Smart Panel

Assembly Guide
An Assembly Guide for Panel Digitalization for Commercial and
Industrial Buildings
07/2024
Assembly Guide

[Link]/ww/ecostruxure-power
 [Link]

Legal Information

The information provided in this document contains general descriptions, technical

characteristics and/or recommendations related to products/solutions.

This document is not intended as a substitute for a detailed study or operational and
site-specific development or schematic plan. It is not to be used for determining suitability
or reliability of the products/solutions for specific user applications. It is the duty of any such
user to perform or have any professional expert of its choice (integrator, specifier or the
like) perform the appropriate and comprehensive risk analysis, evaluation and testing of the
products/solutions with respect to the relevant specific application or use thereof.

The Schneider Electric brand and any trademarks of Schneider Electric SE and its
subsidiaries referred to in this document are the property of Schneider Electric SE or its
subsidiaries. All other brands may be trademarks of their respective owner.

This document and its content are protected under applicable copyright laws and provided
for informative use only. No part of this document may be reproduced or transmitted in any
form or by any means (electronic, mechanical, photocopying, recording, or otherwise), for
any purpose, without the prior written permission of Schneider Electric.

Schneider Electric does not grant any right or license for commercial use of the document or
its content, except for a non-exclusive and personal license to consult it on an "as is" basis.

Schneider Electric reserves the right to make changes or updates with respect to or in the
content of this document or the format thereof, at any time without notice.

To the extent permitted by applicable law, no responsibility or liability is assumed by

Schneider Electric and its subsidiaries for any errors or omissions in the informational
content of this document, as well as any non-intended use or misuse of the content
thereof.

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Purpose of this Document

Target Audience
This assembly guide is primarily intended for panel builders. However, it could also be useful
for design firms or any other qualified personnel working with Smart Panels.

Objective
As panel digitalization becomes more common, there is a larger selection of connectable
products available. With a complex panel combining various connected products and
different forms of internal separation, deciding which products to use, finding space for
cabling and determining the limitations of wireless communication are common challenges.

The objective of this guide is to describe the installation and testing process of network
equipment, limiting the scope to low-voltage distribution panels (LVDP) and final distribution
switchboards for non-critical small to medium-sized buildings.

This guide starts with a short introduction to the examples which will be used as the
framework. It includes basic installation rules as well as more in-depth information on auxiliary
power supplies and low-power communication circuits.

Please always keep in mind that it is essential to comply with installation and implementation
best practices, to avoid any risk of shutdown or malfunction due to insufficient distances
between devices, temperature increases, electromagnetic compatibility or other related
issues.

TO OPTIMIZE YOUR NAVIGATION EXPERIENCE:

To enhance your navigation experience (especially the option to use the back button), it is advised to
download the PDF document and open it on your computer.

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 [Link]

Purpose of this Document

Related Documents
Guides

Title document Reference number

EcoStruxure™ Power Design - Selection Guide ESXP1G001EN
ULP System for MasterPacT™ and ComPacT™ - User Guide DOCA0093EN
EcoStruxure™ for Connected Panels and Facility Expert - Commissioning Guide ESXP1G004EN
PacT series - Cybersecurity Guide DOCA0122EN

Instruction Sheets

Title document Reference number

ULP* Port Module for Fixed MasterPacT MTZ - Instruction Sheet NVE40791
ULP* Port Module for Drawout MasterPacT MTZ1 - Instruction Sheet NVE40796
ULP* Port Module for Drawout MasterPacT MTZ2/MTZ3 - Instruction Sheet NVE40797
BSCM Breaker Status Control Module - Instruction Sheet GHD16046AA
ComPacT NSX, NSX Cord - Instruction Sheet GHD16047AA
ComPacT NSX, Insulated NSX Cord - Instruction Sheet GHD16313AA
IFM Interface for Circuit Breaker - Instruction Sheet NVE85393
Enerlin’X IFE Ethernet Switchboard Server - Instruction Sheet QGH13473
EIFE Embedded Ethernet Interface - Instruction Sheet NVE23550
Enerlin'X I/O Module Interface - Instruction Sheet HRB49217
Wireless Indication Auxiliary (ComPacT NSXm) - Instruction Sheet NNZ8881001
Wireless Indication Auxiliary (ComPacT NSX) - Instruction Sheet NNZ8882801
Wireless Auxiliary Contact - Instruction Sheet NNZ4314501
Acti9 Active Vigi iC60 - Instruction Sheet PKR58950
Acti9 Active Vigi iDT40 - Instruction Sheet PKR58952
Acti9 Active VigiARC iC60 - Instruction Sheet NNZ96047
Acti9 Active VigiARC iDT40 - Instruction Sheet NNZ96043
Acti9 Active AFDD iC60 - Instruction Sheet NNZ96046
Acti9 Active AFDD iDT40 - Instruction Sheet NNZ96042
PowerTag Energy Rope - Instruction Sheet GDE25175
PowerTag Energy M250 - Instruction Sheet QGH46815
PowerTag Energy M630 - Instruction Sheet QGH46820
PowerTag Energy F160 - Instruction Sheet MFR85580
PowerTag Energy M63 - Instruction Sheet PHA39639
PowerTag Energy F63 - Instruction Sheet JYT32195
PowerTag Energy P63 - Instruction Sheet JYT31928
EcoStruxure Panel Server Entry - Instruction Sheet NNZ76760
EcoStruxure Panel Server Universal - Instruction Sheet GDE74119
EcoStruxure Panel Server Advanced - Instruction Sheet JYT24469
I/O Smart Link - Instruction Sheet PKR5509302
HeatTag - Instruction Sheet MFR5173801
Enerlin'X FDM121 - Instruction Sheet QGH80971
Enerlin'X FDM128 - Instruction Sheet HRB45777
Modicon MCSESU Unmanaged Switch - Instruction Sheet NNZ7563404
Auxiliary Power Supply - Instruction Sheet GDE5437201
*ULP: Universal Logic Plug

You can download these technical publications and other technical information from our
website at [Link]/ww/en/download.

You shall always refer to the instruction sheet. Previous Table of Next
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4 Smart Panel - Assembly Guide

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Safety Information

Important Information
Read these instructions carefully and look at the equipment to become familiar with the
device before trying to install, operate, service or maintain it.

The following special messages may appear throughout this documentation or on the
equipment to warn of potential hazards or to call attention to information that clarifies or
simplifies a procedure.

The addition of either symbol to a “Danger” or “Warning” safety label indicates that an electrical
hazard exists which will result in personal injury if the instructions are not followed.

This is the safety alert symbol. It is used to alert you to potential personal injury hazards.
Obey all safety messages that follow this symbol to avoid possible injury or death.

DANGER
DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury.

WARNING
WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION
CAUTION indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.

NOTICE
NOTICE is used to address practices not related to physical injury.

Please Note
Electrical equipment should be installed, operated, serviced, and maintained only
by qualified personnel. No responsibility is assumed by Schneider Electric for any
consequences arising out of the use of this material.

A qualified person is one who has skills and knowledge related to the construction,
installation, and operation of electrical equipment and has received safety training to
recognize and avoid hazards involved.

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Safety Information

Start-up and Test

Before using electrical control and automation equipment for regular operation after
installation, a start-up test should be run on the system by qualified personnel to check
that the equipment is operating correctly. It is important to schedule sufficient time and
make the necessary arrangements to ensure complete and satisfactory testing.

Follow all start-up tests recommended in the equipment documentation. Store all
equipment documentation for future reference.

The software must be tested in both simulated and real environments.

Verify that the completed system is free from all short circuits and grounds, except those
grounds installed according to local regulations (for example, according to the National
Electrical Code in the U.S.A.). If high potential voltage testing is necessary, follow the
recommendations in the equipment documentation to help prevent accidental equipment
damage.
Before energizing the equipment:
• Remove any tools, meters, and debris from the equipment.
• Close the equipment enclosure door.
• Perform all start-up tests recommended by the manufacturer.

Please Note
The following precautions are from the NEMA Standards Publication ICS 7.1-195 (English
version prevails):
• Regardless of the care exercised in the design and manufacture of equipment or in the
selection and ratings of components, there are hazards that can be encountered if such
equipment is improperly operated.
• It is sometimes possible to adjust the equipment incorrectly and thus produce
unsatisfactory or unsafe operation. Always use the manufacturer’s instructions as a guide
for functional adjustments. Personnel who have access to these adjustments should be
familiar with the equipment manufacturer’s instructions and the machinery used with the
electrical equipment.
• Only those operational adjustments actually required by the operator should be
accessible to the operator. Access to other controls should be restricted to help prevent
unauthorized changes to operating characteristics.

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Safety Information

Safety Precautions
The following safety messages apply to the installation, configuration and operation of
Smart Panels.

DANGER
HAZARD OF ELECTRIC SHOCK, BURN OR EXPLOSION
b Only qualified personnel familiar with low and medium voltage equipment are to perform work described in
this set of instructions. Workers should understand the hazards involved in working with or near low and
medium voltage circuits.
b Perform such work only after reading and understanding all of the instructions contained in this bulletin.
b Turn off all power before working on or inside equipment.
b Use a properly rated voltage sensing device to confirm that the power is off.
b Before performing visual inspections, tests, or maintenance on the equipment, disconnect all sources of
electric power. Assume that all circuits are live until they have been completely de-energized, tested,
grounded, and tagged. Pay particular attention to the design of the power system. Consider all sources of
power, including the possibility of back feeding.
b Handle this equipment carefully and install, operate, and maintain it correctly in order for it to function
properly. Neglecting fundamental installation and maintenance requirements may lead to personal injury, as
well as damage to electrical equipment or other property.
b Beware of potential hazards, wear personal protective equipment and take adequate safety precautions.
b Do not make any modifications to the equipment or operate the system with the interlocks removed. Contact
your local field sales representative for additional instruction if the equipment does not function as described
in this manual.
b Carefully inspect your work area and remove any tools and objects left inside the equipment.
b Replace all devices, doors and covers before turning on power to this equipment.
b All instructions in this manual are written with the assumption that the customer has taken these measures
before performing maintenance or testing.
Failure to follow these instructions will result in death or serious injury.

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
Always consult product User Manuals and Instruction Sheets before installing, commissioning and operating a
product.
Failure to follow these instructions will result in death or serious injury.

NOTICE
NETWORK INOPERABILITY
Do not make unauthorized changes in the network configuration.
Failure to follow these instructions can result in an unstable or unusable network.
This document is intended to describe how to select and configure the Smart Panel system.

Information on Non-Inclusive or Insensitive Terminology

As a responsible, inclusive company, Schneider Electric is constantly updating its
communications ans products that contain non-inclusive or insensitive terminology.
However, despite these efforts, our content may still contains terms that are deemed
inappropriate by some customers.

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Table of Contents

INTRODUCTION............................................................................... p. 11

SECTION 1 I Panel and Product Architecture ����������������������������������� p. 17 1

SECTION 2 I Product Installation Guidelines ����������������������������������� p. 29 2

SECTION 3 I Panel Commissioning and Verification Guidelines ������ p. 85 3

APPENDIX........................................................................................ p. 99

Legal Information............................................................................................ p. 2

EcoXpert......................................................................................................... p. 104

Green Premium............................................................................................... p. 105

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INTRODUCTION

Overview of EcoStruxure Power and Smart Panels.......................................... p. 12

• EcoStruxure Platform...................................................................................... p. 12

• EcoStruxure Power Value Proposition............................................................... p. 13

• Digitize your Panel.......................................................................................... p. 14

About the Guide............................................................................................... p. 15

• Structure of the Document.............................................................................. p. 15

Smart Panel - Assembly Guide 11

 INTRODUCTION [Link]

Introduction to EcoStruxure

EcoStruxure Platform
As shown in the diagram below, and indicated by the green arrows, EcoStruxure Power is one of the six domains
of EcoStruxure, our IoT-enabled architecture and platform.

EcoStruxure Power plays a key role in all four End-Markets (Building, Data Center, Industry and Infrastructure).
This involves bringing the world of electrical distribution
1 to those End-Markets.

4 End-Markets Buildings Data Center Industry Infrastructure

addressed

2
End-to-end Cybersecurity

Apps, Analytics and Services

Edge Control

3
Connected Products

6 EcoStruxure EcoStruxure EcoStruxure EcoStruxure EcoStruxure EcoStruxure EcoStruxure

domains of Power Building IT Machine Plant Grid
expertise

EcoStruxure’s integrated architecture serves four End-Markets with its six domains of expertise.

The world is becoming more electric and digital, and power is becoming more distributed, more
complex to manage, and more integrated into our everyday lives. We envision a New Electric World
where building staff and occupants are safer, with zero electrical safety incidents. Where power is
OUR VISION
100% available, with zero unplanned downtime. Where energy and operations are more efficient,
OF A NEW with zero energy waste. And where operational systems are resilient, with zero cyber intrusions.
ELECTRIC
We strive to make this vision a reality with our IoT-enabled EcoStruxure architecture and platform,
WORLD
which we deliver through our connected energy management ecosystem – a collective of partners
and industry experts who are openly collaborating with us to drive innovation, enhance productivity,
reduce risk, and unlock new growth opportunities.

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12 Smart Panel - Assembly Guide

 [Link] INTRODUCTION

Introduction to EcoStruxure

EcoStruxure Power Value Proposition

• EcoStruxure Power digitizes and simplifies low and medium voltage electrical
distribution systems. It provides essential data to aid the decisions that help protect
people, safeguard assets, maximize operational efficiency and business continuity,
and maintain regulatory compliance.

• EcoStruxure Power is an open architecture and platform designed with the intention
of making it easy to add, upgrade, and swap components. The world is full of 1
electrical distribution systems in various stages of maturity, produced by a variety of
manufacturers. Interoperability with EcoStruxure Power is essential to making these
power distributions systems future ready. The added benefit of a holistic Schneider
Electric system is plug-and-play connectivity to achieve faster and lower risk integration
and commissioning.
2
• EcoStruxure Power architectures are cost-optimized to deploy, using only the right
technology to deliver the desired business outcomes for our customers – no more,
no less. However, customer needs or demands change over time.

• The EcoStruxure Power system is scalable from light commercial and industrial
buildings to critical facilities such as hospitals, data centers or infrastructure such as
airports, rail and oil and gas. The scalability of EcoStruxure Power means it also 3
grows and evolves with changing needs or demands through its modular architecture.

• EcoStruxure Power architectures are fully flexible power distribution systems with
the ability to adapt to dynamic and ever-changing conditions, such as balancing supply
and demand by the hour or minute or adding and then scaling on-site renewable
generation capabilities over time. Connecting IT and OT systems into a single,
easy-to-manage Ethernet IP network is at the heart of our digitization story.
With EcoStruxure Power, facility managers can use the data they collect to make
real-time decisions to maximize business continuity and optimize operations.

• EcoStruxure Power architectures enable remote and on-site consultancy to help

maximize uptime, optimize maintenance costs and improve operator efficiency
while extending asset and system life expectancy.

More about EcoStruxure Power

[Link]/ww/ecostruxure-power
[Link]

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 INTRODUCTION [Link]

Introduction to Smart Panels

Digitize your Panel

Connected Products make the base layer of EcoStruxure solutions and are essential to
make your panel a Smart Panel (also known as a connected panel or digital panel). To get
the benefits from EcoStruxure Power, it is essential to add connectivity to your panel.

There are several ways to connect a panel, and keep in mind that only what is measured
1 can be managed. Connectivity can range from a simple I/O module to connecting multiple
sophisticated products with communication via wireless and/or wired communication.
Thus, the benefits of EcoStruxure Power will depend on how the panel is connected,
including which products are used, how the information is transferred to the two top
layers of EcoStruxure (Edge Control and Apps, Analytics and Services), and finally which
software solution is used as well as how it is set up. As an example, an Indication Auxiliary
(OF/SD) in a ComPacT NSX circuit breaker can give you the status of your circuit breaker,
2 but not information regarding recent events, energy measurements or information on the
power quality.

Connectivity can be added in a new panel (Greenfield) or a preexisting panel (Brownfield).

Adding connectivity in an existing panel can sometimes be complicated, as there could
be additional space restrictions, as well as an impact if downtime is needed to work on
the panel. Nevertheless, there are solutions that make it easier to add connectivity in these
3 types of panels.
[Link]

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14 Smart Panel - Assembly Guide

[Link] INTRODUCTION

About the Guide

Structure of the Document

Section 1: Panel and Product Architecture

This section provides an overview of products designed to digitize your non-connected

panel.

Section 2: Product Installation Guidelines

1
This section includes installation details, including device installation, power supply
requirements and wiring rules and recommendations.

Section 3: Panel Commissioning and Verification Guidelines

In this section the factory quality control is addressed. It includes commissioning utilizing
EcoStruxure Power Commission, firmware revision and communication system test. 2
Appendix

The Appendix includes product references for the digital products and accessories
described in this guide.

EcoXpert and Green Premium 3

Information about our EcoXpert and Green Premium programs is available at the end
of the guide.

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 INTRODUCTION [Link]

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SECTION 1

Panel and Product Architecture​

Introduction....................................................................................................... p. 18

Switchboard > 630 A........................................................................................ p. 20

• Non-connected Switchboard > 630 A.............................................................. p. 20

• Connected Switchboard > 630 A..................................................................... p. 22

• Communication and Power Supply Cabling...................................................... p. 24

Switchboard y 630 A........................................................................................ p. 26

• Non-connected Switchboard y 630 A.............................................................. p. 26

• Connected Switchboard y 630 A..................................................................... p. 27

• Communication and Power Supply Cabling...................................................... p. 28

Smart Panel - Assembly Guide 17

 SECTION 1 I Panel and Product Architecture​ [Link]

Introduction

Purpose of this Section

Section 1 provides an overview of a Smart Panel; the first example shows a panel with no connectivity, and the
second example shows the same panel now digitized with products to make it into a Smart Panel. The panels are
set up to show several different types of solutions for connectivity. This includes both wired and wireless solutions,
as well as solutions that will give different levels and types of information.

18 Smart Panel - Assembly Guide

[Link] SECTION 1 I Panel and Product Architecture

Smart Panel - Assembly Guide 19

 SECTION 1 I Panel and Product Architecture​ [Link]

Switchboard > 630 A

Non-connected Switchboard > 630 A

[Link]
MasterPacT MTZ main switchboard CD2
CD1
CE1
CT1

2 At the switchboard head, the drawout

[Link]

CE2
CE3

F1
F2
F3
F4
CH
PF F1
XF F2
N/ X1 F3

MasterPacT MTZ circuit breaker

X2 A01
DE1 A02
2C C3 SD
DE2 C4 T1
es N/ T2
C2 X
C1 DE
C3
AF2
AF1
C2
C1
OM

helps to protect the building's entire rPact

electrical distribution system.

Maste

Reset
Reset
Test
Test

3 Aux
Aux
Power
Power

1000
InIn1000
AA
VPS
VPS

ComPacT NSX630 A circuit breaker

[Link]

The ComPacT NSX circuit breaker,

rated up to 630 A, helps to protect the
MicroLogic
6.3E

final distribution feeders.

20 Smart Panel - Assembly Guide

 [Link] SECTION 1 I Panel and Product Architecture

Switchboard > 630 A

Non-connected Switchboard > 630 A

ComPacT NSX250 A
The main loads have their own 1

[Link]
individual protection, thanks to three
ComPacT NSX outgoing lines. This
D
circuit breaker is rated up to 250 A.
200
Trip

200
Trip

200
Trip

E
2
N
D

ComPacT NSXm 160 A

C
B
A

[Link]
link
Ever

The smallest circuit breaker in the

link
Ever
link
Ever
link E
Ever
link
Ever
link
Ever
link
Ever system 5
link ction
Ever Conne
3
link

ComPacT range, rated up to 160A

Ever
1
link
Ever N
link
Ever system 5
Ever
link Conne
ction D
3
link
Ever
1 C
link
Ever N
link
Ever system 5 B
link ction
Ever Conne
3
A
1
N
Trip

system 5
ction Ir(A)
63/160
Conne
3 In=60A

1
li=1250A
N 128
144
160
t
Trip

112 i

3
Ii
63/160 Ir
Ir(A)
lr(A)
In=60A
Conne
ction
system
li=1250A
t
144
128 160
Trip

112 i
Ii
63/160 Ir
Ir(A)
lr(A)
In=60A
Conne
ction
system
li=1250A
t
144
128 160
Trip

112 i
Ii
63/160 Ir
Ir(A)
lr(A)
In=60A
Conne
ction
system
li=1250A
t
144
128 160
112 i
Ii
Ir

lr(A)

Conne
ction
system

D1/+
D0/-
0V

N.C.
C D0
N.C.
D1
C/-

ON
iEM31

63A
Imax:

Final switchboard

[Link]
The Acti9 range circuit breakers
+24VDC
CMD
SDOF
0V

12
14
helps to protect the terminal
loads.
11

OF

OFF
auto
B
1
A

B
A

N P

Terminal connection blocks

The Linergy terminal blocks [Link]

and busbars are designed to

provide the rapid connection
performances expected from
a high-quality installation.

Linergy LGY busbar

[Link]

The Linergy LGY busbar powers the

switchboard.

Smart Panel - Assembly Guide 21

 SECTION 1 I Panel and Product Architecture​ [Link]

Switchboard > 630 A

Connected Switchboard > 630 A

Ethernet interface embedded in the
[Link]

MTZ
The EIFE Ethernet interface is available for MTZ drawout
circuit breakers, and provides a direct connection to the
Ethernet network.

1 MicroLogic X
MicroLogic 5/6 X releases (Energy and Maintenance)

[Link]
can be fitted on all MasterPacT MTZ, regardless of their
performance level. They come with an embedded screen,
[Link]

as well as Bluetooth and NFC wireless communication ETH

1
ETH
2

protocols. They include the basic LSI protection (MicroLogic ETH1

ETH2

5), which can be supplemented by Ground fault protection

EIFE MS

2
001 NS
LV851
R

EIFE MS
LV851001 NS

YZZ
-XXYYZZ
YYZZ
YYZZ EIFE-XXY
EIFE
EIFE-XX
EIFE-XX

(MicroLogic 6), and can be customized with Digital

Modules. They also come with measurement, alarm and

0V 24V
0V 24V
communication functions.
rPact
Maste

FDM128 local interface

PB111801-32_r.eps

The FDM128 has a wide but shallow screen. The

anti-reflection graphic screen is backlit for easy reading, Test
Reset

3 even in a dark environment or at unusual viewing angles.

Please refer to the Enerlin'X catalog.
Aux

In 1000
Power

A
VPS

Ethernet switch
[Link]

Ethernet switch, 5 copper ports. Communication port

protocols: Ethernet TCP/IP.
Ethernet port: 10BASE-T/100BASE-TX-5.
Max. number of connected switches: unlimited.

24 V DC power supply
A 24 V DC power supply is required for a networked
installation, whatever the MicroLogic types installed in the
[Link]

switchboard.
The requisite specifications are:
• output voltage 24 V DC +/-5%, SELV
• ripple: +/-1%
• overvoltage category: OVC IV - as specified by standard
IEC 60947-1.

MicroLogic 5/6 E for NSX100 to 630 A

MicroLogic 5/6 E (Energy) releases can be fitted on all
[Link]

ComPacT NSX100 to 630 with performance B/F/H/N/S/L/R/

HB1/HB2. They come with a display. They include the basic
LSI protection (MicroLogic 5), which can be supplemented
by Ground fault protection (MicroLogic 6). They also come
MicroLogic
6.3E

with measurement, alarm functions and are communication

ready.

Enerlin'X I/O module I1

I1
C
C
I2
I2
I3
I3
C
C
I4
I4
I5
I5
C
C
I6
I6

+
[Link]

The I/O (Input/Output) module for LV circuit breakers is

24VDC
24VDC

I6
C
I5
I4
C
I3
I2
C
I1
+
24VDC

A1
A1

part of the ULP system. It offers predefined or configurable

O1
O1
A1
I1
I1 O2
O2
I1
O1
I2
I2
I2
O2 O3
O3
I3
O3 I3
I3
APP APP
I4
I5
APP I4
I4
I6 I5
I5
I6
I6

functions and applications and helps ensure that

LV434063

IO
A1
T2 4063
4063
O3
34
T1
LV43
LV43
O2 33
24
O1 23

IO
14

IO
13

A1
A1

requirements can be met precisely. Two I/O modules can be

T2
T1 T2
O3 T1
O334
33 34
O2 33
O2 24
23 24
O1 23
O1 14
13 14
13

connected to the same ULP network.

Acti9 Active
[Link]

Acti9 Active is a family of all-in-one protection devices

with wireless connectivity. When connected to a gateway, it
enables remote monitoring, diagnostics, pre-alarming, and
alarming.

22 Smart Panel - Assembly Guide

 [Link] SECTION 1 I Panel and Product Architecture

Switchboard > 630 A

Connected Switchboard > 630 A

PowerLogic HeatTag

[Link]
HeatTag analyzes suspended gases and particles
inside the switchboard to detect invisible yet hazardous
transformations of cable insulators.

Wireless Indication Auxiliary for 1

[Link]
ComPacT NSX
The Wireless Indication Auxiliary provides remote indications
of the circuit breaker status.
D Trip

Trip

A Wireless Indication Auxiliary for

[Link]
Trip
Trip

ComPacT NSXm
2
erTag
Pow

E The Wireless Indication Auxiliary provides remote indications

of the circuit breaker status.
N
D
C
B
A

m
Conne
ction
sys tem

E
PowerLogic PowerTag Energy
n syste

PowerTag Energy sensors measure electrical quantities and send these

ectio
Conn ction
system
Conne

Reset
system
ction D

wirelessly to a gateway such as Panel Server.

Conne

C
ction
system B
Conne

system

PowerTag Energy M250/M630

ction
Conne

3
Conne
ction
system

PowerTag Energy M250/M630 are modules for ComPacT

[Link]
Conne
ction
system

Conn
ectio
n syste Conne
m ction
system

system
ction
Conne

NSX, INS/INV and for TeSys GV5/GV6/GV7. For ComPacT

NSX, these modules are fitted directly downstream of the
B
Conne
ction
system

0V
D0/-
D1/+
circuit breaker or the Vigi extension.
N.C.
C D0
N.C.
D1

PowerTag Energy F160

C/-

C
ON
iEM31

[Link]
63A
Imax:

PowerTag Energy F160 is a version used on ComPacT

NSXm, ComPacT INS up to 160 A, Acti9 NG125, Acti9
C120, TeSys GV4, and all other devices rated 63 to
160 A.

[Link]
+24VDC
CMD
SDOF
0V

11
12

OF
14 PowerTag Energy M63
OFF
auto

PowerTag Energy M63 are designed to fit directly on the

B
1
A

B
A

N P

Acti9 or Multi9 range devices with 18mm pitch up to 63 A.

EcoStruxure I/O Smart Link

The I/O Smart Link is used for monitoring and controlling

PB107753_80.eps
Acti9 range devices via a Modbus serial connection.
c
24V
Power
1
2

Inputs I1
Digital I1C 3
I2 4
I2C 5
6

Server
Panel L
PAS600

-5 -6
+3 - 4
+1 +2 24Vc10A

EcoStruxure Panel Server

28.0V
22.0V
[Link]

The Panel Server gateway is designed to connect and

A24100
ABLS1A

Va
100-240Vc
140-340
N(-)
L(+)

digitize the electrical distribution installation and to perform

24VDC

ETH2
energy management and monitoring, from the enclosure
incomer down to the load level. It is mandatory when using
ETH2
ETH1
ETH1 5 6
4 7
6 3 8
4 5 7
x10

2
6 3 8 0 9
4 5 7 1
x10

2 6
6 3 8 0 9 4 5
4 5 7
1 7
x10

2 6 3
3 8 1 0 9 4 5 7
8
2
0 9
x1
x10

2 6 3
1 0 9 4 5 7
8 1
2
0 9
x1

6 3 8
(factory
set)
4 5 7 2
1
0 9 COM
x1

[Link] 3

wireless devices.
IFE-XX.Y
8 1
2
0/ACT 0 9 COM
x1

IFE 24VDCLK/10-10 1
in'X ETH1 COM
Enerl 0/ACT
LK/10-10
ETH2 Status COM Test
Module
Status Test
-SL
Network ETH2
Test
Modbus
ETH2
ETH1 Test
2 ETH1
LV43400

5 6
4 7
5 6 3 8
4 7
x10

2
3 8 1 0 9
x10

2 6
1 0 9 4 5 7
6 3

Enerlin'X IFM Modbus Interface module

8
(factor
y set) 4 5 7 2
0 9
x1

.[Link] 3 8
IFE-XX 1
CT 2
0 9
x1

X IFE LK/10
-100/A
1
Enerlin' ETH1
-100/A
CT COM
LK/10
ETH2 COM
e Status
Modul
rk Status
Netwo
s-SL
Modbu Test

Test
002
LV434
IFMV2_Image.eps

For ComPacT NS/NSX and MasterPacT: makes a circuit

breaker fitted with a ULP port accessible via a Modbus serial
network. Data that may be transmitted includes the circuit
breaker settings, alarms, voltage, current, power factor,
energy, and power.

Enerlin'X IFE Ethernet Interface module

[Link]

For ComPacT NS/NSX and MasterPacT: provides an IP

Modbus address and makes a circuit breaker fitted with a ULP port
Ethernet network (could be via IFM) accessible via an Ethernet network. Data
that may be transmitted includes the circuit breaker settings,
ULP Universal Logic Plug system
alarms, voltage, current, power factor, energy, and power.

Smart Panel - Assembly Guide 23

 SECTION 1 I Panel and Product Architecture​ [Link]

Switchboard > 630 A

Communication and Power Supply Cabling

Head Circuit Breaker Functional Unit

Ethernet 1
B C

1 A ETH
2
[Link]

1
ETH

R
OF1
OF4
OF11
OF14
OF24
OF21
EIFE 01 MS
10
LV85 NS

EIFE
-XXY
YZZ
Ethernet 2

2
Pull
LOGIC
MICRO

ULP System
0V 24V

A
In 1000

24 V DC power supply

3 Final Distribution Functional Unit

D 24 V DC
power supply
[Link]

c
r 24V
Powe
1
2

s
l Input I1
Digita I1C 3
I2 4
I2C 5
6

F
D1/+
D0/-
0V
ID:
MAC l N°:
seria

N.C.
C D0
N.C.
D1
C/- er
l Serv
Pane00L
PAS6

ON
iEM31

63A
Imax:

D Ethernet
Modbus
E

A MasterPacT MTZ circuit breaker C Enerlin'X EIFE E EcoStruxure Panel Server

B ULP port D EcoStruxure I/O Smart Link F Acti9 iEM Energy Meter

24 Smart Panel - Assembly Guide

 [Link] SECTION 1 I Panel and Product Architecture

Switchboard > 630 A

Communication and Power Supply Cabling

Secondary Circuit Breakers Functional Unit

Ethernet
Ethernet 1
[Link]

24 V DC
power supply
I
J
1
Modbus
H
Trip

24VDC

Trip

ETH2
ETH2
ETH1
ETH1
G
C
24VD

2
ETH2
2
ETH
ETH1
1
ETH
se t)
(fa ctory
.[Link]
IFE-XX
CT
E -100/A
in 'X IF LK/10
Enerl ETH1
-100/A
CT
LK/10
ETH2 Status set)
le tory
Modu
Z (fac
[Link].Z
IFE-
tus 00/A
CT
ork Sta IFE 10-1
lin'X 1 LK/
Netw Ener ETH
00/A
CT
us-SL
10-1
2 LK/
Modb ETH us
ule Stat
Mod
us
k Stat Test
Networ
Test
4002
LV43
01
LV4340

3
ULP System

Data Server and Display

[Link]

M Powe
r 24V

2
c

s
Input I1
al
Digit I1C 3
I2 4
I2C 5
6

24 V DC
power supply
ID:
MAC l N°:
seria

K Panel
PAS600L
Serv
er

-5 -6
+3 - 4
+1 +2 24Vc10A

28.0V
22.0V

L Ethernet 1 Ethernet
Ethernet 2
4100
1AA2
ABLS

40Va
100-2
40Vc
140-3
N(-)
L(+)

100 - 240 V AC
140 - 340 V DC
power supply

G Enerlin'X IFE Ethernet interface K 24 V DC power supply

H Enerlin'X IFM Modbus interface L Enerlin'X FDM128 Switchboard local display unit
I ComPacT NSX630 circuit breaker M Ethernet Switch
J ComPacT NSX250 circuit breaker N EcoStruxure Panel Server

Smart Panel - Assembly Guide 25

 SECTION 1 I Panel and Product Architecture​ [Link]

Switchboard y 630 A

Non-connected Switchboard y 630 A

[Link]

1 ComPacT NSX or NSXm TMD

160A circuit breaker
The ComPacT TMD is a non-connected

[Link]
thermal-magnetic circuit breaker, used
here to help protect the final distribution
circuit breakers. When a TMD Trip
Unit is used, a PowerTag Energy or a
2 separate meter is needed to obtain
Ir
250
225
A
200
175

Ii

measurement information.
2250

2500
2000
1750
A

1250
1500
TM250 D
250 A/40°C
Ir
Ii

Acti9 iEM3255 energy meter

Acti9 range three-phase energy meter,
mountable on DIN rail. The iEM3255

[Link]
3 C/-
D1
N.C.
C D0
N.C.
0V
D0/-

ON
D1/+

meter provides a comprehensive view

of both energy consumption and
iEM31

Imax:
63A

generation on site, as well as measures

active and reactive energy transmitted
and received.

Acti9 iQuick surge protection

[Link]
+24VD
CMD
SD
C

OF
0V
device
14

This surge protection device helps to

12
11

OF

protect the switchboard against peaks

OFF
auto
B
1
A

B
A

N P
up to 25 kA.

Acti9 circuit breakers for the

[Link]
final distribution
Acti9 range circuit breakers help to
protect the terminal loads.

26 Smart Panel - Assembly Guide

 [Link] SECTION 1 I Panel and Product Architecture

Switchboard y 630 A

Connected Switchboard y 630 A

[Link]

1
PowerLogic PowerTag Energy
PowerTag Energy sensors measure electrical quantities and
send these wirelessly to a gateway such as Panel Server.

PowerTag Energy M250/M630

2

[Link]
PowerTag Energy M250/M630 are modules for
ComPacT NSX, INS/INV and for TeSys GV5/
GV6/GV7. For ComPacT NSX, these modules
are fitted directly downstream of the circuit
breaker or the Vigi extension.

PowerTag Energy M63

3

[Link]
PowerTag Energy M63 modules is
designed to fit directly on the Acti9 or
Multi9 range devices with 18mm pitch up
to 63 A.
D1/+
D0/-
0V

N.C.
C D0
N.C.
D1
C/-

ON
iEM31

63A
Imax:

Acti9 I/O Smart Link

The I/O Smart Link is used for monitoring and
controlling Acti9 range devices via a Modbus serial

PB107753_80.eps
connection.

C
+24VD
CMD

Acti9 Active
SDOF
0V

14
12
11

OF

[Link]
OFF
auto

Acti9 Active is a family of all-in-one protection

B
1
A

B
A

N P

devices with wireless connectivity. When connected

to a gateway, it enables remote monitoring,
diagnostics, pre-alarming, and alarming.

EcoStruxure Panel Server

The Panel Server gateway is designed
[Link]

to connect and digitize the electrical

distribution installation and to perform energy
management and monitoring, from the
enclosure incomer down to the load level. It is
Power
24V
c
mandatory when using wireless devices.
1
2

Inputs I1
Digital I1C 3
I2 4
I2C 5
6

r
Serve
Panel 0L
PAS60

28V
2.5A
24V 24Vc

042
1A12
ABLM

0Va
100-24

Modbus
Ethernet network

Smart Panel - Assembly Guide 27

 SECTION 1 I Panel and Product Architecture​ [Link]

Switchboard y 630 A

Communication and Power Supply Cabling

Secondary Circuit Breaker Functional Unit

24 V DC
A
power supply

1
[Link]

c
r 24V
Powe
1
2

s
l Input I1
Digita I1C 3
I2 4
I2C 5
6

D1/+
D0/-
0V
ID:
MAC l N°:
seria

B
N.C.
C D0
N.C.
D1
C/- er
l Serv
Pane00L
PAS6

ON
iEM31

2 Imax:
63A

A
Modbus Ethernet

3
A

Data Server and Display

[Link]

24 V DC D
power supply
c
r 24V
Powe
1
2

ts
Inpu I1
al

C
Digit I1C 3
I2 4
I2C 5
6

ID:
MAC l N°:
seria

er
Serv
Panel
PAS600L

28V
c 2.5A
24V 24V

5
1A2402
ABLM

a
240V
100-

Ethernet

100 - 240 V AC
140 - 340 V DC
power supply

A EcoStruxure I/O Smart Link C 24 V DC power supply

B Acti9 iEM Energy Meter D EcoStruxure Panel Server

28 Smart Panel - Assembly Guide

[Link]

SECTION 2

Product Installation Guidelines

Introduction.........................................................................................................................................p. 30

Installing the Devices.........................................................................................................................p. 31

• Positioning Rules.............................................................................................................................p. 31

• Communication Architecture...........................................................................................................p. 34

• Circuit Breakers with Communicating MicroLogic Protection ........................................................p. 35

• Indication Auxiliary (OF/SD) for ComPacT NSX and ComPacT NSXm ...........................................p. 43

• Acti9 Active.....................................................................................................................................p. 44

• PowerLogic PowerTag Energy Sensors..........................................................................................p. 46

• EcoStruxure Panel Server...............................................................................................................p. 50

• EcoStruxure I/O Smart Link.............................................................................................................p. 52

• PowerLogic HeatTag.......................................................................................................................p. 53

• Local Display: Enerlin'X FDM121 and FDM128 ..............................................................................p. 54

• Ethernet Switch and Auxiliary Power Supply...................................................................................p. 55

• Surge Protection Device.................................................................................................................p. 56

Auxiliary Power Supplies...................................................................................................................p. 61

• ULP Generalities.............................................................................................................................p. 61

• Enerlin'X IFM/Modbus Specificities.................................................................................................p. 62

• Floating Power Supply....................................................................................................................p. 63

• 24 V Power Supply..........................................................................................................................p. 64

• Nominal Consumption of Products.................................................................................................p. 65

Wiring Rules and Recommendations...............................................................................................p. 66

• Introduction.....................................................................................................................................p. 66

• Routing Cables...............................................................................................................................p. 67

• Communicating Circuits..................................................................................................................p. 74

Smart Panel - Assembly Guide 29

 SECTION 2 I Product Installation Guidelines [Link]

Introduction

Purpose of this Section

Section 2 provides details on how to install the digital products introduced in Section 1, as well as some
additional products. It describes the general installation rules, the placement of the different types of products
inside a panel, the power supply requirements and the wiring rules and recommendations.

1 For any product installation, you shall always refer to the instruction sheet.

DANGER
HAZARD OF ELECTRIC SHOCK, BURN OR EXPLOSION
b Only qualified personnel familiar with low and medium voltage equipment are to perform work described in
this set of instructions. Workers should understand the hazards involved in working with or near low and
2 medium voltage circuits.
b Perform such work only after reading and understanding all of the instructions contained in this bulletin.
b Turn off all power before working on or inside equipment.
b Use a properly rated voltage sensing device to confirm that the power is off.
b Before performing visual inspections, tests, or maintenance on the equipment, disconnect all sources of
electric power. Assume that all circuits are live until they have been completely de-energized, tested,
grounded, and tagged. Pay particular attention to the design of the power system. Consider all sources of

3 power, including the possibility of back feeding.

b Handle this equipment carefully and install, operate, and maintain it correctly in order for it to function
properly. Neglecting fundamental installation and maintenance requirements may lead to personal injury, as
well as damage to electrical equipment or other property.
b Beware of potential hazards, wear personal protective equipment and take adequate safety precautions.
b Do not make any modifications to the equipment or operate the system with the interlocks removed. Contact
your local field sales representative for additional instruction if the equipment does not function as described
in this manual.
b Carefully inspect your work area and remove any tools and objects left inside the equipment.
b Replace all devices, doors and covers before turning on power to this equipment.
b All instructions in this manual are written with the assumption that the customer has taken these measures
before performing maintenance or testing.
Failure to follow these instructions will result in death or serious injury.

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
Always consult product User Manuals and Instruction Sheets before installing, commissioning and operating a
product.
Failure to follow these instructions will result in death or serious injury.

30 Smart Panel - Assembly Guide

[Link] SECTION 2 I Product Installation Guidelines

Installing the Devices

Positioning Rules

Related
Good Practice
Standard

1
1
Define the layout of devices in the column, depending on the constraints below:
• the entry and exit points of the customer's wires (from the top, or the bottom of
the column or other specific configuration) and the position of the main busbars
in order to have the shortest possible connections,
• the routing of prefabricated wires or connections at the input and output of the
switchboard,
• the space required for the device to work correctly (volume of device, safety 2
perimeter, connection pads, radius of curvature of wires, control units, etc.),
Table 6 in • the accessibility of the various control units and connection zones (side, rear,
IEC 61439-1 etc.) of devices,
• heat dissipation of devices that contributes to increasing the internal temperature
of the column,
• the mutual thermal and electromagnetic influence between the main busbars and 3
the devices,
• the maintenance or upgrade of the system (for example, enable the opening of
the motorized control of a circuit breaker).
The resulting layout of the switchgear should also be studied to optimize connection
zones, busbars, enclosure sizes, etc.

2
Place devices with high heat dissipation in the upper part of the switchboard to:
• avoid heating the entire switchgear installed in the column,
IEC 60480 • maintain the performance of lower-power devices placed at the bottom to
minimize derating,
• enable greater legibility of the electric layout.

3
Tip Several devices with high heat dissipation may be installed in the same column if:
To maintain the internal
• the maximum internal temperature is observed (below the manufacturer's
temperature of the recommendations),
switchboard within
the operating limits of
• the capacity of the busbars to convey the rated current is observed (see derating
most devices (< 70 °C), tables),
forced ventilation
of cubicles may be
• the expected performance of each device is reached (see derating tables).
necessary, to limit
temperature derating,
in order to optimize the
volume of copper and
reduce the cost.

4
Table 6 in Validate that the temperature rise limits comply with standard IEC 61439-1
IEC 61439-1 recommendations.

Smart Panel - Assembly Guide 31

 SECTION 2 I Product Installation Guidelines [Link]

Installing the Devices

Positioning Rules

Related
Good Practice
Standard

1
5
For cable compartments with natural ventilation it is recommended to install a
HeatTag at the top of the compartment. See DOCA0338EN and DOCA0327EN for
details.

6
Table 6 in To avoid serious malfunctions, do not install devices that are sensitive to
2 IEC 61439-1 temperature rises (e.g. control/command devices) near devices with high heat
dissipation.
Tip It is recommended to separate the switchboard into two zones (high-power
For the electromagnetic devices and low-power devices) to improve the efficiency of the installation.
compatibility of the
switchboard, it is
It is recommended to install the communication devices at the bottom of the
recommended to use switchboard (see example given below).
3 shielding sheets for
all communicating
devices.

Tip
It is recommended to
use separate routings
Example
for power cables and
communication cables.
[Link]

c
24V
Power
1
2

Inputs I1
Digital I1C 3
I2 4
I2C 5
6

-5 -6

D
+3 - 4
+1 +2 24Vc10A
Server
Panel
PAS600L

28.0V
22.0V

Trip

Trip

ABLS1AA24100

100-240Va
140-340Vc
N(-)
L(+)

Trip

ETH2 ETH2

ETH1 ETH1

R R

EIFE MS
24VDC
EIFE MS
ag
LV851001 NS LV851001 NS PowerT
ETH2
ETH2
ETH1
EIFE-XXYYZZ
EIFE-XXYYZZ 6 EIFE-XXYYZZ
EIFE-XXYYZZ
ETH1 5
4 7
6 3 8
4 5 7
x10

2
6 3 8 0 9
4 5 7
1
x10

2 6
5 6 3 8 1 0 9 4
5
7
4 7
x10

2 6 3
3 8 1 0 9 4
5
7
8
2
0 9
x1
x10

2 6 3
1 0 9 4 5 7
8 1
2
0 9
x1

6 3

E
set) 5 8 1
(factory
4 7 2
0 9 COM
x1

3 8
[Link] 1
2
0 9 COM
x1

IFE LK/10-100/ACT 1
ETH1 COM
Enerlin'X
LK/10-100/ACT
ETH2 Status COM Test
Module
Status Test
Network
Modbus-SL Test
0V 24V

0V 24V

Test

LV434002

N
D
C
B
A

rPact rPact
Maste Maste

system
Connection

system
Connection
D
Trip
C
system
B
Connection
A
Trip

system
Connection

Reset Reset
Test Test

E
Trip

Connection
system

Aux
Power VPS Aux
Power VPS
Connection
system

In 1000
A
PowerT
ag D In 1000
A

C
Connection
system

B
A system
Connection

system
Connection D1/+
D0/-
0V

N.C.
C D0
N.C.
D1
C/-
system
Connection
D
C ON
iEM31

system
B
Connection
A
63A
Imax:

system
Connection

Connection
system

Connection
system

Connection
system

Connection
I6 system
C
I5
I4
C
I3
I2
C
I1
+
24VDC

A1

O1
I1
O2
I2
O3
I3
APP
I4
I5
I6

+24VDC
LV434063 CMD
SDOF0V

IO
D1/+
D0/-
0V
A1 14
12
O3 T1
T2
11
34
33 N.C.
D0
OF
O2 C
24
O1 23 N.C.
D1
14 C/-
13

ON
OFF
iEM31

auto
B
1
A

B
A

63A
Imax:

N P

+24VDC
CMD
SDOF0V

14
12
11

OF

OFF
auto
B
1
A

B
A

N P

c
24V
Power
1
2

Inputs I1
Digital I1C 3
I2 4
I2C 5
6

-5 -6
+3 - 4
+1 +2 24Vc10A
Server
Panel
PAS600L

28.0V
22.0V

ABLS1AA24100

100-240Va
140-340Vc
N(-)
L(+)
MicroLogic
6.3E

24VDC
MicroLogic
6.3E

ETH2
ETH2
ETH1
ETH1 5 6
4 7
6 3 8
4 5 7
x10

2
6 3 8 0 9
4 5 7
1
x10

2 6
5 6 3 8 1 0 9 4
5
7
4 7
x10

2 6 3
3 8 1 0 9 4
5
7
8
2
0 9
x1
x10

2 6 3
1 0 9 4 5 7
8 1
2
0 9
x1

5 6 3 8
set) 4 1
(factory 7 2
0 9 COM
x1

3 8
[Link] 1
2
0 9 COM
x1

IFE LK/10-100/ACT 1
ETH1 COM
Enerlin'X
LK/10-100/ACT
ETH2 Status COM Test
Module
Status Test
Network
Modbus-SL Test

Test

LV434002

I6
C
I5
I4
C
I3
I2
C
I1
+
24VDC

A1

O1
I1
O2
I2
O3
I3
APP
I4
I5
I6

LV434063

IO
A1
T2
O3 T1
34
O2 33
24
O1 23
14
13

32 Smart Panel - Assembly Guide

[Link] SECTION 2 I Product Installation Guidelines

Installing the Devices

Positioning Rules

Related
Good Practice
Standard

1
7
IEC 61439-1 Keep within the safety perimeter defined by the manufacturer for each device and
IEC 60947-x make sure they are working properly:
• minimum distance between two devices,
Tip • minimum distance of the device from surrounding components (frame, plate,
For electrical panels etc.),
with a high operating
• minimum distance from powered live busbars.
voltage of 690 V, it may
be necessary to install
2
additional barriers Note:
to reduce the risk of The safety perimeter is usually stated by the manufacturer in the device technical manual or the
sparking in case of a
short-circuit. catalogs.

3
8
The safety perimeter is a zone where it is forbidden to:
• route wires other than those intended for the connection of the device itself,
• install other devices.

9
Connect the devices with care.
In particular:
• do not strip insulated flexible busbars and connection cables too much, to avoid
all risk of sparking between phases in the event of a short-circuit,
• position the lugs correctly on the connection pads,
• if necessary, install barriers, terminal covers or insulating sleeves between each
phase.
Sleeves used for marking wires do not act as insulators.

10
Position measurement devices > Example
requiring a visual inspection at a
[Link]

height of 0.2 m to 2.2 m from the

floor. Their exact position should be
determined in consultation with the
switchboard user.

Smart Panel - Assembly Guide 33

 SECTION 2 I Product Installation Guidelines [Link]

Installing the Devices

Communication Architecture
General Information Regarding Communication Architectures

It is common to have several different protocols present in a Smart Panel. In some cases, there are both wired and
wireless alternatives, while in other cases there is only one solution.

For wireless communication inside a panel, IEEE802.15.4 (for example ZigBee) is used. The signal is concentrated
1 in a gateway which can communicate to a software solution, either wirelessly (e.g. Wi-Fi) or wired (e.g. Modbus
TCP/IP).

For wired communication, there is a wide range of protocols. This guide focuses on products that use ULP,
Modbus RTU (also known as Modbus SL or Modbus Serial) and/or Modbus TCP/IP. ULP can be converted to
Modbus RTU using an IFM, and to Modbus TCP/IP using an IFE/EIFE, while Modbus RTU can be converted to
2 Modbus TCP/IP using an IFE.

• Example of wireless only: HeatTag

• Example of wired vs wireless alternative: PowerTag Energy meter as a wireless alternative to iEM wired meters
• Example of wired only: FDM local display (HMI)

For projects where communication is to be added in a preexisting panel, it is generally easier to use wireless
3 solutions, as these solutions require less space, and result in less cabling.

34 Smart Panel - Assembly Guide

[Link] SECTION 2 I Product Installation Guidelines

Installing the Devices

Circuit Breakers with Communicating MicroLogic Protection

ULP Bus

The ULP (Universal Logic Plug) system can be used to construct an electrical distribution solution which
integrates metering, communication, and operating assistance functions for circuit breakers, including ComPacT
NSX, ComPacT NS, MasterPacT NT/NW and MasterPacT MTZ. It can be used to transform circuit breakers into
metering and supervision devices. 1
Other ULP system features can be included using:

• An Ethernet communication link for access and remote monitoring with the IFE interface or EIFE interface
(MasterPacT MTZ drawout circuit breakers only).
• Web access to monitor and control the circuit breaker connected to an IFE interface or EIFE interface
(MasterPacT MTZ drawout circuit breakers only). 2
• An input/output application with an I/O module. This benefits from the extended capability of the I/O module
to monitor and control the position of the drawout circuit breakers in the cradle, circuit breaker operation, and
custom application, etc.
• Test, setup, and maintenance functions with EcoStruxure Power Commission through an IFM or IFE.
• A Modbus RTU communication link for access and remote monitoring with the IFM interface.
• Local display of measurements and operating assistance data with the FDM121. 3

Note:
The ULP system in the switchboard should be designed in accordance with the recommendations of the ULP System User
Guide (ref. DOCA0093EN), considering the compatibility of the hardware and firmware of the ULP modules, the ULP
system connection and power supply rules and the architectures recommended by Schneider Electric.
Note:
This guide describes MasterPacT MTZ and ComPacT NSX connection to the ULP Bus. For other circuit breakers, please
refer to the ULP System User Guide (ref. DOCA0093EN).

ULP Line Termination

For unused RJ45 ULP ports, use a ULP line termination (TRV00880). Without this, it could affect the quality of the
communication.
[Link]
[Link]

ULP line termination Example of ULP line termination on IFE depending on

the RJ45 ULP port usage

Note:
With an architecture comprising an EIFE interface connected to a ULP port module, the ULP port module marks the end of
the ULP line.

Smart Panel - Assembly Guide 35

 SECTION 2 I Product Installation Guidelines [Link]

Installing the Devices

Circuit Breakers with Communicating MicroLogic Protection

Connecting MasterPacT MTZ Circuit Breakers to the ULP System
Use the RJ45 ULP lead to connect the MasterPacT MTZ circuit breakers to the ULP system. The circuit breaker
should be equipped with a ULP port module.

ULP Port Module

1 Depending on the circuit breaker type, the ULP port module is supplied:
• As standard (on MasterPacT MTZ2/MTZ3 drawout circuit breakers)
• As an option (on MasterPacT MTZ1/MTZ2/MTZ3 fixed circuit breakers and MasterPacT MTZ1 drawout circuit
breakers). It is then fitted with the circuit breaker's terminal blocks.

The ULP port module:

2 • Powers the MicroLogic X release,
• Includes the ULP line termination,
• Enables connection to external ULP modules, such as I/O or IFE interface modules.

Moreover, on MasterPacT MTZ drawout circuit breakers with optional EIFE interface, the ULP port module:
• Powers the EIFE interface,
3 • Connects the EIFE interface to the other ULP modules (e.g. I/O module).

Description Reference Instruction Sheet

ULP port module for MasterPacT MTZ1 LV850063SP
[Link]

fixed circuit breaker

For more information on the
ULP port module for MasterPacT LV850061SP ULP Port Module,
MTZ2/MTZ3 fixed circuit breaker refer to the instruction sheet
NVE40791.

ULP port module for MasterPacT MTZ1 LV850064SP

[Link]

withdrawable circuit breaker

For more information on the
ULP Port Module,
refer to the instruction sheet
0V 24V

NVE40796.

ULP port module for MasterPacT LV850062SP

[Link]

MTZ2/MTZ3 withdrawable circuit

breaker
For more information on the
ULP Port Module,
0V 24V

refer to the instruction sheet

NVE40797.

36 Smart Panel - Assembly Guide

 [Link] SECTION 2 I Product Installation Guidelines

Installing the Devices

Circuit Breakers with Communicating MicroLogic Protection

[Link]

24 V DC
ULP System power supply

OF1
OF4
OF11
OF14

1
OF21
OF24
H
PF MC
MX1 XF

H
SDE1 PF MC
UC3
MC2 MN MX1 XF
SDE2 UC4 MX2
UC2 /Res
UC1
SDE1
MC2
SDE2 UC4
UC3
UC2 /Res
UC1
COM

ULP Port Module for MasterPacT MTZ1/MTZ2/MTZ3 Fixed 2

[Link]

Ethernet 1

ULP System
24 V DC
power supply
CD2
CD1
CE1
CT1
3
2
ETH
1
ETH

EIFE MS
1001 NS
LV85

CE2 YZZ
-XXYYZZ
CE3 EIFE-XXY
EIFE

F1
F2
F3
F4
CH
PF F1
XF F2
N/ X1 F3
DE1
X2 A01
C3 A02
2C SD
DE2 C4 T1
es N/ T2
C2 X
C1 DE
C3
AF2
AF1
C2
C1
0V 24V

OM

ULP Port Module for MasterPacT MTZ1 Drawout with EIFE

[Link]

Ethernet 1

ULP System
24 V DC
power supply
2
ETH
1
ETH

EIFE MS
001 NS
LV851

OF1
OF4
OF11
OF14
OF21
OF24

ULP Port module for MasterPacT MTZ2/MTZ3 Drawout with EIFE

Smart Panel - Assembly Guide 37

 SECTION 2 I Product Installation Guidelines [Link]

Installing the Devices

Circuit Breakers with Communicating MicroLogic Protection

Connecting ComPacT NSX Circuit Breakers to the ULP System

Presentation
To obtain more data from a ComPacT NSX Circuit Breaker than just the circuit breaker status (Closed, Open,
Tripped), the trip unit needs to be the MicroLogic 5, 6 or 7. This needs to be combined with a BSCM (Breaker
1 Status Command Module) and an NSX Cord. The insulated ComPacT NSX Cord is mandatory for system voltages
greater than 480 V AC.
The NSX Cord can then be connected to an IFM, an IFE or directly to an FDM121. It can also be connected to an
IFM which is connected to an IFE. This solution can save space in the panel by stacking several IFM modules (up
to 8 recommended) to 1 IFE.

2 The ComPacT NSX ULP system receives a 24 V DC power supply via the IFM or IFE.

ULP Connection
For more details on all the configurations, consult the ULP System User Guide (ref. DOCA0093EN) or the
ComPacT NSX user manual (ref. DOCA0187EN).

3
Description Reference Instruction Sheet
BSCM LV434205
[Link]

(Breaker Status Command Module)

For more information on the
BSCM, refer to the
instruction sheet
GHD16046AA.

NSX Cord L = 0.35 m

[Link]

LV434200
L = 1.3 m For more information on the
LV434201 NSX Cord, refer to the
L=3m instruction sheet
LV434202 GHD16047AA.

Insulated NSX Cord L = 1.3 m

[Link]

LV434204
For more information on the
Insulated NSX Cord, refer to
the instruction sheet
GHD16313AA.

Watch our How-To video >>>

[Link]

38 Smart Panel - Assembly Guide

 [Link] SECTION 2 I Product Installation Guidelines

Installing the Devices

Circuit Breakers with Communicating MicroLogic Protection

IFM: Modbus Communication Interface

Presentation

[Link]
The IFM is a Modbus interface module. It is required for connection of
MasterPacT or ComPacT circuit breakers to a Modbus Serial Line network. Once
connected, the circuit breaker is considered as a server (slave) by the Modbus 1
client (master).

Modbus Addresses
Modbus addresses should be set with the two rotary switches (X1 and X10
symbols). The X10 symbol refers to the tens and the X1 symbol to the units.
2
As an example, to set the Modbus address to 4, proceed as follows:

On the IFM rotary switch:

• set the X10 switch to 0
• set the X1 switch to 4
3
Description Reference Instruction Sheet
IFM Modbus LV434000
[Link]

For more information on the

4 5
6
IFM Modbus,
refer to the instruction sheet
7
3 8
x10

2
1 0 9
6
4 5 7
3

NVE85393.
8
2 9
x1

1 0

COM

Test

Check the connection between the IFM and the circuit breaker: press the test button on the IFM and visually
check that the associated MicroLogic trip unit flashes simultaneously (ON: 1s/OFF: 1s):
[Link]

5 6
4 7
6 3 8
5
x10

4 7 2 9
3 1 0
5 6 8
x10

4 7 2 9
3 0 5 6
8 1
4 7
x10

2 9
0 6 3 8
1 5
x1

4 7 2 9
3 1 0
5 6 8
7
x1

4 2 9
3 8 1 0
COM
x1

2 9
1 0
COM

COM
Trip
Test

Test

Test

Note:
If an FDM121 is used, its screen also flashes.

Smart Panel - Assembly Guide 39

 SECTION 2 I Product Installation Guidelines [Link]

Installing the Devices

Circuit Breakers with Communicating MicroLogic Protection

Enerlin’X IFE Ethernet Switchboard Server

Presentation

[Link]
The IFE is an Ethernet interface module. It provides an Ethernet
access to one or several MasterPacT or ComPacT circuit breakers.
1 The gateway version incorporates a Modbus gateway. In this case,
the IFE is the network Modbus client (master) and the IFMs are
the server (slave). Their addresses are configured using rotary
selectors as explained above. Thanks to this stacking system, the
Modbus addresses become the only Modbus settings requiring
configuration: the serial line settings are automatically detected by
2 the stacked devices.

Description Reference Instruction Sheet

IFE - Ethernet Interface LV434001
[Link]

IFE - Ethernet Interface & Gateway LV434002

C
24VD

ETH2
2

3 For more information on the

ETH1 ETH
1
ETH

(factory
set)
IFE Module,
refer to the instruction sheet
[Link]
XX.Y
IFE-
CT
00/A
IFE 10-1
in'X 1 LK/
Enerl ETH
10-1
00/A
CT
2 LK/ us
ETH
ule Stat
Mod

QGH13473.
us
k Stat
Networ
bus-SL
Mod

02
LV4340

Ethernet 2
Check the connection between the IFE, I/O module application

[Link]
and circuit breaker using the “ULP test button”. Press the
Ethernet 1
test button on the IFE and visually check that the IFE, I/O
module application and associated MicroLogic trip unit flash 24 V DC
simultaneously (ON: 1 ms/OFF: 1 ms). power supply
[Link]

24VD
C 24VDC

ETH2
ETH
2 ETH2
ETH1
1 ETH2
ETH
ETH1
ETH1

set)
tory
Z (fac
[Link].Z
IFE-
CT
00/A
IFE 10-1
lin'X 1 LK/ set)
Ener ETH
10-1
00/A
CT
(factory
2 LK/ .[Link]
IFE-XX
ETH us
ule Stat CT
Mod
us IFE LK/10
-100/A
Networ
k Stat
lin'X ETH1
Ener -100/A
CT
LK/10
ETH2 Status
e
01 Modul
LV4340 tus
rk Sta
Netwo

01
LV4340
Trip

ULP System

Note:
If an FDM121 is used, its screen also flashes.

40 Smart Panel - Assembly Guide

 [Link] SECTION 2 I Product Installation Guidelines

Installing the Devices

Circuit Breakers with Communicating MicroLogic Protection

EIFE: Ethernet Communication Interface Embedded in the MasterPacT MTZ Drawout

Presentation

[Link]
The EIFE is used to connect the MasterPacT MTZ drawout to
Ethernet. It retrieves data through the embedded ULP port.
1
It also monitors the three positions of the circuit breaker when
inserted into its chassis:
• Circuit Breaker racked IN
• Circuit Breaker racked OUT
• Circuit Breaker in test position.
2
Description Reference Instruction Sheet
EIFE - Embedded Ethernet Interface
[Link]

ETH2

For more information on the

ETH1

for MTZ1 LV851100 EIFE - Embedded Ethernet

Interface, refer to the
R

for MTZ2/3 LV851200

3
EIFE 01 MS
LV8510 NS

EIFE-X
XY YZZ
instruction sheet NVE23550.

Ethernet 1
[Link]

2
ETH
1
ETH

EIFE MS
1001 NS
LV85

OF1
YZZ
-XXY
OF4 EIFE
OF11
OF14
OF21
OF24

Pull

OF1
LOGIC
MICRO

OF4
OF11
OF14
0V 24V

OF21
OF24

24 V DC
In 1000
A
power
supply

Specifications of Ethernet Communication Interfaces

Ethernet Connection:
The IFE/EIFE has two Ethernet ports, ETH1 and ETH2.
Ethernet Cabling:
100 base T - 2*RJ45 - ETH1 and ETH2.
Ethernet 1 and Ethernet 2 ports act as a non-manageable switch.

Notes:
IFE/EIFE does not a support a redundant Ethernet protocol (MRp, Hyper Ring etc.). IFE/EIFE provides RSTP support and an
Ethernet daisy chain connection.
If a daisy chain loop is requested, an Ethernet loop manager should be used.
Be careful with ULP and Ethernet connections as both use RJ45 connectors.
The ULP system supplies 24 V DC power to all connected devices. Incorrect connection can cause serious damage.

Smart Panel - Assembly Guide 41

 SECTION 2 I Product Installation Guidelines [Link]

Installing the Devices

Circuit Breakers with Communicating MicroLogic Protection

Enerlin'X I/O Module

[Link]
Presentation

The I/O module provides predefined applications for circuit breaker

management. It is an Input/Output interface for ComPacT and
1 MasterPacT circuit breakers.

Description Reference Instruction Sheet

I/O Module Interface LV434063
2
[Link]

I6
C
I5
I4
C
I3
I2
C
I1
+ C
24VD

A1
For more information on the
I1
I2
I3
O1
O2
O3 I/O Interface, refer to the
instruction sheet HRB49217.
APP I4
I5
I6

63
LV4340

IO
A1
T2
O3 T1
34
O2 33
24
O1 23
14
13

3
I/O Module Identification Setting

Two I/O modules can be used for the same circuit breaker 13 14 23 24 33 34 T1 T2

1 1

[Link]
connected to a ULP system (I/O Module 1 or I/O Module 2).
When two I/O modules are connected in the same ULP network, the 1
2
2 2
two I/O modules are differentiated by the position of the dip switches Dip switch in Dip switch in
position 1 for position 2 for
located on the bottom of the I/O module. I/O module 1 I/O module 2.
(factory setting).

24 V DC
[Link]

power supply

Digital
input

I6
C
I5
I4
C
I3
I2
C
I1
+
DC
24V

A1

O1
I1
O2
I2
O3
I3
APP
I4
I5
I6

63
LV4340

IO

ULP System O2 33
O3
34
T1
A1
T2

24
O1 23
14
13

Analog input

Digital output
ULP System

42 Smart Panel - Assembly Guide

[Link] SECTION 2 I Product Installation Guidelines

Installing the Devices

Indication Auxiliary (OF/SD) for ComPacT NSX and ComPacT NSXm

Presentation
Indication Auxiliaries are used to warn of circuit breaker status changes. This solution

QUASAR_full_range_200629-[Link]
exists in both wired and wireless versions.

Regardless of wired or wireless, the Indication Auxiliary will indicate the status of the
circuit breaker depending on its placement inside the circuit breaker. 1
The different placements are:
• OF – Closed/Open
• SD – Not tripped/Tripped
• SDE – Not tripped/Tripped due to electrical fault (only for ComPacT NSX)
• SDV – Not tripped/Tripped due to earth fault (only for ComPacT NSX with wired version) 2
Description Reference Instruction Sheet
Wireless Indication Auxiliary
[Link]

The Wireless Indication Auxiliary

LV
Ma
42
94 communicates via IEEE802.15.4 to For more information on the
Wireless Indication
de
in 53
Co

a gateway. It does not require any

un
try

Auxiliary, refer to the

3
C.B
E1 . Ac

wiring, but does contain a battery.

039 c.
97C 55
7

FC
C
IC ID:
ID: XX
IFE XX XX

instruction sheet
TE XX X-X
PP L ID: X-X XXXX
-YYY RC XXXX X
Y-WPSCM X
ww IXX
-D -XX -nnn XX
n

ComPacT NSXm: LV429453 NNZ8881001.

• Battery lifetime: 5 years
[Link]

For more information on the

Wireless Indication
FC
C
IC ID:
ID XX
Auxiliary, refer to the
instruction sheet
IFET : XX XX

ComPacT NSX: LV429454

X-
PP EL IDXXX- XXXX
-YYY : XX XX
RC
Y-W PSXXXX
ww CM
-D-n IXX-
nn XX
n XX

• Battery lifetime: 10 years NNZ8882801.

Wired Auxiliary Contact

[Link]

The Wired Auxiliary Contact is a dry

contact. This means it can be used to For more information on the
control an indicator light on the front of Wired Auxiliary Contact,
the panel, for example. refer to the instruction sheet
EAV91204.
ComPacT NSXm LV426950
[Link]

7
4
For more information on the
Wired Auxiliary Contact,
4

2
refer to the instruction sheet
ComPacT NSX 29450
2

NNZ4314501.
C 1

For wireless and wired versions, see the ComPacT NSX & NSXm Catalog (ref. LVPED221001EN).

Note:
Brownfield Tip (For preexisting panels)
Use Wireless Indication Auxiliaries together with a PowerTag Energy, to obtain data on circuit breaker status and energy
measurements without cabling and potentially avoiding changing the trip unit.

Smart Panel - Assembly Guide 43

 SECTION 2 I Product Installation Guidelines [Link]

Installing the Devices

Acti9 Active
Presentation
Acti9 Active is a family of all-in-one protection devices with wireless connectivity. When connected to a gateway, it
enables remote monitoring, diagnostics, pre-alarming, and alarming.
It is fully integrated in both Acti9 iC60 and iC40 systems.
1 In addition to wireless connectivity, Acti9 Active integrates overvoltage, earth leakage and arc fault protection.
It includes also short circuit and overload protection due to the associated Miniature Circuit Breaker.

Acti9 Active is available in 3 versions:

• Acti9 Active VigiARC, with earth leakage and arc fault protections
• Acti9 Active ARC, with arc fault protection
• Acti9 Active Vigi, with earth leakage protection
2
[Link]
[Link]

[Link]

Acti9 Active VigiARC with iC40 Acti9 Active VigiARC with iC60

44 Smart Panel - Assembly Guide

[Link] SECTION 2 I Product Installation Guidelines

Installing the Devices

Acti9 Active
Description Reference Instruction Sheet
Acti9 Active VigiARC iC60
[Link]

Acti9 Active iC60 module with A9TYBE225

earth leakage & arc fault For more information on the
protections – 25 A Acti9 Active VigiARC iC60,
1
RC
VigiA

refer to the instruction sheet

iC60

Acti9 Active iC60 module with A9TYBE240 GDE67266.

earth leakage & arc fault
protections – 40 A

Acti9 Active VigiARC iC40

[Link]

Acti9 Active iC40 module with A9TYBE625

earth leakage & arc fault For more information on the
VigiARC
iC40
protections – 25 A Acti9 Active VigiARC iC40,
refer to the instruction sheet
2
Acti9 Active iC40 module with A9TYBE640 GDE67262.
30mA

earth leakage & arc fault

protections – 40 A

Acti9 Active Vigi iC60

[Link]

Acti9 Active iC60 module with A9V8E225

RF-Id
FF1X
:
XXXX

earth leakage protection – 25 A For more information on the

Acti9 Active Vigi iC60, refer
3
Vigi

to the instruction sheet

iC60

Acti9 Active iC60 module with A9V8E240 PKR58951.

earth leakage protection – 40 A
30mA

Acti9 Active Vigi iC40

[Link]

Acti9 Active iC40 module with A9Y8E625

earth leakage protection – 25 A For more information on the
Acti9 Active Vigi iC40, refer
to the instruction sheet
Vigi
iC40

Acti9 Active iC40 module with A9Y8E640 PKR57370.

30mA
earth leakage protection – 40 A

Acti9 Active ARC iC60

[Link]

Acti9 Active ARC iC60 module A9TAB2225

with arc fault protection – 25 A For more information on the
:
RF-Id
FF1X
XXXX

ARC
iC60
Acti9 Active ARC iC60, refer
Acti9 Active ARC iC60 module A9TAB2240 to the instruction sheet
30mA
with arc fault protection – 40 A GDE67264.

Acti9 Active ARC iC40

[Link]

Acti9 Active ARC iC40 module A9TAB2625

with arc fault protection – 25 A For more information on the
Acti9 Active ARC iC40, refer
A9TAB2640
ARC

to the instruction sheet

iC40

Acti9 Active ARC iC40 module

with arc fault protection – 40 A GDE67260.

Smart Panel - Assembly Guide 45

 SECTION 2 I Product Installation Guidelines [Link]

Installing the Devices

PowerLogic PowerTag Energy Sensors

PowerLogic PowerTag Energy Overview

PowerTag Energy works well in both new panels (greenfield) and existing panels (brownfield). These sensors are
easy to install and communicate wirelessly to a gateway.
Description Reference Instruction Sheet
1 PowerTag Energy Rope up to A9MEM1590
[Link]

2000 A A9MEM1591
A9MEM1592 For more information on the
A9MEM1593 PowerTag Energy Rope,
refer to the instruction sheet
GDE25175.

2 PowerTag Energy M250 LV434020

[Link]

LV434021
For more information on the
PowerTag Energy M250,
Pow
erTa
g
refer to the instruction sheet
QGH46815.

3 PowerTag Energy M630 LV434022

LV434023
For more information on the
PowerTag Energy M630,
refer to the instruction sheet
QGH46820.

PowerTag Energy F160 A9MEM1580

[Link]

For more information on the

PowerTag Energy F160,
refer to the instruction sheet
MFR85580.

PowerTag Energy M63 A9MEM1520

[Link]

A9MEM1521
A9MEM1522
For more information on the
A9MEM1540
FF800000

PowerTag Energy M63,

RF-Id:

A9MEM1541
FF800000

PP-YY-ww-D-ll-xxxx
RF-Id:

refer to the instruction sheet

V1.001.001

A9MEM1542
PHA39639.
A9MEM1543

PowerTag Energy F63 A9MEM1560

[Link]

A9MEM1564
A9MEM1570 For more information on the
FF800000
RF-Id:

FF800000

PowerTag Energy F63,

PP-YY-ww-D-ll-xxxx
RF-Id:

A9MEM1573
V1.001.001

A9MEM1574 refer to the instruction sheet

JYT32195.

PowerTag Energy P63 A9MEM1561

[Link]

A9MEM1562
A9MEM1563 For more information on the
FF800000
RF - I d :

FF800000

PP-YY-ww-D-ll-xxxx
RF-Id:

A9MEM1571

PowerTag Energy P63,

V1.001.001

A9MEM1571
A9MEM1572 refer to the instruction sheet
JYT31928.

46 Smart Panel - Assembly Guide

 [Link] SECTION 2 I Product Installation Guidelines

Installing the Devices

PowerLogic PowerTag Energy Sensors

PowerLogic PowerTag Energy Rope up to 2000 A

With its flexible and openable current sensors, this PowerTag Energy Rope can be installed easily on busbars and
cables without having to disconnect the conductors and is suitable for 3P or 3P+N applications.

The module can be mounted on a DIN rail or secured with brackets where needed in a panel.
1
Its removable spring connector for voltage picking makes it easy to install.
[Link]

[Link]
Z
2

3
Y

PowerLogic PowerTag Energy M250 up to 250 A / M630 up to 630 A

PowerTag Energy M250/M630 are designed for Molded Case Circuit Breakers and Switches (ComPacT and
TeSys) for 3P and 3P+N electrical networks.

This PowerTag Energy is mounted directly on the bottom side of the circuit breaker or the Vigi add-on, if
any. Thanks to its integrated design, it does not require any specific wiring, and is compatible with the same
connection accessories of the device which it is mounted on.
[Link]

[Link]

Trip

g
erTa
Pow

Smart Panel - Assembly Guide 47

 SECTION 2 I Product Installation Guidelines [Link]

Installing the Devices

PowerLogic PowerTag Energy Sensors

PowerLogic PowerTag Energy F160

With its flex design, this PowerTag Energy can be used on many products or group of loads up to 160A on 3P or
3P+N networks. Its removable spring connector for voltage picking makes it easy to install, and the shapes for
potential brackets enable mounting and holds in the panel, where needed.
1
[Link]

[Link]

system
ction
Conne

Conne
ction
system

PowerLogic PowerTag Energy M63

This PowerTag Energy is used for Acti9 and Multi9 Monoconnect offers: “Single-terminal” circuit breakers, RCDs
and switches with 18 mm pitch between phase and neutral, rated less than or equal to 63 A.

It is designed to fit the following devices: iC60, Reflex iC60, DT60, iID.

Two rules should be carefully followed for these PowerTag Energy sensors (refer to the product
Instruction Sheet page 46):
• Consider aligning the neutral on the PowerTag and circuit breaker: on the PowerTag, neutral is indicated on the
front by the letter N.
• Strip an 18 mm section of the wires before screwing them into the circuit breaker.
[Link]

[Link]
FF800000
RF-Id:

FF800000

PP-YY-ww-D-ll-xxxx
RF-Id:

V1.001.001

[Link]

48 Smart Panel - Assembly Guide

 [Link] SECTION 2 I Product Installation Guidelines

Installing the Devices

PowerLogic PowerTag Energy Sensors

PowerLogic PowerTag PhaseNeutral P63

This PowerTag Energy is used for Acti9 and Multi9 PhaseNeutral offers: “Single-terminal” circuit breakers, RCDs
and switches with pitch of 9 mm between phase and neutral, rated less than or equal to 63 A.

It is designed to fit the following devices: DT40, iDPN, C40, i DPN Vigi.
1
[Link]

[Link]
FF800000
RF-Id:

FF800000

PP-YY-ww-D-ll-xxxx
RF-Id:

A9MEM1571
V1.001.001

2
N
[Link]

N 3

PowerLogic PowerTag Energy F63

This PowerTag Flex is used for other devices and specific installations, rated less than or equal to 63 A.

It is designed to fit the following devices: Vigi iDT40, Vigi iC40, Vigi iC60, iC60 double terminal, iID double
terminal.
[Link]

E200EEEE
RF ID :

SN
V1. : 3N-
1.0 201
RF 01
5-0
ID 1-4
E20 :
[Link]

-00
0EE 01
EE
Z
Y
X
N

Note:
For additional information and the list of compatible Schneider Electric devices and concentrators, please refer to the
Selection Guide CA908058E.

Smart Panel - Assembly Guide 49

 SECTION 2 I Product Installation Guidelines [Link]

Installing the Devices

EcoStruxure Panel Server

EcoStruxure Panel Server is a data concentrator and gateway with both wired

[Link]
and wireless communication capabilities:

Upstream of the Panel Server:

• Modbus TCP/IP
1 • Wi-Fi

Downstream of the Panel Server:

• IEEE 802.15.4
• Modbus TCP/IP (*)
• Modbus RTU (SL) (*)
2 • Digital inputs (*)
(*): depending on the version. See table on the next page.

Description Reference Instruction Sheet

Panel Server Entry PAS400
[Link]

Va/c
77
110-2
Power L
1
N
2

For more information on the

3 ID:
MAC l N°:
seria

Panel Server Entry, refer to

the instruction sheet
er
l Serv
Pane00
PAS4

NNZ76760.

Panel Server Universal PAS600L

[Link]

c
r 24V
Powe
1
2

PAS600
ts
Inpu I1
al
Digit I1C 3
I2 4
I2C 5
6

For more information on the

Panel Server Universal,
Serv
Panel00L
PAS6
er
refer to the instruction sheet
GDE74119.

Panel Server Advanced PAS800L

[Link]

c
r 24V
Powe
1
2

PAS800
s
Input
al I1
Digit I1C 3
I2 4
I2C 5
6

PAS800P For more information on the

ID:
MAC l N°:
seria
Panel Server Advanced,
Serv
Panel00L
PAS8
er

refer to the instruction sheet

JYT24469.
[Link]

IEE802.15.4 external antenna port

Digital 24 V DC
Inputs power supply

c
r 24V
Powe
1
2

s
Input I1
al
Digit I1C 3
I2 4
I2C 5
6

ID:
MAC l N°:
seria

er
PAS800L
Serv
Panel00L
PAS6

Ethernet 2
Modbus
Ethernet 1

Wi-Fi external antenna port

50 Smart Panel - Assembly Guide

[Link] SECTION 2 I Product Installation Guidelines

Installing the Devices

EcoStruxure Panel Server

Main features EcoStruxure Panel Server
Entry Universal Advanced
Power supply 24 Vdc - PAS600L PAS800L
110-277 V AC/V DC

Power over Ethernet (PoE)

PAS400

-
PAS600

-
PAS800

PAS800P
1
10/100BASE-T Ethernet One RJ45 port Two RJ45 ports Two RJ45 ports
Upstream Modbus TCP/IP connectivity (edge connection) ✓ ✓ ✓
Upstream Wi-Fi connectivity ✓ ✓ ✓
Downstream Modbus TCP/IP connectivity - ✓ ✓ 2
Downstream IEEE 802.15.4 connectivity ✓ ✓ ✓
Downstream Modbus RTU (SL) connectivity - ✓ ✓
Digital inputs (including WAGES (Water, Air, Gas, Electricity, Steam)) Two digital inputs Two digital inputs
-
(PAS600L) (PAS800L)
✓ ✓
3
Wi-Fi external antenna -
IEEE 802.15.4 external antenna - - ✓
Data sampling ✓ ✓ ✓
Energy Server - - ✓
Data logging - - 3 years
Commissioning tool of Panel Server and connected devices • EcoStruxure Power Commission software
• EcoStruxure Panel Server webpages
Schneider Electric cloud applications • EcoStruxure Energy Hub
• EcoStruxure Asset Advisor
• EcoStruxure Resource Advisor

Wireless Devices/Wi-Fi Antenna for EcoStruxure Panel Server

[Link]

The Panel Server Antenna (Ref: PASA-ANT1) can be used to extend the wireless
network.
• It can be used with both Universal (PAS600, PAS600L) and Advanced (PAS800,
PAS800L, PAS800P) Panel Servers to extend the Wi-Fi network.
• It can be used with Panel Server Advanced (PAS800, PAS800L, PAS800P) to
extend the IEEE 802.15.4 network.

The antenna is provided with a 3m cable.

Refer to DOCA0289EN for more information on the Panel Server and the wireless
communication restrictions with IEEE 802.15.4.

Smart Panel - Assembly Guide 51

 SECTION 2 I Product Installation Guidelines [Link]

Installing the Devices

EcoStruxure I/O Smart Link

Via Ti24 connectors, I/O Smart Link is used to:
• monitor and control I/O equipment, such as the Acti9 range or Standard I/O devices
• collect data from WAGES (water, air, gas, electricity and steam) meters.

The I/O Smart Link can act as a Modbus RTU server with a Universal or Advanced Panel Server as the client.
1
Description Reference Instruction Sheet
I/O Smart Link A9XMSB11
[Link]

For more information on the

I/O Smart Link, refer to
the instruction sheet
PKR5509302.
2

Ti24 Connectors: Modbus Server Cabling: Modbus Server Adressing:

11 input/output channels RS485 Modbus With a rotary switch, the
3 • Pin 1: 0 V • Pin 1: D1 Modbus Modbus address must be
• Pin 2: l1 Input 1 • Pin 2: D0 Modbus unique
• Pin 3: l2 Input 2 • Pin 3: Shielding
• Pin 4: Q Output • Pin 4: Common/0 V
• Pin 5: +24 V DC
[Link]

Rotary Switch
Modbus addressing

I/O Smart Link Installation

24 V DC Modbus
[Link]

24 V DC Modbus
[Link]

power supply
power supply

I/O Smart Link with Linergy FM Installation I/O Smart Link without Linergy FM Installation

52 Smart Panel - Assembly Guide

 [Link] SECTION 2 I Product Installation Guidelines

Installing the Devices

PowerLogic HeatTag
HeatTag is a wireless sensor for early detection of overheating wire connections or overheating cables.

The HeatTag sensor helps prevent electrical distribution switchboards from being damaged by analyzing gas and
micro-particles in the air of the switchboard and sending alerts before any smoke or insulator browning occurs.
For detailed information on this device, refer to the “PowerLogic catalog”.
1
Description Reference Instruction Sheet
HeatTag SMT10020
[Link]

For more information on the

HeatTag, refer to the
instruction sheet
MFR5173801. 2

[Link]
• Generally, one HeatTag sensor is recommended to be installed per cubicle to 3
mitigate the risk of fire caused by thermal runaway.
• HeatTag can be installed in cubicles with an IP range from IP20 to IP55 (with
natural ventilation)
• One HeatTag can cover a maximum volume equivalent to 1 m3
• The cubicle width cannot exceed 400 mm on either side of the HeatTag sensor
• HeatTag can be installed in panels with Form 1, 2, 3 and 4
• HeatTag can detect overheating of power cables and/or of auxiliary cables
(>=1.5 mm2)

HeatTag Installation
[Link]

110-277 V AC Air inlet

Smart Panel - Assembly Guide 53

 SECTION 2 I Product Installation Guidelines [Link]

Installing the Devices

Local Display: Enerlin'X FDM121 and FDM128

[Link]
The FDM121 and FDM128 are both device displays. They are intended to display
measurements, trips, and operating information. They cannot be used to modify
the protection settings. Measurements are easily accessed via a menu. Trips are
automatically displayed. A pop-up window displays the time-stamped description of
the trip.
1
The FDM121 can be connected via ULP to one individual circuit breaker such as:
• MasterPacT MTZ1, MTZ2, MTZ3
• ComPacT NS, NSX

[Link]
The FDM128 is an intelligent Ethernet touch screen. It collects the data from devices
via Modbus TCP/IP. It is designed to manage up to 8 devices such as:
2 • MasterPacT MTZ1, MTZ2, MTZ3
• ComPacT NS
• ComPacT NSX
• EcoStruxure Panel Server

3 Description
FDM121
Reference
TRV00121
Instruction Sheet
[Link]

For more information on the

FDM121, refer to the
instruction sheet QGH80971.

FDM128 LV434128
[Link]

For more information on the

FDM128, refer to the
instruction sheet HRB45777.

FDM121 and FDM128 Installation

[Link]

[Link]

24 V DC
power supply 24 V DC
ULP System power supply
Ethernet 1

Note:
The FDM121 and FDM128 are usually mounted on a door or panel, at approximately 1.65 m.

54 Smart Panel - Assembly Guide

[Link] SECTION 2 I Product Installation Guidelines

Installing the Devices

Ethernet Switch and Auxiliary Power Supply

The 24 V DC auxiliary power supply devices and Ethernet switch are key components in
digitized switchboards to help ensure the availability of the communication network and
monitoring/ control functions.

Ethernet Switch

The Modicon Networking range has a wide variation of Ethernet Switches. For most 1

[Link]

[Link]
Smart Panels for Commercial and Industrial buildings, a standard, unmanaged Modicon
Networking switch with 5 or 8 copper ports is sufficient.

• DIN rail mounted

• Compact footprint to maximize the space
• Wide DC power supply input range from 9.6 V DC to 32 V DC 2
• Lower power consumption than our legacy offers and other products on the market

Description Reference Instruction Sheet

Ethernet Switch MCSESU053FN0
[Link]

(5 copper ports)
MCSESU083FN0 For more information on the
(8 copper ports) Ethernet Switch, refer to 3
the instruction sheet
NNZ7563404.

[Link]
Modicon Regulated Power Supply

For information on choosing and installing the auxiliary 24 V DC power supply, refer to page 61.

Description Reference Instruction Sheet

24 V DC power supply (0.4 A) ABLM1A24004
[Link]

24 V DC power supply (0.6 A) ABLM1A24006 For more information on the

-5 -6
+3 - 4

ABLM1A24012
+1 +2 24Vc10A

22.0V
28.0V
24 V DC power supply (1.2 A) Auxiliary Power Supply,
24 V DC power supply (2.5 A) ABLM1A24025 refer to the instruction sheet
ABLS
1AA2

40Va
4100
GDE54356.
100-2
40Vc
140-3
N(-)
L(+)

24 V DC power supply (2.1 A) ABLS1A24021

24 V DC power supply (3.1 A) ABLS1A24031 For more information on the
24 V DC power supply (5 A) ABLS1A24050 Auxiliary Power Supply,
24 V DC power supply (10 A) ABLS1A24100 refer to the instruction sheet
GDE5437201.
24 V DC power supply (20 A) ABLS1A24200

24 V DC power supply (1A)

[Link]

24–30 V DC input voltage LV454440

G3
G4
N
For more information on the
48–60 V DC input voltage LV454441
L

LV45
4444 Auxiliary Power Supply,
100–125 V DC input voltage LV454442 refer to the instruction sheet
t
Outpuut
Outp

110–130 V DC input voltage LV454443 NVE93696.

200–240 V DC input voltage LV454444

Smart Panel - Assembly Guide 55

 SECTION 2 I Product Installation Guidelines [Link]

Installing the Devices

Surge Protection Device

General Information

Current standards define three Surge Protection Device (SPD) categories for low-voltage electrical installations:
Type 1: capable of carrying a high lightning current, generally from the earth to the energy distribution network. It
is installed in the main switchboard if the building is equipped with a lightning rod.
1 Type 2: a surge protection device designed to carry the currents generated by indirect lightning strikes and
causing overvoltage induced or conducted in the energy distribution network. It is installed in the main distribution
switchboard.
Type 3: a surge protection device installed in addition to Type 2 and designed to reduce overvoltage on the
terminals of sensitive devices. Its current-carrying capacity is limited, so it cannot be used alone.

2 Surge Protection Device Selection and Installation Location:

Lightning protection should be understood as a whole system. Depending on the application scenario (e.g. large
industrial sites, data centers or hospitals), a risk analysis method may be required to help ensure the right choice
is made for optimum protection (lightning rod, surge protection device).
In other scenarios (e.g. residential, offices or buildings not sensitive to industrial risks), it is easier to adopt the
following protection principle:
3 Install a Type 2 surge protection device in the electrical installation's head switchboard. Then, determine the
distance separating this surge protection device from the devices to be protected. If this distance exceeds 10
meters, an additional surge protection device (Type 2 or Type 3) should be installed near the devices.

Installation of a surge protection device in buildings

[Link]

without a lightning conductor

Type2
Underground MV Underground LV
power supply power supply
If L>10m

If the building is equipped with a lightning rod, it is necessary to install a Type 1 surge protection device at the
installation head. There are surge protection devices combining Type 1 and Type 2 in the same housing.

Installation of a surge protection device in

[Link]

buildings with a lightning conductor

Type1
Underground MV Underground LV
power supply power supply
If L>10m

Surge Protection Device Sizing:

The sizing of Type 2 surge protection devices depends primarily on the exposure zone (moderate, medium, high):
There are various carrying capacities for each of these categories (Imax = 20, 40, 65 kA (8/20)).
For Type 1 surge protection devices, the minimum carrying capacity is Iimp = 12.5 kA (10/350) per branch. Higher
values may be required by the risk analysis, if this needs to be performed.
Selecting the Protection Device Associated with the Surge Protection Device:
Finally, the protection arrangement associated with the surge protection device (circuit breaker or fuse) will be
chosen according to the short-circuit current at the installation point. In other words, for a room switchboard, it is
necessary to choose a protection device with Isc < 6 kA.
For office applications, Isc is generally < 20 kA.
The manufacturers should provide the coordination table between surge protection devices and their associated
protection devices. Increasingly, surge protection devices already come with this protection device built into the
housing.

56 Smart Panel - Assembly Guide

[Link] SECTION 2 I Product Installation Guidelines

Installing the Devices

Surge Protection Device

Positioning Rules

Related
Theory
Standard

1
1
Recommendation: In Smart Panels, Surge > Example
Protection devices are highly recommended

[Link]
With direct lightning to electrical distribution
or indirectly via trees, the ground or buildings
generates a surge with a high level of energy which
can have consequences if Surge Protection is not
installed in Smart Panels. 2
Surges are hardly observable and transient but
they have multiple consequences on electronic
equipment and installations.
In many cases, surges cause malfunctions and
damage: such as operation stop, loss of data or
interruption of manufacturing processes. It can be
3
difficult to investigate the causes.

2
What are the Consequences if Surge Protection is not Installed in Smart
Panels?
• Surges that can damage electronic components, and even vaporize conductors.
• Superposition of noise on analog signals that generates false indications (e.g.
wrong temperature)
• Possibility of data loss or change in saved data
• Lower transmission speed due to repetitions
• System reset, etc.

3
Which Devices are Sensitive to Electrical Surges? > Example
Smart Panel devices have an integrated Metal Oxide
Varistor (MOV) for surge protection.
This only protects against industrial surges and
cannot withstand atmospheric surges.
[Link]

[Link]

The following devices in Smart Panels must be

protected by a Surge Protection Device (SPD) -
minimum Type 1+2, limp = 12.5 kA in incoming
switchboards and Type 2, Imax = 20 kA in
secondary distribution boards:
[Link]

• Reclosing remote control mechanisms,

• Smart programmable relays,
• Power supplies,
• Panel and WEB servers,
• I/O application modules, etc.

Smart Panel - Assembly Guide 57

 SECTION 2 I Product Installation Guidelines [Link]

Installing the Devices

Surge Protection Device

Installation (1/3)

Related
Good Practice
Standard

1
1
Back-up Protection

[Link]
According to IEC 61643-11, it is
mandatory to install an SPD with
overcurrent protection upstream,
e.g.: circuit breaker or fuse, internal
or external.
2
Integrated back-up External back-up
protection protection

1.1
Proper Installation of SPD with Back-up Protection
3 • The SPD connections to the loads should be as short as possible in
order to reduce the value of the voltage protection level (installed)
• On the terminals of the back-up protection device.
• The total length of the SPD connections to the network and the earth
terminal block should not exceed 50 cm.

[Link]
How to connect a SPD How to connect a SPD
in a plastic enclosure in a metallic enclosure

Circuit Circuit
breaker breaker

SPD SPD

to loads to loads

58 Smart Panel - Assembly Guide

[Link] SECTION 2 I Product Installation Guidelines

Installing the Devices

Surge Protection Device

Installation (2/3)

Related
Good Practice
Standard

1
2

[Link]
Installation in a “Convenient Place or a Free
Space”
Equipment installation should be designed
according to installation rules: the cable length
must be less than 50 cm.
Standard IEC 60364 recommends the following
cable cross-sections at the installation head:
2
• 4 mm² (Cu) for Type 2 surge protection device < 50 cm
connections.
• 16 mm² (Cu) for Type 1 surge protection
device connections.
3

> 50 cm

3
Minimizing the Impact of Magnetic Fields
The incoming feeder phase, neutral and protection (PE) conductors should run
alongside one another to reduce the loop surface. The incoming conductors
of the SPD should be remote from the protected outgoing conductors to avoid
polluting them by coupling. The cables should be pinned against the metallic
parts of the enclosure (if any) in order to minimize the surface of the frame loop,
and hence benefit from a shielding effect against EM disturbances. [Link]

Clean cable paths Clean cables

separated from polluted by
polluted cable paths neighboring
polluted cables

Small frame Large frame

loop surface loop surface

Smart Panel - Assembly Guide 59

 SECTION 2 I Product Installation Guidelines [Link]

Installing the Devices

Surge Protection Device

Installation (3/3)

Related
Good Practice
Standard

1
4
Surge Protection Device Status Remote > Example
Monitoring
I/O Smart Link

[Link]
Monitoring SPD with an I/O Smart Link
is important to verify the status of the
cartridge and back-up protection, 24 V

2 connecting to OF auxiliary contact. I2

1 12
• PRD/iPRF1 connection (standalone SPD), 14 1

N L
• Quick PRD connection (SPD with iQuick PRD
N L 14
11

integrated protection).
iSD

3 91
94

iPRD

14
11

5
Coordination between SPD and > Example
“Smart Devices”

[Link]
In order to direct all surge current Circuit
breaker
to the SPD but not to the internal
surge protection of “connected
devices”, it is recommended to SPD
maintain a minimum of 1.5 meters
cable distance between a surge
protection device and “smart
devices”. Smart
device

> 1.50 m

6
Mix of Brands

WARNING
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
In the case of a mix of brands of the Surge Protection Device and back-up protection, the coordination
of the association must be tested and validated in a laboratory.
Failure to follow these instructions can result in death, serious injury, or equipment damage.

To avoid doing any tests, use coordinated SPD and back-up protection:
see page 56 for more information.

60 Smart Panel - Assembly Guide

[Link] SECTION 2 I Product Installation Guidelines

Auxiliary Power Supplies

ULP Generalities
ULP (Universal Logic Plug) System
The 24 V DC power supply of the ULP system must be SELV (Safety Extra Low Voltage) to provide insulation
coordination (IEC 60664-1 and IEC 61204-7) and distribute a SELV along the entire length of the ULP connections.
The 24 V DC power supply must be connected at the primary end to a low-voltage distribution zone, with an
overvoltage category which is less than or equal to that of the 24 V DC power supply:
• Power supplies in overvoltage category IV can be connected directly to the busbar system of a main low-voltage 1
distribution board. Schneider Electric MicroLogic Power Supplies are overvoltage category IV.
• Power supplies in an overvoltage category lower than IV cannot be connected directly to the busbar system of a
main low-voltage distribution board. A minimum of one circuit isolation transformer is therefore needed between
the busbar system of a main low-voltage distribution board and a control circuit that can be connected to the
primary of the 24 V DC power supply. Schneider Electric ABL power supplies are overvoltage category II (III for
ABLM). 2
The 24 V DC SELV power supply of the ULP system can be used to power other devices, provided that they have
double insulation, or reinforced insulation, to retain the SELV nature of the power supply. These devices must not
connect either the 0 V or the 24 V DC to the local machine ground or the protective ground.
The ULP modules have built-in current protection of 3 A, with Isc = 20 A. The 24 V DC external power supply
should be able to protect the ULP module with Isc limited to maximum 20 A. 3
It is recommended to use star topology to limit EMC disturbances. The connection between the power supply and
the terminal block (+/-) should be as short as possible. In case of a serial topology, connect the last device to the
power supply with an additional cable.
Some devices can be powered directly via one of the two ULP RJ45 ports on an IFE/IFM or the I/O modules. But
only one device can be powered through the ULP cord. This device must be at the end of the ULP line. This is
only possible for the following devices:
• FDM121 display.
• BSCM module and MicroLogic trip unit for ComPacT NSX circuit breakers.
• BCM ULP module for MasterPacT NT/NW and ComPacT NS circuit breakers.

All IFE and I/O modules (two I/O modules maximum on the same ULP bus) shall have a direct connection with the
power supply and cannot be powered by ULP.
The same 24 V DC external power supply can be used for the micrologic control unit and the communication
devices (IFE, IFM, I/O, FDM) or programmable contacts (M2C, ESM). But a separate 24 V DC power supply must
be used to supply the MN/MX/XF voltage releases or the MCH gear motor.

ComPacT and MasterPacT with MicroLogic

For MasterPacT (MTZ, NT, NW) and ComPacT (NSX, NS630b…1600, NS1600b…3200) with MicroLogic it is
recommended to use an external power supply connected to the MicroLogic in order to:
• keep the display and the energy metering energized, even if Current < 20% In
• enable the display to be used even if the circuit breaker is open or not supplied
• display fault currents after tripping
• modify the settings when the circuit breaker is open (OFF position).
The 24 V DC external power supply is not required for basic LSIG protections.

It is highly recommended that each panel (1 panel can have several columns) has its own 24 V DC to supply
MicroLogic and ULP systems. For EMC reasons, this 24 V DC shall not go out of the panel.

Smart Panel - Assembly Guide 61

 SECTION 2 I Product Installation Guidelines [Link]

Auxiliary Power Supplies

Enerlin'X IFM/Modbus Specificities

Specific Information for IFM
The IFM interface must always be supplied with 24 V DC:
• IFM interfaces stacked to an IFE server are supplied by the

[Link]
IFE server and it is not necessary to supply them separately.
• If IFM interfaces are stacked without an IFE server, only one
1 of the IFM interfaces must be supplied with 24 V DC.
• A single IFM interface must be supplied with 24 V DC.
It is recommended not to exceed 8 Modbus servers for one
Modbus client. This will help ensure a better response time
(IFE). To optimize the communication system, stack the IFMs
on the IFEs (for enhanced performance and behavior in
2 terms of EMC). For TRV00210 only, the 0 V terminal on IFM
interfaces shall be connected to ground at only one point on
the Modbus line (first stacked IFM interface or at the Modbus
client if IFM interfaces are not stacked with an IFE server).
No other devices, including IFM LV434000, must have 0 V
connected to ground.
3 Modbus devices connected to a Modbus IFM interface must
have a floating Modbus 0 V. This Modbus 0 V must not be
wired to any other 0 V connection points, such as the one on
the power supply.

Segmented power supplies are required in the following case:

If the length of the Modbus cable is such that the voltage drop is excessive (for example, cable longer than 15 m
with a 3 A power supply), independently powered Modbus cable segments must be created:
• Only the 24 V DC wire is interrupted between two segments.
• The continuity of the 0 V wire (which is also the Modbus common) must be assured along the entire length of
the Modbus network.
The maximum number of power supply segments is 3 segments for a single Modbus network.
When an installation consists of several Modbus networks, one 24 V DC power supply must be used for each
Modbus network. Since the 0 V of the 24 V DC power supply is also the Modbus common, the power supplies
must be separated to make the Modbus networks independent from one another.

62 Smart Panel - Assembly Guide

[Link] SECTION 2 I Product Installation Guidelines

Auxiliary Power Supplies

Floating Power Supply

Limitation of the Number of MasterPacT MTZ and ComPacT NSX Circuit Breakers with Floating Power
Supply
In the case of a floating power supply, and when no IFM interface with part number TRV00210 is installed in the
ULP system, the number of MasterPacT MTZ and ComPacT NSX circuit breakers is limited by earth leakage
currents as described in the following tables.
The limitation is valid for all MasterPacT MTZ and ComPacT NSX circuit breakers used with a ULP connection. 1
Limiting the maximum number of such products on the same external DC power supply limits the cumulated
leakage currents under 0.5 mA (human sensitivity level) or 3.5 mA (class I equipment).

Number of MicroLogic trip units or control units in the case of 0.5 mA maximum leakage current:
Ue (V L-N/U L-L) (Vac) Maximum number of MicroLogic Maximum number of MicroLogic Maximum number of MicroLogic
2
X control units without VPS power X control units with VPS power trip units (ComPacT NSX circuit
supply (MasterPacT MTZ circuit supply (MasterPacT MTZ circuit breakers)
breakers) breakers)

66/115 144 23 66
127/220 75 12 34
230/400 41 6 19 3
347/600 27 4 12
400/690 24 9 11
1.000 16 6 0

Number of MicroLogic trip units or control units in the case of 3.5 mA maximum leakage current:
Ue (V L-N/U L-L) (Vac) Maximum number of MicroLogic Maximum number of MicroLogic Maximum number of MicroLogic
X control units without VPS power X control units with VPS power trip units (ComPacT NSX circuit
supply (MasterPacT MTZ circuit supply (MasterPacT MTZ circuit breakers)
breakers) breakers)

66/115 344 57 156

127/220 180 29 81
230/400 99 16 44
347/600 66 10 29
400/690 57 23 26
1.000 39 16 0

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 SECTION 2 I Product Installation Guidelines [Link]

Auxiliary Power Supplies

24 V Power Supply
Recommendations for 24 V DC Wiring to Reduce Electromagnetic Interference
• The input and output wires of the 24 V DC power supply must be physically separated as much as possible.
• Do not connect the positive terminal to earth.
• Do not connect the negative terminal to earth.
• The maximum length for each conductor (+/-) is 10 meters.
1 • For connection distances greater than 10 meters, the plus and minus conductors of the 24 V DC supply must be
twisted to improve EMC.
• The 24 V DC conductors must cross the power cables perpendicularly. If this is difficult or impossible, the plus
and minus conductors must be twisted.
• Power supply conductors must be cut to length. Do not loop excess conductor.
2 24 V DC Power Supply
The voltage range of the auxiliary power supply shall be 24 V DC +/- 10%. The overvoltage category (OVC) of the
24 V power supply should be compatible with the installation network connection point.
In a noisy environment, we recommend using the MicroLogic Power Supply, due to its low stray primary
secondary capacitance, in order to help ensure optimal operation of the MicroLogic control unit.

3
MicroLogic Power Supply (1 A Output, OVC IV) Input
LV454440 24–30 V DC
LV454441 48–60 V DC
LV454442 100–125 V DC
LV454443 110–130 V AC
LV454444 200–240 V AC

ABLM Power Supply (100…240 V AC, OVC III) W A

ABLM1A24004 10 0.4
ABLM1A24006 15 0.6
ABLM1A24012 30 1.2
ABLM1A24025 60 2.5

ABLS Power Supply (100…240 V AC – 140…340 V DC, OVC III) W A

ABLS1A24021 50 2.1
ABLS1A24031 75 3.1
ABLS1A24050 120 5.0
ABLS1A24100 240 10.0
ABLS1A24200 480 20.0

ABL8 Power Supply (100…120 V AC – 200…500 V AC) W A

ABL8RPS24030 72 3.0
ABL8RPS24050 120 5.0
ABL8RPS24100 240 10.0
ABL8RPM24200/ABL8WPS24200 480 20.0

64 Smart Panel - Assembly Guide

[Link] SECTION 2 I Product Installation Guidelines

Auxiliary Power Supplies

Nominal Power Consumption of Products

Devices nominal consumption @ 24 V DC/20 °C W mA
MasterPacT BCM ULP 0.96 40
MasterPacT MTZ MicroLogic X 6.00 250
MasterPacT MTZ M2C/ESM 1.20 50
ComPacT NSX BSCM ULP 0.22 9 1
ComPacT NSX MicroLogic 5, 6 or 7 0.72 30
IFE, EIFE 2.88 120
IFM 0.72 30
I/O Module 3.96 165
1 I/O module input 0.12 5
1 I/O module output 2.40 100 2
OF/SD24, iOF/SD24 0.24 10
iACT24, iATL24 0.36 15
Reflex iC60, RCA iC60 0.36 15
1 iEM2010 pulse meter 0.12 5
2 iEM2010 pulse meters 0.12 5 3
FDM121 0.50 21
FDM128 6.84 285
I/O Smart Link with no load 0.24 10
Panel Server <3.50 <150

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Wiring Rules and Recommendations

Introduction

Related
Theory
Standard

1
1
Cables should be prepared using tools or machines in good working condition that
are correctly calibrated. They should be connected according to professional good
practice to avoid any temperature rises that may cause serious damage.
See the “Connections” section in this chapter.

2
2
Tip Toroids are mounted on cables to detect leakage currents. They transmit a signal
Current-measuring that is proportional to the current measured to the related receiver.
device circuits are Toroids are fragile components. They should be installed in the switchboard
generally made with
a wiring section of according to professional good practice.
2.5 mm2. Cables with
reinforced insulation
are used to reduce
3 mechanical damage.

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Wiring Rules and Recommendations

Routing Cables
General Circulation Rules

Related
Good Practice
Standard

1
1
Tip Use separate routings for the auxiliary circuit > Example
and low-power cables (cross-section y

[Link]
The cable run in the
enclosure should be 6 mm2) and power cables (cross-section >
organized as illustrated 6 mm2).
in the diagram below, in
“ladder” form, ensuring Moreover, given their sensitivity to
the low-power cables electromagnetic disturbance, it is preferable
(cross-section y 6 mm²)
and power cables (cross- to separate control/monitoring cables from 2
section > 6 mm²) are communication cables.
separated.
Power
Control
Communication

2
It is recommended to avoid > Example
routing cables between or too

cikarang [Link]
close to power busbars to limit
the risk of:
• a temperature rise in the cable,
• damage to the insulator,
• electromagnetic disturbance.

The cables are routed too close

to the power busbars.

3
If a conductor insulating sleeve is > Example
damaged, this will impair its dielectric
IMG_7955r.eps

characteristics and increases the

likelihood of arcing and therefore of a
short-circuit.
To limit the risks of damage or cuts to
the insulating sleeve:
• do not route cables on parts with
sharp edges.
• protect cables that are routed through
a hole in a sheet with grommets, cable
glands, gaskets, plastic rings, etc.
In the specific case of a cable routed in
a form sheet, make sure that the degree
of protection is IP2X. Use a membrane
gland plate to do this. A plastic ring is used to protect
cables from the hole in the sheet.

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Wiring Rules and Recommendations

Routing Cables
General Cable Routing Rules

Related
Good Practice
Standard

1
4
It is recommended to avoid routing > Example
the cables:
• in the safety perimeter of the
device, e.g. installation of ducts
above the circuit breaker gas
evacuation areas,
2 • close to moving parts (handle,
reset button, mechanical
interlocking, rotary handle, etc.)
where there is a risk of blocking The cables are routed too close
the cable. to the rotary handle.

3
5
Tip Comply with the permissible curvature radius for each type of cable.
The permissible Notably:
curvature radius values • allow sufficient space to connect the cables, with a minimum curvature radius
are given by the cable
suppliers. (6 to 8 times the external diameter of the cables),
They depend on the
type of:
[Link]

• core (copper or
aluminum),
• insulator. r

• Do not use tools to bend the cable.

Not following these recommendations could lead to an abnormal temperature rise
in the conductors or damage their insulation.

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Wiring Rules and Recommendations

Routing Cables
Cable Routing in Ducts

Related
Good Practice
Standard

1
1
Tip Choose trunking adapted to the > Example
cross-section and the number of cables

[Link]

[Link]
Trunking in halogen-
free materials does to be held.
not generate toxic or
corrosive gases in case of Leave sufficient space in the trunking for
combustion. future extensions.
The final fill rate should not exceed 70%. 2
> 70%

2 3
Never install trunking in contact with or between power busbar conductors.

3
Define the number of fastening points > Example

[Link]
of the trunking based on its mechanical
characteristics and the fill rate. The 600 max.
trunking should be straight after fastening.
The center distance between fastening
points should not be more than 600 mm.

4
Fasten the trunking using rivets or plastic > Example
screws to reduce the risk of damaging the
cables.

5
To facilitate heat dissipation, it is > Example
recommended to avoid tying the cables
[Link]

inside the trunking

Never stretch a wiring cable as this risks
disconnecting the cable. As a rule, there
should always be some slack between the
duct outlet and the connection point.

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Wiring Rules and Recommendations

Routing Cables
Cable Routing in Straps

Related
Good Practice
Standard

1
1
Cable straps are used to enable faster installation, and facilitate the modification
of operations and maintenance.

Choose the size of the straps based on the number of cables to be held.
The final fill rate should not exceed 70%.
2

2
Lock the straps on a modular rail or > Example
vertical mounting plate. In Schneider Electric enclosures, horizontal and
vertical straps can be installed to optimize cable
running and make it easier to read.

Fit a sufficient number of straps to help

[Link]
3 ensure that cables are properly held in
place: 1 strap approximately every 8 cm.

Note: To facilitate heat dissipation, it is

recommended to avoid tying the cables
running inside the straps.

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Wiring Rules and Recommendations

Routing Cables
Cable Routing Using Cable Ties

Related
Good Practice
Standard

1
1
Choose ties that are adapted to the strand.
They should be:
• mechanically resistant enough to keep the cables fastened in case of a short-
circuit,
• of a length that is adapted to the strand circumference,
• wide enough not to damage the cable insulating sleeve. 2

2
Fit a sufficiently large number of ties to help ensure that cables are properly
held in place.
Center distance recommended according to strand diameter:

Diameter D of strand Distance L between ties 3

(in mm) Min. (in mm) Max. (in mm)
< 20 60 120
Between 20 and 30 70 140
Between 31 and 45 90 180
Between 46 and 75 125 200

D
[Link]

[Link]

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Wiring Rules and Recommendations

Routing Cables
Cable Routing Using Tightening Clips

Related
Good Practice
Standard

1
1
Never run a strand in contact with or between power busbar conductors to avoid
any temperature rise and damage to the insulators.

2
If the cables of the strand do not meet the class 2 requirements, fasten the
2 strand on insulation supports. If these are metal supports, insert an insulating
wedge between the strand and each metal support.

Cables which meet the class 2 requirements can be fastened directly on the
metal supports.

3
3
Strands should be run flush with doors, > Example
panels, swivelling front panels or panels that

[Link]
hold the switchgear so as to minimize the
risks of damaging or pinching the cables.
The strand is protected mechanically by:
• a tubular plastic sleeve,
• a braided polyester sleeve,
• a spiral bearing.
Follow the recommendations below to mount
the strand:
• make sure that the strand allows the
moving part to move without any risk of
damage to the cables.
• make sure that the cables are not subject
to twisting or pulling. If necessary, divide
the strand to limit mechanical stresses.
• comply with the permissible curvature
radius.
• fasten the strand firmly on the fixed part
(framework) as well as on the moving part
(door, faceplate, panel, etc.).

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Wiring Rules and Recommendations

Routing Cables
Cable Routing Between Columns

Related
Good Practice
Standard

1
1
There are two possible scenarios depending on > Example
the switchboard configuration: Schneider Electric provides terminal
blocks to be mounted on modular rails to
• with a limited number of columns and cables enable auxiliary circuit cables to be
to connect, it is preferable to connect the connected between two columns.

cables directly to the switchgear concerned.

[Link]
In this case, it is necessary to protect
conductors against risks of damage (strand 2
protected by a polyester sleeve, cable tray or
trunking),
• with a large number of columns and cables to
connect, use terminal blocks to facilitate the
installation and connection on site (faster and
more reliable laying) and any maintenance 3
operations. This type of terminal block can be
disconnected. It enables fast connection
and disconnection during maintenance.
In both cases:
• identify the cables with marks consistent with
those of the switchboard in order to facilitate
subsequent operations.

2
For the voltage collector power supply, choose an appropriate cable cross-
section that will limit voltage drops (usually 6 mm2).

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Wiring Rules and Recommendations

Communicating Circuits
General Rules

Related
Good Practice
Standard

1
1
The earthing mesh inside a switchboard is an important parameter. All metal
structures will be interconnected with an electric contact.
Be careful of the various protective coatings, which are generally insulating.

2
The communication switchgear > Example
2 installed should meet the
requirements of the relevant
Sensitivity of the various cable families
Family Cables Type of EMC
immunity and emission signal behavior
standards. 1 Analog Power supply Sensitive
and signals
The wiring rules that follow measurement
are general ones. They do not circuits of
3 replace the wiring guidelines
given by the switchgear and
analog
sensors
controlgear manufacturer. 2 Digital and Digital circuits These signals
Telecom and data bus are sensitive.
They are also
disruptive for
family 1
3 Relay Dry-contact These signals
circuits with are disruptive
risks of for families 1
re-priming and 2
4 Power Power supply These signals
supply and power are disruptive
circuits
Note: a shielded cable is neither disruptive nor sensitive.

3
Use shielded cables or double > Example
shielded strands to help protect [Link]

circuits against radiated parasites.

The metal armor must be earthed
correctly. All free conductors in
a cable (except for the analog
cable) must be systematically
earthed at both ends.

Earth busbars

Acceptable if the
connection is very
short
Earthing terminals with metal fastening
system with modular rail.

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Wiring Rules and Recommendations

Communicating Circuits
Wiring Rules (1/3)

Related
Good Practice
Standard

1
1
General Wiring Recommendations
• Do not bend or damage the cables.
• Minimum bending radius: 10 x cable diameter.
• Avoid sharp angles on cable paths or passages.
• Minimize the cable shield connection length.
• Several shields can be connected together.
• Make a physical mark at the end of each cable.
2
• Identify the logical name and the address of each device.
Wiring should be colored as follows:
Wire type Wire color
AC Power Black
Neutral Light blue (RAL 5024) 3
Control wire 24 V DC Dark blue (RAL 5013)
0 V DC Gray (RAL 7001)
24 V AC Red
0 V AC Ivory (RAL 1015)
Earth Green/Yellow

2
Adjust the cable length to actual > Example
requirements. Cables should be
as short as possible by avoiding
creating loops that generate
parasitic currents resulting from
magnetic fields.
Cables should be stripped
as close as possible to the
connection point.

3
Avoid all earth loops: these are > Example
very sensitive to power magnetic
[Link]

fields.

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Wiring Rules and Recommendations

Communicating Circuits
Wiring Rules (2/3)

Related
Good Practice
Standard

1
4
Never position communication cables > Example
close to busbars or power cables.
• Use flexible metal tubing.

1
2 1 Metal tubing
• Secure the communication cable
inside the metal profile when
possible, or stick it on metal parts.

5
The presence of many earth > Example
structures in switchboards Protective effect inside a switchboard:
provides optimum protection. • all the cables should be flattened against earthing
When routing to moving parts structures,
• plastic cabling ducts can be used because they are
(doors, front plate), route the
installed on DIN rails connected to the switchboard
communication cable close to earth.
a hinge or earthing wire. Cables should be routed close to assembly points
(hinges) or be doubled by an earthing wire.
Earthing wire
[Link]

Tie

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Wiring Rules and Recommendations

Communicating Circuits
Wiring Rules (3/3)

Related
Good Practice
Standard

1
6
Divide the cables into > Note:
three separate groups To maintain the protective effect, the ratio of
(1-power, 2-command and the distance (d) between cables to the radius
3-communication) to enable (R) of the largest cable must be over 5.
them be routed in separate
paths. The wires in groups 2 d
2

[Link]
and 3 may be routed in the
same ducts. However, they
d/R>5
should not be mixed in the
same sheath or tightened into a R
single strand.

3
7
When communication cables have to

[Link]
4
cross over power cables (e.g. when 2
1 3 1
drawer space is small), the angle
2
between the two types of cables
should be as close as possible to 90°.
1 Power cable
2 Communication cable
3 Right angle
4 Parallel cable routing (NOK)

8
Communication cables should be
placed as close as possible to an
earthed plane, i.e. on the steel plates
of cubicles.
[Link]

3
3

2
1 2
1

1 Earthed metal plane

2 Communication cable laid on the metal parts
3 Communication cable far from the metal parts

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 SECTION 2 I Product Installation Guidelines [Link]

Wiring Rules and Recommendations

Communicating Circuits
Screen Continuity (1/2)

Related
Good Practice
Standard

1
1
To help ensure screen continuity, it is
recommended to avoid using the connector
pins and “pig tails” (very poor efficiency at high
frequency).
Connect the cable screens directly on the metal
plate:
2 • to reduce the common impedance,
• to divert disturbances directly to earth
(outside the products).

2
For RS485 communication networks,
it is recommended to use an earthing
clip on the DIN rail.

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Wiring Rules and Recommendations

Communicating Circuits
Screen Continuity (2/2)

Related
Good Practice
Standard

1
3
360° steel earthing clamp (it is not recommended to use aluminum clamps).

2
The clamp diameter shall be adapted to the cable screen diameter.
[Link]

1 2 3

3
1 Clamp adapted to screen diameter
2 Clamp too large
3 Clamp too small

4
Device with an Open-style Connector

[Link]
VP
DGND
B
A
S

Add heat shrink tubing at the screen cable end (to contain braid metallic
particles).

5
Modbus Tap Earthing and Bonding
Do not isolate the screws, as the connection to earth is via the screws.

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 SECTION 2 I Product Installation Guidelines [Link]

Wiring Rules and Recommendations

Communicating Circuits
Connection and Grounding

Related
Good Practice
Standard

1
1
Electrical continuity
The electrical continuity between the drawer frame and the cubicle structure
shall be obtained using the connector pins.
The connection length should be as short as possible.

1 4 2
2 5

3
3

1 Internal FU connector
2 Connector earthing
3 Earthing connection too long
4 External FU connector
5 Earthing by an earth terminal mounted on a DIN rail

2
Electromagnetic Barrier
Connect all the “earthing” contacts of the removable connector
(=electromagnetic barrier) together with the drawer earth.

24 21

23 20

22 19

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Wiring Rules and Recommendations

Communicating Circuits
Ethernet Network Wiring (1/2)

Related
Good Practice
Standard

1
Tip
1
Although there are 4 twisted pairs of wires, 10 Base-T/100 Base-T Ethernet uses
Types:
only 2 pairs: White/Orange (pins 1 & 2) and White/Green (pins 3 & 6).
• FTP (Foil Twisted Pair): As a minimum, an Ethernet line cable should be screened (overall braided
not permitted; risk of
breakage if bended
screen) and screened also by a foil (SF/UTP).
• STP (Shielded Twisted There are different Ethernet topologies, they can be used separately or mixed.
Pair): suitable.
• SFTP (Shielded
Foil Twisted Pair):
Rules Standard Ethernet Smart Panels 2
Maximum number of No limits No limits
recommended. devices per network
Transmission rate 10/100 Mbit/s and 1 Gbit/s 100 Mbit/s
Maximum length Twisted pair 100 m - Multi-mode 100 m
Fiber optic: 2 km - Mono-mode
Fiber optic > 2 km
Cable type Depends on the transmission rate Cat 5e SFTP or Cat 6 SFTP
3

2
It is highly recommended to attach > Example
a communications wiring diagram 5m
1 2 2
5m
in addition to the electrical wiring
2m 2m
diagram. 1
3 4
2 2
6
1
3
2 2 1
3
2 2

1m
This diagram should show the 1m
1 1
following data: 2m 1m
1 1
• network name and number of 4
each link, 4
3m
1
1m
1
• name, address and location of 3m
the equipment, 3 3
• identify used ports for each 1 Name of devices
switch, 2 Name of the switches
• all the elements of the
3 Name of the network, number and location
architecture (routers, switches,
by-pass switch, etc.), 4 Name of the link, number and location
• cable length.

3
Detailed view of correct wiring
Use a straight-through cable connection in accordance with TIA/EIA- 568- B
(T568B) for the number of pins, number of pairs and color coding.
Pin position
8 7
6 5
4 3
2
1

Pin No. Pair No. Color

1 1 White/Orange
2 1 Orange
3 2 White/Green
4&5 3
6 2 Green
7&8 4

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 SECTION 2 I Product Installation Guidelines [Link]

Wiring Rules and Recommendations

Communicating Circuits
Ethernet Network Wiring (2/2)

Related
Good Practice
Standard

1
4
Harmony XB5PRJ45 Panel Mounted RJ45

[Link]

[Link]
Port can be used as an RJ45 interface
installed on the switchboard.
Linergy LGY4230 Plate Mounted RJ45 Port
can be used to connect switchboards or as
XB5PRJ45 metal LGY4230
an RJ45 interface in Prisma, with a plastic
2 cable gland to provide IP protection for the
metal

switchboard.

[Link]
It is recommended to install a clip (stainless
steel) before the switch, since a clip does
not cause any deviation in the disruptions
toward the housing.
3

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Wiring Rules and Recommendations

Communicating Circuits
Particular Rules for Modbus RTU (1/3)

Related
Good Practice
Standard

1
1
The Modbus RTU protocol (a.k.a. Modbus SL) is based on a Client-Server
(Master-Slave) concept.
In the standard Modbus system, all the devices are connected to a 3-wire main
cable.
Two wires form a balanced twisted pair, on which bi-directional data are
transmitted.
The Modbus topology is a main cable with devices connected directly (daisy
2
chaining) or by short derivation cables.
The main cable, a.k.a. “Bus”, should be connected at its two extremities with Line
Terminations.
Generally speaking, the sum of all the derivation lengths should be lower than
the length of the bus. 3
The “Common” circuit should be connected directly to protective ground,
preferably at one point only for the entire bus. In general, this point is chosen
either on the client device or on the polarization device.
A Modbus Serial Cable should be shielded. The shield should be connected to
protective ground at both ends.

Rules Standard Modbus RTU Smart Panels

Maximum number 32 (without repeater) 8
of devices per bus
Bus speed 1200 bps to 115.2 Kbps 19.2 Kbps
Maximum bus 1300 m (without repeaters) and 1000 m
length depending on the transmission rate
Maximum length Depends on the transmission rate 40 m
of the sum of the
derivations
Cable type TIA/EIA - 485 Standard TIA/EIA - 485 Standard
Location of the Line termination at the 2 extremities of Line termination at the 2 extremities of
terminations the bus (R or RC) the bus (Only R = 120 Ω)
Location of the The polarization is given by only one The client (master) has a built-in
polarization piece of equipment at the beginning of polarization at the beginning of the bus
the bus (in general: the client (master))

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 SECTION 2 I Product Installation Guidelines [Link]

Wiring Rules and Recommendations

Communicating Circuits
Particular Rules for Modbus RTU (2/3)

Related
Good Practice
Standard

1
2
It is strongly recommended
to attach a communications

[Link]
1 2 2 2
wiring diagram to the
electrical wiring diagram. @1 @2 @N
This diagram should include:
2 • name, address and location
of equipment, 3
3m 1m xm
3
4 4
• all the elements in the
architecture (copper and 1 Name of client (master)
fiber optic repeaters, 2 Names of servers (slaves)
coupling, bridges)
3 Line termination
• line termination,
3 • cable length.
4 Name of bus, number and location

3
Detailed view of correct wiring

[Link]
1

E
R
5 5
6
5v

Ground

7
8
R R
E E

2 3

1 Client (Master) 5 Line termination at the 2 extremities of the bus

2 Server 1 (Slave 1) 6 Length of the main > sum of server (slaves) derivation lines
3 Server n (Slave n) 7 Ground signal to reference all the devices
4 Balanced twisted pair 8 Polarity resistor (generally integrated in the client (master))

84 Smart Panel - Assembly Guide

[Link]

SECTION 3
Panel Commissioning
and Verification Guidelines
Introduction....................................................................................................... p. 86

EcoStruxure Power Commission Software........................................................ p. 88

• About the Software....................................................................................... p. 88

• Project Creation............................................................................................ p. 89

• Communication Test Report......................................................................... p. 90

• Checking and Updating the Firmware Versions........................................... p. 91

• Low-Voltage Circuit Breaker System Testing................................................ p. 92

Quality Control.................................................................................................. p. 93

• Communication System Test........................................................................ p. 93

• IEC Standards and Quality Inspection......................................................... p. 94

• Quality Organization Recommended by Schneider Electric ����������������������� p. 95

• Quality Inspection........................................................................................ p. 96

• “Routine Verification – Test Report” Form Template...................................... p. 98

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 SECTION 3 I Panel Commissioning and Verification Guidelines [Link]

Introduction

Purpose of this Section

Section 3 gives you the information you need to commission and perform communication and quality verification
checks on your Smart Panel. It introduces EcoStruxure Power Commission, which can be used for commissioning
and testing smart devices. This section also covers important quality control checks.

1 DANGER
HAZARD OF ELECTRIC SHOCK, BURN OR EXPLOSION
b Only qualified personnel familiar with low and medium voltage equipment are to perform work described in
this set of instructions. Workers should understand the hazards involved in working with or near low and
medium voltage circuits.
b Perform such work only after reading and understanding all of the instructions contained in this bulletin.
b Turn off all power before working on or inside equipment.
2 b Use a properly rated voltage sensing device to confirm that the power is off.
b Before performing visual inspections, tests, or maintenance on the equipment, disconnect all sources of
electric power. Assume that all circuits are live until they have been completely de-energized, tested,
grounded, and tagged. Pay particular attention to the design of the power system. Consider all sources of
power, including the possibility of back feeding.
b Handle this equipment carefully and install, operate, and maintain it correctly in order for it to function
properly. Neglecting fundamental installation and maintenance requirements may lead to personal injury, as
well as damage to electrical equipment or other property.
3 b Beware of potential hazards, wear personal protective equipment and take adequate safety precautions.
b Do not make any modifications to the equipment or operate the system with the interlocks removed. Contact
your local field sales representative for additional instruction if the equipment does not function as described
in this manual.
b Carefully inspect your work area and remove any tools and objects left inside the equipment.
b Replace all devices, doors and covers before turning on power to this equipment.
b All instructions in this manual are written with the assumption that the customer has taken these measures
before performing maintenance or testing.
Failure to follow these instructions will result in death or serious injury.

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
Always consult product User Manuals and Instruction Sheets before installing, commissioning and operating a
product.
Failure to follow these instructions will result in death or serious injury.

WARNING
UNINTENDED EQUIPMENT OPERATION
b Do not use the software to control time-critical functions because communication delays can occur between
the time a control is initiated and when that action is applied.
b Do not use the software to control remote equipment without securing it with an authorized access level, and
without including a status object to provide feedback about the status of the control operation.
Failure to follow these instructions can result in death or serious injury.

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Introduction

Purpose of this Section

WARNING
INACCURATE DATA RESULTS
b Do not incorrectly configure the software, as this can lead to inaccurate reports and/or data results.
b Do not base your maintenance or service actions solely on messages and information displayed by the software.
b Do not rely solely on software messages and reports to determine if the system is functioning correctly or
meeting all applicable standards and requirements. 1
b Consider the implications of unanticipated transmission delays or failures of communications links.
Failure to follow these instructions can result in death, serious injury, equipment damage, or permanent
loss of data.

NOTICE
LOSS OF DATA
b Be sure to activate product and component licenses prior to the expiry of the trial license.
2
b Ensure that you activate sufficient licenses for the servers and devices in your system.
b Back up or archive any SQL Server database data before adjusting any database memory options.
b Only personnel with advanced knowledge of SQL Server databases should make database parameter changes.
Failure to follow these instructions can result in loss of data.

NOTICE 3
UNAUTHORIZED OR UNINTENDED ACCESS TO CUSTOMER DATA
b Personnel setting up third-party authentication of the software must be aware that links to data are not secure.
b Do not setup access links to sensitive or secure data.
Failure to follow these instructions can result in unauthorized or unintended access to sensitive or
secure customer data.

NOTICE
NETWORK INOPERABILITY
Do not make unauthorized changes in the network configuration.
Failure to follow these instructions can result in an unstable or unusable network.

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EcoStruxure Power Commission Software

About the Software

EcoStruxure Power Commission (EPC) is an all-in-one software tool used to configure, test and provide reporting
for smart devices in your electrical equipment. It drastically reduces the commissioning time of Smart Panels and
supports the system during maintenance. It allows the user to set up, test and generate comprehensive reports for
connected panels and circuit breakers, track and digitize assets for paperless sharing of project documents and
perform firmware upgrades on communicating devices.
1

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EcoStruxure Power Commission Software

Project Creation
EcoStruxure Power Commission allows you to create a project using device discovery. Device discovery enables
you to discover the devices in the network and add them to your project.

Connect your laptop to the local Ethernet network of the Smart Panels and click the “EcoStruxure Panel Server
and other gateways” button. This enables you to connect to one or more panel servers/gateways and set up
communicating devices under them for remote monitoring and control.
1
[Link]

EcoStruxure Power Commission offers two different displays for the electrical installation:
• Switchboard view: shows the electrical topology of the installation.
• Communication view: shows the communication network architecture.

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 SECTION 3 I Panel Commissioning and Verification Guidelines [Link]

EcoStruxure Power Commission Software

Communication Test Report

EcoStruxure Power Commission provides an easily accessible communication test report to demonstrate that
communication wiring and parameters have been correctly set up and confirming that the Modbus parameters
and Gateway IP addresses are correct.

This can be used on the final inspection report for the electrical panel, to show that the communication settings
1 are compliant.

This test report feature is available without an Internet connection. From your project, click on the “TEST” tab
and select “Communication”. Finally, run the test and, if required, generate the report to save it locally to your
computer.

2 See How to Create a Communication Test Report with EcoStruxure Power Commission
[Link]

Watch our How-To video >>>

[Link]

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EcoStruxure Power Commission Software

Checking and Updating the Firmware Versions

To check the consistency of the system baseline or update the firmware, follow the detailed steps in the video:

See How to Check and Update Device Firmware with EcoStruxure Power Commission

1
[Link]

Watch our How-To video >>>

3
[Link]

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EcoStruxure Power Commission Software

Low-Voltage Circuit Breaker System Testing

EcoStruxure Power Commission can be used for the configuration and testing of LV circuit breakers.

Circuit Breaker Configuration

• EcoStruxure Power Commission helps the user to set the protection settings and alarms on devices, including
dual settings and I/O module configuration. It allows configurations or settings to be downloaded and uploaded
1 for multiple devices. The user can also compare settings between the project (original settings) and device
(current settings).
• EcoStruxure Power Commission also reads information (alarms, measurements, parameters) & display
diagnostic information.

Circuit Breaker Test and Maintenance

2 Users can test the protection trip curve and other functions for low-voltage circuit breakers using EcoStruxure
Power Commission. The following tests can be performed:
• Automatic Trip Curve Test
• Zone-Selective Interlocking Test
• Prepare for Primary Injection Tests

3 • Circuit Breaker Status and Cradle Position Test

• Micrologic X Replacement (for MasterPacT MTZ only)

Example for a MasterPacT MTZ with a MicroLogic 5.0 X:

[Link]

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Quality Control

Communication System Test

Note: The list of control points presented is not exhaustive.

It lists the minimum checks required and may be completed depending on the organisation in the workshop and/or
recurrences of defects encountered.

Minimum 1
checks
required
Control points Control resources Self-control
> Modbus addressing > Installation guide

> Device connection > Test button on ULP 2

> Earthing continuity > Installation guide

> Communication of devices > Internet browser

Verify access to each communication devices

Verify the global health of the system
Provide a test report

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Quality Control

IEC Standards and Quality Inspection

Routine Verification
Routine verification is designed to detect materials and manufacturing defects and to
help ensure that the manufactured assembly is working properly. It is performed on
each assembly.
1 Panel builders should determine whether routine verification is carried out during
and/or after manufacturing.
If necessary, the routine verification should ensure that design verification is available.

Routine Verification

2
1 “Construction” verifications
(see sections 11.2 to 11.8 of the standard)
1 Degree of protection of enclosures

2 Clearances and creepage distances

3 Protection against electric shock and integrity of protective circuits

3 4 Incorporation of built-in components

5 Internal electrical circuits and connections

6 Terminals for external conductors

7 Mechanical operation

2 “Performance” verifications
(see sections 11.9 to 11.10 of the standard)
1 Dielectric properties

2 Wiring, operational performance and function

Quality organisation not complying with standard

Customer not satisfied
Hazardous Installation
Negative impact on the image of the panel builder and manufacturer
Higher costs of intervention
Operating loss (break in service continuity)
Financial loss

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Quality Control

Quality Organization Recommended by Schneider Electric

Organize Quality Checks

Organize quality checks (self-checks) throughout the switchboard assembly and installation process, from
acceptance of components to the delivery of the switchboard (see quality control check list opposite).

Increased accountability of operators

Improved traceability
Optimization of installation rules 2
E.g. busbar tightening should be checked at the end of
manufacturing (involves the dismounting of sheets, resulting
in a significant loss of time).

3
Conduct a Final Quality Inspection

This should be done in a secured area dedicated for this purpose (in particular during electric checks).

Note: The final quality inspection must be performed by qualified and authorized personnel.

Check lists of quality checks (self-checks) conducted throughout the switchboard

assembly and installation process
Final inspection report
(See example provided in the guide on opposite page)
Note: To be completed depending on the customer specifications and requirements.
Other useful documents: notification of non-compliance, check list of missing
components, quality measurements
Manufacturing file
Switchgear guide
Technical documentation

To find out more about the final quality inspection, see the “Quality inspection guide” written by our experts.

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Quality Control

Quality Inspection (1/2)

Make sure that self-checks have been performed throughout the assembly and installation process or validated (e.g. by the line controller).

Control points Control resources Final control

Compliance checks
1 > Identification & column numbers
> Type
> Assembly drawing file
> Customer specifications
> Dimensions
> Compliance of front panel, block diagram
> Handling devices
Visual checks
> Paint (color, homogeneity, finishing) > Visual inspection
> No scratches and deformations

2 Frame, structure
> Functioning of doors, swiveling front panels > Operating test
> Locks (type, functioning) > Specifications, visual inspection
> IP degree of protection > Visual inspection, technical guide
Switchgear
> Position > Visual inspection
> Fastening > Visual inspection
> Characteristics: nominal range, breaking capacity > Specifications, visual inspection
> Identification and marking > Specifications, visual inspection
3 > Safety perimeter
> Mechanical operation
> Technical guide
> Operating test
> Mechanical indication (test position, connected, etc.) > Operating test
> Plugging-in and withdrawing procedure > Operating test
> Striker pin > Operating test
> Accessibility of switchgear > Visual inspection
> Ability to connect on terminals or pads > Visual inspection
> Accessibility for connection > Visual inspection
> Locking, foolproofing > Visual inspection
Busbars
> Busbar cross-section > Technical guide
> Coating and internal arc device > Customer drawings and specifications file
> Busbar support (fastening device and number) > Technical guide
> Marking > Customer drawings and specifications file
> Compliance of joint blocks > Technical guide
Cables & flexible busbars
> Cross-section and characteristics of conductors > Technical guide
> Compliance of installation mode (fastening, sharp edges, etc.) > Technical guide
> Auxiliary Power separation > Assembly and installation guide and
> EMC protection communication guide
> Assembly and installation guide and
communication guide
Connection
> Compliance and quality of bolted connections > Technical guide
(e.g. covering and fastener type)
> Torque and marking
> Crimping quality
Protection of persons
> Earth busbar (cross-section and fastening) > Technical guide and assembly technical guide
> Earthing braids
> Forms
> Bonding continuity
> IP of measuring devices (fastened on doors)
> Blanking shutters
> Terminal guards and covers
> Fastening of protective barriers
Safety distances
> Clearance > Assembly and installation guide and visual
> Creepage distances inspection
> Installation and assembly guide
Dielectric check (power circuit)
> Devices which cannot withstand the voltage from the dialectric check > Insulation tester
should be disconnected before the test.

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Quality Control

Quality Inspection (2/2)

Control points Control resources Final control

Insulation check (power circuit)
> Megohmmeter
1
Electrical compliance
> Phase order > Phasing test
> Voltages, control polarities > Electric tests, voltmeter
> Distribution of polarities (inter-column connections) > Electric tests, voltmeter
Functional tests: > Test consoles, injection test bench, etc.
> Operating sequence (controls and signalling)
> Checking of source transfer 2
> Electrical and mechanical interlocking
> Checking of opening/closing orders of units
> Trip tests (defects)
> Information report (OF-SDE-SD)
> Signaling (indicator lights, etc.)
> Injection on protection and measurements (values, etc.)
Measurement and protection:
> Protection tests (fault tripping, etc.)
> Electric tests
3
> Injection on measuring devices (Pa, PWH, etc.)
> CT winding direction
Device settings (circuit monitors, protections, etc.) > Technical documentation

Automation and communication: > Customer specifications

> Equipment addressing
> Network tests (read/write)
> Verification of PLC inputs/outputs
> Validation of the PLC (according to functional
specifications)
Cleaning and preparation of columns
> Functioning of doors, swiveling front panels
> Locks (type, functioning)
> IP degree of protection
Documentation related to switchboard
> Switchboard building drawings
> Installation and maintenance documents
> Switchgear guides
> List of shortages
Packaging
> Compliance of the packaging packing list > Packing list
> Compliance of packaging > Compliance with packaging contract terms

Avoid having to repeat the process from the beginning

Meet the customer's specifications to the letter
Provide a product of high quality, with zero defects
from the design phase to delivery

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Quality Control

“Routine Verification — Test Report” Form Template

Manufacturer of the assembly: .............................................................................................................................................................................
Address: ...................................................................................................................................................................................................................
Original Manufacturer: ...........................................................................................................................................................................................

Routine verification - checking report

1 Customer: ..........................................................................................
Project: ...............................................................................................
Report No: ...................................................................................
Customer ref.: .............................................................................
............................................................................................................. ......................................................................................................
Switchboard identification: ............................................................. Project ref.: .................................................................................
............................................................................................................. ......................................................................................................
Equipment: ........................................................................................ Rev. Index: ..................................................................................
Quantity: ............................................................................................
Drawing No: .......................................................................................
2 Checking program
Routine verification checks are carried out in compliance with the Std. IEC 61439-2

1. Construction Done

a. Degree of protection of enclosures V

3 b. Clearances and creepage distances V

c. P
 rotection against electric shock and integrity of protective circuits V&T

If electrical control, indicate meter reference Ohm Value ……………………

d. Incorporation of built-in components V

e. Internal electrical circuits and connections V&T

f. Terminals for external conductors V

g. Mechanical operation T

V: visual
T: test
2. Performance
a. Dielectric properties T

Meter Ref. ………………………………………………………………………

Circuits Main circuits Auxiliaries

Rated insulation voltage Ui V
Dielectric check voltage V
Option: up to 250 A, the dielectric check can be replaced by insulating
checks under 500 V: ………………………………………………………………………

Circuit Main circuits Auxiliaries

Applied voltage
Insulation value

b. Wiring, operational performance and function T

Comments:
Having passed the above checks, the LV switchgear assembly under consideration is in compliance with the Std. IEC 61439-2
(IEC/EN 61439-2).
.............................................................................................................................................................................................................................................

.............................................................................................................................................................................................................................................
Customer representative Quality inspector Quality manager
................................................................................ ......................................................................... .......................................................
Date......................................................................... Date.................................................................. Visa................................................
Visa......................................................................... Visa.................................................................. .......................................................

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APPENDIX

Smart Panel - Assembly Guide 99

 APPENDIX [Link]

Description Reference Description Reference

ULP port module for MasterPacT LV850063SP ComPacT NSXm LV426950
[Link]

[Link]
MTZ1 fixed circuit breaker Wired Auxiliary Contact
24V 0V

ULP port module for MasterPacT LV850061SP

MTZ2/MTZ3 fixed circuit breaker
ULP port module for MasterPacT LV850064SP ComPacT NSX 29450

[Link]
Wired Auxiliary Contact
[Link]

MTZ1 withdrawable circuit breaker

1
ULP port module for MasterPacT LV850062SP Acti9 Active VigiARC iC60 A9TYBE225

[Link]
[Link]

MTZ2/MTZ3 withdrawable circuit A9TYBE240

breaker

2 BSCM LV434205 Acti9 Active VigiARC iC40 A9TYBE625

[Link]

[Link]

A9TYBE640

NSX Cord L = 0.35 m

[Link]

LV434200
Acti9 Active Vigi iC60 A9V8E225
[Link]

L = 1.3 m A9V8E240
LV434201
3 L=3m
LV434202
Insulated NSX Cord L = 1.3 m Acti9 Active Vigi iC40 A9Y8E625
[Link]
[Link]

LV434204 A9Y8E640

IFM Modbus LV434000

[Link]

Acti9 Active ARC iC60 A9TAB2225

[Link]

A9TAB2240

IFE - Ethernet Interface LV434001

[Link]

IFE - Ethernet Interface & Gateway LV434002

ETH2

ETH1

Acti9 Active ARC iC40 A9TAB2625

[Link]

A9TAB2640

Stacking connector for IFM/IFE TRV00217

[Link]

PowerTag Energy Rope A9MEM1590

[Link]

A9MEM1591
A9MEM1592
EIFE - Embedded Ethernet Interface A9MEM1593
[Link]

for MTZ1 LV851100

PowerTag Energy M250 LV434020
[Link]

for MTZ2/3 LV851200 LV434021

I/O module interface LV434063 PowerTag Energy M630 LV434022
[Link]

LV434023

PowerTag Energy F160 A9MEM1580

[Link]

ComPacT NSXm LV429453

[Link]

Wireless Indication Auxiliary

PowerTag Energy M63 A9MEM1520

[Link]

A9MEM1521
ComPacT NSX LV429454 A9MEM1522
[Link]

Wireless Indication Auxiliary A9MEM1540

A9MEM1541
A9MEM1542
A9MEM1543

100 Smart Panel - Assembly Guide

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Description Reference Description Reference

PowerTag Energy F63 A9MEM1560 24 V DC MicroLogic
[Link]

A9MEM1564 power supply (1 A)

A9MEM1570 24–30 V DC input voltage LV454440

[Link]
A9MEM1573
A9MEM1574 48–60 V DC input voltage LV454441
100–125 V DC input voltage LV454442
PowerTag Energy P63 A9MEM1561 110–130 V DC input voltage LV454443
[Link]

A9MEM1562
A9MEM1563
200–240 V DC input voltage LV454444 1
A9MEM1571 RJ45 connector XB5PRJ45

[Link]
A9MEM1572

Panel Server PAS400

[Link]

PAS600L
PAS600 LGY4230
[Link]
PAS800L
PAS800 2
PAS800P

Wi-Fi Antenna PASA-ANT1

ULP cord, shielded cable L = 0.35 mm
[Link]

[Link]

LV434195
L = 1.3 mm
LV434196

I/O Smart Link A9XMSB11

L=3m
LV434197
3
[Link]

RJ45 Ethernet cable L=1m

[Link]

ACTPC6FULS10WE
L = 0.5 m
HeatTag SMT10020 ACTPC6FULS05WE
[Link]

10 ULP line terminators TRV00880

[Link]

FDM121 TRV00121 ULP cable, shielded cable L = 0.3 m

[Link]

[Link]

TRV00803
L = 0.6 m
TRV00806
L=1m
FDM128 LV434128 TRV00810
[Link]

L=2m
TRV00820
L=3m
TRV00830
Ethernet Switch MCSESU053FN0
L=5m
[Link]

(5 copper ports)
TRV00850
MCSESU083FN0
5 RJ45 connectors TRV00870
[Link]

(8 copper ports)

24 V DC power supply (0.4 A) ABLM1A24004

[Link]

24 V DC power supply (0.6 A) ABLM1A24006 Modbus T connector L = 0.3 m

[Link]

24 V DC power supply (1.2 A) ABLM1A24012 VW3A830 6TF03

24 V DC power supply (2.5 A) ABLM1A24025
L=1m
24 V DC power supply (2.1 A) ABLS1A24021 VW3A8306TF10
24 V DC power supply (3.1 A) ABLS1A24031
24 V DC power supply (5 A) ABLS1A24050 iEM3255 energy meter A9MEM3255
[Link]

24 V DC power supply (10 A) ABLS1A24100

24 V DC power supply (20 A) ABLS1A24200

Smart Panel - Assembly Guide 101

 APPENDIX [Link]

MasterPacT MTZ
[Link]

ETH2

ETH1

EIFE NS
MS

[Link]

(MicroLogic X)

LVPED216026EN

ComPacT NSX100-630 A
1
[Link]

rip

LVPED221001EN

Acti9
2
Acti9 Series

Terminal connection
3
DESW026EN

Linergy
[Link]

DESW026EN

102 Smart Panel - Assembly Guide

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Smart Panel - Assembly Guide 103

 EcoXpert™ Partner Program
The Implementation Arms of EcoStruxure™ all over the World

Who Are the EcoXperts?

An EcoXpert™ is a Schneider Electric partner company
that is trained and certified on EcoStruxure™, our open,
interoperable, IoT-enabled system architecture and platform.

A worldwide certified network delivering local support

More than 4,000 EcoXpert partners in 74 countries

Cross-expertise knowledge
11 competency certifications (badges) available, distributed in:
• Building and Residential Automation (5 badges)
• Power Distribution and Management (5 badges)
• Services (1 badge)

Why Call On an EcoXpert Partner?

• Reduce the risks and costs of your projects thanks to
segment specialized partners
• Receive lifetime support for your products and projects
5-star recognition
in CRN’s 2020 (design, engineering, installation and maintenance phases)
Partner Program Guide

One Program. One Network. Endless Opportunities.

Discover our Find the right

EcoXpert partner to support
program your project

104 Smart Panel - Assembly Guide

 TM
Green Premium
An industry leading portfolio of offers delivering sustainable value

The Green Premium program stands for our commitment to deliver

customer valued sustainable performance. It has been upgraded
with recognized environmental claims and extended to cover all
offers including Products, Services and Solutions.
CO2 and P&L impact through… Resource Performance
Green Premium brings improved resource efficiency throughout an asset’s
More than 75% of our
lifecycle. This includes efficient use of energy and natural resources, along
product sales offer superior
with the minimization of CO2 emissions.
transparency on the material
content, regulatory information
and environmental impact of Cost of ownership optimization through… Circular Performance
We’re helping our customers optimize the total cost of ownership of their
our products:
assets. To do this, we provide IoT-enabled solutions, as well as upgrade,
• RoHS compliance repair, retrofit, and remanufacture services.
• REACh substance information
• Industry leading # of PEPs* Peace of mind through… Well-being Performance
• Circularity instructions Green Premium products are RoHS and REACh compliant. We’re going
beyond regulatory compliance with step-by-step substitution of certain
materials and substances from our products.

Improved sales through… Differentiation

Green Premium delivers strong value propositions through third-party
labels and services. By collaborating with third-party organizations we can
Discover what we
support our customers in meeting their sustainability goals such as green
mean by green
building certifications.
Check your products!

*PEP: Product Environmental Profile (i.e. Environmental Product Declaration)

105 Smart Panel - Assembly Guide

 [Link]

Notes

106 Smart Panel - Assembly Guide

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Notes

Smart Panel - Assembly Guide 107

Schneider Electric Industries SAS
35, rue Joseph Monier
CS 30323
92506 Rueil Malmaison Cedex
France
RCS Nanterre 954 503 439
Share capital €2,268,274,220
[Link]

As standards, specifications, and designs change from time to time,

please ask for confirmation of the information given in this publication.

07/2024
ESXP1G003EN

©2024 Schneider Electric. All Rights Reserved. Life Is On Schneider Electric is

a trademark and the property of Schneider Electric SE, its subsidiaries and affiliated
companies. All other trademarks are the property of their respective owners.