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PP Strapping Process

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0% found this document useful (0 votes)
38 views13 pages

PP Strapping Process

Uploaded by

silverlinestraps
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

STRAPPING

As individual as your product

EN Together in Motion
TEUFELBERGER CONTENTS

EXPERTISE FROM MORE THAN CONTENTS


225 YEARS OF EXPERIENCE This is what matters 4
Cost-effective and efficient strapping
What started back in 1790 as a simple shop making hemp ropes has since evolved into a globally successful group of enter-
prises specializing in the development and production of fiber and steel wire ropes as well as strapping.
Quality is not a matter of chance 5
From the raw material to the finished product; with user know-how to trouble-free strapping solutions

Great diversity TEWE®  6


TEUFELBERGER's products and services are des-
The convincing polypropylene strapping
tined for a wide variety of applications ranging from
Life Safety

10
Yachting Ropes Arboriculture
cranes and marine applications to packaging and
through to personal protection. The continuity and
Ropes Ropes &
Safety
Ropeway &
Mining Ropes
Crane Ropes
TYCOON®
Industrial
stability of a family enterprise makes us a reliable Paper Carrier Ropes Commercial Marine
Fiber Ropes The trouble-free polyester strapping
partner who, competently and effectively, supports
you in mastering your day-to-day challenges. Fiber Rope
Wire Rope
HQ Printing Solutions 18
The multifunctional strapping

Fibers + Plastics TYCOON® and TEWE® keep the world in motion 22

Strapping

Together in Motion

Global presence and customer proximity


Manufacturing operations in various countries allow
us to meet local quality and certification standards
as well as customer requirements without difficulty.
From our sites in Austria, the Czech Republic,
the U.S., Sweden, and Thailand, and backed by a
close-knit global network of distribution partners,
we continue to satisfy the expectations of our
customers.

Innovative solutions through synergies


TEUFELBERGER is a leading specialist for fiber Especially fiber and steel wire products have 5% of TEUFELBERGER's employees are active
and steel wire ropes as well as strapping. The brought about valuable synergies with regard to in research and development and make sure that WARNING!
spectrum of technologies in TEUFELBERGER's both application and manufacturing technologies, our customers have access to the latest innovative Using these products may involve hazards. Therefore, never use our products for any purposes other than those they are designed for. Customers must ensure that all users are
portfolio generates various synergies between which have benefited our customers tremendously. rope technologies. 10% of the entire investment familiar with their correct use and the necessary safety precautions. Please keep in mind that any of the products may cause damage or harm when misused or overloaded.
the extrusion of thermoplastics, braiding of high This makes TEUFELBERGER your ideal partner volume is committed to development and quality
performance fibers, and processing of wires into right from the project planning phase. assurance. TEUFELBERGER®, TYCOON® and TEWE® are internationally registered trademarks of the TEUFELBERGER Group. Subject to technical modifications,
ropes and strapping. typesetting and printing errors.

2 3
THIS IS WHAT MATTERS QUALITY IS NOT A MATTER OF CHANCE

THIS IS WHAT MATTERS! QUALITY IS NOT A MATTER OF


In order to package and transport products made of different materials and in varying sizes and shapes securely, you need a
stable and reliable transport packaging solution. Together with you, we develop the ideal strapping solution for your specific
application.
CHANCE
From the raw material to the finished product
Being a premium supplier of PP and PET strapping, we offer you a constantly high quality. This is the only way to guarantee smooth and worry-free
strapping processes in your production lines.

LOW-MAINTENANCE AND TROU- RELIABLE PROTECTION OF During the selection of our raw material suppliers, we already attach the utmost importance to ensuring that what we get is PP granules and PET
BLE-FREE STRAPPING PROCESSES YOUR PACKAGED GOODS flakes of flawless quality. Testing of the new material starts with first initial samples and extends to large-scale testing in our production facilities. Our
tests and analyses are based on our own very strict raw material specifications. We also conduct regular audits at strategically important partners to
By using TEWE® PP strapping and TYCOON® PET strapping we The first thing your customer will notice is your transport package.
ensure a continuous quality management.
ensure low-maintenance and trouble-free strapping processes Therefore, it is all the more important to leave a good first impres-
in your manufacturing facility. Due to a consistently high quality, sion by delivering the product packaged in a stable and reliable
Even if a supplier of polyester and polypropylene materials is listed with us, 100% of his deliveries are tested in our house. In order to meet our small
smallest manufacturing tolerances, and high conveying stiffness way. External influences during storage and transport such as
manufacturing tolerances, regular checks of random samples according to the two-man rule will be conducted during the manufacturing process.
we can ensure that TEUFELBERGER strapping is smoothly pro- vibrations, temperature differences, and sunlight may affect your
Ultimately, final tests and inspections of the finished products will be carried out by our 24/7 quality assurance team.
cessed both on fully automatic strapping machines and hand tools. packaging. The ideal shock reserve offered by TEUFELBERGER
TEWE® PP and TYCOON® PET strapping absorbs dynamic loads
during transport.
With user know-how to worry-free strapping solutions
Being the biggest system independent producer of strapping worldwide we make sure to always be up to speed in terms of strapping systems. There-
fore, TEUFELBERGER operates its own technical test laboratory which is equipped with all standard strapping machines and hand tools.

Before being launched on the market, each strapping is extensively tested on the customary strapping systems available in our house. Thus we guar-
antee that the chosen solution works smoothly on your machines.

Moreover, we analyze the strapping currently used by you. On the basis of these results we then propose the technically and economically best
TEUFELBERGER solution.

SMART SUPPLY MANAGEMENT FROM THE ECONOMICALLY AND


ORDER PLACEMENT TO DELIVERY TECHNICALLY BEST SOLUTION
Smart supply management at TEUFELBERGER ensures that you FOR YOUR APPLICATION
get your goods on time. Due to our large warehouse our strap- Our vast range of PP and PET strapping products enables us to find,
ping is constantly available. To enable our customers to supply together with you, the economically and technically best solution.
their clients quickly, we offer direct delivery, express delivery and Addressing the challenge to develop customized solutions deviating
defined delivery plans to help you supply your customers as swiftly from the standards is a pleasure for us. Our application engineers
as possible. Our competent team will be happy to provide advice are at your disposal to provide quick and unbureaucratic techni-
in several languages. cal support. We analyze your specific situation at your site, carry
out technical evaluations, make adaptations to existing strapping

The strongest link in the chain


systems where necessary, and carry out a sample service and
conduct field tests.

4 5
TEWE® TEWE®

TEWE® - THE CONVINCING TEWE® S-BAND 4-6 MM


POLYPROPYLENE STRAPPING TEUFELBERGER is one of the world's biggest
producers of narrow polypropylene strapping.
Thanks to its high and consistent quality, TEWE®
The benefits of TEWE® S-Band are:
✔ ideal running characteristics
✔ high availability of the strapping process
We offer you all common polypropylene strapping types, but we also develop customized solutions beyond the standard. TEWE® S-Band is perfect for the printing, corrugated ✔ ideal for fully automatic applications
PP strapping features consistently high quality, high breaking strength, and small manufacturing tolerances. This is how we board, and logistics industries.
guarantee a smooth strapping process. The excellent rigidity of the strapping and perfect running characteristics prepare the
ground for high speeds and optimized cycle times. Thanks to special embossing techniques, TEWE® PP strapping will run on
your machines with close-to-zero abrasion.

TEWE® polypropylene strapping


✔ features low maintenance and trouble-free strapping processes ✔ is the economically and technically best solution for your application

✔ offers reliable protection of your packaged goods ✔ offers a smart supply management (from order placement to delivery)
TEWE® S-Band comes in the following dimensions:   
Width Thickness Strapping Core Breaking strength Elongation Surface
mm inch mm inch colors mm inch kg lbs %
4-6 1/6'' - 1/4'' 0,32-0,66 0.013 - 0.026'' white 150 x 160 6 x 7'' 44-99 97 - 218 up to 18 embossed
black 184 x 150 7.5 x 6''
blue 200 x 160 8 x 7''
yellow 200 x 190 8 x 8''
280 x 190 11 x 8''
* other strapping parameters on request

TEWE® A-BAND 7-19 MM


TEWE® A-Band is suited for all kinds of con- The benefits of TEWE® A-Band are:
ventional strapping machines. This high quality ✔ suited for all semi-automatic and fully
strapping comes in a wide variety of dimensions, automatic strapping machines
colors, and packaging units. ✔ ideal for all types of shipping packag-
ing
✔ trouble-free strapping processes due
to perfect running characteristics

TEWE® A-Band comes in the following dimensions:   


Width Thickness Strapping Core Breaking strength Elongation Surface
mm inch mm inch colors mm inch kg lbs %
7 - 19 1/4'' - 3/4'' 0,30 - 0,95 0.012 - 0.037'' white 150 x 160 6 x 6'' 72 - 527 159 - 1,162 up to 18 embossed
black 200 x 190 8 x 8''
blue 230 x 190 9 x 8''
yellow 280 x 190 11 x 8''
406 x 145 16 x 6''
406 x 155
406 x 185 16 x 7.5''
* other strapping parameters on request

6 7
TEWE®

TEWE® OCEAN TEWE® Ocean was developed specifically for use Benefits of TEWE® Ocean:
in the fishing and seafood industry. This 12 mm ✔ resistant to moisture and water
polypropylene strapping = 12 mm PP strap (1/2'') ✔ less storage space required for the empty
is provided with a plastic core. core; foldable
✔ 100 % recyclable

TEWE® SPECIAL BAND


TEWE® Special Band is a high quality PP strapping that was developed for special applications.

TEWE® HE/SHE: PP strapping with high (up to TEWE® LCE: PP strapping with low elongation,
28%) or extremely high (up to 40%) elongation, used primarily for goods that are compression-
particularly suited for small packaging units or packaged.
applications with shrinking package volumes
and sharp edges.

TEWE® UV: strapping treated with special ad- TEWE® TAPE Protector: for perfect edge protec-
ditives ensuring longer UV stability. tion in the corrugated board industry.

8 9
TYCOON ®

IT’S TIME FOR A NEW GREEN


Because of the great success of our new TYCOON® XTend product line, we decided to take a few already proven character-
istics (e.g. improved splitting behavior) and incorporate them into our entire PET portfolio. The formulas have been modified to
contain our patented additive, further improving the characteristics of the strapping. The visible sign for this development is
our new opaque green (OGN).

✔ features low maintenance and trouble-free strapping processes ✔ is the economically and technically best solution for your application

✔ offers reliable protection of your packaged goods ✔ offers a smart supply management (from order placement to delivery)

PET strapping replaces steel


With small manufacturing tolerances, consistently high quality and high breaking strength, our TYCOON® polyester strapping ensures smooth processing
on fully automatic strapping machines and hand tools. In many applications, our PET strapping is suited to replace steel strapping and offers the following
advantages over conventional steel strapping:
SHOCK RESERVE
Dynamic loads caused, for example, by vibrations, by moving the goods several times or by reloading pallets will considerably
✔ protects the health and safety of your staff – no risk of injuries caused ✔ no damage to the packaged goods affect the stability of the packaged goods. The strength of our TYCOON® polyester strapping becomes apparent especially when
by the strapping ✔ no staining of the goods because of rust compared to steel strapping. Due to the high shock reserve in comparison with steel, strapped products are held together tightly.
✔ easier & safer to handle ✔ higher remaining strap tension
✔ closure without clamps

force [daN]
shock reserve
TYCOON®
STEEL STRAPPING PET STRAPPING

strapping tension
steel
strapping
TYCOON® 16-7M100 XT
19x0.6

%
elongation

The shock reserve is a combination of elongation and breaking strength.

10 11
TYCOON®

TYCOON® GREEN PERFORMANCE


With TYCOON® GreenPerformance, you contribute to protecting our environment. On top of that, you benefit from lower costs.
Compared to conventional PET strapping, TYCOON® Green Performance achieves a CO2 reduction of 4,5 kg (9.9 Ibs) per coil.
For you, this means less waste and thus lower disposal costs.

Advantages of TYCOON® Green Performance


Easier handling
✔ lower coil weight
✔ easier coil change due to 1-2 Strap technology

Eco-friendliness
✔ made of recycled raw material and 100% recyclable
✔ greater transport efficiency (less CO2) thanks to more meters
per coil and pallet
✔ less waste per meter of strapping

Cost efficiency
✔ lower disposal costs due to lower amount of waste
✔ optimized utilization of transport and storage space thanks to
optimized length of strapping per coil

TYCOON® Green Performance strapping comes in the following versions:


Width Thickness Core Breaking strength Surface
mm inch mm inch mm inch kg lbs

12 - 19 1/2" - 3/4" 0,60 - 1,27 0.024 - 0.050" 406 x 148 16 x 6'' 260 - 900 573 - 1,984 embossed
406 x 155 16 x 6''
406 x 185 16 x 7,5''
* other strapping parameters on request

TYCOON® HIGH TENSION


TYCOON® HighTension is suited for applications that require high strapping tension and where there exists an elevated risk
of shock splitting (e.g. in the wood and timber industry). Furthermore, it is suited for sharp-edged products encountered, for
example, in the metal or building supplies segments. Consequently, it guarantees trouble-free manufacturing processes on fully
automatic strapping machines.

Benefits of TYCOON® High Tension:


✔ trouble-free strapping for challenging applications
✔ compact product packaging through high strapping tension
✔ reliable strapping of pallets at constantly high remaining strap tension

TYCOON® High Tension strapping comes in the following dimensions:


Width Thickness Core Breaking strength Surface
mm inch mm inch mm inch kg lbs

8 - 25 1/3'' - 1'' 0,51 - 1,30 0.020 - 0.050'' 406 x 148 16 x 6'' 180 - 1.170 397 - 2,579 embossed/smooth
406 x 155
406 x 185 16 x 7,5''
* other strapping parameters on request

12 13
TYCOON® TYCOON®

TYCOON® XTEND AAR CERTIFICATION


In many cases, standard strapping technologies no longer live up to the increasing demands of heavy duty applications in the Our TYCOON® XTend PET strapping has been certified and approved by the AAR (Association of American Railroads) for
building supplies, wood&timber, metal, and baling industries. By launching TYCOON® XTend, TEUFELBERGER introduced a open top rail transport (Open Top Loading Rules). In the NAFTA zone, securing cargo on railroad wagons by means of strap-
type of strapping into the market that offers enhanced functionality and high quality. And all that without compromises when it ping is permitted only with this special printed strapping with high breaking strength. AAR marking is applied on the strapping
comes to the safety and stability of your packaging. by using our HQ Inkjet printing process.

Benefits of TYCOON® XTend:


XTended Tenacity
✔ increased edge strength
✔ free from shock splitting – improved characteristics with regard to shock splitting, even at
low ambient temperatures

XTended shock reserve


✔ capable of absorbing even extremely high shock loads
✔ ideal combination of high breaking strength and 16% elongation

TYCOON® JUMBO MAKE-UP


XTended weldability
✔ higher weld joint strength, even at low ambient temperatures
✔ fewer outliers
TYCOON® XTend – better performance with identical dimensions!
Upgraded manufacturing technology, an improved raw material process, and, most of all, a new formula including a patented additive form the basis
for the new generation of TYCOON® XTend strapping products. A leap in performance in our new green. JUMBO - H JUMBO - V SUPERJumbo - V
70kg/coil 70kg/coil 110kg/coil
TYCOON XTend strapping comes in the following dimensions:
®

Width Thickness Core Breaking strength Surface


mm inch mm inch mm inch kg lbs

16 - 32 5/8 - 1 1/4'' 0,80 - 1,50 0.030 - 0.060'' 406 x 148 16 x 6'' 500-1.800 1,100 - 4,000 embossed/smooth
406 x 155
406 x 185 16 x 7,5''
406 x 250 16 x 10''
406 x 300 16 x 12''
* other strapping parameters on request

TYCOON® XTEND SIGMA MEGAJumbo - V


150kg/coil
ULTRA Jumbo -H
330kg/coil
TYCOON® XTend Sigma strapping models are members of our TYCOON® XTend
family and offer you all its benefits combined with a smooth surface. What are the
advantages of the smooth surface? The strapping runs flawlessly on standard
Signode® brand strapping machines and hand tools without requiring any modifica-
tions. It is ideal for extremely demanding heavy duty applications in sectors such as
building supplies, wood and timber, metals, and baling, and makes no compromises
when it comes to the safety and stability of your packaging.

TYCOON® XTend Sigma strapping comes in the following versions:


Width Thickness Core Breaking strength Surface
mm inch mm inch mm inch kg lbs

16 - 32 5/8 - 1 1/4'' 0,80 - 1,50 0.030 - 0.060'' 406 x 148 16 x 6'' 500-1.800 1,100 - 4,000 smooth
406 x 155
406 x 185 16 x 7,5''
406 x 250 16 x 10''
406 x 300 16 x 12''
* other strapping parameters on request

14 15
TYCOON®

TYCOON® SPEED
TYCOON® Speed is our ideal alternative to PP strapping in high speed applications with high throughput. Compared to poly-
propylene strapping, this polyester strapping facilitates significantly higher remaining strap tension and results in a more cost-
effective packaging of a higher quality. For the permanently stable packaging of your products.

Benefits of TYCOON® Speed


Speed
✔ up to 40% more meters per coil - fewer coil changes
✔ faster coil changes due to 1-2 Strap technology
✔ developed for fully automatic high-throughput strapping machines

Greater packaging stability


✔ 60% higher remaining strap tension
✔ increased UV stability as compared to polypropylene

Quality
✔ more stable surface and thus less abrasion
✔ cost-effectiveness
✔ cost-friendly and higher-quality alternative to polypropylene

TYCOON® Speed strapping comes in the following dimensions:


Width Thickness Core Breaking strength Surface
mm inch mm inch mm inch kg lbs

8 - 12 1/3'' - 1/2'' 0,36 - 0,60 0.014 - 0.024'' 200 x 190 8 x 8'' 85 - 200 187 - 485 embossed
280 x 190 11 x 8''
406 x 148 16 x 6''
406 x 185 16 x 7.5''
* other strapping parameters on request

16 17
HQ PRINTING SOLUTIONS HQ PRINTING SOLUTIONS

HQ PRINTING SOLUTIONS – HQ DIGITAL


MULTIFUNCTIONAL STRAPPING HQ Digital allows you to print customized designs on your PP or PET strapping in
one or several colors. There are virtually no limits to designing the layout. Logos
in your company colors (whether in 2, 3, or more colors) and multicolored illustra-
tions, photos, or serial numbers – you name it, we got it. Our printing technology is
unparalleled in the market and also constitutes a great way to stand out from your
competitors. HQ Digital is particularly suited for small quantities from 24 coils on up
Using printed strapping from TEUFELBERGER even allows you to brand your goods for transport. This way, you can convey in order to convey seasonal advertising messages or information about special offers.
your marketing messages to the general public. Apart from printed brand logos, printed polyester or polypropylene strapping
can also feature proof-of-origin information for the foodstuffs industry. Furthermore, it is used as a means to prevent theft while
the goods are transported to shops but also in the shops themselves.

Our HQ Printing solution will convince you


✔ Your individual message on the strap - customize your own strapping

HQ MONO
✔ Theft protection - protect your product against counterfeiting and theft
✔ Proof of origin - indicate where your products are coming from, and make sure that their quality can be easily identified

In order to best cater to the different needs of customers, we offer you three options for printing information on strapping.

We developed HQ Mono specifically for medium-sized and large PP quantities,


where customers want single-color printing. Thus, our customers not only protect
their products (theft protection and proof of origin), but also convey an advertising
message.

HQ INKJET
This technology is particularly suited for customers who want to provide large
quantities of strapping with simple marks or running numbers. HQ Inkjet technology
makes it possible to print black text or numbers onto PET strapping. In this seg-
ment, we also offer AAR (Association of American Railways) approved strapping.
This polyester strapping was certified and approved by an external organization
specifically for open top rail transport in the U.S.

18 19
HQ PRINTING SOLUTIONS

OUR HQ PRINTING
SOLUTIONS IN DETAIL
HQ Inkjet HQ Mono HQ Digital

Material TYCOON®PET TEWE®PP TEWE®PP


TYCOON® PET embossed
Color of strapping opaque-green white, black, white, blue, yellow (PP)
blue, yellow opaque-green (PET)
Printing color(s) black single-colored all
(limited list)

Printing length/repeat unlimited 385 mm 15.6'' unlimited

Use of cliché not necessary necessary not necessary

Dimensions of strapping 9 - 32 mm 3/8'' - 1 1/4'' 8, 9, 12, 12.7, 15, 1/3", 3/8", 1/2", 8-16 mm 1/3'' - 5/8''
16 mm 9/16", 5/8"
Core 406 x 148 mm 16 x 6'' 200 x 190 mm 8 x 8" 200 x 190 mm 8 x 8''
280 x 190 mm 11 x 8" 280 x 190 mm 11 x 8''
406 x 145 mm 16 x 6" 406 x 145 mm 16 x 6''

Features
Text ✔ ✔ ✔
Logos ✔ ✔
Illustrations ✔
Photorealistic images ✔
Running numbers ✔ ✔

The quick and easy way to your


individualized layout
By means of our online tool [Link] you can quickly and easily prepare
your individualized layout. This way, you will get a better idea of what the finished product will look like.
We’ll be happy to design a printing layout for your unique strapping.

20 21
TYCOON® AND TEWE® TYCOON® AND TEWE®

TYCOON® AND TEWE® KEEP THE WORLD IN MOTION


Bales Building Cans & Wood & Logistics Metals Print Corrugated
materials bottles timber board

TYCOON® PET strapping

TYCOON® Speed ✔ ✔ ✔ ✔
Tycoon® Green Performance ✔ ✔ ✔ ✔ ✔ ✔
TYCOON® High Tension ✔ ✔ ✔ ✔ ✔ ✔ ✔
TYCOON® XTend ✔ ✔ ✔ ✔
TYCOON® XTend Sigma ✔ ✔ ✔ ✔ ✔ ✔

TEWE® PP strapping

TEWE® S-Band, 4-6 mm = (1/6''-1/4'') ✔ ✔ ✔


TEWE® A-Band, 7-19 mm = (1/4''-3/4'') ✔ ✔ ✔ ✔ ✔ ✔
TEWE® Special Band ✔ ✔ ✔ ✔ ✔

For all standard strapping machines:


TYCOON® PET strapping is suited for use on all standard strapping machines (fully automatic strapping machines and hand strappers) from manufacturers such
as Columbia, Fromm, Itatools, Messersi, Orgapack, Strapex, Signode®, CMR, Cyklop, Delonca, Itipack, Mosca, OMS, Reisopack, Sander, SMB, Titan, or Samuel.

TEWE® polypropylene strapping is suited for all standard strapping machines such as those from CMR, Cyklop, Delonca, Endra, Itipack, Messersi, Mosca,
OMS, Reisopack, Sander, Signode®, SMB, SOB, Strapack, Strapex, Titan, or Transpak.

22 23
TEUFELBERGER GmbH
Vogelweiderstraße 50
4600 Wels, Austria
Phone: +43 (0) 7242 413-0
Fax: +43 (0) 7242 413-169
fibersplastics@[Link]

[Link]

Cover photo - photo credits: © Christian Schneider


© 1/2017 | Strapping catalog| EN

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