Student Name: GESH KARLE KAR (oo
Student I
NeyGodd
SEP 718- Midterm Test (Part 2: Design Problems)
November 2024
Exam Duration (Part 2):180 min
THIS EXAMINATION PAPER INCLUDES 4 PAGES AND 3 QUESTIONS. YOU ARE RESPONSIBLE FOR
ENSURING THAT YOUR COPY OF THE PAPER IS cOMPLETE. BRING ANY DISCREPANCY TO THE
ATTENTION OF YOUR INVIGILATOR.
General Instructions:
1. You can use your handwriting to write your ladder logic onthe exam sheets and submit your
neat handwritten solutions.
2. You can write your ladder logic in Studio 5000 software, print it as pdf and
submit it.
3. Inboth of the above cases, please implement your code in Studio 5000 software and
submit
program files (.ACD).
4. Inyour Ladder Logic, alltags must be properly named.
5. If the i/0 assignment is not given in the question, feel free to do
your own i/0 assignment.
6. The first rung for each program needs to have a rung
comment with your full name, student ID
number and name of the program.
Student Name:
Student ID:
Problem 1 (30%): Storage Tank Level Control L
water in a storage tank by turning a
The process shown below is to be used to control the level of
programmed as follows:
discharge pump on or off. The modes of operation are to be
status.
OFF Position-The water pump must stop irrespective of its initial
at any level except low.
Manual Mode-The pump will start if the water in the tank is
Automatic Mode:
be
high point, the pump will start so that water can
If the levelof water in the tank reaches the
removed from the tank, thus lowering the level.
stop.
When the water level reaches the low point, the pump will
Status Indicating Lights
Water pump running light (green)
Low water level status light (red)
High water level status light (yellow)
Pump Low High
running level level
High sensor switch
ON/OFF
MAN/AUTO Low sensor switch
ls w APump motor
StudentName:
StudentID:
bottle filling plant
Problem22(35%): program that detects the position ofa bottle via alimit switch, waits 0.5 seconds,
Implementa control activated to fill the bottle until a photosensor detects that the bottle is full, After
solenoidlis
then a control program will wait 0.7 seconds before moving to the next bottle. Start and
and the
the feed
bottleisfilled, usedusedto start and stop the outfeed conveyer and the whole process. The
the buuttons are
push ifthe outfeed conveyer is
stopped.
stop cannotrun
conveyer
Solenoid Operated Control
Fluid
(
Photoey Detector
/Perpendicular To Bottle
Filled Bottles
Fixed
Rollers
LS
Limit Switch
Outfeed Motor Drive
Feed Motor (Always ON During Process)
Drive M2
M1
tend Cont
Outpt 2
Se, dh
Limt
>Li
10o Stat, 20.)soP, 0. 2
M2
student Name:
Student ID:
rioDienm 3(35%): Heat Treatment Process in a Chamber Furnace
processes, a gas-fired chamber furnace is usually required. The sliding door of such an
cat treatment states,
shown below, is controlled by a PLC, The furnace door, at its open and closed
muustralTurnace, is considered
switches PS1 and PS2 respectively. The hormal state of the door
trvateS theproximity forward coilor the reverse coilof the
or close by activating the
tne closed one. The door can open
motor, respectively.
the forward motor (M)
The door opens by the
momentary pressing of button b0 through
Opening door. door is openand the motor M
stops.
sensor PS1 is activated, the
operation. When the also
starts toclose automatically after 10 s. The door can
open, it
Closing door. Once the door is fully momentary pressing of button b1. The indication
completion time of 10 s, by
close manually before the open state.
is moving or when it is in the fully
light HO turns onwhenever the door immediately.
photocell PC is activated during the door closure, the door stops
Emergency actions. If the
the door, either opening or closing, is also interrupted by the pressing of the
The movement of or b1 needs to
switch b2. To resume the door operation following an emergency, either b0
emergency
be pressed momentarily.
Write the required PLC program.
Indication of
HÍ,non-closed door
HOpen PS2
PS1
b, Close
Emergency
STOP
B M
M
3
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