defects.
 All open flanged, valve or screwed ends will be blanked off.
 The fill point will be installed at the lowest point of the system, and a valve vent at the
highest point of the system to be tested. The vent will be piped to a drain point.
 Pressure gauges with valid calibration certificates / stickers will be fitted adjacent to the
pressure pump.
 Pipework will be filled with water sufficiently in advance of the test to allow it to come to
room temperature so that any sweating can evaporate. When the systems are sufficiently
filled the vent valve will be opened and allowed to run freely for a period of 5 minutes to
ensure all the air is out of the system, at that point the valve will be closed.
 When the system is full and vented the test rig will be linked to the system and the
pressure increases to the required system test pressure, as required by the specification
1.5 the operating pressure. When the test pressure is reached the valve at the fill point will
be closed for a period of 15 minutes to stabilize the system, the gauges will be checked to
see if any pressure loss has occurred due to the stabilization, if so, the test rig will be
applied to bring the system test pressure back up to the specification requirements. Upon
re-pressurization the test rig shall then be dismantled from the system.
 Care will be taken at this point to record the ambient room temperature of the start and
finish time of the test. The duration of the test will be 06 hours and temperatures should be
recorded frequently.
 A visual inspection of joints will take place during the test period to check for leaks, if any
leakage is found the test will be aborted. After the leakage is rectified, the above procedure
will be repeated for a re-test to take place.
 On satisfactory completion of the test, witnessed by the client, the pressure will be released
through the vent pipe. The system then shall be drained. The pressure testing report shall
be prepared and signed by the client or any other concerned party.

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4.1.7 QUALITY CONTROL

 QCE along with Project Engineer and site Supervisor will monitor that all components are
installed as per the contract specifications and approved submittals.
 Inspection Request (IR) shall be submitted to the Main Contractor/Consultant during the
following stages: -
o After completion of installation before testing
o Leak testing of duct work
o After complete insulation

4.1.8 SAFETY

 Work will commence as per safety regulations laid down in the contract specification and
project safety plan.
 Proper safety harness to be used and secured, if required.
 All personal protective equipment shall be used as appropriate according to the nature of
the job.
 Housekeeping shall be of a good standard and all cut lengths and debris shall be removed.
 Good ventilation for duct work insulation shall be ensured.
4.2 METHOD STATEMENT HVAC TESTING, ADJUSTING & BALANCING

4.2.1 SCOPE AND PURPOSE

 This "Method Statement" covers the onsite Testing, Adjusting and Balancing of HVAC
systems installed. This Method statement is to be read in conjunction with the project
commissioning plan.

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 4.2.2 GENERAL

 The HVAC system testing, adjusting, and balancing is the process of checking and adjusting
all environmental systems in a building to produce the design objectives. This process
Includes: -
o Balancing air and water distribution systems
o Adjusting the total system to provide design quantities.
o Electrical measurements.
o Establish quantitative performance of all equipment.
o Sound measurements.

The above procedures are accomplished by

 Checking the installations for conformity to design.
 Measuring and establishing the fluid ' quantities of the system as required to meet design
specifications.
 Recording and reporting the results

4.2.3 EQUIPMENT

 Bolometer
 Anemometer
 Micromanometer
 Pitot Tubes
 Tachometer
 Sound Meter Tester
 Water gauges (duel/single)
 Multimeter/ Tong Tester
 Hand tools of Trades men

4.2.4 RESPONSIBLE PERSONNEL

 Commissioning Manager
 Seder (Specialist commissioning agency) personnel
 Equipment/ system supplier (as applicable)
 Project Engineers
 Construction In-Charge.
 Site Engineer/Site supervisor.
 QA/QC Inspectors.
 Safety officer
 Site Foremen.
 Electrician
 Helpers

4.2.5 METHOD OF PRE-INSTALLATION

 Ensure that approved material required to carry out work will be available.
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 Ensure that As Built marked up drawings are available reflecting the actual site
installations.
 Prior to commencement of work, area and access will be inspected to confirm that the site
is ready to commence the work.
 Commissioning Manager along with representatives of Sender will carry out Visual
inspection of all installations in order ensure that installations are in accordance with
approved documents? In case of any discrepancy observed the same shall be brought to
the notice of the Project engineer and Consultant for resolution of same.
 Ensure that all instruments are calibrated and are in proper working condition.
 Prior to starting commissioning that it will be ensured that all chilled water pipe work is
hydrostatically pressure tested satisfactorily and all documentation is available.
 Prior to Commissioning of chilled water system, it will be ensured that all piping is
satisfactorily flushed chemically cleaned. And all the pipe work is reinstated to original
positions.
 Accessibility of all valves and VCD's will be ensured before start of commissioning. Where
required temporary access shall be provided for VCD's.

4.2.6 METHOD OF INSTALLATION

 Testing, adjusting, and balancing of HVAC systems installed will be CM/SP/PE carried out as
per the specialist commissioning procedures attached by specialist commissioning agency.
 Commissioning Manager ensures that all manpower deployed by Specialist agency is
competitive and sufficient to complete the TAB work.
 All the test documentation will be recorded on the test sheets attached to the Specialist
commissioning procedures.
 The Manufacturer’s Representative will be associated for starting equipment and as
required.
 Status of Testing and commissioning will be maintained and reported periodically to Project
Managers. Consultant.

4.2.7 QUALITY CONTROL

 QCE in coordination with Commissioning Manager and Project CM//PE/QCE Engineer notify
to Consultants for testing and commissioning of HVAC systems area wise for witnessing the
same.
 QCE in association with Commissioning Manager and Project Engineer will ensure that all
the test documentation is complete and signed off.

4.2.8 SAFETY

 Work will commence as per safety regulations laid down in the contract specification and
project safety plan.
 All personal protective equipment shall be used as appropriate according to the nature of
the job.
 Housekeeping shall be of a good standard and all cut lengths and debris shall be removed.

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5. METHOD STATEMENT FOR MECHANICAL (HVAC)
INSTALLATION

5.1 METHOD STATEMENT INSTALLATION OF

HVACDUCTWORK

5.1.1 SCOPE AND PURPOSE

 This "Method Statement" covers the onsite installation of HVAC duct work and accessories
and the requirement of checks to be carried out.
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5.1.2 GENERAL

 HVAC duct f work generally includes all types of Supply Air Duct, Return Air Duct, Fresh and
Exhaust Air Duct and their accessories such as duct elbows, offsets, transformation pieces
branch off pieces, tee connections, access doors, Fire Dampers, Volume Control Dampers,
Sound Attenuators, flexible ducting, and insulation.

5.1.3 EQUIPMENT

 Portable grinding Machine

 Drilling Machine
 Sheet metal cutting tools and bender.
 Spirit level
 Scaffolding
 Duct erector hand tools
 Testing instruments
 Air Compressor

5.1.4 RESPONSIBLE PERSONNEL

 Project Engineers
 Construction In-Charge.
 Site Engineer/Site supervisor.
 QA/QC Inspectors.
 Safety officer
 Site Foremen.
 Pipe fitters / Welders
 Helpers

5.1.5 METHOD OF PRE-INSTALLATION

 Ensure that approved material required to carry out work will be available.
 Prior to commencement of work, area and access will be inspected to confirm that the site
is ready to commence the work.
 All relevant documentation and material applicable to section of works will be checked by
site engineer before commencement.
 Physical verification of material will be carried out for any damage prior to taking from
stores.
 The site engineer / supervisor will give necessary instruction to tradesman and provide
necessary construction / shop drawings.
 The site engineer / supervisor will also check that tools and equipment’s available comply

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 to contract requirements.
 The site supervisor also explains to tradesman regarding safety pre-cautions to be
observed.
 Prior to Leak testing, Site Engineer will ensure that Calibrated test kit is available and is in
good condition.

5.1.6 METHOD OF INSTALLATION

 Prior to commencement of work coordination will be done with other

 Determine the position of duct supports as per approved construction layouts and
specification.
 Prepare and fix the duct supports as per approved construction drawing and specification.
 Any cut edges of angles, channels or threaded rods will be touched up with Zinc rich paint.
 Transport the Duct pieces and fittings to the final location.
 Pre-assemble the Duct pieces '`and ' fittings as per approved shop drawing ensuring the
alignment.
 Acoustic insulation will be carried out wherever required.
 Raise the duct work on to the supports ensuring that each length is aligned with preceding
length as per dimensions shown on approved shop drawings.
 Approved duct sealant shall be applied on the joints. Any excess sealant so that the joint is
left in clean and tidy condition.
 Ensure that duct work is clean, and no tools/ construction debris exists within duct work
before proceeding to next length.
 All open ends of the duct works shall be temporarily sealed with polythene sheets/plywood
before leaving the job site to prevent moisture and dirt.
 Ensure that all accessories like Volume control dampers, Fire dampers, Access doors, Test
points, Sensors are installed in accordance with approved shop drawings.
 Install Sound Attenuators according to approved shop drawings.
 Installation of duct work (complete with accessories) shall be checked before applying
insulation at joints.
 Leak test will be carried out for duct work as applicable in DW144 standard.
 Insulation of duct work will be completed as per manufacturer's recommendations (copy-
enclosed).
 Ensure the duct surface is clean and dry before applying any insulation material.
 Ensure the thickness of insulation as per approved shop drawing.
 Ensure that all edge joints are closely butted, and ends are flush and seated properly.
 Apply ALUGLASS Tape (Self Adhesive Aluminum Foil Laminated on Glass fabric) on Joints of
insulation.
 Ensure the continuity of vapor barrier and other protective coatings on insulation surface as
well as at connections.
 Ensure firm adherence of insulation around_ ducting by using approved adhesive between
sheet metal and Insulation material.
 Where insulated duct work passes through fire rated wall/partitions the gap between sleeve
and duct work shall be filled with approved fire barrier.

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5.1.7 QUALITY CONTROL

 QCE along with Project Engineer and site Supervisor will monitor that all components are
installed as per the contract specifications and approved submittals.
 Inspection Request (IR) shall be submitted to the Main Contractor/Consultant during the
following stages: -
o After completion of installation before testing
o Leak testing of duct work
o After complete insulation

5.1.8 SAFETY

 Work will commence as per safety regulations laid down in the contract specification and
project safety plan.
 Proper safety harness to be used and secured, if required.
 All personal protective equipment shall be used as appropriate according to the nature of
the job.
 Housekeeping shall be of a good standard and all cut lengths and debris shall be removed.
 Good ventilation for duct work insulation shall be ensured.

5.2 METHOD STATEMENT INSTALLATION OF PACKAGED AIR

HANDLING UNIT (PAHU'S)

5.2.1 SCOPE AND PURPOSE

 This "Method Statement" covers the onsite installation of PACKAGED AIR HANDLING UNITS
(AHU’s) and the requirements of checks to be carried out.

5.2.2 GENERAL

 Packaged Air Handling Units generally be installed in locations shown in drawings, serving
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 corridors, and supplying treated fresh air to the lobbies and apartments located at various
floors.

5.2.3 EQUIPMENT

 Drilling Machine
 Spirit Level
 Lifting Equipment’s (Cranes)
 Rollers
 Scaffolding
 Hand tools of Trades men

5.2.4 RESPONSIBLE PERSONNEL

 Project Engineers
 Construction In-Charge.
 Site Engineer/Site supervisor.
 QA/QC Inspectors.
 Safety officer
 Site Foremen.
 Pipe fitters
 Helpers

5.2.5 METHOD OF PRE-INSTALLATION

 Ensure that approved material required to carry out work will be available.
 Check the name plate details of Packaged Air Handling Units as per approved shop,
drawing/schedules, and material submittals before installation.
 Prior to commencement of work, area and access will be inspected to confirm that the site
is ready to commence the work.
 All relevant documentation and material applicable to section of works will be checked by
the site engineer before commencement.
 Physical verification of material will be carried out for any damage prior to taking from
stores.
 The site engineer / supervisor will give necessary instruction to tradesman and provide
necessary construction / shop drawings.
 The site engineer / supervisor will also check that tools and equipment’s available are
complying with contract requirements.
 The site supervisor also explains to tradesman regarding safety pre-cautions to be
observed.
 Ensure that all lifting operations are carried out as per approved procedure.

5.2.6 METHOD OF INSTALLATION

 Prior to commencement of work coordination will be done with other services.

 Check the foundation of AHU for size, orientation and finishes as approved shop drawing.
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 Make sure that PAHUs are free from damage and all internal components are complete and
in good condition.
 PAHU's will be installed in location as per approved shop drawing.
 Install the PAHD's on concrete foundation by using suitable equipment recommended by
manufacturer (e.g. Rollers/jacks etc.). The manufacturer’s recommendations will be
followed during the erection of PAHU.
 Multi-section units will be joined as per the Manufacturer’s instructions. Ensure to remove
Shipping Bolts.
 Ensure the orientation of AHD's as per approved shop drawing during installation.
 Serrated rubber pads (Neoprene Isolator) will be provided below AHUs.
 AHU's which are ceiling suspended will be mounted by using threaded rods, spring hangers
etc. as per approval.
 Any cut edges of angles, channels or threaded rods will be touched up with Zinc rich paint
for ceiling suspended AHD's.
 Connect all piping and accessories to AHU's as per approved shop drawing.
 Ensure that Dielectric unions/Flanges are used for piping connection to PAHU's.
 Ensure that drain connections are made with adequate slope and approved U-trap.
 Complete the duct connections to Packaged Air Handling Units as shown in approved shop
drawing.
 Filters of specified sizes will be provided.
 Check that adequate space for maintenance of Packaged Air Handling Units is provided as
per approved shop drawing.
 Complete the Electrical power connection including earthing in all respects as per approved
electrical drawing and Manufacturer's recommendations.

5.2.7 QUALITY CONTROL

 QCE along with Project Engineer and site Supervisor will monitor that all components are
installed as per the contract specifications and approved submittals.
 Inspection Request (IR) shall be submitted to the Main Contractor/Consultant.

5.2.8 SAFETY

 Work will commence as per safety regulations laid down in the contract specification and
project safety plan.
 Proper safety harness to be used and secured, if required.
 All personal protective equipment shall be used as appropriate according to the nature of
the job.
 Housekeeping shall be of a good standard and all cut lengths and debris shall be removed.
 All lifting operations shall be monitored by the Safety Officer.

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5.3 METHOD STATEMENT INSTALLATION OF FANS

5.3.1 SCOPE AND PURPOSE

 This "Method Statement" covers the onsite installation of FANS and the requirements of
checks to be carried out.

5.3.2 GENERAL

 Fans generally are installed in locations shown in drawings. The types of fans used in
mainly classified as Toilet extract fans (TEF), Kitchen extract fans (KEF), Refuse fan s, Lobby
pressure relief fans (LRF),Stairwell pressurization fans(SPF),Car park exhaust fans, Jet fans
etc.

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5.3.3 EQUIPMENT

 Drilling Machine
 Spirit Level
 Lifting Equipment’s (Cranes)
 Scaffolding
 Hand tools of Trades men

5.3.4 RESPONSIBLE PERSONNEL

 Project Engineers
 Construction In-Charge.
 Site Engineer/Site supervisor.
 QA/QC Inspectors.
 Safety officer
 Site Foremen.
 Pipe fitters
 Helpers

5.3.5 METHOD OF PRE-INSTALLATION

 Ensure that approved material required to carry out work will be available.
 Check the name plate details of Fans as per approved shop, drawing/schedules, and
material submittals before installation.
 Prior to commencement of work, area and access will be inspected to confirm that the site
is ready to commence the work.
 All relevant documentation and material applicable to section of works will be checked by
the site engineer before commencement.
 Physical verification of material will be carried out for any damage prior to taking from
stores.
 The site engineer / supervisor will give necessary instruction to tradesman and provide
necessary construction / shop drawings.
 The site engineer / supervisor will also check that tools and equipment’s available comply
to contract requirements.
 The site supervisor also explains to tradesman regarding safety pre-cautions to be
observed.

5.3.6 METHOD OF INSTALLATION

 Prior to commencement of work coordination will be done with other services.

 Make sure that fans are free from damage and all internal components are complete and in
good condition.
 Fan assemblies will be transported to the nearest point of erection. Care will be taken while
handling the units to avoid damage/distortion.
 The manufacturer’s recommendation will be followed for installation of fans.
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 Fans will be installed in location as per approved shop drawing.

5.3.7 INSTALLATION OF FLOOR MOUNTED FANS

 Ensure that builders work foundation is provided as per approved shop drawing.
 Ensure the level of Foundation by spirit level.
 Check the size and orientation of foundation for its suitability to install the fans.
 Fix the Vibration Isolators to foundation as per approved submittal.
 Install the Fan assembly mounting brackets on vibration Isolators as per manufacturer's
recommendations.
 Complete the ductwork / damper installation as per approved shop drawing.

5.3.8 INSTALLATION' OF IN ''LINE MOUNTED FANS (CEILING SUSPENDED)

 Fans can be mounted either horizontally or vertically as per approved shop drawing.
 Support the fans by using threaded rods to the fan casing as per manufacturer's
recommendations.
 Provide vibration isolators (approved type) as per manufacturer's recommendations on the
mounting brackets/holes.
 Complete the ductwork/damper connection as per approved shop drawing.
 Ensure that sufficient space is available to allow removal of access covers and subsequent
removal of fan and motor assemblies etc. as per the manufacturer’s recommendations.
 Complete all electrical connections as per approved electrical drawing and manufacturer's
terminal diagram.
 Earthing shall be provided as per requirements.
 Complete the labeling of electrical connections as per schematic drawings.
 Fan rotation shall be checked before duct connection.

5.3.9 QUALITY CONTROL

 QCE along with Project Engineer and site Supervisor will monitor that all components are
installed as per the contract specifications and approved submittals.
 Inspection Request (IR) shall be submitted to the Main Contractor/Consultant.

5.3.10 SAFETY

 Work will commence as per safety regulations laid down in the contract specification and
project safety plan.
 Proper safety harness to be used and secured, if required.
 All personal protective equipment shall be used as appropriate according to the nature of
the job.
 Housekeeping shall be of a good standard and all cut lengths and debris shall be removed.
 All lifting operations shall be monitored by the Safety Officer.

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5.4 METHOD STATEMENT HVAC TESTING, ADJUSTING &
BALANCING

5.4.1 SCOPE AND PURPOSE

 This "Method Statement" covers the onsite Testing, Adjusting and Balancing of HVAC
systems installed. This Method statement is to be read in conjunction with the project
commissioning plan.

5.4.2 GENERAL

 The HVAC system testing, adjusting, and balancing is the process of checking and adjusting
all environmental systems in a building to produce the design objectives. This process
Includes: -
o Balancing air and water distribution systems
o Adjusting the total system to provide design quantities.
o Electrical measurements.
o Establish quantitative performance of all equipment.
o Sound measurements.
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The above procedures are accomplished by
 Checking the installations for conformity to design.
 Measuring and establishing the fluid ' quantities of the system as required to meet design
specifications.
 Recording and reporting the results

5.4.3 EQUIPMENT

 Bolometer
 Anemometer
 Micromanometer
 Pitot Tubes
 Tachometer
 Sound Meter Tester
 Water gauges (duel/single)
 Multimeter/ Tong Tester
 Hand tools of Trades men

5.4.4 RESPONSIBLE PERSONNEL

 Commissioning Manager
 Seder (Specialist commissioning agency) personnel
 Equipment/ system supplier (as applicable)
 Project Engineers
 Construction In-Charge.
 Site Engineer/Site supervisor.
 QA/QC Inspectors.
 Safety officer
 Site Foremen.
 Electrician
 Helpers

5.4.5 METHOD OF PRE-INSTALLATION

 Ensure that approved material required to carry out work will be available.
 Ensure that As Built marked up drawings are available reflecting the actual site
installations.
 Prior to commencement of work, area and access will be inspected to confirm that the site
is ready to commence the work.
 Commissioning Manager along with representatives of Sender will carry out Visual
inspection of all installations in order ensure that installations are in accordance with
approved documents? In case of any discrepancy observed the same shall be brought to
the notice of the Project engineer and Consultant for resolution of same.
 Ensure that all instruments are calibrated and are in proper working condition.
 Prior to starting commissioning that it will be ensured that all chilled water pipe work is
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 hydrostatically pressure tested satisfactorily and all documentation is available.
 Prior to Commissioning of chilled water system, it will be ensured that all piping is
satisfactorily flushed chemically cleaned. And all the pipe work is reinstated to original
positions.
 Accessibility of all valves and VCD's will be ensured before start of commissioning. Where
required temporary access shall be provided for VCd's.

5.4.6 METHOD OF INSTALLATION

 Testing, adjusting, and balancing of HVAC systems installed will be CM/SP/PE carried out as
per the specialist commissioning procedures attached by specialist commissioning agency.
 Commissioning Manager ensures that all manpower deployed by Specialist agency is
competitive and sufficient to complete the TAB work.
 All the test documentation will be recorded on the test sheets attached to the Specialist
commissioning procedures.
 The Manufacturer’s Representative will be associated for starting equipment and as
required.
 Status of Testing and commissioning will be maintained and reported periodically to Project
Managers. Consultant.

5.4.7 QUALITY CONTROL

 QCE in coordination with Commissioning Manager and Project CM//PE/QCE Engineer notify
to Consultants for testing and commissioning of HVAC systems area wise for witnessing the
same.
 QCE in association with Commissioning Manager and Project Engineer will ensure that all
the test documentation is complete and signed off.

5.4.8 SAFETY

 Work will commence as per safety regulations laid down in the contract specification and
project safety plan.
 All personal protective equipment shall be used as appropriate according to the nature of
the job.
 Housekeeping shall be of a good standard and all cut lengths and debris shall be removed.

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6. METHOD STATEMENT FOR PLUMBING INSTALLATION

6.1 METHOD STATEMENT CONCEALED DRAINAGE PIPING

6.1.1 SCOPE AND PURPOSE

 This "Method Statement" provides a detailed account of the installation and testing of
concealed drainage pipes in toilets from Level 1 and up in all towers.

6.1.2 GENERAL

 Installation of drainage pipes within the concrete slab in toilets, garbage rooms, balconies
etc. from level 1 and up in towers, shall be done in accordance with the project
specifications and drawings.

6.1.3 EQUIPMENT

 Spirit Level, Water Level

 Measuring tape, Nylon twine
 Pipe cutter, Hack saw, Files, Trimmers etc.
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 Marking tools, Plumber’s toolbox, Hammers

6.1.4 RESPONSIBLE PERSONNEL

 Project Engineers
 Site Engineer/Site supervisor
 QA/QC Inspectors
 Safety officer
 Site Foremen
 Plumbers
 Helpers

6.1.5 METHOD OF PRE-INSTALLATION

 Approved materials shall be purchased in accordance with the approved shop PE / SS

drawings and For Construction Contract Specifications.
 Proper materials including pipes and fittings are to be selected and used PE / SS according
to approved shop drawing and good engineering practices.
 Adequate stock of material, tools and tackles, testing equipment’s and PE / SS consumables
along with sufficient manpower shall be arranged to carry out the work.
 Site supervisors are to be provided with the civil work schedules for the following works:
o Shuttering works
o Bottom Reinforcement fixing works.
o Top Reinforcement fixing works and
o Concreting works
 Site supervisors are to be provided with the finished floor level as well as structural floor
level by the civil surveyors at site before starting marking of pipeline route on shuttering.
 Ensure that the location of masonry walls, concrete walls, shafts, grid lines etc. are marked
by the main civil contractor on slab shuttering.
 The thickness of plastering, tiling etc. with tile modules and thickness of screed and flooring
are to be finalized and produced at site before execution of piping work.
 Ensure that the construction power and water for testing of pipes are provided by the main
contactor near to the workplace.
 A safe and tidy workplace, clear access to the workplace, modes to shift material, tools and
tackles etc. are to be ensured.
 Civil works including reinforcement schedules should be designed to accommodate the
drainage pipes with proper slope and level.

6.1.6 PIPING:

 Main Contractor's Surveyor to mark the locations of Floor gullies, sanitary fittings etc as per
approved shop drawing and revised architectural drawing on shuttering before putting the
reinforcement. Information regarding completion of marking to be given to VL Supervisors
etc.
 Main Contractor to fix bottom reinforcement and inform VL supervisors. VL to install all
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 pipes and fittings as per approved shop drawing and as follows.
o Ensure that the pipes are cut square before they are placed inside the reinforcement.
o Use cleaning fluid on both surfaces to be joined. This removes all dirt and machine.
o release agents for the chemical solvent weld. Failure to do this can result in joint
failure.
o Apply solvent cement evenly over mating surfaces of both pipe and socket.
o Insert pipe into socket with slight twisting action to full socket depth.
o Surplus cement should be removed with a cloth.
o The joint should be firm enough to handle in 5 minutes.
o Pipe runs are to be placed and tied to reinforcement considering proper slope and
gradient as per approved shop drawings.
 Pipes and fittings which are push fit types are to be connected as follows.
o Lubricate the pipes cut in square and chamfered as well as fittings with rubber
lubricant and push fit to full socket depth.
o Withdraw pipe 5 mm on waste system and 10 mm on soil system to allow for
expansion.
o Soil fittings with spigot ends should be inserted into sockets to depth marks engraved
on spigot.
o This procedure automatically allows for expansion.
o Pipe runs are to be placed and tied to reinforcement considering proper slope and
gradient as per approved shop drawings.
 Main Contractor to install Top reinforcement in the slab taking adequate care to ensure that
drainage pipes / fittings are not damaged / disturbed etc. VL to ensure that pipes are tied
securely to bottom, top reinforcement and stirrups so that they are not displaced at the
time of concreting.
 All Fire Stopping related works to MEP services viz. pipes entering / exiting Fire rated Walls
etc to be done by Main Contractor.

6.1.7 TESTING:

 Hydraulic testing of the pipes joined with solvent. cement should be done after 1 hour of
joining.
 Check for gradient and slope before filling water.
 Extend one of the pipes ends to attain the required head of 1.5 m for hydraulic testing.
 Compression type rubber plugs are` to be used to plug all open pipe ends.
 Fill the entire pipe network with fresh clean water up to the required height of 1.5 m from
the highest point.
 Keep the water with the head required for 6 hours for testing.
 Check the joints for any leakage, also the fall in water level in the Vertical Pipes. Any
leakage found is to be rectified immediately and tested again.
 Concreting to be done only after hydraulic testing of pipes has been successful and
witnessed by the engineer.
 Concreting to be poured over the pipe using mortar pans and compacting to such that
needles do not touch the hydraulically tested pipes. Main Contractor to ensure that the
pipes / fittings etc. are not disturbed during concrete operations. This is critical to ensure
alignment of pipe work is maintained as well as preventing damage.
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 Water filled into pipes to be retained and monitored for the entire duration of concreting so
that at any displacement of joints and, subsequent leakages can be monitored.
 If the above-mentioned situations arise, concreting over that area is to be stopped, 'and
rectification of displaced pipes,' sealing of joints etc. to be taken up immediately. Main
contractor to wait until the rectification is carried out properly to VL Supervisor/Foreman's
satisfaction.
 Follow items 1-8 above after rectification.

6.1.8 POST INSTALLATION PROCEDURE

 Ensure to prepare As-Built Drawings as soon as possible after the work is completed.
 Location of the concealed drainage piping will be marked on the suffix as per As-built or
redline (As- built marked up) drawings to avoid any drilling or related activity to prevent
damage to the concealed drainage piping.

6.1.9 QUALITY CONTROL

 QCE along with Project Engineer and site Supervisor will monitor that all components are
installed as per the contract specifications and approved submittals.
 Inspection Request (IR) shall be submitted to the Main Contractor/Consultant during the
following stages of work have been completed:-
o Inspection of Piping installation and hydraulic testing

6.1.10 SAFETY

 Work will commence as per safety regulations laid down in the contract specification and
project safety plan.
 Proper safety harness to be used and secured, if required.
 All personal protective equipment shall be used as appropriate according to the nature of
the job.
 Housekeeping shall be of a good standard and all cut lengths and debris shall be removed.

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6.2 METHOD STATEMENT INSTALLATION OF ABOVE GROUND
DRAINAGE PIPING

6.2.1 SCOPE AND PURPOSE

 This "Method Statement" covers the onsite installation of above ground drainage piping and
the requirements of checks to be carried out.

6.2.2 GENERAL

 Above Ground drainage piping is generally installed in podium, risers, and lobby areas as
per locations shown in approved shop drawings.

6.2.3 EQUIPMENT

 Drilling Machine
 Spirit Level
 Measuring Tape
 Nylon twine
 Pipe Cutter, Hack Saw, Files Trimmers etc.
 Hammers
 Ladders
 Scaffolding

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 Hand tools of Tradesmen

6.2.4 RESPONSIBLE PERSONNEL

 Project Engineer (Plumbing)

 MEP Coordinator (Main Contractor)
 Construction In-Charge
 Site Engineer/Site supervisor
 QA/QC Engineer
 Safety Officer
 Site Foremen
 Helpers

6.2.5 METHOD OF PRE-INSTALLATION

 Ensure that Above Ground Drainage Piping Material received are inspected and found
acceptable as per approved material submittal, are available to carry out the work.
 Proper Material including pipes and fittings are to be selected and used in accordance with
approved shop drawings.
 Ensure that all related material (Supports/Solvent Cement/Lubricants) of approved make is
available before carrying out any work.
 Prior to Commencement of work, areas and access will be inspected to confirm that site is
ready to commence the work and all relevant shop drawings dully approved for
construction.
 All relevant documentation (Drawings) and Material applicable to section of works will be
checked by Site Supervisor prior to commencement of work.
 The Site Engineer/ Site Supervisor will give necessary instructions to tradesman (Plumber)
and provide necessary approved construction/ shop drawings to latest revision along with
coordinated lay outs.
 Ensure that location of grid lines and reference levels are marked by Main Contractor.

6.2.6 INSULATION OF HORIZONTAL RUNS

 Mark the route of above ground drainage piping on the soffit of slab.
 Determine the position of support and fix the supports using anchor bolts and ensure that
all fixings (threaded rods, angles, clamps etc.) are straight and secure.
 Install the Drainage pipes on to the supports. Ensure proper slope and gradient is
maintained for all horizontal runs of Drainage piping.
 Install all pipes and fittings as per the following procedure.
o Ensure that the pipes are cut square before they are joined.
o Use cleaning fluid on both surfaces to be joined. This removes all dirt and machine
release agents for chemical solvent welding. Failure to do this can result in joint
failure.
o Apply solvent cement evenly on mating surfaces of both pipes and socket.
o Insert pipe into socket with slight twisting action and full socket depth.
o Surplus cement should be removed with a cloth.
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 o The joint should be firm enough to handle in 5 minutes.
 Pipes and fittings which are push fit types are to be connected as follows:
o Lubricate the pipes cut in square and chamfered as well as fittings with rubber
lubricant and push fit to full socket depth.
o With draw pipe 5mm on waste system and 10mm on soil system to allow it for
expansion.
o Soil fittings with spigot ends should be inserted into sockets to depth marks engraved
on spigots. This procedure automatically allows for expansion.

6.2.7 INSULATION OF VERTICAL RISERS

 Ensure that the shafts are clear and through up to maximum 6 floors above.
 Ensure that the required provision for maintenance of shaft piping is provided in the block
work as per approved drawing.
 The inside faces of shaft to be finished before fixing of the vertical riser pipes.
 Mark sure that proper working platforms are made for safe working inside the shaft.
 Make sure that all pipes protruding out from the slab of the corresponding toilets are in
plumb.
 Mark the location of vertical riser and fix the supports (as per approval) at intervals as
specified.
 Fix the pipe fittings on the outlet pipes protruding from the slab and align to the plumb of
the vertical riser.
 Joining of pipes and fittings will be carried out as per clause 2.4 & 2.5 above.
 Fix the clamps (as per approval) to vertical riser pipes at specified intervals of 1.6M which
are already fixed to the structural members.
 At every five (5) levels additional support with U- Clamp will be provided. Anchor supports
to be provided for vertical loads at each directional change.
 Each directional change or water testing of riser pipes will be carried out after completing
the installation of riser pipe.
 Riser to be tested with minimum 1.5m water head at eight point / air tested. While testing
risers all horizontal floor toilets / WP’s etc. will be disconnected / isolated.

6.2.8 QUALITY CONTROL

 QCE along with Project Engineer and site Supervisor will monitor that all components are
installed as per the contract specifications and approved submittals.
 Inspection Request (IR) shall be submitted to the Main Contractor/Consultant after
completion of installation of riser pipes along with testing.

6.2.9 SAFETY

 Work will commence as per safety regulations laid down in the contract specification and
project safety plan.
 Proper safety harness to be used and secured, if required.
 All personal protective equipment shall be used as appropriate according to the nature of
the job.
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 Housekeeping shall be of a good standard and all cut lengths and debris shall be removed.
 Ensure that proper scaffolding/ ladders are available.
 Ensure that shafts are adequately blocked above and below the working level, so that no
fall of debris/ materials takes place.

6.3 METHOD STATEMENT DOMESTIC WATER (HOT & COLD)

SUPPLY PIPING

6.3.1 SCOPE AND PURPOSE

 This "Method Statement" covers the onsite installation, testing and insulation of the
Domestic Water Supply Piping including Secondary risers and the requirements of checks to
be carried out.

6.3.2 GENERAL

 Domestic Water Supply Piping System includes Hot Water Supply Piping, Cold Water Supply
Piping, Risers, fittings, valves and accessories used for supply of water to Toilets, Kitchen
and Utility rooms.

6.3.3 EQUIPMENT

 Drilling Machine
 Cutter for PVC Pipes
 Welding machine for PP-R
 Pressure Test Pump
 Hammers
 Ladders
 Scaffolding
 Hand tools of Tradesmen
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6.3.4 RESPONSIBLE PERSONNEL

 Project Engineer (Plumbing)

 MEP Coordinator (Main Contractor)
 Construction In-Charge
 Site Engineer/Site supervisor
 QA/QC Engineer
 Safety Officer
 Site Foremen
 Helpers

6.3.5 METHOD OF PRE-INSTALLATION

 Ensure that approved materials are available to carry out the work.
 Proper materials including pipes, fittings and associated accessories are drawn from stores
according to approved shop drawing and good engineering practices.
 Physical verification of materials will be carried out for any damage prior to taking from
stores.
 Prior to Commencement of work, areas and access will be inspected to confirm that Site is
ready to commence the work.
 All relevant documentation (Drawings) and Material applicable to section of works will be
checked by Site Supervisor prior to commencement of work.
 The Site Engineer/ Site supervisor will give necessary instructions to tradesmen (Pipe
fitters/welders) and provide necessary approved Construction/Shop Drawings along with
coordinated layouts.
 The Site Engineer/Foremen will also check that proper tools and equipment are available to
carry out the work and are following contract specification.
 The Site Engineer also explains to the tradesmen regarding safety precautions be observed.
 Prior to Hydrostatic Pressure testing, Site Engineer will ensure that calibrated pressure
gauges are available and are in good condition.

6.3.6 METHOD OF INSTALLATION

 Foremen will carry out a site survey and mark the route of water supply Piping (Hot & Cold)
as per approved shop drawings. If there are any discrepancies or difficulties in executing
the work, these will be brought to the notice of the Project Engineer for corrective action.
 Co-ordination with other trades will be carried out while marking the route of piping.
 Determine the position of support and fix the supports using anchor bolts and ensure all
fixing are tight and secure. While drilling the soffits, ensure that there is no damage to
embedded services in the slab.
 Any cut edges of angles, channels or threaded rods will be touched up with Zinc rich paint.
 Install the pipes in position on the supports. Wherever possible pre-assembly of pipes and
fittings at ground level will be carried out.
 Assemble the pipes and fittings as per approved shop drawing.
 Assemble U-PVC pipes and Fittings by using Solvent cement. Ensure that joints are clean
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 before applying solvent cement.
 For joining PP-R Pipes and Fittings manufacturer's recommendations will be followed (Copy
enclosed).
 For fixing PEX pipes, ensure that wall chases are done properly by Main Contractor as per
locations shown in approved shop drawing.
 Fix the female elbow with cover to be located at proper height as per approved shop
drawing. Ensure the line and alignment with wall tiling.
 Install the PEX pipes with sleeves (Conduit) in the wall chases. Ensure that joint between
PEX pipe and female elbow is proper and leak free.
 Fix the PEX pipe to Water supply lines by using male adaptors.
 Spacing between supports / hangers will be maintained in accordance with latest approved
shop drawings/ manufacturer's recommendations.
 Ensure all open ends of pipes, fittings and valves are covered with polyethylene sheet
before leaving workspace.

6.3.7 INSTALLATION OF VALVES ANDACCESSORIES

 Install system valves and accessories as per latest approved shop drawings.
 Ensure that system equipment, valves and accessories are secure and rigid.
 The installation shall be done allowing sufficient access to all valves/ strainers/ gauges as
per the Manufacturer’s recommendations.

6.3.8 INSTALLATION OF WATER SUPPLYRISERS

 Pipe sizes will be identified first as per latest approved shop drawing and shifted to
respective floors.
 Install the supports as per approved Shop drawing/ Manufacturer's recommendations.
 Joining of pipes will be carried out as per above procedure (refer clause 6.2.7 & 8).
 After installation of risers check the pipeline for proper alignment and support.

6.3.9 HUDROSTSTIC PRESSURE TESTING

 Complete pipe work will be subjected to hydraulic pressure tested as per technical
specification. Depending on ongoing Construction activities sectional hydro testing will be
undertaken to meet the requirements of the programmed. Test pressure will not be less
than 1.5 times the working pressures but not less than 1035 KPa (for Two-hour period)
whichever is greater. Prior to any testing the system pressure will be shown on the pressure
testing documentation.
 Pressure gauges used for Pressure testing will have valid calibration certificate.
 Successful Pressure testing ensures that the piping system is fully drained and released for
insulation and other related activities.

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6.3.10 INSULATION

 Insulation of water pipe work will be carried out as per details as shown in approved
submittals. Thermal insulation of joints will be carried out after pressure testing.
 Make sure that Pipes are clean before applying any insulation. Follow manufacturer's
recommendation for insulation of water supply piping (copy enclosed).
 Ensure thickness of insulation is as per approved drawing.
 Identification Bands/ Labeling will be located at its access panel locations.

6.3.11 QUALITY CONTROL

 QCE along with Project Engineer and site Supervisor will monitor that all components are
installed as per the contract specifications and approved submittals.
 Inspection Request (IR) shall be submitted to the Main Contractor/Consultant for the
following stages: -
o After completion of installation prior to Hydrostatic Pressure Test.
o Pressure testing of piping
o After completion of insulation before ceiling closure.
6.3.12 SAFETY

 Work will commence as per safety regulations laid down in the contract specification and
project safety plan.
 Proper safety harness to be used and secured, if required.
 All personal protective equipment shall be used as appropriate according to the nature of
the job.
 Housekeeping shall be of a good standard and all cut lengths and debris shall be removed.

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6.4 METHOD STATEMENT INSTALLATION OF WATER
HEATERS

6.4.1 SCOPE AND PURPOSE

 The scope and purpose of this method statement is to define the method of storage,
handling, installation, and inspection of the Water Heaters as per specification and
manufacturer’s instructions.

6.4.2 EQUIPMENT

 Drilling Machine
 Cutter for PVC Pipes
 Gloves
 Spirit Level
 Measuring Tape
 Ladders
 Scaffolding
 Hand tools of Tradesmen

6.4.3 RESPONSIBLE PERSONNEL

 Project Engineer
 Site Engineer/Site supervisor
 QA/QC Engineer
 Safety Officer
 Site Foremen
 Plumbers
 Helpers

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6.4.4 METHOD OF PRE INSTALLATION

[Link] RECEIVING
 When received at site, heaters shall be checked for quantities, model numbers and physical
damages, if any discrepancies are noticed, inform supplier for replacement of the same.
 P&T Valves shall be checked for size, model and quantity.
 Check for Test Certificates, Country of Origin Certificate, Spares (if any) and Operation and
Maintenance Manual for the supplied heaters.
 Request for Inspection shall be raised for consultants’ inspection.
 The storekeeper, engineer and QC Engineer of ETA shall conduct receiving inspection.
 Any items found damaged or not found suitable as per the project requirements shall be
quarantined, non-compliant materials shall be clearly marked and stored separately to
prevent any inadvertent use until returned to vendor.
[Link] STORAGE

 Upon completion of receiving QC inspection the heaters will be segregated model / size
wise and stored accordingly for easy retrieval.
 Water heaters shall be stored on a flat surface in ventilated and covered areas and
protected from dust.
 Inlet, outlet and return point blanks shall not be removed until ready for connection to pipe
work.
 The manufacturer’s instruction shall be strictly followed as applicable.
 The storekeeper will be responsible for proper storage and maintenance of records, as
required.

[Link] PREPARATION

 Check and ensure that the shop drawings used are the latest and approved for
construction.
 Check coordination with other services prior to the installation.
 Check the piping supports locations and power supplies routing locations in coordination
water heater and piping layout and ensure it does not obstruct the space around water
heater for removal and maintenance.
 Ensure easy access and sufficient clearance for servicing and maintenance i.e. for
replacement of water heaters, thermostat, heating elements.

6.4.5 METHOD OF INSTALLATION

[Link] CEILING SUSPENDED WATER HEATERS

 Install the fabricated water heater support as per approved details.

 Install the water heater on the support.
 Remove the end caps on the inlet, outlet points. Complete the piping and valve package
installation as per approved drawings.

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 Install the electrical power connections as per approved drawings.
 Check and ensure availability of adequate access for removal and maintenance of water
heater.
 Provide grounding wiring as per approved drawings / suppliers instruction.
 Ensure compliance with the manufacturer’s instructions while installing the water heaters.
 After completion of the installation, the Inspection Request shall be raised for consultants’
approval.

[Link] FLOOR MOUNTED WATER HEATERS

 Mark the locations of the Water Heater base frame and hole locations on the foundation.
 Drill the suitable size holes in the foundations.
 Install the water heater on the foundation.
 Remove the end caps on the inlet, outlet points. Complete the piping and valve package
installation as per approved drawings.
 Install the electrical power connections as per approved drawings.
 Connect the P&T valve to the nearest floor drain.
 Check and ensure availability of adequate access for removal and maintenance of water
heater.
 Provide grounding wiring as per approved drawings / suppliers instruction.
 Ensure compliance with the manufacturer’s instructions while installing the water heaters.
 After completion of the installation, the Inspection Request shall be raised for consultants’
approval.

6.4.6 QUALITY CONTROL

 QCE along with Project Engineer and site Supervisor will monitor that all components are
installed as per the contract specifications and approved submittals.
 Inspection Request (IR) shall be submitted to the Main Contractor/Consultant after
completion and water heater installation and pipe connection.

6.4.7 SAFETY

 Work will commence as per safety regulations laid down in the contract specification and
project safety plan.
 Proper safety harness to be used and secured, if required.
 All personal protective equipment shall be used as appropriate according to the nature of
the job.
 Housekeeping shall be of a good standard and all cut lengths and debris shall be removed.

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6.5 METHOD STATEMENT INSTALLATION OF DOMESTIC
WATER SUPPLY PUMPS

6.5.1 SCOPE AND PURPOSE

 The scope and purpose of this method statement is to define the method of storage,
handling, installation and inspection of the Domestic Water Supply Pumps and the
controller as per specification and manufacturer’s instructions.

6.5.2 EQUIPMENT

 Drilling Machine
 Cutter for PVC Pipes
 Gloves
 Spirit Level
 Measuring Tape
 Forklift, Crane
 Scaffolding
 Hand tools of Tradesmen

6.5.3 RESPONSIBLE PERSONNEL

 Project Engineer
 Site Engineer/Site supervisor
 QA/QC Engineer
 Safety Officer
 Site Foremen
 Plumbers
 Helpers

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6.5.4 METHOD OF PRE-INSTALLATION

[Link] RECEIVING
 When received at site, each pump, valves, control panels, float switches shall be checked
for quantities, Model Nos., physical damages etc. and notify supplier of any discrepancies
for suitable rectification or replacement?
 Check for Test Certificates, Country of Origin Certificate, Spares (if any) and Operation and
Maintenance Manual for the supplied pumps.
 Request for Inspection shall be raised for consultants’ inspection.
 Valves shall be segregated as per sizes/models and stored on racks within a covered store.
 Any items found damaged or not found suitable as per the project requirements shall be
quarantined. Non-compliant material shall be clearly marked and stored separately to
prevent any inadvertent use until returned to vendor.

[Link] STORAGE

 The pump shall be stored on a flat surface in a well-ventilated storage area.

 Inlet and outlet flange blanks shall not be removed until ready for connection to pipe work.
 The manufacturer’s instructions shall be strictly followed as applicable.
 If the pumps are stored for longer periods the shaft shall be periodically rotated and
lubricated, if required.
 The stored pump should be inspected periodically for obvious conditions such as standing
water, parts theft, excess dirt buildup or any other abnormal condition.
 The storekeeper will be responsible for proper storage and maintenance of records, as
required.

[Link] PREPARATION

 Civil Contractor shall provide the foundations designed to meet the vibration and sound
control requirements.
 Check and ensure that the shop drawings used are the latest and approved for
construction.
 ETA shall co-ordinate the location of foundation as per approved shop drawings.
 The foundation surface shall be flat and level and smoothly finished top surface.
 Check the piping support locations and cable tray routing locations in co-ordination with
pump and piping layout and ensure they are not obstructing the space around pump.
 Ensure easy access and sufficient clearance for servicing and maintenance i.e for
replacement of pump, motor, pressure vessel.

6.5.5 METHOD OF INSTALLATION

 Mark the locations of the pump base frame and hole locations.
 Drill the suitable size holes in the foundations.
 The pump and the other associated accessories including the piping manifold are pre-
assembled on a base frame. Shift the pumps to the place of installation in a safe manner.
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 Use hand trolley / folk-lift/ crane as applicable/ required as per site conditions.
 Check and ensure free rotation of the shaft.
 Position the pump frame assembly on the foundation and fix the anchor fasteners.
 Water level the pump assembly by placing the shim plates below the base frame as
required. After the installation the pump supplier shall recheck the gap between ' motor and
pumps before testing as applicable.
 Position the pressure vessel and do the interconnecting pipe work as per approved
drawings.
 Ensure proper coupling guards are provided if required.
 Complete the piping and valve package installation as per approved drawings. Remove the
end caps fixed on the inlet flange.
 Install the electrical control panel and power connections as per approved 'r drawings.
 Provide grounding wiring as per approved drawings / manufacturers instruction.
 Follow the manufacturer’s instructions while installing the pump.
 After completion of the installation, it shall be checked and certified by the local p supplier.

6.5.6 QUALITY CONTROL

 QCE along with Project Engineer and site Supervisor will monitor that all components are
installed as per the contract specifications and approved submittals.
 Inspection Request (IR) shall be submitted to the Main Contractor/Consultant after
completion and water heater installation and pipe connection.

6.5.7 SAFETY

 Work will commence as per safety regulations laid down in the contract specification and
project safety plan.
 Proper safety harness to be used and secured, if required.
 All personal protective equipment shall be used as appropriate according to the nature of
the job.
 Housekeeping shall be of a good standard and all cut lengths and debris shall be removed.

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6.6 METHOD STATEMENT INSTALLATION OF SANITARY
FIXTURES

6.6.1 SCOPE AND PURPOSE

 This "Method Statement" covers the onsite installation of sanitary fixtures, fittings and
various accessories associated with sanitary ware.
6.6.2 EQUIPMENT

 Drilling Machine
 Spirit Level
 Nylon twine
 Hand tools of Tradesmen

6.6.3 RESPONSIBLE PERSONNEL

 Project Engineer
 Site Engineer/Site supervisor
 QA/QC Engineer
 Safety Officer
 Site Foremen
 Plumbers
 Helpers

6.6.4 METHOD OF PRE-INSTALLATION

 Ensure that all Sanitary Ware and associated accessories supplied by Main Contractor are
as per approved material submittals and are inspected and found acceptable as per
approved material submittals and are available to carry out the work.
 On receiving the Sanitary Ware for installation, careful inspection of material will be done
for damage to the material. Such damaged material will be returned to supplier through the
Main Contractor after making a proper inspection report.
 The Sanitary Ware will be stocked in properly ventilated stores as per the recommendations
of the manufacturer. Care will be taken that no heavy material will be kept in overhead
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 locations above the storage space for Sanitary Ware to avoid any damages. While storing
the Sanitary Ware metal to ceramic contact will be avoided as. -possible. While storing
sufficient spacing will be ensured for easy lifting and loading. Storage will be provided by
the Main Contractor.
 Prior to commencement of work, areas and access will be inspected to confirm that the Site
is ready to commence the work.
 All relevant documentation drawings) and Material applicable to section of works will be
checked by Site Supervisor prior to commencement of work.
 The Site Engineer/ Site Supervisor will give necessary instructions to tradesmen and provide
necessary approved construction/shop drawings of the latest revision along with
coordinated layouts.
 The Site Engineer/Foremen will also check that proper tools and equipment are available to
carry out the work and follow the contract specification.
 The Site Engineer will also explain to the tradesmen regarding safety precautions to be
observed.

6.6.5 METHOD OF INSTALLATION

 Prior to starting the installation of Sanitary fixtures, fittings and accessories it will be
ensured that all pipe work in the toilets/kitchens are installed properly and tested according
to approved methods, and there is no damage to the pipe work In short, all first fix and
second fix of the plumbing services will be completed before sanitary wares are installed.
 All pipe supports, valves, floor drains, floor clean out will be checked for accuracy of
installation.
 The locations and sizes of piping and drainage outlets will be checked for their compatibility
with sanitary fixtures.
 All other works, especially floor and wall tile work painting are completed prior to
installation of sanitary ware.
 Ensure that all drainage pipe work is flushed out and debris removed from the pipe work.
 Identify the models of Sanitary Ware to be installed as per approved drawings/submittals.

[Link] WATER CLOSET

 Ensure that no damage has occurred due to transport to site, and all fittings, fixing screws
are available inside the packaging.
 Fix the water supply angle valve to the pipe connection on the wall with escutcheon plate.
 Cut the soil drainpipe to the required length to fit the W.C. bowl outlet.
 Install the approved sealing flange connector supplied by the manufacturer on the drainage
outlet.
 Place the closet in the locations and adjust to the dimensions as per
 Approved shop drawing. Follow manufacturer installation instructions.
 Mark the holes for fixing screws on the floor, and drill with correct size drill bit to the
required depth. Place the anchors in the drill holes.
 Clean the floor under the W.C. closet and put in place fixed studs carefully, always
observing the levels.
 Seal the base of the water closet unit with approved sealant and allow it to dry.
 Assemble the flushing mechanism of the water cistern ensuring that all rubber seals for the
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 screws and water connecting pipes are in place.
 Connect the cistern with water supply angle valve using a connecting piece of pipe of
appropriate length supplied along with Sanitary ware.
 Fix the seat and cover to the W.C. bowl using fixing screws provided by the manufacturer.
 Secure the W.C. unit against misuse/damage by using proper protection.

[Link] BIDET

 Check the location and position of bidet based on approved shop drawings.
 Re-examine the rough in connections for hot and cold-water supply and waste outlet trap
connection.
 Fix the angle valves with escutcheon plate on the rough in pipe connections for the cold
and hot water supply and tighten till flush to the wall.
 Cut the waste outlet pipe to the required length and fix the waste coupling provided on the
pipe end as per manufacturer recommendations.
 Fix the mixer on the bidet and tighten the underside nut, connect the plug lever arm to the
waste coupling.
 Place the bidet in position and mark the holes for the fixing screws ensuring that waste
opening is aligned with waste piping.
 Drill the holes with correct size of drill bit to the required depth and anchor fasteners. On
completion clean the floor in position of the bidet.
 Place the bidet in position and insert the fixing screws in the holes and tighten them
carefully.
 Connect the Bidet mixer and the angle values by using a connection piece of pipe supplied
and tighten them with coupling nuts.
 Place the waste strainer in the drain opening of bidet.
 Apply sealant around the base of the bidet.
 Secure bidet against misuse/ damage by using proper protection.

[Link] BATHTUB
 Check the location and type of bathtub and mixer according to approved shop drawing.
 Examine the rough in piping connections for hot and cold-water supply and waste outlet.
Check the distances and tolerances as per approved shop drawing, and manufacturer's
recommendations.
 Mark the position of the bathtub and ensure the waste connection is centered with the
waste coupling and the height from the floor is correct as per approved drawing.
 Place the bathtub on block work as recommended by manufacturer.
 Adjust the level of the tub using s spirit level and fix the waste strainer on the waste
opening and tighten the screws.
 Fix the bathtub by placing the concrete and mortar under and around it as recommended
by the manufacturer. Ensure that there is no damage to the bathtub while carrying out civil
works around it. Civil work by Main Contractor.
 After civil works are completed and location is clean and ready, fix the bathtub mixer and
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 hand shower, shower rail as per approved drawing.
 Protect the bathtub against any misuse/ damage by appropriate methods.

[Link] SHOWER TRAY

 Examine the location and position of the shower tray according to the approved shop
drawing.
 Check in rough in piping connections for hot and cold-water supply to the shower mixer and
waste piping connections for their locations according to approved shop drawing.
 Place the shower tray in position and align the waste opening. Adjust the level of shower
tray using sprit level.
 Fix the waste strainer on the waste opening and tighten the screws.
 Place the concrete mortar under the shower tray according to manufacturer's instructions
and complete the finishing works regarding tiling and wall finishes shower cubicles etc. as
per approved shop drawing.
 Place the protective coverings over shower tray and mixer.

[Link] WASH BASIN

 Examine the location and place of wash basin as per approved shop drawing.
 Identify the model of the wash basin, check all dimensions, tolerances, and levels of the
rough in water and drainage piping are matching with the wash basin to be installed as per
approved shop drawing.
 Mark the holes for fixing stud on the walls, using template provided by the manufacturer.
 Drill the holes with the correct size of drill bit to the required depth and anchor fasteners in
position.
 Place the threaded studs in the holes and fix the wash basins with a washer and nuts.
 Check the level of the wash basin by spirit level and coordinate the levels with countertop
position.
 Install bottle trap on waste out, fix the strainer on wash basin and tighten the strainer
screw.
 Connect to the waste pipe on the wall and fix the escutcheon plate supplied by
manufacturer to conceal piping joint.
 Fix the angle valves for cold and hot water supply flush to the wall, using escutcheon
plates.
 Install water mixer on the wash basin and connect the mixer and angle valves by using
tubes. Tighten the coupling nuts ensuring that installation is tidy.
 After complete installation protect the wash basins from any misuse/damage.

[Link] KITCHEN SINK

 Check the rough dimensions for cold and hot water supply and waste pipe ensuring that all
pipe sizing and positions are as per approved shop drawings.
 Identify the model of kitchen sink as per approved shop drawing and carefully transfer the
unit to installation location to match with countertop.
 Install angle valves for hot and cold-water supply. Place the kitchen sink in place and adjust
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 its level and location to match the countertop. Support the sink on the countertop and apply
silicon sealant around sink edges with the countertop.
 Connect the mixer with flexible hose to the angle valve and tighten them with coupling
nuts.
 Connect the bottle trap assembly to the sink bowl and fit with the drainpipe in wall and seal
the joint with rubber sealing connector of appropriate size.

6.6.6 QUALITY CONTROL

 QCE along with Project Engineer and site Supervisor will monitor that all components are
installed as per the contract specifications and approved submittals.
 Inspection Request (IR) shall be submitted to the Main Contractor/Consultant after
completion of Installation of sanitary fixtures.

6.6.7 SAFETY

 Work will commence as per safety regulations laid down in the contract specification and
project safety plan.
 Proper safety harness to be used and secured, if required.
 All personal protective equipment shall be used as appropriate according to the nature of
job.
 Housekeeping shall be of a good standard and all cut lengths and debris shall be removed.

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 7. METHOD STATEMENT FOR FIRE PROTECTION AND
FIRE ALARM SYSTEMS

7.1 INSTALLATION OF FIREFIGHTING PIPES & FITTINGS

7.1.1 SCOPE AND PURPOSE

This "Method Statement" covers the Installation of Pipes and. Fittings. This will also ensure
workmanship and conforms to Contract documents.

7.1.2 REFERENCE DOCUMENTS

 Project Specifications
 Approved shop drawings (latest revision)
 Approved material submittals

7.1.3 GENERAL

Installation of Sprinkler and Fire Fighting Pipes and Fittings for the Podium and the Towers,
shall be done in accordance with the project specifications and drawings.

7.1.4 EQUIPMENT

 Electric Pipe Cutter

 Threading Machine
 Grooving machine
 Welding machine
 Grinding Machine

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 7.2 INSTALLATION OF FIREFIGHTING PIPES & FITTINGS

7.2.1 SCOPE AND PURPOSE

This "Method Statement" covers the Installation of Pipes and. Fittings. This will also ensure
workmanship and conforms to Contract documents.

7.2.2 REFERENCE DOCUMENTS

 Project Specifications
 Approved shop drawings (latest revision)
 Approved material submittals

7.2.3 GENERAL

Installation of Sprinkler and Fire Fighting Pipes and Fittings for the Podium and the Towers,
shall be done in accordance with the project specifications and drawings.

7.2.4 EQUIPMENT

 Electric Pipe Cutter

 Threading Machine
 Grooving machine
 Welding machine
 Grinding Machine
 Chain Block
 Electric Drill and Extension Cable
 Pipe Wrenches & Spanners
 Spirit Level
 Plumb Bob
 Trolley
 Mobile Scaffolding and Aluminum ‘A’ Ladders

7.2.5 RESPONSIBLE PERSONNEL

 Project Manager
 Project Engineers
 Site Engineer/Site supervisor

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 QA/QC Inspectors
 Safety officer
 Site Foremen
 Pipe Fitter
 Helpers

7.2.6 METHOD OF PRE-INSTALLATION

1. Approved materials shall be purchased in accordance with the approved shop drawings
and For Construction Contract Specifications.
2. Proper materials including pipes and fittings are to be selected and used according to
approved shop drawing and good engineering practices.
3. Adequate stock of material, tools, and tackles, testing equipment and consumables
along with sufficient manpower shall be arranged to carry out the work.
4. Prior to the start of activity, area and access will be inspected to ensure that the area is
ready for the work to start.
5. Ensure that all openings are in the correct location and as per approved drawings.
6. Ensure that the construction power and water for testing of pipes are provided by the
main contactor near to the workplace.
7. A safe and tidy workplace, clear access to the workplace, modes to shift material, tools
and tackles etc. are to be ensured.
8. Gauges used for testing to be calibrated.

7.2.7 INSTALLATION PROCEDURES

1. Ensure that all tools needed for Installation are ready.

2. Layout for Pipe Supports locations based on the approved drawings are by means of a
chalk line to ensure straightness & run parallel to alignment of adjacent building
surfaces.
3. Measure locations of Supports and drill concrete slab and fix anchor bolts, continuous
thread rod and ring hangers.
4. Pipe Risers will be supported by means of angle supports anchored to the floor slab or
shear wall with U-bolts, nuts and washers.
5. Cross mains will be supported by means of ring hangers with nuts and washers
suspended continuous threaded rod anchored to the concrete ceiling slab.
6. Cross mains will also be supported by rigid supports using steel angles with U-bolts
which will be anchored to the concrete ceiling slab.
7. Pipe work will rest freely on supports and aligned properly before final connection.
8. Valves and other inline equipment will be installed where indicated in the approved
drawings and as per the Manufacturer’s recommendation.
9. Install Automatic Air Release Valve at high point of the system as required.
10. All Fire Stopping related works on Fire Protection sleeves are to be done by Main
Contractor.
11. Pipe ends and Equipment to be covered with polyethylene cover ensuring that no dirt
will go inside.

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7.2.8 JOINTING METHOD:
1. By using an Electric Pipe Cutter, cut the desired length of pipe to be joined and ensure
the cut end of pipe is square and burr free.
2. For 65mm dia. and larger pipes, cut the pipe to suitable length and roll groove and
bevel both ends by grooving machine.

3. For 50mm dia. and smaller, cut the pipe to suitable length and thread both ends by
threading machine for fixing threaded fittings.

4. On threaded pipes apply Boss White and Teflon Tape, fix and tighten pipe and fitting
using pipe wrenches.

5. Remove all dirt and moisture from pipe ends.

7.2.9 POST INSTALLATION PROCEDURE

Ensure to prepare As-Built Drawings as soon as possible after the work is completed.

7.2.10 QUALITY CONTROL

 QCE along with Project Engineer and site Supervisor will monitor that all components
are installed as per the contract specifications and approved submittals.

 Inspection Request (IR) shall be submitted to the Main Contractor/Consultant during the
following stages of work have been completed: -
- Inspection of Piping installation and hydraulic testing

7.2.11 SAFETY

 Work will commence as per safety regulations laid down in the contract specification
and project safety plan.
 Proper safety harness to be used and secured, if required.
 All personal protective equipment shall be used as appropriate according to the nature of
the job.
 Housekeeping shall be of a good standard and all cut lengths and debris shall be
removed.

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 7.3 INSTALLATION OF SPRINKLERS

7.3.1 SCOPE AND PURPOSE

This "Method Statement" covers the Installation of Sprinklers. This will also ensure
workmanship and conforms to Contract documents.

7.3.2 REFERENCE DOCUMENTS

 Project Specifications
 Approved shop drawings (latest revision)
 Approved material submittals

7.3.3 GENERAL

Installation of Sprinklers shall be done in accordance with the project specifications and
drawings.

7.3.4 EQUIPMENT

 Sprinkler Wrench
 Pipe Wrenches & Spanners
 Spirit Level
 Mobile Scaffolding and Aluminum ‘A’ Ladders

7.3.5 RESPONSIBLE PERSONNEL

 Project Manager
 Project Engineers
 Site Engineer/Site supervisor
 QA/QC Inspectors
 Safety officer
 Site Foremen
 Pipe Fitter
 Helpers

7.3.6 METHOD OF PRE-INSTALLATION

1. Approved materials shall be purchased in accordance with the approved shop drawings
and For Construction Contract Specifications.
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 2. Proper materials which include all types of Sprinklers are to be selected and used
according to approved shop drawing and good engineering practices.
3. Adequate stock of material, tools, and tackles, testing equipment and consumables
along with sufficient manpower shall be arranged to carry out the work.
4. Prior to the start of activity, area and access will be inspected to ensure that the area is
ready for the work to start.
5. Installed False Ceiling Grids is a pre-requisite for Pendent Sprinkler Droppers to be
installed, without Ceiling reference Sprinkler Droppers cannot be installed.
6. Installed Bulkh e a d Frames is a pre-requisite for Sidewall Sprinklers to be installed.
7. Final Elevation of Air Grilles as per Site Condition is a pre-requisite for Sidewall
Sprinklers to be installed.
8. Ensure that all openings are in the correct location and as per approved drawings.
Properly coordinated Approved Sprinkler Drawings and Approved Reflected Ceiling Plan
Drawings are required.
9. Ensure that construction power and water for testing of pipes are provided by the Main
Contactor near to the workplace.
10.A safe and tidy workplace, clear access to the workplace, modes to shift material, tools
and tackles etc. are to be ensured.

7.3.7 INSTALLATION PROCEDURES

1. Ensure that all tools needed for Installation are ready.

2. Apply the necessary Teflon Tapes and Shellac on the Sprinkler thread.
3. For Standard Upright and Pendent Sprinklers, mount the Sprinkler into the 25mm x
15mm reducer finger tight, after ensuring alignment; tighten by using Sprinkler Wrench
and Pipe Wrench. Install Sprinkler Guard where required.
4. For Concealed Pendent Sprinklers, mount the Sprinkler into the 25mm x 15mm reducer
finger tight, after ensuring alignment; tighten by using Sprinkler Wrench and Pipe
Wrench.
5. For Sidewall Sprinklers, mount the Sprinkler (with the inner escutcheon plate in place)
into the 25mm x 15mm reducer finger tight, then tighten by using Sprinkler Wrench
and Pipe Wrench, ensure alignment by using Spirit Level mounted on the deflector.
6. After the Sprinkler is properly installed wrap the Sprinkler with masking tape to protect
it from being painted when Bulkhead and walls are painted.
7. Upon False Ceiling, Bulkheads and Walls are finally painted, Concealed Sprinkler Head
Covers shall be installed and Sidewall Sprinklers wrapping shall be removed and install
Wall Escutcheon plates.

7.3.8 JOINTING METHOD:

1. Remove all dirt and moisture from pipe ends.

2. Apply Teflon Tapes on Sprinkler thread, fix and tighten and by using Sprinkler Wrench
and Pipe Wrench.
7.3.9 POST INSTALLATION PROCEDURE

Ensure to prepare As-Built Drawings as soon as possible after the work is completed.
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7.3.10 QUALITY CONTROL

 QCE along with Project Engineer and site Supervisor will monitor that all components
are installed as per the contract specifications and approved submittals.

 Inspection Request (IR) shall be submitted to the Main Contractor/Consultant during the
following stages of work have been completed: -
- Inspection of Piping installation and hydraulic testing

7.3.11 SAFETY

 Work will commence as per safety regulations laid down in the contract specification
and project safety plan.
 Proper safety harness to be used and secured, if required.
 All personal protective equipment shall be used as appropriate according to the nature of
the job.
 Housekeeping shall be of a good standard and all cut lengths and debris shall be
removed.

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 7.4 INSTALLATION OF FIRE HOSE CABINETS

7.4.1 SCOPE AND PURPOSE

This "Method Statement" covers the Installation of Fire Hose Cabinets. This will also ensure
workmanship and conforms to Contract documents.

7.4.2 REFERENCE DOCUMENTS

 Project Specifications
 Approved shop drawings (latest revision)
 Approved material submittals

7.4.3 GENERAL

Installation of Fire Cabinets shall be done in accordance with the project specifications and
drawings.

7.4.4 EQUIPMENT

 Hole Saw
 Electric Drill and Ext. Cable
 Spanners
 Pipe Wrenches & Spanners
 Spirit Level

7.4.5 RESPONSIBLE PERSONNEL

 Project Manager
 Project Engineers
 Site Engineer/Site supervisor
 QA/QC Inspectors
 Safety officer
 Site Foremen
 Pipe Fitter
 Helpers

7.4.6 METHOD OF PRE-INSTALLATION

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 1. Approved materials shall be purchased in accordance with the approved shop drawings
and For Construction Contract Specifications.
2. Proper materials which include all types of Sprinklers are to be selected and used
according to approved shop drawing and good engineering practices.

3. Adequate stock of material, tools and tackles, testing equipment and consumables
along with sufficient manpower shall be arranged to carry out the work.
4. Prior to the start of activity, area and access will be inspected to ensure that the area is
ready for the work to start.
5. Ensure that all openings are in the correct location and as per approved drawings.
6. Ensure that construction power and water for testing of pipes are provided by the Main
Contactor near to the workplace.
7. Safe and tidy workplace, clear access to the workplace, modes to shift material, tools
and tackles etc. are to be ensured.

7.4.7 INSTALLATION PROCEDURES

1. Ensure that all tools needed for Installation are ready.

2. Drill the holes for fixing anchors and bolts. Ensure that the Bottom of the Cabinet is
mounted 300mm above the finished floor.
3. Mount the Cabinet, ensuring vertical and horizontal alignments.
4. Mount the Fire Hose Reel into the Cabinet and connect the 25mm dia. Hose to the lock
shield valve.
5. Wind the 25mm dia. Hose into the reel
6. Mount the Fire Rack into the Cabinet and connect the 65mm dia. Hose and Nipple to
the Pressure Reducing Valve.
7. Hang the 65mm dia. Fire Hose and Nozzle in the Hose Rack properly.
8. Powder Fire Extinguishers beside the 65mm Dia Fire Hose in the lower compartment of
the Cabinet.

7.4.8 JOINTING METHOD:

1. Remove all dirt and moisture from pipe ends.

2. Apply necessary Boss White and Teflon tape on Threads and install the water supply
pipe nipple, pressure reducing valve and lock shield valve by using pipe wrenches.

7.4.9 POST INSTALLATION PROCEDURE

Ensure to prepare As-Built Drawings as soon as possible after the work is completed.

7.4.10 QUALITY CONTROL

 QCE along with Project Engineer and site Supervisor will monitor that all components
are installed as per the contract specifications and approved submittals.
 Inspection Request (IR) shall be submitted to the Main Contractor/Consultant during the
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 following stages of work have been completed: -
o Inspection of Piping Installation
o Witness Hydrostatic Testing
o Final Painting Touch-up

7.4.11 SAFETY

 Work will commence as per safety regulations laid down in the contract specification
and project safety plan.
 Proper safety harness to be used and secured, if required.
 All personal protective equipment shall be used as appropriate according to the nature of
the job.
 Housekeeping shall be of a good standard and all cut lengths and debris shall be
removed.

7.5 HYDROSTATIC TESTING OF SPRINKLERS

7.5.1 SCOPE AND PURPOSE

This "Method Statement" covers the Hydro-static Testing of Sprinkler & Fire Fighting Piping
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Network. This will also ensure workmanship and conforms to Contract documents.

7.5.2 REFERENCE DOCUMENTS

 Project Specifications
 Approved shop drawings (latest revision)
 Approved material submittals

7.5.3 GENERAL

Hydro-static Testing of Sprinkler & Fire Fighting Piping Network shall be done in accordance
with NFPA 13 & 14 requirements & Project Specifications & Drawings.

7.5.4 EQUIPMENT
 Pressure Pump
 Pressure gauge with Isolating Ball Valve
 Air Release Valve
 25mm dia. Water Hose
 Aluminum ‘A’ Ladder & Complete Pipe Fitter’s Tools

7.5.5 RESPONSIBLE PERSONNEL

 Project Manager
 Project Engineers
 Site Engineer/Site supervisor
 QA/QC Inspectors
 Safety officer
 Site Foremen
 Pipe Fitter
 Helpers

7.5.6 METHOD OF PRE-INSTALLATION

1. Ensure that all Sprinkler & Fire Fighting Piping Networks are inspected and accepted by
the consultant prior to conducting Hydro-static Test.
2. Ensure all Equipment such as Pressure Pump, Tools, and tackles, testing equipment
and consumables along with sufficient Manpower shall be arranged to carry out the
work.
3. Prior to the start of activity, area and access will be inspected to ensure that the area is
ready for the work to start.
4. Ensure all open-ended pipes of the Piping Network to be Pressure tested shall be
properly plugged. Install the Pressure Gauge, Air Release Valve and Isolating Ball Valve
at the Remotest Point for Pressure reading and Flushing. Connect the Pressure Pump to
the System
5. Connect the 25mm dia. Water Hose to the source of Water, with the Isolating Valve at
the remotest open, fill the Piping Network with Water and flush the Piping Network until

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 water is satisfactory clear.
6. Shut-off the Isolating Valve, remove the water hose and plug the valve.
7. A safe and tidy workplace, clear access to the workplace, modes to shift material, tools
and tackles etc. are to be ensured.
8. Ensure that Pressure Gauges are calibrated with valid certificates.

7.5.7 INSTALLATION PROCEDURES

1. Ensure that all Equipment / Tools and Water are ready.

2. Fill up the Pipingl4etwork with Water, then with the use of the Pressure Pump slowly
build up the pressure in the System and ensure trapped air is released through the Air
Release Valve. Check for leaks, inspect all Fittings while building-up the pressure.
Disconnect the Pressure Pump from Piping Network and keep away from Testing Area.
3. Repair leaks and defects, if any, and re-test the Piping Network as follows.
a. Low Pressure Line at 200 psi (13.8 bar) pressure for 2 hours.
b. High Pressure Line at 456 psi (31.4 bar) pressure for 2 hours.
4. Ensure that during Hydro-testing, calibrated Pressure Gauges are used as follows.
a. Range at 300 psi for low pressure line.
b. Range at 600 psi for high pressure line.
5. Pressure testing documentation shall be submitted along with the Inspection request.
6. Fill up the Inspection Request and ensure that all Signatures above Names of Witnesses
are taken after satisfactory result is completed.

7.5.8 QUALITY CONTROL

 QCE along with Project Engineer and site Supervisor will monitor that all components
are installed as per the contract specifications and approved submittals.
 Inspection Request (IR) shall be submitted to the Main Contractor/Consultant during the
following stages of work have been completed: -
o Inspection of Piping Installation and Hydraulic Testing.

7.5.9 SAFETY

 Work will commence as per safety regulations laid down in the contract specification
and project safety plan.
 Proper safety harness to be used and secured, if required.
 All personal protective equipment shall be used as appropriate according to the nature of
the job.
 Housekeeping shall be of a good standard and all cut lengths and debris shall be
removed.
7.6 FIRE ALARM SYSTEM

7.6.1 SCOPE AND PURPOSE

This "Method Statement" covers the site installation of the Fire alarm system complete with
all relevant devices and accessories and the requirements of checks to be carried out.
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 7.6.2 REFERENCE DOCUMENTS

 Project Specifications
 Approved shop drawings (latest revision)
 Approved material submittals

7.6.3 GENERAL

Fire alarm systems integrated with voice alarm system include fire/smoke detection, smoke
damper monitoring, emergency voice evacuation system with paging system and firefighter’s
emergency telephone system. It will be ensured that the complete system shall meet the
requirements of Local Civil Defense Authority Regulations.

7.6.4 EQUIPMENT

 Electrician hand tools

 Scaffoldings
 Nylon slings
 Measuring Tape
 Calibrated Megger

7.6.5 RESPONSIBLE PERSONNEL

 Project Manager
 Project Engineers
 Manufacturer’s authorized representative
 Site Engineer/Site supervisor
 QA/QC Inspectors
 Safety officer
 Site Foremen
 Electrician
 Helpers

7.6.6 METHOD OF PRE-INSTALLATION

1. Ensure that approved Materials are available to carry out the work.
2. Fire alarm system components with accessories received at site will be inspected as
per approved material submittal. In case of any damage, the same should be brought
to the notice of supplier for suitable resolution/replacement.
3. Physical verification of materials will be carried out for any damage prior to taking from
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 stores and prior to installation.
4. Prior to Commencement of work, areas and access will be inspected to confirm that
Site is ready to commence the work.
5. All relevant documentation (Drawings and Materials) and Material applicable to section
of work will be checked by the site Supervisor prior to commencement of work.
6. The site Engineer/ site Supervisor will give necessary instructions to tradesmen
(Electricians) and provide necessary approved construction/shop drawings.
7. The site Supervisor/Foremen will also check that proper tools and equipment are
available to carry out the work and follow the contract specification.
8. The site Supervisor will also explain to the tradesmen regarding safety precautions to be
observed.
9. The site Supervisor and QC Engineer will ensure that calibrated Megger is available at
site for testing.

7.6.7 INSTALLATION PROCEDURES

All installations shall be carried out as per the Project specifications and CI/SS/FM the
applicable wiring practices as per BS 5839

7.6.8 CABLE INSTALLATION

1. Ensure that cable containment (where applicable) as per approved shop drawing is
installed, inspected, and cleared for wire pulling.
2. Fire alarm cables will be ceilings decorated to soffit where there is no separate ELV
containment is available in the areas covered by false ceiling, in private / core lobbies
and car park areas.
3. Cable pulling through conduits from the drum end to the other end of the duct
manually by using spring wire.
4. Ensure sufficient length of cable is maintained to connect to the device as per the
approved shop drawings, before cutting the cable on both sides of conduit.
5. Upon completion of cable pulling. Inspection Request (IR) will be raised to Main
contractor/Consultant.
6. Perform insulation resistance test for each segment of cable and ensure the continuity
of all cable cores.

7.6.9 INSTALLATION OF FIELD DEVICES AND CONTROL PANEL

[Link] MANUAL CALL POINTS, SMOKE DETECTORS, HEAT DETECTORS, STROBE LIGHT / SOUNDERS:

 Install Manual call points as per approved construction drawings and manufacturer's
instructions.
 Terminate cable to the device.
 Check the soundness of installation and alignment of devices.
 Device addressing by software using auto addressing feature. So separate labeling is
not required. This will be carried by Manufacturer's authorized representative.
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[Link] MONITOR MODULE:

 Install Monitor Module as per approved construction drawings and manufacturer's

instructions.
 Check the soundness of installation and alignment of the device.
 All the monitor modules to be installed near the system from where it gets the input.
 Terminate the cabling to the device.

[Link] LINE ISOLATOR AND INTERFACE UNIT FOR FLOW SWITCH:

 Install the device as per approved construction drawings and manufacturer's instructions.
 Terminate cable to the device.
 Check the soundness of installation and alignment of devices.

[Link] FIRE ALARM CONTROL PANEL:

 Check the control panel and its internal components before installation for any damage.
 Install the device as per construction drawings and manufacturer's instructions.
 Check the soundness of installation and alignment of panel.
 Check the battery and its terminals.
 Complete the Cabling terminations (except power supply and battery connection).
 Clean inside the control panel.

7.6.10 POWER SEPARATION:

 Fire detection cables shall not be placed alongside power cables or share the same
conduit, channel, or sleeve with electrical apparatus.
 Cable runs shall be installed at least 450mm from the nearest source of
electromagnetic interference.

7.6.11 LABELLING:
 Labels for all cables will be attached according to the specifications. Concealed cabling,
due to space restrictions will be tagged with device address at the termination end.
7.6.12 CABLE RECORDS:

 Correct conductor polarity shall be maintained during connection to devices.

 Identification of the Main fire Alarm Panel and associated connector blocks shall be in
accordance with standard industrial Practices.
 Prepare as -built drawings after completion of installations to allow Commissioning team
to work.

7.6.13 CABLE TESTING:

 All cables shall be insulation tested using calibrated instruments.

 Any defects in the cabling system installation shall be replaced to ensure complete
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 performance under installed conditions.
 All test results shall be recorded as per the format given and shall be signed by Main
contractor and consultant.

7.6.14 QUALITY CONTROL

 QCE along with Project Engineer and site Supervisor will monitor that all components
are installed as per the contract specifications and approved submittals.
 Inspection Request (IR) shall be submitted to the Main Contractor/Consultant during the
following stages of work have been completed: -
o After completion of installation of Fire alarm cable for a particular area/section.
o For testing of Fire alarm cables.
o Installation of Field devices particular area or section of works.
o Installation of Fire Alarm Panel.

7.6.15 SAFETY
 Work will commence as per safety regulations laid down in the contract specification
and project safety plan.
 Proper safety harness to be used and secured, if required.
 All personal protective equipment shall be used as appropriate according to the nature of
the job.
 Housekeeping shall be of a good standard and all cut lengths and debris shall be
removed.
 Use of proper scaffolding while installing devices on soffit to be ensured.

7.7 INSTALLATION OF ZONE CONTROL VALVES

7.7.1 SCOPE AND PURPOSE

This "Method Statement" covers the Installation of Zone Control Valve Assembly. This will
also ensure workmanship and conforms to Contract documents.

7.7.2 REFERENCE DOCUMENTS

 Project Specifications
 Approved shop drawings (latest revision)
 Approved material submittals
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 7.7.3 GENERAL

Installation of Zone Control Valve Assembly shall be done in accordance with the project
specifications and drawings.

7.7.4 EQUIPMENT

 Chain Block
 Electric Drill
 Hole Saw and Extension Cable
 Pipe Wrenches & Spanners
 Torque Wrench
 Spirit Level
 Plumb Bob
 Trolley
 Mobile Tower Scaffolding & Aluminum “A” Ladders

7.7.5 RESPONSIBLE PERSONNEL

 Project Manager
 Project Engineers
 Site Engineer/Site supervisor
 QA/QC Inspectors
 Safety officer
 Site Foremen
 Pipe Fitter
 Helpers

7.7.6 METHOD OF PRE-INSTALLATION

1. Approved materials shall be purchased in accordance with the approved shop drawings
and For Construction Contract Specifications.
2. Proper materials such as Butterfly Valves, Water Flow Switches, Pressure Gauges,
Isolating Gate Valves, Inspectors Test Connections & Drains including pipes and fittings
are to be selected and used according to approved shop drawing and good engineering
practices.
3. All material, tools, and tackles, testing equipment and consumables along with
sufficient manpower shall be arranged to carry out the work.
4. Prior to the start of activity, area and access will be inspected to ensure that the area is
ready for the work to start.
5. Ensure that all openings are in the correct location and as per approved drawings.
6. Ensure that the construction power and water for testing of pipes are provided by the
Main Contactor near to the workplace.
7. Safe and tidy workplace, clear access to the workplace, modes to shift.
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 7.7.7 INSTALLATION PROCEDURES

1. Ensure that all tools needed for Installation are ready.

2. Mount the Butterfly Valve on the grooved pipes and fix the couplings and then tighten
the bolts and nuts with a torque wrench.
3. Measure and mark then drill hole (by hole saw) where the Water Flow Switch is
mounted then tighten the bolts & nuts with torque wrench.
4. Before mounting the switch clean inside pipe either side of hole.
5. Measure and mark then drill holes (by hole saw) where the outlet tee for the Inspector
Test Connection piping is connected then tighten bolts & nuts by torque wrench. Apply
Boss White and Teflon Tapes on the threads and install the Inspector Test Connection &
Drain and Union.
6. Measure and mark then drill hole (by hole saw) where the outlet tee for the pipe nipple
is connected then tighten bolts & nuts by Torque Wrench. Apply Boss White and Teflon
Tapes on the pipe nipple threads and install the Isolating gate Valve and Pressure
Gauge.

7.7.8 POST INSTALLATION PROCEDURE

Ensure to prepare As-Built Drawings as soon as possible after the work is completed.

7.7.9 QUALITY CONTROL

 QCE along with Project Engineer and site Supervisor will monitor that all components
are installed as per the contract specifications and approved submittals.
 Inspection Request (IR) shall be submitted to the Main Contractor/Consultant during the
following stages of work have been completed: -
o Inspection of Piping Installation and Hydraulic Testing

7.7.10 SAFETY

 Work will commence as per safety regulations laid down in the contract specification
and project safety plan.
 Proper safety harness to be used and secured, if required.
 All personal protective equipment shall be used as appropriate according to the nature of
the job.
 Housekeeping shall be of a good standard and all cut lengths and debris shall be
removed.

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 7.8 INSTALLATION OF CLEAN AGENT FIRE SUPPRESSION SYSTEM

7.8.1 SCOPE

Clean agent system methodology covers the equipment setting procedures and installation
technique as well as the sequence of operation for the Fire Suppression System.
This includes brief descriptions but is not limited to the following:

FM 200 Clean agent extinguishing agent also known by its ASHRAE designation as HFC-227ea
(Heptafluoropropane)

 Agent storage container and accessories

 Discharge nozzles
 Extinguishing panel
 Automatic fire detectors
 Automatic and manual agent release units
 Abort station (optional)
 Audible and visual alarms
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  Other related hardware

Installation of the FM 200 fire suppression system shall be as per NFPA 2001 & NFPA72 codes.
Note: After the system installation has been completed, the entire system shall be checked,
inspected, and functionally tested by a qualified and approved 3rd Party Specialist, as per the
manufacturer’s recommended procedures and NFPA 2001 guidelines.

7.8.2 ABBREVIATIONS

 NFPA-National Fire Protection Agency

 HSE-Health, Safety, and Environment
 MST-Method Statement
 RSK-Risk Assessment
 ITP-Inspection & Test Plan
 QCP-Quality Control Procedure
 INR-Inspection Request
 PPE Personnel Protective Equipment
 STARRT-Safety Task Analysis Risk Reduction Talk
 MSDS-Material Safety Data Sheet
 PQP-Project Quality Plan

7.8.3 RESPONSIBILITIES

1. Project Manager (MEP) will be responsible for managing, executing, completing, and
handover the construction activities within approved budgets and resources in compliance
with Project Requirements as specified in Project Specifications. He will be overall in charge
of implementing Method Statement in accordance with QA/QC and HSE requirements.
2. The Construction Manager will be responsible for managing construction activities and will
lead and communicate with site supervision, subcontractors, and Vendors to assist them in
working to the Project Schedule and HSE requirements at the site.
3. The HSE Manager will be responsible for planning, coordinating, and implementing issues
and directives within the organization. He ensures safe environmental working conditions
for all employees.
4. QA/QC Manager will be responsible for supporting the project team in implementing and
maintaining Quality Management System for the project through POP, ITP, MST, and
Procedures in compliance with Project specifications, Codes, and Standards.
5. The HSE Officer will ensure the enforcement of safety procedures in accordance with the
approved HSE Plan. Will be closely monitoring the site engineer’s strict implementation of
the method statement of FM 200 and risk assessment, the use of proper tools and
equipment to maintain safety, certifications of equipment and their adherence to safety
regulations, reporting of any unsafe work or stopping work that does not comply with HSE
procedures.
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 6. Site Engineer will be responsible for carrying out all construction-related activities with
compliance to HSE and QA/QC requirements as per contract specifications, drawings/
documents, codes, and standards.
7. QA/QC Engineer will be responsible for conducting inspections as per PQP.
8. Supervisor/Foreman will be responsible for coordinating all works and workers related to the
job.
9. Electrician/other tradesmen will be responsible for assisting his superiors during all
construction work-related activities following HSE and QA/QC requirements.
[Link] In-charge receives and inspects all incoming materials and reconciles them with
documents; processes and distributes documentation; reports, documents, and tracks
damages and discrepancies.
[Link] guards will be clearly visible, and vigilant, respond quickly and correctly during the
crisis, observe and report, check and monitor, maintain order among workers, and offer
safety warnings and tips.

7.8.4 TOOLS AND EQUIPMENT

The job will be carried out by manual means. The following are the types of tools identified for
work:
 Pipe wrench
 Pipe fitter toolbox with complete hand tools
 Spirit level
 Marking pen
 Masking tape
 Measuring tape
 Cleaning brush
 Drilling machine
 Threading machine
 Mobile scaffold
 AC Arc welding machine
 PPE (hand gloves, face masks, safety goggles)
 Safety Harness (for high-level work)
 Trouble light

Note: All testing equipment and measuring tools to be used shall have a valid calibration
certificate prior to usage. All lifting equipment and machines shall be 3rd party verified with valid
certificates.

7.8.5 WORK METHODOLOGY

The installation of FM-200 system piping will be according to the following:

[Link] PRELIMINARY WORKS

 Verify the sizes of pipe sleeves and location as shown on the approved shop drawing and
clear of any obstructions.

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 Whenever pipes pass through slabs, wall partitions, etc., the size of the sleeve will abide by
the pipe sleeve.
 Clean the pipe surface and apply a coat of appropriate primer prior to installation.

[Link] SYSTEM INSTALLATION

 Check that the material size and schedule are correct and approved as per specification
and/or approved alternative.
 Ensure that the pipes and fittings conform to the requirements as outlined in NFPA 2001 in
strict accordance with systems-approved plans.
 All pipe thread connections must be free of scale and burrs before installation.
 Check to ensure that all grooved coupling gaskets are lubricated per the manufacturer’s
specifications.
 Pipe thread sealants as approved shall be applied to the threads to ensure a water-tight
seal.
 Ensure that the piping system should be securely supported with due allowance against
agent thrust forces, thermal expansion, and contraction.
 Pipe hangers shall be spaced at intervals not exceeding 4.5 meters.
 Rigid bracing shall be installed at each directional change, fitting, tee, and nozzle.
 Check to ensure that the nozzle identification number is verified before Installation and
each nozzle should be within 25mm to 300mm of their intended locations on systems plans.
 Check to ensure that piping should be blown clear to remove chips, mill scale, and metal
shaving before the nozzle should be installed.
 Make certain that each container has been installed in the correct mounting position and
shall be in a clean, dry, and relatively vibration-free area.
 Check to ensure that the correct container part number is identified in the nameplate and
the correct agent capacity should be verified as per the system plan.
 Verify that the container pressure gauge is within the fill pressure range of 60 psi at 70 °F.
 Make sure that the container brackets must be mounted securely to a solid Bearing Surface
that will support the container load.
 All conduits & hardware, initiating & signaling devices, and other related electrical
connections shall be done as mentioned in the specification with the approved materials
and manufacturer in accordance with the minimum requirements in NFPA 72.
 Check to ensure that Gas Cartridge Actuator and Agent Release Module should be the last
items to be installed before the system is placed in operation.
 Verify that all auxiliary functions such as door closures, damper closures, air handling
shutdown, etc. are connected as specified.
 On completion of the works, all elements of the installation shall be checked to ensure the
installation follows the specification and manufacturer instructions.
 All pipes and equipment installation works shall be monitored on an ongoing basis to ensure
compliance with the quality requirements of the project.
 The system shall be identified in compliance with the specifications, identifying all
equipment, flow direction, and services.

7.8.6 INSTALLATION PROCEDURE FOR THREADED JOINTS

 Pipes size DN 50 and smaller will have threaded joints as per specification and approved
materials.
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 Using a threading machine, thread pipe with tapered threads according to the specification
of threaded fittings approved.
 Cut threads full and clean using sharp dye.
 Ream threaded pipe ends to remove burrs.
 Note the internal length of threads in fittings or valve ends, and the proximity Internal seat
or wall, to determine how far the pipe should be threaded into the joint.
 Provide sealing thread-‘JUTE’ fiber to establish a satisfactory jointing technique and leak-
free pipework.
 Apply appropriate Teflon tape or thread compound to external pipe threads.
 Align threads at the point of assembly.
 Tighten the joint with the wrench. Apply wrench to valve end into which pipe is being
threaded.
 Do not use pipes or fittings with damaged or corroded threads.
 Do not use pipe sections that have cracked or open welds.

7.8.7 INSTALLATION PROCEDURE FOR GROOVED FITTINGS

 The installation is based on pipe grooved in accordance with a standard cut groove or roll
grooved for flexible coupling.
 Inspect the exterior groove and ends of the pipe to verify all debris, dirt, chips, paint, and
any other foreign material such as grease are removed. Pipe and sealing surfaces must be
free from projections, indentations, or other markings.
 Verify that the coupling and gasket grades are correct for the application intended. Please
refer to the ‘Gaskets’ section of the Manufacturer catalog for additional information. The
edges and outer surfaces of the gaskets should be covered with a fine layer of lubrication.
 The edges and outer surfaces of the gaskets should be covered with a fine layer of
petroleum-free silicone lubricant or equivalent – refer to the Manufacturer’s instruction.
 Petroleum lubricant should not be used on Grade “E” “EPDM” gaskets to prevent
deterioration of the gasket’s materials. Tri-seal gaskets are recommended for freezer
applications.
 Install the gaskets by placing the gaskets over the pipe, which is to be fastened by the
flexible coupling, and ensure that the lip of the gasket does not extend beyond the end of
the pipe.
 Bring both pipes ends together, ensure proper alignment, and slide the gasket into position,
properly centering it between the grooved portions of each pipe.
 The gasket should not protrude into the grooves on either pipe segment or extend between
the pipe ends.
 With one nut and bolt removed, “swing around”. Verify that the housings are over the
gasket and that the housing keys are fully engaged in the grooves.
 Insert the other bolt into the coupling and rotate the nuts until the finger is tight.
 Verify that the bolt heads are fully recessed in the housing.
 Alternate between bolts when tightening nuts until properly torqued to bring housing in
contact with the bolt pads.
 Uneven tightening can cause the gasket to pinch or bind. For proper bolt torque – please
refer to the Manufacturer’s instructions.
 Remove tools, debris, and unused materials, and clean the area after the installation has
finished.
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7.8.8 INSPECTION & PIPE INSTALLATION TESTS

 After the installation has been completed, the entire system shall be checked, inspected,
and functionally tested by qualified and approved 3rd Party Specialists as per the
manufacturer’s recommended procedures and NFPA 2001.
 The test described hereunder does not include the Room Integrity Test which will be done
by the Specialist, but rather, systems test for QA/QC purposes as required by NFPA and as
preparation for furthermore extensive tests.
 Safety will be a major factor during pressure testing to ensure a safe working environment
for all on-the-site personnel and to safeguard plant and equipment.
 Prior to commencing testing, a toolbox – the talk will be given to all personnel identifying
the potential dangers of pressure testing and making everyone aware that testing is
ongoing in the area. This method statement will be used as supporting text for the toolbox
talk.
 Test limits will be indicated on the drawing. The test may comprise a complete system or a
part of piping within a system. Test limits shall be at flanged or similar mechanical joints.
 All in-line instruments (pressure gauges, thermometers, etc.) shall be removed during
testing. Temporary spades/blinds will be installed where necessary at the test limit points.
 All test equipment (compressors, manifolds, gauges, etc.) will be inspected prior to use to
make sure they comply with the site safety requirements. All gauges shall have a valid
calibration certificate available for inspection. Generally, two gauges will be provided per
test, one at the highest point possible and one at the lowest point possible.
 Before testing commences the client will be advised twenty-four hours in advance, by a
“Request for Inspection” of the intention to proceed with such testing and the intended
location of any such test. Testing will be coordinated through the main contractor so as not
to affect or interfere with the construction schedules of the main contractor or other related
specialist sub-contractors on site.
 Prior to introducing air to the system, all piping shall be checked thoroughly for tightness. A
preliminary blowdown of the system should be done to remove small particles in the piping
before the test.
 Testing shall be in accordance with the project specifications and guidelines in NFPA 2001.
 The piping shall be pneumatically tested in a closed circuit for a period of 4 hours at 50 psi.
At the end of 10 minutes, the pressure drop shall not exceed 20 percent of the test
pressure soap & water solution may be applied to joints for faster leak detection.
 Equipment shall be omitted from tests and bypass arrangements shall be tested.
Temporary spades/blinds will be installed where necessary at the test limit points.
 Prior to testing, a demarcation area will be taped off and warning signs placed prominently,
stating clearly that hydrostatic testing is in progress.
 These demarcation areas will be no entry areas for all personnel with the exception of
testing inspectors and test personnel. The demarcation area limits may vary greatly in
relation to hydrostatic testing in progress.
 Pressurizing of the system will proceed on an incremental basis.
 Test pressure results will be recorded on a pressure test certificate. safety.
 Test pressure results will be assessed on a test-by-test basis to be agreed upon on-site and
shall be carried out without environmental contamination.
 When all aspects of testing are completed the demarcation area will be removed and all
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 barriers and signs stored in a safe/tidy manner.
 Inspections and tests shall be witnessed and recorded and Inspection Test Plan (I.T.P) will
be signed by the sub-contractor Quality Engineer, Contractor QC & Employer’s
Representative as applicable on each form.

7.8.9 CLEANING, PAINTING, AND IDENTIFICATION

 All piping systems will be cleaned and duly painted with 2 layers of primer and one coat of
semi-gloss acrylic-enamel red paints prior to installation of the piping system.
 After the successful completion of the pressure test, all piping systems were duly painted
with 1 final coat. Do not paint nameplates, labels, placards, tags, stainless steel or plated
items, valve stems, motor shafts, levers, handles, trim strips, etc. Exposed and visible
piping, equipment devices, and apparatus in FM 200 systems shall be ANSI Standard color.
 The “Identification” Stencil 40 mm high white enamel block type characters on all items of
equipment for identification purposes. Also, stencil a complete system of pipe identification
adjacent to each valve and branch Note: For the identification/labeling, a separate Method
Statement will be submitted once the Material Transmittal has been finalized.

7.8.10 QUALITY ASSURANCE AND QUALITY CONTROL

[Link] QUALITY ASSURANCE REQUIREMENTS

 The contractor shall provide the required documents for the Client’s approval prior to
initiating the execution of this activity as per project specifications.
 The Quality Control/Quality Assurance requirement shall include related ITPs and other
related documents as applicable.

[Link] QUALITY ASSURANCE PROCESS

 The contractor shall notify the engineer 24 hours in advance prior to the start of the activity
and comments from the Site Instruction will be complied with the satisfaction of the
consultant.
 The contractor shall consult the public utility authorities not less than one month before it is
proposed to commence work to ascertain whether any underground installations will be
affected by the proposed work, in which event the contractor shall make all necessary
arrangements with the public utility authorities to safeguard the installation.

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 7.9 INSTALLATION OF CO2 FIRE SUPPRESSION SYSTEM

7.9.1 THE MAIN EQUIPMENT IS INSTALLED IN THE CO2 - ROOM.

The following equipment is normally installed in the CO2 - room.

 CO2 - cylinders.
 CO2 - master valves.
 CO2 - manifold with check valves.
 CO2 - discharge hose.
 CO2 - pilot hose.
 CO2 - cylinder fastening assembly.
 CO2 - manifold pressure gauge.
 CO2 - manifold relief valve.
 CO2 - shore connection / Air blowing through valve.
 CO2 - cylinder weighing device.

Before starting the installation, this procedure shall be read carefully.

Please pay attention to the following:

The CO2 - gas is extremely dangerous to human life.

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Due to this make sure that the cap on the CO2 - valve e
outlet is fitted and that
the protective cap on the CO2 - cylinder is properly
 Always leave the CO2 - room door in open position
while present. Keep the CO2 - cylinders properly secured
by the cylinder clamps or provisional fastening
assembly to avoid CO2 - cylinders
falling. A breathing apparatus for each person in the CO2
- room should be available at any time.

7.9.2 CO2 - CYLINDER FASTENING ASSEMBLY.

The CO2 - cylinders shall be installed in accordance with the CO2 - room arrangement drawings as
per manufacturer recommendations.
The CO2 - cylinders shall be properly fastened using the supplied cylinder clamps and in
accordance with the drawings referred to herein.
The CO2 - cylinders shall be installed on a wooden bed bolted to the deck structure. The wooden
bed is supplied by the yard.
Manufacturer to supply the following equipment.
 Wooden bars.
 M16 Bolts.
 M16 Nuts.
 16 mm Washer.
The following equipment shall be supplied by yard.
 48 mm x 148 mm Wooden bed.
 50 mm x 75 mm x 5 mm Angel for Rear support.
The following drawings shall be used during installation.

Description
 CO2 - cylinder bank, one row. Attachment 1.
 CO2 - cylinder bank, two rows. Attachment 2.
 CO2 - cylinder bank, three [Link] 3.

During installation the center distance between the cylinders should be checked. Make sure that
the distance is 300 mm. If this distance is incorrect the manifold will not fit.

7.9.3 CO2 - MANIFOLD.

The manifold shall be installed in accordance with the system drawing for the project.
The manifold is supplied with the manifold check valve installed and it is pressure tested in
accordance with class requirements.
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The height from the bottom of the cylinders to the check valve shall be 1750 mm. If the cylinders
are installed on a 48 mm wooden bed the height from deck level to the check valve shall be 1800
mm.
Three main types of manifolds are supplied.
 One row. Ref. Attachment 1.
 Two rows. Ref. Attachment 2.
 Three rows. Ref. Attachment 3.

7.9.4 CO2 - DISCHARGE HOSE.

When the installation of the manifold is finalized, install the DN (1/2’’) discharge hose into the
manifold check valve. The hose shall be tightened up to avoid leakages.

Do not connect the discharge hose to the CO2 - valve

outlet before the commissioning is finalised.

When the commissioning is finalized, remove the CO2 - cylinder valve outlet cap and connect the
discharge hose. Tighten up.
 Reference is also made to attachment 4.

7.9.5 CO2 - PILOT HOSE.

 Remove the CO2 - cylinder cap. Check that the CO2 - valves are properly secured.
 Connect the flexible hose between the pneumatic actuators on the actual cylinders and
tighten up.
 The flexible pilot hose is supplied in three lengths.
 The flexible pilot hose, which shall be installed between the CO2 - cylinders on the same
row, is 303 mm long.
 The flexible hose, which is used as interconnection between two rows, is 500 mm long.
 The flexible hose, which is used as interconnection between ø8mm pilot line and cylinder
bank, is 350mm long.
 Reference is also made to attachment 5.
 Connect the flexible hose with ø8mm cutting ring connection to pilot line and the other end
to the first CO2 – cylinder according to CO2 room arrangement drawing.

7.9.6 MASTER VALVE

 The master valve shall be installed in accordance with the CO2 - room arrangement drawing
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 or the system drawing.
 The master valves are supplied from the Manufacturer in the following types.

[Link] DN 25 - DN 50 HIGH PRESSURE SIDE.

 On the high-pressure side the end connection is BSP female threads. The collector pipe
from the CO2 - manifold to the master valves are to be manufactured by the yard. The end
connection on the collector pipe for the dimensions mentioned above need to be BSP Male
threads. Install the master valve to the pipe. PTFE Tape to be used on the threads.

[Link] DN 25 - DN 50 LOW PRESSURE SIDE.

On the low-pressure side the valve is supplied with a plain pipe end. The yard connection can
either be by welding or the pipe end can be threaded. Make sure that the valve handle is pointing
downwards.

[Link] DN 65 - DN 100 HIGH PRESSURE SIDE.

 On the high-pressure side the end connection is flanged, PN 160, DIN Std. The collector pipe
from the CO2 - manifold to the master valves are to be manufactured by the yard. The end
connection on the collector pipe for the dimensions mentioned above needs to be flanged,
PN 160, DIN 2638 Std. Install the master valve to the pipe.

[Link] DN 65 - DN 100 LOW PRESSURE SIDE.

 On the low-pressure side the valve is supplied with a plain pipe end. The yard connection
can either be by welding or flanged. Make sure that the valve handle is pointing
downwards.

[Link] PNEUMATIC PISTON.

 The valves supplied is fitted with a pneumatic piston for remote operation.
 The piston is supplied with a flexible hose. This hose shall be connected to the tube coming
from the valve release cabinet. The end connection on the flexible hose is 3/8’’ BSP male
swivel coupling. Length of hose is 303 mm.
 The pneumatic piston is also supplied with two limit switches, one for start of alarm sirens
and one for ventilation shut down. The limit switches accept cable with outside diameter
max. 11 mm. The connection of the switches has to be in accordance with the wiring
diagrams.
 Reference is also made to Attachment no. 13 / 14 / 15.
 Make sure that no obstruction is causing the valve handle or the piston not to open fully.

7.9.7 CO2 - MANIFOLD PRESSURE GAUGE.

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  The pressure gauge shall be installed on the collector pipe between the CO2 - manifold and
the CO2 - master valves.
 A 1/2’’ BSP coupling shall be welded to the collector pipe. Add PTFE tape or Loctite 577 to
the pressure gauge process connection and tighten up.
 Make sure that the pressure gauge is easily visible. Reference is also made to attachment
6.

7.9.8 CO2 - MANIFOLD RELIEF VALVE.

 The relief valve shall be installed on the collector pipe between the CO2 - manifold and the
CO2 - master valves.
 A 1/4’’ NPT coupling shall be welded to the collector pipe. Add PTFE tape or Loctite 577 to
the relief valve process connection and tighten up.
 Reference is also made to attachment 7.
7.9.9 CO2 - SHORE CONNECTION / AIR BLOWING THROUGH VALVE.

 The CO2 - shore connection / Air blowing through valve shall be installed on the collector
pipe between the CO2 - manifold and the CO2 - master valves.
 A 3/4’’ BSP nipple shall be welded to the collector pipe. Add PTFE tape or Loctite 577 to the
valve process connection and tighten up.
 Reference is also made to attachment 8.

7.9.10 PRESSURE SWITCH WITH MANUAL RESET.

 The pressure switch shall be installed on the collector pipe between the CO2 - manifold and
the CO2 - master valves or downstream of the CO 2 - master valves if a separate signal from
each zone is required. This will be shown on the system drawing.
 A 1/2’’ BSP coupling shall be welded to the pipe. Add PTFE tape or Loctite 577 to the
pressure switch process connection and tighten up.
 If the switch has to be installed on the bulkhead a 12 mm tube has to be installed between
the switch and the CO2 - pipe.
 The switch has a double pole change over contact and one cable entry accepting cable
diameter 11 mm.
 Reference is also made to attachment 9.

7.9.11 CO2 - CYLINDER WEIGHING DEVICE.

 The weighing device is supplied with a weight including necessary equipment for lifting the
CO2 - cylinders. A steel bar dimensioned for a load of minimum 200 kg. point load must be
welded above each cylinder row.
 Reference is also made to Attachment 10.

7.9.12 INSTALLATION INSIDE THE PROTECTED AREA.

The following equipment is normally installed inside the protected area.

 Piping.
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  CO2 - nozzles.
 Alarms.

[Link] PIPING.
 The piping must be installed in accordance with the general arrangement and the isometric
piping drawing.
 The piping must be securely supported to avoid any damage upon release of a CO 2 -
system. Upon supporting the pipes, the direction of flow should be considered, to avoid any
elbows and/or Tee’s to be blown off.
 All pipes used shall be made from steel and the minimum dimensions must be in
accordance with the below table.
Note! Minimum wall thickness is the thickness in the pipe after threading.
Nominal diameter Minimum wall
thickness
Extern Minimum
From CO2 From inside
al - main dia.
Diamet cylinder valve
m Inc to main to mm
er mm
m h valve nozzles
15 1/2’’ 21,3 3, 2, 13
2 6
20 3/4’’ 26,0 3, 2, 19
2 6
25 1’’ 33,7 4, 3, 25
0 2
32 1 42,4 4, 3, 32
1/4’’ 0 2
40 1 48,3 4, 3, 38
1/2’’ 0 2
50 2’’ 60,3 4, 3, 50
5 6
65 2 76,1 5, 3, 65
1/2’’ 0 6
80 3’’ 88,9 5, 4, 76
6 0
100 4’’ 114, 7, 4, 101
3 1 5
125 5’’ 139, 8, 5, 123
7 0 0
150 6’’ 168, 8, 5, 150
3 8 6
Table 1
The piping must be pressure tested when the installation is completed as follows.

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 Clas From CO2 - From main
s cylinder to
valve to
main valve/pilot
tube. nozzles
Det norske Veritas 150 Bar. 10 Bar. (Air)
Lloyds Register of shipping 190 Bar. 50 Bar.
(Hydraulic)
American Bureau of Shipping 150 Bar. 50 Bar.
(Hydraulic)
Bureau Veritas 128 Bar. 7 Bar. (Air)
Germanischer Lloyd 150 Bar. 10 Bar. (Air)
Russian Register of Shipping 240 Bar. 50 Bar.
(Hydraulic)
Table 2

[Link] CO2 - NOZZLES.

 The CO2 - nozzles shall be installed in accordance with the general arrangement drawing
and the isometric piping drawing.
 The nozzles are supplied with BSP Female threads in two dimensions.
o 3/4’’ BSP
o 1/2’’ BSP
 Each branch of the piping must end with a BSP threaded nipple. Dimension to be the same
as for the nozzle.
 Reference is also made to attachment 11.

Please note that the nozzle will have a different bore. The actual bore is stamped on
each nozzle. The nozzles must be fitted in accordance with the applicable drawings. All
nozzles shall be directed vertically.

[Link] ALARMS.
 Two main types of alarms are supplied. These are as follows.
 Air operated typhoons.
 Electric operated sirens.
 The alarm sirens should generally be located near the entrances to the protected area.

Power supply to the alarm sirens shall be from the Main and Emergency power supply
on board.

[Link] AIR OPERATED TYPHOONS.

 The air operated typhoon siren is supplied as one unit including solenoid valve. The air to
the typhoon shall be from the starting air receivers. The end connection on the typhoon is
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 1/2’’ BSP female.
 The cable for the solenoid valve shall be 1 x 2 x 1,5 mm2 ship cable. Maximum outside
diameter to be 11 mm.
 Two standard voltages are supplied, 24 VDC or 220 VAC.
 The typhoon siren is supplied with a steel bracket with two holes each 12 mm. The bracket
shall be securely supported to the bulkhead using minimum 10 mm bolts.

Please refer to wiring diagram or the solenoid name plate for correct voltage, as faulty
voltage can destroy the solenoid.
Note that maximum operating air pressure is 12 Bar. If the starting air pressure is
higher a pressure reducing valve must be fitted.
Some of the authorities are requiring additional air receivers located outside the
protected area if the starting air receiver is located inside.

[Link] ELECTRIC ALARM SIRENS.

 The electric alarm sirens is generally of the electronic type, with adjustable sound and
frequency. The sirens are normally supplied pre- adjusted. At site adjustment may be
necessary to achieve a sufficient volume of the sound.
 The cable for the siren shall be 1 x 2 x 1,5 mm2 ship cable. Maximum outside diameter to
be 11 mm.
 Two standard voltages are supplied, 24 VDC or 220 VAC.
 The siren is supplied with two holes for supporting, each 6,5 mm dia. Minimum 5 mm bolts
to be used for supporting the siren to the bulkhead.

Please refer to wiring diagram or the siren name plate for correct voltage, as faulty
voltage can destroy the solenoid.

[Link] ELECTRIC ALARM SIREN FOR HAZARDOUS AREA.

 The electric alarm siren for Hazardous area is supplied with 2 pcs M20 cable inlets where
one is plugged.
 Two standard voltages are supplied, 24 VDC or 220 VAC.
 The siren is supplied with three holes for supporting, each 7 mm dia. Minimum 4 mm bolts
to be used for supporting the siren to the bulkhead.

Please refer to wiring diagram or the siren name plate for correct voltage, as faulty
voltage can destroy the solenoid.

7.9.13 RELEASE STATION.

 The control station consists of a release cabinet. It shall be in accordance with the general
arrangement drawings and the CO2 - room arrangement drawing.

[Link] RELEASE CABINET.

 The supply cabinet shall be supported to the bulkhead using the 4 holes drilled in the back
plate of the cabinet. M8 bolts to be used.
 It shall be connected to the CO2 - cylinders and the master valve using an 8 x 1 mm

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 instrument tube. (Ref. 4.3.2). The 8 mm compression coupling for the pilot pressure is
located at the bottom of the cabinet.
 The release cabinet has two limit switches, one for start of alarm siren and one for
ventilation shut down. Two cable glands PG 16, bottom entry is fitted.
 Reference is also made to Attachment 12/13/14/15.

[Link] PILOT TUBE.

 The pilot tube shall as a minimum be ø 8 x 1 mm high pressure steel instrument tube. It is
recommended to use steel tubes.
 Upon completion the installation shall be pressure tested in accordance with table 1-2

7.9.14 ATTACHMENTS

[Link] ATTACHMENT 1: CO2 - CYLINDER BATTERY, 1 ROW.

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[Link] ATTACHMENT 2: CO2 - CYLINDER BATTERY, 2 ROWS’

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[Link] ATTACHMENT 3: CO2 - CYLINDER BATTERY, 3 ROWS’

[Link] ATTACHMENT 4: CO2 - DISCHARGE HOSE

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[Link] ATTACHMENT 5: PILOT MANIFOLD

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[Link] ATTACHMENT 6: PRESSURE GAUGE

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[Link] ATTACHMENT 7: CO2 - MANIFOLD RELIEF VALVE

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[Link] ATTACHMENT 8: CO2 - SHORE CONNECTION / AIR BLOWING THROUGH VALVE.

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[Link] ATTACHMENT 9: PRESSURE SWITCH

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[Link] ATTACHMENT 10.1: WEIGHING DEVICE H-L STANDARD.

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[Link] ATTACHMENT 10.2: WEIGHING DEVICE TYPE KIDDE DEUGRA

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[Link] ATTACHMENT 11: CO2 - NOZZLES

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[Link] ATTACHMENT 12: RELEASE CABINET

[Link] ATTACHMENT 13: WIRING DIAGRAM FOR ALARM SIREN.

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[Link] ATTACHMENT 14: WIRING DIAGRAM – VENTILATION STOP FOR DNV CLASSED VESSELS.

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[Link] ATTACHMENT 15: WIRING DIAGRAM VENTILATION STOP, FOR ABS, BV, GL AND LRS CLASSED
VESSELS.

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 Note! ABS requires 2 release stations (one in CO2 room and
one local release).

8. METHOD STATEMENT FOR ELECTRICAL INSTALLATION

8.1 METHOD STATEMENT FOR INSTALLATION OF CONDUITS

CONCEALED IN CONCRETE SLAB AND COLUMNS
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8.1.1 SCOPE AND PURPOSE

 This method statement covers the site installation of the PVC Conduits in floor slab &
concrete wall and the requirements of the checks to be carried out. This procedure defines
the method used to ensure that all conduit and associated accessories: bends, tees,
couplers, reducers, and all accessories associated with systems installed are correct and
acceptable.

8.1.2 ASSOCIATED WORKS

 Power & Lighting Wiring

8.1.3 RESPONSIBLE PERSONNEL

 Construction Manager
 Project Electrical Engineer
 Site Electrical Engineer
 Site Supervisor
 Technicians Qualified in the trade.

8.1.4 METHOD OF PRE-INSTALLATION

 Ensure that approved material required to carry out work will be available.
 Prior to commencement of work, area and access will be inspected to confirm that the site
is ready to commence the work.
 All relevant documentation and material applicable to this section of work will be checked
by the site engineer before commencement.
 Physical verification of material will be carried out for any damage prior to taking from
stores.
 The site engineer / supervisor will give necessary instruction to tradesman and provide
necessary construction / shop drawings.
 The site engineer / supervisor will also check that tools and equipment’s available comply
with contract requirements.
 The site supervisor also explains to tradesman regarding safety pre-cautions to be
observed.

8.1.5 METHOD OF INSTALLATION

 The supervisor will ensure that all the grid lines and datum lines are marked by the
surveyor and all the route and marking are based on the datum line provided by the
surveyor.
 The supervisor will carry out a site survey and mark the route of conduits as per approved
drawings. If there are any discrepancies or difficulties in executing the work, these will be
brought to the notice of engineer for corrective action.
 PVC conduits of correct sizes will be used for concealment of electrical services in the
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 concrete walls & slabs.
 Cast in conduits are of high impact and of approved make and conform to BS 4607 Part 1, 3
& 5, BS 6099 Parts 1 & 2 and BS 5490.
 The minimum conduit size used will be 20 mm dia. The conduit size selection is completely
as per technical specifications, local statutory authority regulations and as per approved
shop drawings.
 Wherever conduit to be installed in vertical walls the run of conduit will be kept straight,
 The bending of conduits will be done using proper bending springs and the straight lengths
of conduits are coupled using standard couplers glued using good quality PVC sealant.
 All the cast in conduits will be firmly bent to the steel rebar’ and conduits is placed
sandwiched between rebars so that future drilling of anchors should not damage cast in
conduits and the installed wires.
 Near DB end conduits are terminated on too thick pharmocol placed under concrete so that
future alignment of conduit will be easier.
 Wherever cast in conduits to be terminated on to back boxes standard conduit accessories
approved in the material submittal will be used.
 All the due care will be taken to ensure non-blocking of cast in conduits during concreting
and contractor’s representative will be present at the throughput of concrete period to
ensure no conduits gets damaged during casting of concrete slabs.
 The guideline for conduit size selection will be as per the following table.

8.1.6 QUALITY

 QCE along with Project Engineer and Site Supervisor will monitor that all components are
installed as per contract specifications and approved submittals.

8.2 METHOD OF STATEMENT CONDUIT ON SURFACE

8.2.1 SCOPE AND PURPOSE

 This method statement covers the site installation of the G.I. & PVC Surface Conduiting for
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 small power and lighting and requirements of checks to be carried out.

8.2.2 APPLICABLE LOCATION

 Surface GI Conduiting is generally installed in Electrical rooms and plant rooms, lift motor
rooms, sub- stations and outside buildings, partially open ceilings, service areas.
 PVC Conduits are used only the area covered by false ceiling.
 Installation of GI surface conduits shall be done in accordance with the project
specifications and drawings.

8.2.3 MATERIALS

 GI conduit and accessories – galvanized conforming to BS 4568-part 1 class 4.

 Metal boxes enclosing electrical accessories confirms to BS 4662.

8.2.4 EQUIPMENT / TOOLS

 Measuring tape
 Drilling machine
 Pipe bending machine.
 Threading machine with die-set
 Helical bend springs
 Hammer & Hack saw

8.2.5 RESPONSIBLE PERSONNEL

 QA / QC Engineer
 Project Electrical Engineer
 Site Electrical Engineer
 Site Supervisor
 Electrician
 Helpers

8.2.6 METHOD OF STORAGE

 Conduit shall be lowered not dropped to the ground.

 Conduit shall be always given proper support and shall be stacked on flat surface. The
manufacturer’s instructions shall be followed as applicable.
 Timber support shall be placed at an interval of one meter.
 Conduits shall be protected from direct sunlight and moisture to avoid deterioration.
 Conduits shall be stored with proper endcaps.
 Conduits shall be stacked size wise.

8.2.7 METHOD OF PRE-INSTALLATION

 Ensure that approved material required to carry out work will be available.
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 Proper materials including GI conduits and accessories are withdrawn from stores according
to approved shop drawing and good engineering practices.
 Physical verification of materials will be carried out for any damage prior to taking from
stores and prior to installation.
 Prior to commencement of work, area and access will be inspected to confirm that site is
ready to commence the work.
 All relevant documentation and material applicable to section of will be checked by site
supervisor prior to commencement of work.
 The site engineer/ site supervisor will give necessary instruction to the electrician and
provide necessary approved construction/ shop drawings.
 The site engineer/ site supervisor will also check that proper tools and equipment are
available to carry out the work and follow contract specification.
 The site supervisor also explains to the electrician regarding safety precautions to be
observed.

8.2.8 METHOD OF INSTALLATION

 The supervisor will carry out a site survey and mark the route of conduit as per approved
drawing. If there are any discrepancies or difficulties in executing the work, these will be
brought to the notice of the project engineer for corrective action.
 Standard length of conduits shall be cut to the required length.
 For G.I. conduits threading shall be done using a threaded machine and correct size die-set.
Threaded will be kept to a minimum when showing from coupling and boxes.
 Cold galvanizing paint is applied to the threaded part of G.I. conduit just before fixing.
 Where required conduits of size 20mm and 25mm shall be bent to the required radius using
manual bending machine. Manufactured bends are used for conduits size 32mm and
50mm.
 Conduits are fixed to the building fabric by means of distance bars saddle with appropriate
metal screws and plugs. A space of 3mm minimum shall be maintained between conduit
and the building surface.
 Check all mechanical connections are internally smooth for pulling wiring in no burrs or
sharp edge will be allowed.
 The route of these steel conduits is restricted to horizontal and vertical runs except for the
areas where approved to follow the line of an architecture.
 Ensure the conduit installations are in straight line.
 Conduits shall be fixed so that no water enters, if it is not practicable a 3mm hole is drilled
at the lowest point of the conduit to drain the water out.
 All terminal boxes are marked in the appropriate location (i.e. wall or ceiling) as per
approved shop drawing and fixed with metal screws and plugs. Suitable braze bushes are
used where conduit enters the boxes to avoid any damage to the wires.
 Wherever necessary draw wires shall be pulled into conduit runs and kept at pull boxes for
future use.
 Any rusting of steel conduits that occurred during construction shall be removed.

8.2.9 QUALITY

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 QCE along with Project Engineer and Site Supervisor will monitor that all components are
installed as per contract specifications and approved submittals.
 Inspection Request shall be submitted to consultant after completion of installation of cable
tray before pulling of any wires.

8.2.10 SAFETY

 Work will commence as per safety regulations laid down in the contract specification and
project safety plan.
 Proper safety harness to be used and secured, if required.
 All personal protective equipment shall be used as appropriate according to the nature of
the job.

8.3 METHOD OF STATEMENT CABLE TRAY & LADDERS

8.3.1 SCOPE AND PURPOSE

 This method statement covers the site installation of the cable tray & ladders and
requirements of checks to be carried out.

8.3.2 APPLICABLE LOCATION

 Cable Tray system is generally installed in electrical rooms, plant rooms, service corridors
as detailed in approved shop drawings.
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8.3.3 MATERIALS

 Cable Trays and associated fittings (Hot dip galvanized conforming to BS 1449 part 1 BS
729)
 Support system (Bracket work, Support Rod, Anchors etc.)

8.3.4 EQUIPMENT / TOOLS

 Drilling machine
 Grinding machine
 Electrician hand tools

8.3.5 RESPONSIBLE PERSONNEL

 Project Electrical Engineer

 Site Electrical Engineer
 QA / QC Engineer
 Site Supervisor
 Electrician & Helpers

8.3.6 METHOD OF STORAGE

 All material received at site shall be inspected and ensure that the material is as per
approved material submittal.
 Any discrepancies, damages etc. Shall be notified and reported for further action.
 Materials found not suitable for the project are removed from the site immediately.
 Cable tray and ladders are stored in horizontal position on flat surface with timber support
placed at an interval of one meter and covered to protect from moisture and direct sunlight.

8.3.7 METHOD OF PRE-INSTALLATION

 Ensure that approved material required to carry out work will be available.
 Proper materials including cable trays, ladders and associated fittings accessories are
withdrawn from stores according to approved shop drawing and good engineering
practices.
 Physical verification of materials will be carried out for any damage prior to taking from
stores and prior to installation.
 Prior to commencement of work, area and access will be inspected to confirm that site is
ready to commence the work.
 All relevant documentation and material applicable to section of will be checked by site
supervisor prior to commencement of work.
 The site engineer/ site supervisor will give necessary instruction to the electrician and
provide necessary approved construction/ shop drawings.
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 The site engineer/ site supervisor will also check that proper tools and equipment are
available to carry out the work and follow contract specification.
 The site supervisor also explains to the electrician regarding safety precautions to be
observed.

8.3.8 METHOD OF INSTALLATION

 After the civil clearance to proceed with MEP installations, ensure the area is clean and
ready to start the works.
 Mark the trays and ladders routes as per approved shop drawing; ensure these are
horizontal & vertical runs only.
 Co-ordinate the routes and levels and ensure there are no clashes with other services.
 Maintain enough clearance for cable pulling and any access for future maintenance.
 Mark the support, fix the threaded rod supports with appropriate metal plugs, and then fix
the ‘L’ angles.
 / Slotted ‘C’ channels with nuts. A maximum of 1.2 M distance is maintained between the
supports to avoid sagging of trays and ladders. Provide adequate support for bends,
branches, and offsets.
 Cut the standard length / ladder to required length with appropriate cutting tools. Use
mushroom head screws on the cable route to avoid the cable insulation damage during
pulling.
 All the fittings shall be from the manufacturer.
 Expansion provision shall be provided at all the building expansion joints.
 The manufacturer’s instructions for installation shall be followed.
 Approved fire sealant shall be provided wherever the installation crosses the fire rated
walls.
 Sleeves shall be provided at all the wall crossings.
 A copper earth link shall be installed at every joint to maintain continuity throughout the
installation.
 Ensure the installation of tray / ladders are neat, in straight line. Trim the extra projected
supports.
 All sharp edges and burrs shall be cleaned for pulling the cables.
 Treat the cut & Drilled part with zinc paint rich paint immediately after cutting and before
installation.
 Provide identification labels as specified to identify the service.
 Inspection shall be offered for Certification.
 The entire installed cable tray is to be protected from damage.

8.3.9 QUALITY

 QCE along with Project Engineer and Site Supervisor will monitor that all components are
installed as per contract specifications and approved submittals.
 Inspection Request shall be submitted to consultant after completion of installation of cable
tray before pulling of any wires.

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8.3.10 SAFETY

 Work will commence as per safety regulations laid down in the contract specification and
project safety plan.
 Proper safety harness to be used and secured, if required.
 All personal protective equipment shall be used as appropriate according to the nature of
job.

8.4 INSTALLATION OF LV PANELS

8.4.1 SCOPE

 This method statement details the method of installation, testing and commissioning of L.V
main Panels (LVPs) as per specifications in scope.

8.4.2 MATERIAL

 All materials shall be as per approved material submittals, shop drawing and single line
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 diagram.
 L.V. Main Panels.
 Size and number of LV Switch boards / Panels shall be as per approved shop drawing and
load schedule.
 Cable glands and lugs.
 Identification labels and tags.

8.4.3 INSTRUMENTS.

 Insulation Resistance tester (Megger) with Variable Voltage selections.

 Phase Sequence meter.
 Multimeter.

Note: The calibration certificates of testing instruments shall be verified prior to usage and
copies shall be included in the test reports.

8.4.4 STORAGE

Note: L.V. Panels will be offered for factory inspection/witness prior to material dispatch

 LVP’s shall be inspected upon receipt at site for damages and compliance with the
approved submittals and Single line Diagram.
 Upon completion of receiving inspection, the LVP’s shall be positioned at the respective
substation locations with suitable crane arrangements.
 LVPs found with transportation damages shall be recorded and notified to the concern party
for further action.
 LVP’s shall be covered with polythene sheets to protect from dust and moisture.

INSTALLATION

 Ensure approved documents like shop drawing, SLD, electrical room layout and load
schedules are available with the installation team.
 Check the label/marking to ensure that it is the right panel and check the position according
to the shop drawing.
 Check the breaker rating and the provision for cable / bus bar termination.
 Set breaker current rating as per approved shop drawing.
 Terminate the incoming and outgoing cable as per single line diagram using proper tools.
 Megger the panels after connecting the compartments.
 Megger the cables before terminating.
 Megger the panel after termination when I/C open and O/G close.
 Check the working of motorized breakers.
 Clean the termination and breaker cubicles with vacuum cleaner and hand brush to clean
the dust and small metal pieces fallen during cable cutting and terminating process.
 Ensure the busbars and interconnecting terminals are free from dust and damage.
 Provide identification for all the cable termination as per specification requirement and SLD.
 Dress the cables neatly with cable ties / cable cleat.
 Double check the connections by tightening the terminations.
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  Keep the approved single line diagram near the LVP’s (photo framed), wall mounted inside
the substation.
 Inspection shall be offered for QC Verification before DEWA inspection.

8.4.5 INSPECTION PROCEDURE:

 Visual, Mechanical and Operational checks.

8.4.6 TEST PROCEDURE:

[Link] INSULATION RESISTANCE TEST USING 500V MEGGER:

 Check the tightness of connections.

 Clean all the supporting insulators.
 Isolate the cables on incoming and outgoing side.
 Apply a megger voltage of 500Volts DC between Phase ‘R’ to earth for 1 min with Phase
‘Y’,’B’ & ‘N’ shorted and earthed and record the values.
 Similarly continue the test and record the values for the other phases.

[Link] OPERATIONAL CHECKS:

 Connect the required control supply as per the schematic.

 Check the operation of the switchgear i.e. closing / tripping of switchgear from local and
control points.
 Check the operation of protective relays.
 Check the operation of interlocks, alarms, and indications circuits as per the approved
schematic.

8.4.7 SAFETY:

 Only experienced and skilled personnel shall be engaged for testing.

 Safety guards shall be in place and secured prior to start-up.
 Warning signs and tapes shall be placed during start-up and commissioning as required.
 All safety procedures shall be followed in accordance with the project health and safety
plan.
 Safety officers shall check and ensure all safety precautions as follows.

RECORDS

 QC Inspection Check List.

 Inspection request duly signed-off by NMX and Consultant.
 Site Test Reports.
 Calibration certificates of testing instruments.
 Test Report for LV Panel (MDB or ELP).
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8.5 METHOD STATEMENT FOR LIGHTING FIXTURES

8.5.1 SCOPE

 This method statement details the method of installation of Lighting Fixtures as per Project
Specifications.

8.5.2 MATERIAL

 All materials shall be as per approved material submittals.

 Sizes of the wires shall be as per approved shop drawings / system manufacturers
recommendation.
 Type of luminaries shall be as per approved shop drawings.

8.5.3 METHOD

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[Link] STORAGE

 All materials received at site shall be inspected and ensured against approved material
submittal.
 Any discrepancies, damages etc. shall be notified immediately for further action.
 Material found not suitable for the project are to be removed from site immediately.
 Materials shall be stacked properly as per manufacturers recommendation and covered to
prevent dust and water / moisture.
 Manufacturer’s packing should not be removed till the time of installation.
 Ambient condition of the storage place to be as per manufacturer’s recommendation.

8.5.4 INSTALLATION

[Link] WIRING TO LIGHT FIXTURES:

 Ensure the relevant current / approved shop drawings are available with installation team.
 Transfer the wire coils to the workplace manually with the help of proper manpower.
 Check the color and size of the wire is as per approved shop drawings.
 Pull the wires manually through conduit installed as per approved shop drawings.

[Link] LIGHTING FIXTURES:

 Ensure the relevant current / approved shop drawings are available with installation team.
 Transfer the luminaries to the workplace manually after checking the type of luminaire
against relevant current / approved shop drawing.
 Exact location of the luminaire to be marked at site as per approved reflected ceiling plan
for ceiling (surface / recessed) installation.
 Exact location and mounting height to be marked at site as per approved shop drawing for
wall mounted installations.
 For the luminaries which needs to be fixed on the false ceiling to be marked with exact
dimension to make provision by false ceiling contractor.
 Install the luminaire and terminate the wires properly.
 Ensure the proper protection from damages during construction work.
 Inspection request shall be raised for QC Verification and inspection.

8.5.5 RECORDS.:

 Inspection request duly signed-off by Client Engineer.

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8.6 METHOD STATEMENT WIRING DEVICES INSTALLATION & WIRING
TERMINATION

8.6.1 INSTALLATION & TERMINATION:

 On the already installed back boxes in plastered block walls switches are mounted at
specified height. power, tel. and TV outlets and other outlets in wet areas are mounted at
specified height as given in respective ceramic details drawing from finished floor level.
 Before proceeding to install the outlets devices, the back boxes cleaned the surface around
the boxes will be repaired and made flush with the finished wall surfaces using extension
rings as needed.
 Terminating the phase, neutral and earth wires to the internal devices block at respective
terminals it is installed and fixed in the back box.
 Using sprit level and manufacturer provided screws, outlets front plates are fixed parallel
and perpendicular to floor and wall surfaces respectively, long machine screws subject to
engineers" approval will be used for plate fixing.
 Locations: Drawings generally show approximate locations of outlets and
equipment. Exact locations shall be determined from interior finishing
and detail drawings. Any condition that would place an outlet in an
unsuitable location shall be referred to the Engineer switches, will be at
strike sides of doors, in location outlets allow for overhead pipes, ducts, variations in
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 arrangements, thickness of finishing, window trim, paneling and other engineering features.
 Mounting heights for outlet boxes and similar equipment will be uniform within the same or
similar areas. Mounting'iS3b be as shown on the drawings or as approved by the Engineer.
lighting switches and socket outlets; generally, at 1250 mm and 450 mm from finished floor
level respectively. switches for long dimensions vertical and operating handle, if the toggle
type, up when in the on position.
 Additional Outlets to those shown on the drawings will be provided as required b\
equipment manufacturers for control or other wiring. This &£ be installed by the Contractor.
 Recessed Outlet Boxes Make neat openings, to the satisfaction of the
Engineer, allowing for thickness of finishing, and use extension rings if
required. damaged finishing to original condition before
installation of fittings or plates.
 Appearance: install inspection boxes and plates plumb, square and parallel to finished
walls surface. Exposed plates covering recessed boxes rest neatly on wall surface without
gaps, and fully covering the box.
 Grouped Outlets Arrange neatly so that use of fitting is convenient and clear.
 Weatherproof and Explosion Proof: follow manufacturer's instructions for installation and
connection to conduit system to fully achieved required degree of protection.

8.6.2 CONNECTIONS:

 Single pole switches are to switch the phase wire.

 Exposed Outlet Boxes: Securely fasten to wall with machine screws to permanent inserts or
lead anchors.
8.6.3 FIELD QUALITY CONTROL:

 Visual Inspection: Fittings and equipment and workmanship.

 Megger Tests switch and outlet tests together with insulation resistance of wiring
installations.
 Operation: Devices will be tested for operation and intended at full load without any sign of
heating.
 Equipment will be insulation tested and observed, under full load for not less than 3 days
operation, with respect to undue heating and performance in general.

8.6.4 INSPECTION & TESTING

 Work will be inspected for correct fixing and workman shop; outlet device is tested for
voltages and polarity.

8.6.5 CLEANING:

 Internally clean devices, device outlet boxes, and enclosures.

 Replace stained or improperly painted wall plates or devices.

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8.7 METHOD STATEMENT FOR CCTV SYSTEM

8.7.1 SCOPE

 This method statement details the method of installation of CCTV System.

8.7.2 MATERIAL

 All materials shall be as per approved material submittals.

 Type of cable shall be as per approved shop drawings / system manufacturers
recommendation.
 Type of Cameras shall be as per approved shop drawing.

8.7.3 METHOD

[Link] STORAGE

 All materials received at site shall be inspected and ensured against approved material
submittal.
 Any discrepancies, damages etc. shall be notified immediately for further action.
 Material found not suitable for the project is to be removed from site immediately.
 Co axial cables shall be stored with the factory packing on the flat surface.
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 Materials shall be stacked properly as per manufacturers recommendation and covered to
prevent dust and water / moisture.
 CCTV Equipment to be stored as per manufactures recommendation mentioned / marked in
the packing.
 Ambient condition of the storage place to be as per manufacturer’s recommendation.

[Link] INSTALLATION OF CO-AXIAL CABLE

 Ensure the relevant current / approved shop drawings are available with the installation
team.
 Transfer the cable to the workplace with the help manpower.
 Check the cable drum for any external damage during transportation and ensure the type
of cable is against area of usage / application.
 The type of cable is as per approved shop drawings.
 In concealed application pull coaxial cable manually through conduit installed as per
approved shop drawings and approved method statements.
 Leave enough length of cable at both ends of panel and devices for termination.
 No through joints is allowed without the sanction of the Consultants. .

[Link] INSTALLATION OF CCTV EQUIPMENTS

 Ensure the relevant current / approved shop drawings are available with the installation
team.
 Transfer the equipment to the workplace with the help of manpower.
 Location of the panel to be as per approved shop drawing after coordinating with other
services.
 Fixing holes will be marked properly keeping the back box of the panel in place.
 Fix the back box properly and fix the remaining panel accessories.

[Link] INSTALLATION OF CCTV CAMERAS

 Ensure the relevant current / approved shop drawings are available with the installation
team.
 The exact location of the device is to be as per approved reflected ceiling plan for surface /
recessed installation.
 For the Camera, which needs to be fixed on the false ceiling, fix junction box of the camera
above false ceiling.
 Install the Camera and terminate the cable properly.

8.7.4 RECORDS

 QC Installation Check List

 Inspection request duly signed-off by Client Engineer.

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8.8 METHOD STATEMENT FOR BUILDING MANAGEMENT SYSTEM

8.8.1 SCOPE AND PURPOSE

 This method statement covers the site wiring, termination and commissioning of Building
management system installed.

8.8.2 REFERENCE DOCUMENTS

 Approved Shop Drawings

 Approves Material Submittals

8.8.3 GENERAL

 The workstation controls/ monitor equipment such as Pumps, AHD's / FCU's etc.; through
cable network, FCU/DDC controllers and various peripheral instruments installed in the
system as per approved layouts.

8.8.4 EQUIPMENT / TOOLS

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 Calibrated Megger
 Calibrated Multi meter
 Operator terminal (PXM20)
 Electrician hand tools
 Lap top computer.

8.8.5 RESPONSIBLE PERSONNEL

 Commissioning Engineer
 Project Electrical Engineer
 Site Electrical Engineer
 QA / QC Engineer
 Site Supervisor
 Electrician
 Helpers

8.8.6 PROCEDURE - WIRING, TERMINATION AND PRE-COMMISSIONING PROCEDURES:

 Ensure that locations all Peripheral devices installed in various systems are as per approved
layout drawings and suitable for system operation logics.
 Ensure that installations of DDC panel/FCU Controllers are complete and are acceptable.
 Ensure that all cable containment and cabling is completed as per approved drawings and
ASBUILT marked up drawings are available reflecting the actual site installations.
 Siemens will be notified when the installations are complete to ensure that installations are
acceptable.
 Terminations to DDC panels/ FCU controllers will be carried out as per latest approved
drawings and documents.
 Continuity checks for wiring (for DDC/FCU loops) will be carried out and the same are
acceptable.
 Prior to Commencement of Commissioning, areas and access will be inspected to confirm
that the Site is ready to commence the commissioning.
 Ensure that all instruments are calibrated and are in proper working condition.

8.8.7 METHOD OF COMMISSIONING

 Commissioning of Building management system will be carried out as per SIEMENS Method
statements attached.
o MS001- Wiring and termination of DDC Panels
o MS002- Wiring and termination of LON FCU Controllers
o MS003- Commissioning of Outstation panels (DDC Panel)
o MS004- Commissioning of FCU Controller
o MS005- Commissioning of Central interface panel & BMS Management station.
 All the test documentation will be recorded on the test sheets attached to the above
Siemens Procedures attached.

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8.8.8 QUALITY

 QCE in coordination with Commissioning Manager and SIEMENS Engineer notify to

Consultants for Wire termination and continuity checks for each building/area.
 QCE in coordination with Commissioning Manager and SIEMENS Engineer notify to
consultants for commissioning of DDC outstation panel, FCU Controller and Central inter
face panel & BMS management station.
 QCE in association with Commissioning Manager and Project Engineer will ensure that all
the test documentation is complete and signed off.

8.8.9 SAFETY

 Work will commence as per safety regulations laid down in the contract specification and
project safety plan.
 Proper safety harness to be used and secured, if required.
 All personal protective equipment shall be used as appropriate according to the nature of
job.
 Housekeeping shall be of good standard and all cut lengths and debris shall be removed.

8.9 INSTALLATION OF EARTHING SYSTEM

8.9.1 SCOPE AND PURPOSE

 This method statement covers the site installation of the Earthing System

8.9.2 REFERENCE DOCUMENTS

 Approved Shop Drawings

 Approves Material Submittals

8.9.3 MATERIAL

 Earth rods, Earth rod clamps, Earth bars and Disconnecting Links

8.9.4 RESPONSIBLE PERSONNEL

 Project Electrical Engineer

 Site Electrical Engineer
 Site Supervisor
 Technicians Qualified in the trade.

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8.9.5 APPLICABLE LOCATION

 Basement, Ground level, Roof, Mechanical & Electrical rooms al all levels. All
mechanical services exposed will be bonded to the earthing system.

8.9.6 METHOD OF PRE-INSTALLATION

 Ensure that approved material required to carry out work will be available.
 Prior to commencement of work, area and access will be inspected to confirm that the
site is ready to commence the work.
 All relevant documentation and material applicable to section of works will be checked
by site engineer before commencement.
 Physical verification of material will be carried out for any damage prior to taking from
stores.
 The site engineer / supervisor will give necessary instruction to tradesman and provide
necessary construction / shop drawings.
 The site engineer / supervisor will also check that tools and equipment available
comply to contract requirements.
 The site supervisor also explains to tradesman regarding safety pre-cautions to be
observed.

8.9.7 METHOD OF INSTALLATION

 As per approved drawing identify location of earth pit.

 Co-ordinate with civil contractor for installation of earth pits with approved fixing details.
 The copper earth rod will be driven manually to earth. After achieving a minimum
depth of approximate 3 meters, the earth resistance will be measured, If the earth
resistance value is not satisfactory, the process of adding further earth electrodes shall
be continued till expected resistance value of less than 1 ohm is achieved.
 Adjacent earth electrodes shall be spread to at least 1 length of one of the driven
electrodes (6 mtrs) to achieve result of less than 1 ohm. Inspection request to be
issued.
 The earth pit shall be installed after completion of installation of earth rods and a clear
gap of 50 mm shall be maintained between the top of earth electrode and earth pit
cover. The top of earth pit shall be in level with the finished floor level in the area.
 The PVC sheathed single core earthing cables of specified sized as per shop drawing
shall be laid between the earth pit and the earth bar inside the building and terminated
with approved type lugs/ clamps.
 The interconnection of earth pit shall be as per approved shop drawing.
 All earthing connections shall be made after cleaning the surface thoroughly and
tightness checks for each connection shall be performed.
 Continuity of earth connections shall be checked for every link in the network by QA
Engineer, Issue Inspection request.
 The down-stream earthing connections from earth bars shall be made to the panel
boards, frames, and other equipment as per approved shop drawing.
 Along with all power cables one earth cable of size as per approved shop drawing shall

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 be laid and it shall be terminated to the earth bat of the panel/ equipment which it
feeds, in addition with local earthing from earth bar.
 On completion of the total earthing system and testing, inspection request will be
submitted for approval to design consultant.

8.9.8 INSTALLATION OF EQUIPOTENTIAL BONDING

 The metallic frame of all electrical equipment shall be connected to the nearest
earth bar with a specific size of earth cable.
 The earthing continuity of cable tray and trunking shall be maintained with earth links
on each joint of cable trays and trunking shall be connected to earth bar with specified
size of earth cable.
 Flexible earth cable shall be used for the earthing connections when there is possibility
of expansion/ contraction and where vibrating equipment is installed.
 The metallic water lines shall be bonded by an earthing cable of size not less than
6mm².
 All bonding connections shall be checked for correct tightness and cleanliness.
 Inspection Request will be issued for signature of consultants.

8.9.9 QUALITY CONTROL

 In general, it shall be ensured by the site engineer that product manufacturer’s

recommendations are followed and shall be monitored by QA/QC Engineer. However,
the following points shall be ensured.
 The appropriate and approved material is used.
 Skilled labor is used for the application of the material.
 Inspection request shall be raised for consultant’s inspection.
 QC inspection shall be carried out as per the installation checklist and manufacturer’s
instructions.

8.9.10 SAFETY

 Work will commence as per safety regulations laid down in the contract specification
and project safety plan.
 Proper safety harness to be used and secured, if required.
 All personal protective equipment shall be used as appropriate according to the nature of
the job.
 Housekeeping shall be of a good standard, and all cut lengths and debris shall be
removed.

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8.10 INSTALLATION OF LIGHTNING PROTECTION SYSTEM

8.10.1 SCOPE AND PURPOSE

 This method statement covers the site installation of the Lightning Protection System.

8.10.2 REFERENCE DOCUMENTS

 Approved Shop Drawings

 Approves Material Submittals

8.10.3 MATERIAL

 Material used for the system is as per BS 6651: 1992

8.10.4 RESPONSIBLE PERSONNEL

 Project Electrical Engineer

 Site Electrical Engineer
 Site Supervisor
 Technicians Qualified in the trade.

8.10.5 METHOD OF PRE-INSTALLATION

 Ensure that approved material required to carry out work will be available.

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 Prior to commencement of work, area and access will be inspected to confirm that the
site is ready to commence the work.
 All relevant documentation and material applicable to this section of work will be
checked by the site engineer before commencement.
 Physical verification of material will be carried out for any damage prior to taking from
stores.
 The site engineer / supervisor will give necessary instruction to tradesman and provide
necessary construction / shop drawings.
 The site engineer / supervisor will also check that tools and equipment available
comply with contract requirements.
 The site supervisor also explains to tradesman regarding safety pre-cautions to be
observed.

8.10.6 METHOD OF INSTALLATION

 The dedicated rebar is selected from the pile cap and the cable is clamped with the
rebar by CR730 clamp and connected to the dedicated rebar of the selected column as
per approved shop drawing.
 Fix G.I. Box 160x80x35 at 500mm from SSL (for testing purpose) on the column. The
box shall be tied with reinforcement rod and the box cover will be flush with the finish
wall.
 The dedicated rebars of the column as per shop drawing shall be connected to a 70
[Link] PVC cable using CR 705 Furse clamp for the extension till it reaches the roof.
 Expanded polystyrene shall be applied to seal the hole within the concealed disconnect
link box and tied with steel binding wire to prevent concrete / cement entering the box.
 Prior to concreting, earth continuity between reinforcement rods and dedicated rods shall
be checked with
 a dc. ohm meter.
 In each tower final test sheet shall be offered to consultant for witness and sign-off.
 Once rebar has reached up to the height as shown in the drawing for bonding, the work
shall be coordinated with Civil Contractor. This is applicable in locations as shown in
design drawings.
 On roof G.I. box 160x80x35mm shall be fixed at 500mm from SSL with fixed of PC116
Furse earth point with pre-welded joint. The box shall be tied with reinforcement rod
and box cover shall be flush with finish wall 25x3 copper tape run on roof perimeter as
shown in shop drawing bonded with non-ferrous bonding point. All mechanical i.e.
AHU’s, pole structure, petal structure etc. shall be bonded with 25x3 copper tape.
 25x3 copper tape shall be fixed on top of parapet wall at 1m intervals as shown in shop
drawing with Non-ferrous bonding point.
 Inspection shall be offered for QC verification in stages.
 Inspection request shall be raised at least 24 hours in advance for consultant’s
inspection, prior to concrete pour/ cover-up work.
 A final inspection shall be carried out collecting all the data from previous inspection
requests and finally verified for the anticipated results.

8.10.7 QUALITY CONTROL

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 In general, it shall be ensured by the site engineer that product manufacturer’s
recommendations are followed and shall be monitored by QA/QC Engineer. However,
the following points shall be ensured.
 The appropriate and approved material is used.
 Skilled labor is used for the application of the material.
 Inspection request shall be raised for consultant’s inspection.
 QC inspection shall be carried out as per the installation checklist and manufacturer’s
instructions.

8.10.8 SAFETY

 Work will commence as per safety regulations laid down in the contract specification
and project safety plan.
 Proper safety harness to be used and secured, if required.
 All personal protective equipment shall be used as appropriate according to the nature of
the job.
 Housekeeping shall be of a good standard and all cut lengths and debris shall be
removed.

8.11 METHOD STATEMENT PULLING & TESTING OF

ELECTRICAL WIRES (CONDUITS AND TRUNKING)

8.11.1 SCOPE AND PURPOSE

 This method statement covers the onsite Pulling and Testing of Electrical wires in
PVC/GI conduits and trunking for small power and lighting and the requirement of
checks to be carried out.

8.11.2 GENERAL

 Electrical wires shall be enclosed in conduit, trunking and within short lengths of
flexible conduit for final connections to the various items of the equipment. Installation
wires will be carried out as per the project specifications and drawings and authority
regulations.

8.11.3 MATERIAL

 PVC insulated wires confirming to BS 6004 and IEC-60227 rated at 450/750V.

 Heat resisting cables confirming to BS 6007

8.11.4 RESPONSIBLE PERSONNEL

 Project Electrical Engineer

 Site Electrical Engineer
 Site Supervisor
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 Technicians Qualified in the trade.

8.11.5 METHOD OF PRE-INSTALLATION

 Ensure that approved material required to carry out work will be available.
 Prior to commencement of work, area and access will be inspected to confirm that the
site is ready to commence the work.
 All relevant documentation and material applicable to this section of work will be
checked by the site engineer before commencement.
 Physical verification of material will be carried out for any damage prior to taking from
stores.
 The site engineer / supervisor will give necessary instruction to tradesman and provide
necessary construction / shop drawings.
 The site engineer / supervisor will also check that tools and equipment’s available are
complying with contract requirements.
 The site supervisor also explains to tradesman regarding safety pre-cautions to be
observed.
 The site supervisor and QC engineer will ensure that Calibrated Megger is available at
site for testing.

8.11.6 METHOD OF INSTALLATION

 Where single core PVC insulated cables are enclosed within the conduits, core will be
taken so that no damage will occur to the cables during their installation.
 Where conduits are to be installed in damp conditions or outdoors rubber sealing
gaskets will be installed behind besa/ adaptable box lids.
 The number of cables to be pulled into the conduit will be as per TABLE 1 & 2. The sum
of all factors for the cables, as given in TABLE 1 shall not be greater than the factor for
the conduits as given in TABLE 2.

TABLE 1 FACTORS FOR SINGLE CORE PVC INSULATED CABLES ENCLOSED IN A CONDUIT

TABLE 2 FACTORS FOR THE CONDUITS

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 Short run means a straight run not exceeding 3m long. Long run means straight run
exceeding 3m long.
 The conduit factors shown in brackets shall only be used in conjunction with the
corresponding cable factors for short runs.
 For cables and ro conduits not indicated in Table 1 & 2 the number of cables drawn into
a conduit shall not exceed the space factor of 45%.
 Before pulling wire into cast in conduits, ensure that nylon draw ropes have been
installed and the containment system has been found to be clear of any obstruction.
 The use of lubricants, grease, graphite, or talc will not be used to assist the drawing of
cables.
 Cables of different circuit categories will not be mixed with in the same conduit.
 While preparing cable ends, ensure that conductor stands are not damaged, and the
strands are twisted together with pliers to ensure neat and firm connection.
 While removing the conductor insulation, ensure that no excess exposed conductor
shall be left.
 Each circuit will incorporate a separate protective conductor selected in accordance
with IEEE regulations (TABLE 54 G latest). Earth continuity will be maintained according
to authority’s regulations.
 Final sub circuits will be installed in continuous lengths and no joints will be permitted
along the cable run. The final sub circuits will be wired in the loop – in method and all
terminations are made will be accessible.
 Neutral conductors of lighting will be wired direct to the lighting points and will not pass
through switch boxes.
 Where PVC insulated sheathed cable enters or exits the trunking system the hole will
be lined up with rubber grommets or bushes.
 Where cables are enclosed in the same trunking and connected to different distribution
boards, they shall be distinguished by separating the cables by insulating taping at an
approximate interval of 2.0M and with an identification labeling indicating circuit type
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 and reference.
 Color identification sleeve to denote phase, circuit reference and/or terminal reference
and/or terminal number to which it is connected coding of wires will be followed.

8.11.7 QUALITY CONTROL

 In general, it shall be ensured by the site engineer that product manufacturer’s

recommendations are followed and shall be monitored by QA/QC Engineer. However,
the following points shall be ensured.
o The appropriate and approved material is used.
o Skilled labor is used for the application of the material.
o Inspection request shall be raised for consultant’s inspection.
o QC inspection shall be carried out as per the installation checklist and
manufacturer’s instructions.

8.11.8 SAFETY

 Work will commence as per safety regulations laid down in the contract specification
and project safety plan.
 Proper safety harness to be used and secured, if required.
 All personal protective equipment shall be used as appropriate according to the nature
of the job.
 Housekeeping shall be of a good standard and all cut lengths and debris shall be
removed.

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8.12 INSTALLATION OF TRANSFORMER

8.12.1 SCOPE

 This procedure explains the method for installation, testing and commissioning of
Transformer for the project.

8.12.2 REFERENCES

 Latest Approved shop drawings for power distribution and Transformer room.
 Specifications for Transformers.
 Manufacturer’s Recommendation.
 Institute of Electrical Engineers (IEE)
 Regulation of the local Electrical Authority

8.12.3 DEFINITIONS

 PQP : Project Quality Plan

 PSP : Project Safety Plan
 QCP : Quality Control Procedure
 HSE : Health, Safety and Environment
 MS : Method Statement
 ITP : Inspection Test Plan
 QA/QC : Quality Assurance / Quality Control Engineer.
 WIR : Inspection and Test Request
 MIR : Material Verification Record.

8.12.4 HEALTH AND SAFETY

 Strictly followed as per the manufacturer’s Health and Safety recommendations for
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 handling and use of the materials.
 Ensure all involved personnel shall are aware of the same.
 Ensure only trained persons shall operate the power tools.
 Ensure all concerned personals shall use PPE and all other items as required.
 Ensure adequate lighting is provided in the working area.
 Ensure service area/work area openings are provided with barricade, tape, and safety nets.
 Specific safety measures must follow as applicable, and all the safety measures are covered
separately in the project safety plan.

8.12.5 MATERIALS REQUIREMENTS

 Transformer Components and Accessories

8.12.6 EQUIPMENT REQUIREMENTS

The Equipment that will be engaged for Transformer Installation, testing & commissioning will be
as follows:

 Portable Hand Tools / Toolbox.

 Power Tools (if required)
 Diagonal-Cutting Pliers
 Wire Stripper/Cutter with Spring
 Side-Cutting Pliers
 Shank Screwdriver/Flat screwdriver
 Compression lug crimp tool
 Necessary conduit for System Cabling
 Knock out set (for conduit)
 Digital Multimeter
 Earth Resistance Tester
 Megger Tester.
 Safety requirements tools such as safety shoes, safety helmet, safety glasses, fluorescent
vest, and safety gloves to ensure maximum ability of safe work and dust mask when
required.

8.12.7 OPERATION

[Link] MATERIAL:

 Material used will be as approved by the Engineer.

 The sizes and routes routing will be as per the approved Shop Drawings.

[Link] STORAGE AND PROTECTION:

 Deliver components parts to site, completely identified in accordance with shop and
certified CAD Drawings prepared for this work.
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  Store in accordance with the manufacturer’s instructions, above ground, properly protected
from the weather and construction activities.

8.12.8 RESPONSIBILITIES

Responsibilities for ensuring that the steps in this procedure shall be carried out are specified at
relevant steps in the procedure:
 Project Manager.
 Site Engineer
 QA/QC Engineer
 Site Foreman
 Safety officer
 Storekeeper

[Link] PROJECT MANAGER

 To ensure that all the preparation and application works are carried out according to the
Contract Specification and with the approved drawings.
 To ensure that the progress of works is carried out according to the planned program and
as per the approved method of statement.
 To ensure that all the equipment and material required executing the work are available
according to the planned construction program.
 To co-ordinate with the Main contractor, MEP coordinator, Safety Officer for the safe and
proper execution of the works.

[Link] SITE ENGINEER

 To ensure that the works are carried out according to the Contract Specification, approved
method statement and the shop drawings.
 To provide all necessary information and distribute responsibilities to his construction.
 To monitor the progress of work in relation to the work program and to report to the Project
Manager.
 To co-ordinate with the safety officer and to ensure that the work is carried out in safe
practicing method.
 The constant coordination with the QA/QC Engineer for any work to be carried out and
initiate for the Inspection for the finished works.
 He will ensure the implementation of any request that might be raised by the Consultant.
 Efficient daily progress shall be obtained for all the equipment and manpower.
 He will engage in the work and check the same against the daily report received from the
Foremen.
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 The passage of all the revised information to the Foremen and ensure that it’s being carried
out properly.

[Link] QA/QC ENGINEER (MEP):

 The monitoring of executions of works at site and should be as per the approved shop
drawings and project specifications.
 Ensure WIRs and MIRs are being raised for activities in timely manner and inspected by the
 Consultant.
 Check and ensure that all activities / work done / completed prior to offer for consultant
inspection.
 He will follow and carry out all the relevant tests as per project specifications.
 Obtain the required clearance prior to Consultant’s inspections.
 Should acquire any necessary civil works clearances and coordination.
 Coordinate with site construction team.

[Link] FOREMAN

 The foreman will carry out his duties by maintaining continuous coordination with the site
engineer on daily basis and ensure proper distribution of the work force on the required and
planned locations.
 To ensure that his assistant foreman/ charge hand is aware of the job requirements, and
they have enough information to carry out their duties properly.
 To ensure that the daily work is progressing as planned and advise the site engineer of any
requirement for additional resources.
 To ensure in consultation with the site engineer that the manpower involved in the works
are moving as agreed and planned for the work.
 To control disposal of waste materials according to the instructions received from the site
engineer.
 To ensure full coordination with the safety officer to maintain safe working and proper
housekeeping of the site, following the proved safety measures and further ensure that all
his working team are aware of the same to prevent accidents and losses.
 To inform the site engineer regarding areas ready for inspection.
 Foreman and the storekeeper are responsible for the distribution and control of materials.

[Link] SAFETY OFFICER

 Ensure the implementation of all the safety measures in accordance with the HSE plan and
everybody aware of it for its proper implementation.
 Ensure all the implemented safety measures are adequate to maintain safe working on the
site.
 Inspect all the site activities and train the person to prevent accidents and it’s proper
implementation.
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 Ensure that the site is maintained clean and tidy.

[Link] STOREKEEPER

 Responsible for overall Store operations in making sure to store the material delivered to
the site and keep it in a suitable area that will keep the material safe from rusty and
damage.
 One who will acknowledge the receiving of materials at site in coordination with QA/QC and
concerned Engineer.

8.12.9 INSTALLATION AND FIXATION

 Off-Loading:
 Use Forklifts or Mobile Crane to off-load the transformers.
 Make sure that the capacity of the forklifts or cranes can carry the weight of the
transformers.
 Off load the transformer on the designated offloading area.
 Proper care must be observed during offloading to prevent unnecessary damage or dents
on the transformers.
 Ensure that the transformers are properly protected and covered with tarpaulin.
 Pre-Installation:
 All materials and documentation relevant to this section of works shall be checked by the
Construction Department prior to the commencement of works ensuring that these are
correct and approved type.
 Before any permanent work continues, pre-inspection of all materials, tools, and access for
installation to be carried out.
 Installation:
 Before the transformer is delivered to site, ensure that the transformer railing is fixed as
per approved drawings and comply with municipality requirement.
 Move the transformers from the designated off-loading area or storage area using forklift
and set them in position near to the transformer room.
 Make sure that the orientation of the transformer with regards to the position of cable
entries is correct.
 Push in the transformers inside the transformer room. Set the transformer in their final
positions and make sure that they are properly secured and protected.
 Raise Request for Inspection for Transformer Installation.
 Conduct on site test for the transformer.
 The test shall include a winding insulation resistance test and shall conform to
manufacturer’s recommendation and specification.
 All tests must be recorded and conducted in the presence of a consultant by the
manufacturer testing engineer.
 Dress and terminate the incoming and outgoing cables on the transformers.
 Ensure that the cables were supported properly.
 Cable glands, lugs and termination kits shall be approved type.
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 After termination works have been completed, clean the transformer cable box, and ensure
that it is free from foreign materials and excess openings must be sealed off and ensure
that all the connections are properly tight and torque.
 Raise Request for Inspection for the cable terminations and dressing.

8.12.10 PREPARATION FOR TESTING & COMMOSSIONING

 Prior to the commencement of any permanent works, areas and access will be inspected to
confirm that they are in a condition for permanent works to commence ensuring the
environment is clean and dry.
 Testing will commence only after the equipment is completely installed as per the approved
method statement for the installation of the Transformer and released for testing
commissioning.
 All materials and relevant documentation to this testing work shall be checked by the
responsible personnel prior to the commencement of testing activities.
 Before any Item of equipment is accepted for testing a visual inspection will be carried out
on that equipment. Where defective equipment is found it will be reported to the consultant
for further action.
 The testing Electrical Engineer/Supervisor should confirm the availability of necessary Three
Phase AC power supply and Single phase for testing activities.
 The testing Electrical Engineer/Supervisor should confirm the availability of proper access to
the site area in which the equipment has to be tested.
 When a satisfactory pre-testing inspection has been carried out, the testing work will
commence.
 The testing Engineer will instruct the supervisor regarding the testing works and will
arrange for all necessary schematic drawings, data sheets and test formats to be available
at the testing area.
 The supervisor will check that all the necessary tools and equipment’s to be used for testing
are available at the testing area.
 After the testing work is completed, the supervisor checks all the testing equipment and
returns it to the storage cabin.
 While carrying out the testing work the Testing Engineer will fill in all the necessary test
formats. After completion of testing work the Testing Engineer will obtain the signature of
relevant officials: Consultant.

8.12.11 METHOD OF TESTING & COMMISSIONING OF TRANSFORMERS:

[Link] VISUAL INSPECTION:

 Correctness of installation, assembly.

 Damage, paint, cracks checks.
 Tightness Checks.
 Earthing Connection Checks.
 Labels/Markings Rating Plate Correctness Checks.
 Ferrules/ terminal Numbering Checks.

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[Link] INSULATION RESISTANCE MEASUREMENT FOR PRIMARY WINDINGS

 Earth the Secondary windings

 Apply Voltage on the Primary windings.
 Observe readings and record in the test format.

[Link] INSULATION RESISTANCE MEASUREMENT FOR SECONDARY WINDINGS

 Earth the Primary windings

 Apply Voltage on the Secondary windings.
 Observe readings and record in the test format.

[Link] WINDINGS RESISTANCE MEASUREMENT

 Ensure the contacts at bushings are clean.

 Hold the sensing probes across the conduct between which the contact resistance is to be
measured (Test Current 10A DC).
 Observe the reading and record in the test format.

[Link] RATIO MEASUREMENT

 Ensure that both the Primary and Secondary windings are not connected to any cables/Bus
bar.
 Ensure the tap Changer in lowest tap Position.
 Apply three phase supply voltage across the Primary Termination of the Transformer.
 Measure the secondary (LV) voltage at the LV termination. Observe the reading and record
in the test format.
 If the tap changer is Off load type, switch off the power supply and rise one step and apply
the Three phase supply voltage across the Secondary termination and measure the voltage
at both Secondary and Primary side.
 The above steps be carried-out until the highest tap.

[Link] VECTOR GROUP CHECKS

 Ensure that both the Primary and Secondary windings are not connected to any cables /Bus
bars.
 Connect the “R” phase of the Primary winding and “R” phase of the Secondary winding
(Short R phase of Primary and Secondary termination).
 Apply 3 phase supply voltage (415 V AC) across the Primary Termination of the
Transformer. Measure the voltage at both Primary and Secondary termination at all the
phases. Observe the reading and record in the test format.
 Apply the formula or plot the values in the graph to get the vector group.

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[Link] MAGNETIC BALANCE TEST

 Ensure that both the Primary and Secondary windings are not connected to any cables/Bus
bars.
 Apply 3 phase supply voltage (415 V AC) across the 1U & 1V and measure the
Corresponding Voltage for 1U-1V, 1V1W & 1U1W.
 Switch off the Supply and repeat the test again by applying the voltage in 1V & 1W and
measure the corresponding voltage for 1U-1V, 1V1W & 1U1W.
 Again, switch off the Supply and repeat the test again by applying the voltage in 1U & 1W
and measure the corresponding voltage for 1U-1V, 1V1W & 1U1W.
 Observe the reading and record in the test format.

8.12.12 ON SITE PROTECTION

 Until the Equipment is permanently energized, it should be ensured that a protective cover
will Remain over all the equipment that is being tested.

8.12.13 WASTE MANAGEMENT

 The Rubbish which would be created from our scope of works will be disposed to the
designated dumping ground.

8.12.14 SPECIAL CONTROL MEASURES

 The following general control measures against Safety, Environment and Quality shall be
required for our scope of work and special control measures are not applicable for us:
 Proper PPE must be always worn.
 Permit to work at height > 2m where applicable.
 Lifting operation permit (using crane) where applicable.
 Confined space permit where applicable.
 Approved work method statement and risk assessment will be made available to site.
 All workers doing the work shall be briefed on this method statement and risk assessment.

8.12.15 SUPPORTING DOCUMENTATION

 Inspection & Test Plan

 Check List
 Insulation Resistance and continuity Test Report

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 8.13 METHOD STATEMENT COMMISSIONING MANAGEMENT
8.13.1 SCOPE AND PURPOSE

 This "Method Statement' 'describes the methodology regarding planning, organizing,

and executing, methods to be adopted for Commissioning Management and
Verification of MEP services installed at Jumeirah Beach Residence-Sector 4-A Specialist
Commissioning validation (duly approved by the consultant) to e appointed to monitor,
witness and verify all testing and commissioning of the MEP services.

8.13.2 GENERAL

The MEP Services that will be subjected to Commissioning management and validation
procedures include the following:
 Air conditioning and ventilation systems
 Domestic water supply system
 LV Power & Small power
 Lighting systems
 Intercom system

8.13.3 MATERIAL

Approved submittals for

 Specialist for testing and commissio'1mg.
 Approved method statements for commissioning.

8.13.4 EQUIPMENT

Calibrated Inspection, Measuring and Test Equipment as outlined in Method Statements.

8.13.5 RESPONSIBLE PERSONNEL

 Specialist Commissioning Team

 Project Engineers (HVAC/ELEC./PLUMBING)
 Manufacturer's authorized representatives (where required)
 Construction In-Charge.
 Site Engineer/Site supervisor.
 QA/QC Inspectors.
 Safety officer
 Site Foremen.
 Tradesmen
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 Helpers

8.13.6 COMMISSIONING MANAGEMENT

[Link] OVERVIEW OF COMMISSIONING RESPONSIBILITY: -

 MEP contractor shall submit prequalification documents for Commissioning

Management and Verification to the Consultant for approval.
 Upon approval of a Specialist Commissioning Company, regular site meetings will be
convened, to ensure that commissioning of each element proceeds in a logical,
systematic, and cost-effective manner from commissioning design appraisal through
installation, site testing, commissioning performance verification, whilst critically
satisfying the requirements of overall project program.
 Site Meetings, should discuss the following clearly defined activities:
 Design Commission ability Review
 Commissioning Method Statements
 Commissioning logic diagrams and Programs.
 Format of final record documentation.
 Construction installation appraisal and progress assessment.
 Progress on pre-commissioning verification
 Progress on verification of all commissioning works
 Verification of integrated performance testing.
 Review of record documentation
 Test documentation collation.
 It will be ensured that Specialist Commissioning project team will be experienced
enough to carry out commissioning verification activities.
 Prior to any commissioning and testing taking place, it is essential that a detailed and
flexible commissioning plan be available. The initial aim of this stage of works will be to
ensure that all necessary provisions have been made in the construction design to
allow commissioning to be completed to the requirements of the specification and
within the confines of the construction program.
 Upon appointment of a specialist commissioning agency, a detailed report will be
produced indicating the following:
o The equipment and system facilities required.
o The on-site testing procedures are required.
o Testing and commissioning risk assessments.
 The handover procedures and final witnessing requirements.

[Link] COMMISSIONING PLAN

 Working method statements for each element of the pre-commissioning,

commissioning and performance testing will be made available and submitted to the
Consultant for approval during planning phase, prior to the commencement of any
testing. A commissioning Management and Verification matrix is attached and will be
followed for this purpose.
 For Progress monitoring purposes a Commissioning program will be developed and
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 submitted.
 Throughout the construction period of the project, the specialist commissioning team
will undertake detailed appraisals of the installations, to ensure that the systems
contain all necessary features that are required for commissioning and performance of
the systems, as well as health and safety considerations for those carryout the
commissioning works.

[Link] COMMISSIONING PHASE

 During pre-commissioning and commissioning stages of the project the role of

specialist commissioning team is out lined as follows:
 Ensuring that all necessary pre-commissioning has been carried out to the agreed
methods and standards and is approved by the verification team. This must be
completed prior to the startup of all plants and equipment.
 Ensuring that the commissioning and testing works are carried out in accordance with
agreed methods and standards as per the commissioning plan.
 Verifying and collating record documentation for all commissioning and testing
operations.
 Reporting / liaising to ensure that commissioning progress is incorporated into overall
completion monitoring process and handover.
 The Commissioning Verification system will require a specialist-commissioning
contractor to ensure that all tests offered for demonstration have been completed
successfully and full documentation is available fully.

[Link] COMMISSIONING, TESTING AND VERIFICATION

 The following clause describes the main elements of test validation PE/CME witnessing
to be undertaken.

[Link] AIR CONDITIONING AND VENTILLATION

 Pre-commissioning.
 Air Balancing (distribution balancing)
 Performance and function testing of AHD's
 Performance and function testing of Fans.
 Performance and function testing of Car Park Ventilation system

[Link] PLUMBING SERVICES

 Pre-commissioning
 Plant and function performance (Verify Statutory acceptance)

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 [Link] LV DISTRIBUTION AND SMALL POWER

 Installation test (Include Meagering)

 Commissioning tests (Verification of switching control and indication)
 Performance testing (verify statutory acceptance)

[Link] MISCELLANEOUS ELECTRICAL SERVICES

 Intercom system
 Telecom / Data system
 Diesel Generator
 Emergency lighting (verify function and statutory demonstrations).
 Earthing / bonding & lightning protection (static verification).
 Security system (by nominated specialist sub-contractor by client).
 Swimming pools

8.13.7 HANDOVER PHASE

Client and Statutory Demonstrations

 Upon satisfactory completion of commissioning of a particular system or sub-system,
the Specialist Commissioning Team will issue the relevant test documentation to the
MEP Contractor for onward issue to the consultant and statutory authority as
necessary.

8.13.8 COMMISSIONING AND TEST DOCUMENTATION

 The Specialist commissioning agency/ Equipment supplier will provide .test pro-forma
for all site wide operations including pre-commissioning, balancing, and testing of air
and water systems, and testing of electrical distribution system. The same will be
submitted along with method statements.
 Following successful witness, the final approved commissioning documentation, as
approved by the specialist- commissioning agency, will be collated and submitted to
main contractor for onward submission to consultant.
 MEP contractor for incorporation into final project O & M manuals will retain a copy of it.

8.13.9 MEETINGS REPORTING AND QUALITY MONITORING SYSTEM

The following meetings would form part of the specialist commissioning team role
throughout the course of works on site: -
 Site progress meetings- if requested by job clients for coordination purposes.
 Commissioning meetings-attended by in-charge Specialist commissioning team.

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8.13.10 REPORTING
 Monthly progress report shall be prepared by the Specialist commissioning I agency in
addition to individual work tests, performance demonstrations etc.: -
 Detailed elemental report on progress. Updated commissioning activity schedule.

8.13.11 QUALITY MONITORING SYSTEM

 The Specialist commissioning team in association with MEP contractor will provide a
detailed breakdown of each element of commissioning for each service. A database will
be maintained, showing the status of testing, and commissioning process, giving all
levels of site management a clear and concise breakdown status.
 A specialist commissioning team, for comments on site installation and testing will
provide site observation reports.
 Testing and commissioning documentation will be compiled monitored in generated
database format.

8.14 HANDOVER/TAKEOVER PLAN

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 PROJECT NAME:

Project Number:

Project location:

Version: 0.0

PROJECT CLIENT:

PROJECT END USER:

Endorsement

The parties endorse the Handover/Takeover Plan for this project. The signing of this document
accepts the handover of the assets. The project client is responsible for following up any
outstanding external funding required to be claimed for this project at the time of handover.

Project Project Client End User

Management Representative
Representative Representative

NAME: NAME:
NAME:
POSITION: POSITION:
POSITION:

…………………………….. ……………………………..
……………………………..
Signature Signature
Signature

9. END OF METHOD STATEMENT

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