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Mars Quality Inspection Services Bangladesh

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MD SHAMSHUL ALAM
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0% found this document useful (0 votes)
14 views12 pages

Mars Quality Inspection Services Bangladesh

Uploaded by

MD SHAMSHUL ALAM
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

MARS

ENGINEERING SERVICES
An ISO 9001: 2015 Certified Company

SAFETYQUALITYSERVICES
ABOUT US:

MARS Engineering Services is an ISO certified company. Our Company was


incorporated in 2015 in Chittagong, Bangladesh, as an ” Quality & Welding
related inspection & studies ” with core competence in the field advancing
NDE to Constructions, Power plants & Heavy Engineering etc…..
We specialize in welding related services including procedure qualification,
welder qualification, welding procedure qualification and welding
inspection with Non Destructive Testing and Destructive Testing Services
with trained facilities.
Since it was founded in 2015, we have provided services to various clients
through safe, cost effective and quality based technical solutions satisfying
customer needs.

All the activities and services are carried out using sophisticated & state of
art equipment, combined with latest technology available globally, backed
by a team of qualified and experienced professionals with specific focus
and attention to quantity and work safety culture.

MISSION
Our mission is to continue being a recognized leader in non-destructive testing
and inspection related
services, to consistently improve on customer expectations, and provide long
term value to customers.

VISION
Our vision is to provide industry with quality services through the combination
of experienced qualified
personnel committed to providing customer-focused service and supplying
state of the art technology best suited to the applications at hand.
OUR SERVICES:

⁕Destructive & Non-Destructive Testing

⁕Leak Testing

⁕Hydro Testing

⁕Vacuum Box Testing

⁕QA & QC Services

⁕General Ship Repairs (Electrical & Mechanical) Works

⁕Gas Pipeline, Nitrogen Pipeline, Tank...etc Cleaning

⁕Deck Engine & Salon Stores


Destructive Testing:

Destructive testing is undertaken in order to understand a specimen’s


performance or material behavior, these procedures are carried out to the test
specimen’s failure. Destructive testing procedures can either follow specific
standards or can be tailored to reproduce set service conditions.

Destructive testing methods are commonly used for materials characterization,


fabrication validation, failure investigation, and can form a key part of
engineering critical assessments, which also involves non-destructive testing
(NDT) techniques such as digital radiography.

Non-Destructive Testing:

Non-destructive testing (NDT) is a testing and analysis technique used by indus-


try to evaluate the properties of a material, component, structure or system for
characteristic differences or welding defects and discontinuities without causing
damage to the original part. NDT also known as non-destructive examination
(NDE), non-destructive inspection (NDI) and non-destructive evaluation (NDE).

Non-Destructive Testing Methods:

Ultrasonic Testing (UT)


Ultrasonic Testing entails the transmission of high frequency sound into a
material to interact with features within the material that reflect or attenuate it.
Ultrasonic testing is broadly divided into Pulse Echo (PE), Through Transmission
(TT) and Time of Flight Diffraction (TOFD).
Radiographic Testing (RT)
Radiographic testing uses radiation passed through a test piece to detect
defects. X-rays are commonly used for thin or less dense materials while gamma
rays are used for thicker or denser items. The results can be processed using film
radiography, computed radiography, computed tomography or digital
radiography. Whichever method is used, the radiation will show discontinuities
in the material due to the strength of the radiation.

Magnetic Particle Testing (MT)


This NDT process uses magnetic fields to find discontinuities at or near the
surface of ferromagnetic materials. The magnetic field can be created with a
permanent magnet or an electromagnet, which requires a current to be applied.

The magnetic field will highlight any discontinuities as the magnetic flux lines
produce leakage, which can be seen by using magnetic particles that are drawn
into the discontinuity.
Liquid Penetrant Testing (PT)
Liquid penetrant testing involves the application of a fluid with low viscosity to
the material to be tested. This fluid seeps into any defects such as cracks or po-
rosity before a developer is applied which allows the penetrant liquid to seep
upwards and create a visible indication of the flaw. Liquid penetrant tests can be
conducted using solvent removable penetrants, water washable penetrants or
post-emulsifiable penetrants.

Leak Testing (LT)


Leak testing can be broken down into four different methods - bubble leak test-
ing, pressure change testing, halogen diode testing and mass spectrometer test-
ing.

Bubble leak testing uses a tank of liquid, or a soap solution for larger parts, to
detect gas (usually air) leaking from the test piece in the form of bubbles.

Only used on closed systems, pressure change testing uses either pressure or a
vacuum to monitor the test piece. A loss of pressure or vacuum over a set time
span will show that there is a leak in the system.

Halogen diode testing also uses pressure to find leaks, except in this case air and
a halogen-based tracer gas are mixed together and a halogen diode detection
unit (or 'sniffer') is used to locate any leaks.

Mass spectrometer testing uses helium or a helium and air mix inside a test
chamber with a 'sniffer' to detect any changes in the air sample, which would
indicate a leak. Alternatively, a vacuum can be used, in which case the mass
spectrometer will sample the vacuum chamber to detect ionised helium, which
will show that there has been a leak.
Phased Array Ultrasonic Testing (PAUT)
PAUT probes are different from conventional UT probes in that they consist of
an array of individual elements that can be pulsed independently. By controlling
the times at which each element is fired, sound beams can be focussed or
steered. By sweeping the beam through a range of angles or depths, cross-
sectional views can be generated using one probe where several probe and
wedge combinations may have been required with conventional UT. A virtual
probe can be created from a number of elements and this can be electronically
indexed along the length of the array to create a wide paintbrush scan.

Visual Testing (VT)


Visual testing also known as visual inspection is one of the most common tech-
niques which involves the operator looking at the test piece. This can be aided
by the use of optical instruments such as magnifying glasses or computer-
assisted systems (known as 'Remote Viewing').

This method allows for the detection of corrosion, misalignment, damage,


cracks, and more. Visual testing is inherent in most other types of NDT as they
will generally require an operator to look for defects.
OUR QUALITY POLICY:
The basic orientation of MARS ENGINEERING SERVICES is to be recognized for
quality in Welding Inspection, Third Party Inspection, Materials Inspection, Non
Destructive Testing, Destructive Testing, Leak testing, Hydro Testing, Vacuum Box
Testing, Preparation and Review of Welding Procedure Specification, Preparation
and Review of Procedure Qualification Record, Preparation and Review of Quan-
tity Related Documents & QC Activities.
This will be achieved through:
 Consideration of context of the organization and aligning the Quality Man-
agement System with the strategic direction of MARS ENGINEERING SER-
VICES.
 Satisfying customer and applicable statutory and regulatory requirements
 To consistently exceed customer expectations by providing superior ser-
vices in the field of Non-Destructive Testing by training and supporting the
employees to achieve the company's targets while abiding to national, in-
ternational, and customer standards.
 The management at MARS ENGINEERING SERVICES is committed towards
meeting the requirements for quality standards, monitoring performance,
and using every opportunity towards improvement of our Quality Man-
agement System.
 Our strict emphasis on safety, quality, employee health, training, technol-
ogy, environmental health and safety and core knowledge all enhance em-
ployee satisfaction to ensure the highest level of performance and
accuracy.
The Quality Manual further elaborates our quality objectives based on this
framework.
OUR CLIENT:
⁕ Bangladesh Navy

⁕ Abul Khair Steel Ltd.

⁕ BSRM

⁕ MR Marine Propulsion.

⁕ MM Marine

⁕ KSRM

⁕ Chittagong Dry Dock

⁕ Chittagong Marine Dock Yard

⁕ KR Steel Structure Ltd.

⁕ KR Re-Rolling Mills Ltd.

⁕ GPH Ispat Ltd.

⁕ Smart Group
OH&S POLICY:
Management of MARS ENGINEERING SERVICES is committed to the continual improve-
ment of the Occupational Health & Safety (OH&S) Management System, according the
requirements of ISO 45001:2018.
The framework for setting OH&S objectives is defined in the OH&S Manual.
All employees of MARS ENGINEERING SERVICES are acting to prevent injuries and health
impairment through:

 Following the principles and meeting requirements of ISO 45001:2018


 All electric circuits should be installed and grounded according to National
Electrical Code or any other appropriate code.
 Local exhaust should be provided to control the dust particles used for
testing.
 If the local exhaust is not feasible, the operator should wear respiratory
protective equipment.
 Eye protection should be worn by the operator to guard against the irritating
effects of dust particles and arcing.
 Personal protective equipment should be worn to protect against the
possible skin irritation from the powder.
 Most penetrants are organic compounds that may cause dermatitis.
 Skin contact should be avoided with good personal hygiene practices strictly
followed.
 Smoking, smoking materials, food or drinks should not be stored or used in
the test area.
 Exposed skin should be washed before smoking, eating or drinking.
 Equipment should be disconnected from the power supply
 The condensers discharged whenever a cathode ray tube must be adjusted
or removed.
 In some reader frequency testing installations, operators have been burnt
internally, when they passed between the object and the testing device.
Special regulations should be formulated and enforced.
 Barriers should be set up to prevent operators and others from entering such
areas.
 Recommendations of the manufacturer of the equipment should be
followed explicitly.
 All sources of ionizing radiations are potentially dangerous They should be
stored and handled in accordance with the instructions of the supplier of the
source.
 The exposure to the radiation by the operators should be regularly
monitored, in accordance with the supplier s instructions.
 The only trained and certified operator should be allowed to do the work.
 The surrounding area should be effectively cordoned off and ensured that no
one enters this area.
 Where-ever possible, the work should be done in a suitable enclosed room,
built in accordance with the supplier of the source.
 All operators should be medically examined at frequency suggested by the
supplier of the source.
 After the work is over, the source should be stored in accordance with the
instruction of the supplier of the source.
CONTACT DETAILS:

Registered Address : Plot No. B/31, Road No 2, Karnaphuli Housing Coplex, Halishahar,
Chattogram- 4228, Bangladesh.
Current Address: Shantibag Housing Masjid Ground Floor, Road-01, Lane-01, Halishahar,
Shantibag, Chittagong, Bangladesh.
Work Shop: 149, West Madarbari, D.T. Road, Chittagong-4100, Bangladesh.

Cell : +88 01837 13 60 65, 01318 816482,E-mail : marsengineering2016@[Link],


web: [Link]

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