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SINGLE SUBJECT : MANUFACTURING ENGINEERING (GATE - 2019) - REPORTS

OVERALL ANALYSIS COMPARISON REPORT SOLUTION REPORT

Chandeshwar Kumar Ram
Course: GATE ALL(33) CORRECT(0) INCORRECT(0) SKIPPED(33)
Mechanical Engineering (ME)

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Q. 1
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To improve the surface finish of sand casting, the following type of sand is applied to the mould cavity:
Have any Doubt ?
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A Coal dust
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C Iron oxide

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D both (a) and (b) Correct Option

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QUESTION ANALYTICS

Q. 2

Which of the following can be the limitation of Electrochemical Machining (ECM) process?
Have any Doubt ?

A Poor accuracy of the workpiece dimensions because of the large tool wear.

B There will be thermal damage to the workpiece.

C Poor surface finish.

D Use of corrosive media as electrolytes makes it difficult to handle Correct Option

Solution :
(d)

QUESTION ANALYTICS

Q. 3

Which one of the following is not an advantage of CNC machine?

Have any Doubt ?

A one-off production can be produced accurately

B parts requiring frequent design changes can be done

C faster manufacturing

D less workers are required to operate CNC machines. Correct Option

Solution :
(d)

QUESTION ANALYTICS

Q. 4

A cup of 12 mm height and 6 mm diameter is to be made from a sheet metal of 2 mm thickness. The diameter of cup after third draw
reduction will be:
By assuming successive possible reduction 50%, 30% and 25%.
Have any Doubt ?

A 9 mm
 B 6.30 mm
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C 4.73 mm Correct Option

Solution :
(c)

Chandeshwar Kumar Ram

Course: GATE
Mechanical Engineering (ME)

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MY TEST

D 3.97 mm
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Q. 5
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For arresting the motion of long cylindrical surfaces, which of the following is correct statements?
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OFFER A Two locators can be placed on the end face

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STUDENTS ONLY ON BOOK B Three locators can be placed on the cylindrical surface
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C Friction may be assumed as one locator Correct Option

Solution :
(c)

D All of the above

QUESTION ANALYTICS

Q. 6

What factors are not considered while designing the rake surface/cutting edge of carbide turning inserts?
Have any Doubt ?

A Chip-breaking

B More effective cutting fluid action

C Enhance thermal and mechanical strength at the short edge

D Increase the tool life Correct Option

Solution :
(d)

QUESTION ANALYTICS

Q. 7

Which of the following graph is correct representation between the ductility and strength in heat affected zone.

Have any Doubt ?

A
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Chandeshwar Kumar Ram

Course: GATE
C Correct Option
Mechanical Engineering (ME)

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MY TEST

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Solution :
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(c)

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D None of these
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Q. 8
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STUDENTS ONLY ON BOOK The vernier scale has main scale graduation of 0.5 mm, while the vernier scale has 25 graduation equally spaced over 24 main scale. The
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Total reading measured by scale will be

Have any Doubt ?

A 35.90 mm Correct Option

Solution :
(a)
Reading on the main scale upto zero of the vernier scale = 35.5 mm
The number of graduation that coincides with the graduation on the main scale = 20th

B 36.45 mm

C 33.72 mm

D 34.82 mm

QUESTION ANALYTICS

Q. 9

In a blanking operation to produce steel washer, the maximum punch load used is 3 × 105 N. The plate thickness is 5 mm and percentage
penetration is 25. What is the work done during this shearing operation?
Have any Doubt ?

A 325 J

B 475 J

C 375 J Correct Option

Solution :
(c)

D 350 J
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Q. 10

A hole of is produced by drilling with the help of HSS drill bit. The hole has to be inspected by attributed methodology, then the
size in mm of NO-GO plug gauges is ________mm
Have any Doubt ?
Chandeshwar Kumar Ram
Course: GATE
42.2 Correct Option
Mechanical Engineering (ME)

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(42.2)

MY TEST

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Q. 11
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A three-start external square thread of 12 mm pitch and outside diameter of 65 mm is to be cut on a centre lathe which has a 7 mm pitch
lead screw. Depth of thread to give 0.14 mm clearance is _______ mm.
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OFFER 6.14 Correct Option

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Depth of thread to give a clearance of 0.14 mm = 6 + 0.14 = 6.14 mm

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Q. 12

A lathe is used to turn a 25 mm diameter bar. The value of n = 0.16 and tool life is 45 min at a speed of 100 m/min. If a length of 50 mm per
component is machined and the feed rate is 0.25 mm/rev. The number of pieces that can be produced between tool changes if spindle
should run to obtain a tool life of 5 hours is _________.
Have any Doubt ?

1410 (1409 - 1411) Correct Option

Solution :
1410 (1409 - 1411)

QUESTION ANALYTICS

Q. 13

A metal cutting test was conducted on a lathe and the following were noted:
Vertical force on the tool = 2000 N
depth of cut = 2.00 mm
Feed = 5 cuts/mm
Pressure of the chip cross-sectional area on the tool is _____kN/mm2
Have any Doubt ?

5 Correct Option

Solution :
(5)
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QUESTION ANALYTICS

Chandeshwar Kumar Ram

Course: GATE
Q. 14
Mechanical Engineering (ME)
A steel flat surface of 150 mm is to produced by a horizontal axis milling machine where spindle speed is 65 rpm. The milling cutter has 8
teeth, 100 mm diameter and the machining time assuming that the entire stock can be removed in one pass and depth of cut 2 mm and
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feed rate of 0.15 mm/tooth is______sec.
FAQ Have any Doubt ?
MY TEST
136.92 (136.5 - 137.5) Correct Option
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Solution :
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136.92 (136.5 - 137.5)

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Q. 15

An orthogonal turning operation is being carried out under the following conditions: The velocity of the tool relative to the workpiece is 3
m/sec, feed = 0.5 mm, chip thickness = 0.6 mm, The velocity of the chip relative to the tool is______m/sec.
FAQ Have any Doubt ?

2.5 Correct Option

Solution :
(2.5)

QUESTION ANALYTICS

Q. 16

The bending force required for a 1.5 mm thick steel (having ultimate tensile strength 800 MPa) sheet of 1 m length to be bent in a wiping die

(K = 0.33) is____kN. The die radius used is 3 mm. (By using the governing equation = bending force, ) Every symbol has their

using meaning.
Have any Doubt ?

79.2 (79.0 - 79.4) Correct Option

Solution :
79.2 (79.0 - 79.4)

QUESTION ANALYTICS

Q. 17

The correct sequence of the given material in descending order of their weldability is
Have any Doubt ?
 A Mild steel, copper, stainless steel, low alloys steel
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B Stainless steel, copper, mild steel, low alloy steel

C Mild steel, stainless steel, copper, low alloy steel

D Mild steel, copper, low alloy steel, stainless steel Correct Option
Chandeshwar Kumar Ram
Course: GATE
Solution :
Mechanical Engineering (ME) (d)

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QUESTION ANALYTICS

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Determine the cutting time in cutting a 130 mm long keyway using HSS end mill of 20 mm diameter, having 5 cutting teeth. The depth of
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keyway is to be 4.5 mm. Feed per tooth is 0.15 mm and cutting speed is 95 m/min.
Have any Doubt ?
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A 3.6 sec
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ASK AN EXPERT B 7.4 sec Correct Option

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C 8.3 sec

D 10.5 sec

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Q. 19

An ideal sprue-basin system as shown in figure having linear shape and passes through point P. The mould cavity is of dimension
500 mm × 500 mm × 100 mm. The mould cavity is getting filled in 200 sec. For how many values of height of spure the above condition will
be satisfied?

Have any Doubt ?

A 2

B 3

C 4
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Solution :
(d)

Chandeshwar Kumar Ram

Course: GATE
Mechanical Engineering (ME)

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Q. 20

The ratio between two consecutive spindle speeds for a 8 speed drilling machining using drills of diameter 6.25 to 25 mm size and at a
cutting velocity of 18 m/min.
Have any Doubt ?

A 1.22 Correct Option

Solution :
(a)

B 2.22

C 0.22

D 1.42

QUESTION ANALYTICS

Q. 21

In order to convert is simple bar of 60 mm diameter having 120 mm length converted into stepped bar as shown below. By assuming the
cutting speed with ceramic tool is 90 m/min and the feed rate of 0.8 mm/rev.

FAQ Have any Doubt ?

 A 0.198 min
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B 0.066 min

C 0.3647 min Correct Option

Solution :
(c)
Chandeshwar Kumar Ram
Course: GATE
Mechanical Engineering (ME)

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D 7.052 min

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Q. 22

In an orthogonal metal cutting process are given below

Mean thickness of primary shearzone 25 microns then the shear strain rate is (s–1) during the process is
Have any Doubt ?

A 1.0636 × 105

B 1.0736 × 105

C 1.0836 × 105 Correct Option

Solution :
(c)

D 1.0936 × 105

QUESTION ANALYTICS
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Q. 23 (Enroll User) Sign out

A round billet of brass is to be extruded (Extrusion constant = 250 MPa) at 800°C. The billet diameter is 100 mm and extruded component
diameter is 50 mm. Then the extrusion force required is
Have any Doubt ?

A 2.5 MN

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B
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C 10.7 MN
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D 2.7 MN Correct Option

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(d)
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Q. 24

Figure as shown below shows the optical comparator in which both mechanical and optical levers are used. If the mirror is tilted through an
angle 6°, distance travelled by reflected fight is 50 mm. The total magnification factor is obtained from the comparator is

Have any Doubt ?

A 5

B 6

C 7 Correct Option

Solution :
(c)
Total magnification = Mechanical magnification × Optical magnification

D 8

QUESTION ANALYTICS

Q. 25

A turning tool with sharp corner, having side cutting edge angle of 60° and end cutting edge angle of 30°, is to be used at a feed of 0.08 mm.
The arithmetical mean surface roughness is _______ μm.
Have any Doubt ?

A 4.473 μm
 B 5.773 μm Correct Option

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(b)

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C 5.628 μm
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EXCLUSIVE OFFER FOR OTS A cylinder riser is used for casting steel cube of 10 cm side. It freezing constant for the metal is 0.1, contraction ratio from liquid to solid is
STUDENTS ONLY ON BOOK 0.03 and same mould material is used around casting and riser. If freezing ratio is 1.25, the dimension of the riser will be______cm. (Assume
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Have any Doubt ?

8.18 (8.15 - 8.21) Correct Option

Solution :
8.18 (8.15 - 8.21)
By Caine’s method

QUESTION ANALYTICS

Q. 27

A machine operator needs a gauge for checking the diameter of holes being machined to diameter If wear allowances and
gauge tolerance are equal to 10% of work tolerance then minimum NO GO gauge size will be _________ mm.
FAQ Have any Doubt ?

20.05 (20.01 - 20.05) Correct Option

Solution :
20.05 (20.01 - 20.05)
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Chandeshwar Kumar Ram Q. 28

Course: GATE
Mechanical Engineering (ME) An aluminium wire is drawn from 14.5 mm to 12.2 mm diameter at speed of 1.5 m/sec. Coefficient of friction between wire and dies is 0.12,
semi die angle is 6°. Mean flow stress of aluminium is 200 MPa. Drawing load will be_________kN.
Have any Doubt ?
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14.29 (14.20 - 14.35) Correct Option

MY TEST

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14.29 (14.20 - 14.35)

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Q. 29

During an electric discharge cutting of a 10 mm × 8 mm × 5 mm hole in a mild steel plate, copper tool and kerosene are used. The
resistance and the capacitance in the relaxation circuit are 50 Ω and 12 μF, respectively. For maximum power delivery, the supply voltage is
250 volts. The time required to complete the drilling operation, if metal removal rate is given by Q = 27 W1.68 (Q is in mm3/min, and W is
power input in kW) will be ________hr
Have any Doubt ?

2.45 (2.40 - 2.50) Correct Option

Solution :
2.45 (2.40 - 2.50)

QUESTION ANALYTICS
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Q. 30 (Enroll User) Sign out
A cold roll aluminium strip of 1400 mm width from 4 mm to 3.2 mm thickness on a 4 high mill. The diameter of roll is 450 mm. Plane strain
of aluminium at inlet as used is 0.5 and corresponding plane stress is 135 N/mm2. Take value of μ as 0.05 and strain at the end of rolling as
0.8 when plane stress is 148 N/mm2. The expression of roll force is given by

where symbols carry usual meaning.

Chandeshwar Kumar Ram

Course: GATE The rolling load will be _______tonne.
Mechanical Engineering (ME)
Have any Doubt ?

296.168 (296.0 - 296.30) Correct Option

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MY TEST Solution :
296.168 (296.0 - 296.30)
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Q. 31

A specimen is being grinded on a surface grinder with grinding wheel speed of 1600 m/min and workpiece speed of 25 mm/min, grinding
wheel diameter of 200 mm, grinding depth of cut of 0.025 mm. Take transverse feed of workpiece = 4.4 mm/pass and specific cutting
energy = 2200 J/mm3. Assume that pitch of grits at periphery of grinding wheel is 12 mm, the factor for negative rake angle of abrasive
grains as 5. Mean grinding power in above operation will be______kW
Have any Doubt ?

0.504 (0.48 - 0.52) Correct Option

Solution :
0.504 (0.48 - 0.52)

QUESTION ANALYTICS

Q. 32

In a resistance welding process, the applied voltage is 6 V. The resistivity of the material is given to be 2.23 × 10–5 ohm-cm. Contact

resistance per unit area can be taken as , where, n = number of bridges/cm2, ρ = resistivity of the material.

The rate of heat generated per unit area will be _______ MW/cm2 with 27 bridges/cm2, each bridge having a radius of 0.125 mm.
Have any Doubt ?

1.99 (1.90 - 2.10) Correct Option

Solution :
1.99 (1.90 - 2.10)

QUESTION ANALYTICS
 Q. 33 Chandeshwar Kumar Ram
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The following observations were made during orthogonal cutting of brass tube on a lathe

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Then the induced shear strain is ___________.
FAQ Have any Doubt ?
Mechanical Engineering (ME)

2.685 (2.4 - 2.8) Correct Option

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MY TEST Solution :
2.685 (2.4 - 2.8)

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