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Control and Instrumentation Lab Syllabus

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7 views2 pages

Control and Instrumentation Lab Syllabus

Uploaded by

winkavi87
Copyright
© All Rights Reserved
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SYLLABUS

U20EE506 - CONTROL AND INSTRUMENTATION LABORATORY

LIST OF EXPERIMENTS:

CONTROLSYSTEMS:

1. P, PI and PID controllers

2. Stability Analysis

3. Modeling of Systems – Machines, Sensors and Transducers

4. Design of Lag, Lead and Lag-Lead Compensators

5. Position Control Systems

6. Frequency response and Time response plots using MATLAB.

INSTRUMENTATION:

7. Bridge Networks –AC and DC Bridges

8. Dynamics of Sensors/Transducers (a) Temperature (b) pressure (c) Displacement (d) Optical (e)
Strain ( f) Flow

9. Power and Energy Measurement

10. Signal Conditioning (a) Instrumentation Amplifier (b) Analog – Digital and Digital –Analog
converters (ADC and DACs)

11. Process Simulation


LIST OF EQUIPMENT FOR A BATCH OF 30 STUDENTS:

CONTROLSYSTEMS:

1. PID controller simulation and learner kit 1 No

2. Digital storage Oscilloscope for capturing transience 1 No

3. Personal Computer with control system simulation packages 10 Nos

4. DC motor –Generator test set-up for evaluation of motor parameters

5. CRO 30MHz 1 No.

6. 2MHz Function Generator

7. Position Control Systems Kit (with manual) 1 No.,

8. Tacho Generator Coupling set 1No.

9. Sufficient number of Digital multi meters, speed and torque sensors

INSTRUMENTATION:

1. R, L, C Bridge kit (with manual)

2. a) Electric heater 1No. Thermometer 1No. Thermistor (silicon type) RTD nickel type 1 No

b) 30 psi Pressure chamber (complete set) 1No.

Current generator (0 – 20mA) Air foot pump 1 No. (with necessary connecting tubes)

c) LVDT20mm core length movability type – 1No. CRO 30MHz 1No.

d) Optical sensor 1 No. Light source

e) Strain Gauge Kit with Handy lever beam 1No. 100gm weights 10 nos

f) Flow measurement Trainer kit 1 No. (1/2 HP Motor, Water tank, Digital Millimeter,
complete set) 3. Single phase Auto transformer 1No.

Watt-hour meter (energy meter) 1No. Ammeter Voltmeter Rheostat Stop watch Connecting
wires (3/20)

4. IC Transistor kit 1No.

5. Instrumentation Amplifier kit 1 No

6. Analog – Digital and Digital –Analog converters (ADC and DACs) 1 No

Common questions

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Analog-to-Digital Converters (ADCs) and Digital-to-Analog Converters (DACs) are crucial in signal conditioning for converting analog signals into digital signals and vice versa. In control systems, ADCs translate real-time analog sensor data into a digital format that can be processed by computers and digital controllers, while DACs convert digital control outputs into analog signals necessary for driving actuators. These conversions are vital for the accurate representation and manipulation of signals, affecting the precision and efficiency of the control system operations .

Process simulation in control and instrumentation laboratories is important for replicating real-world conditions and processes to evaluate system responses and validate models before actual deployment. It allows students and engineers to test and refine control strategies, experiment with varying conditions, and understand complex dynamics without the risks and costs associated with physical setups. Simulations foster a deeper understanding of system behavior, facilitating better design, testing, and optimization of control systems .

Signal conditioning modules, such as instrumentation amplifiers, enhance measurement accuracy and signal integrity by amplifying low-level analog signals while minimizing noise and interference. They provide high input impedance and low output impedance, allowing for accurate readings of sensor outputs without affecting the circuit. Instrumentation amplifiers are essential in applications requiring precise and stable signal processing, particularly in situations involving small sensor outputs or high noise environments, thus ensuring that the measurements are both accurate and reliable .

Bridge networks in AC and DC circuits function by comparing the impedance or resistance in different branches of the circuit, typically using a configuration like the Wheatstone bridge. These networks are used to precisely measure unknown electrical quantities by balancing the bridge, allowing for high accuracy in measurements. Practical applications include resistance, capacitance, and inductance measurements in precision circuits, facilitating tasks like sensor calibration and signal conditioning .

PID controllers are crucial in control systems for maintaining the desired output of a system process by adjusting control inputs based on the difference between a setpoint and the current process variable. The main components of a PID controller are the Proportional (P), Integral (I), and Derivative (D) elements. The Proportional component reacts to the current error, the Integral component accumulates the past errors, and the Derivative component predicts future error based on its rate of change. Together, these components ensure a system's stability and responsiveness .

Lag, lead, and lag-lead compensators are used to modify the frequency response characteristics of control systems. A lag compensator generally reduces the system steady-state error and increases the system's low-frequency gain but can slow down system response. Conversely, a lead compensator increases the system’s phase margin, improving the system's transient response and increasing stability margins but may not affect steady-state error. A lag-lead compensator combines both effects, optimizing performance by improving both steady-state and transient responses .

Frequency response and time response plots are significant in system analysis as they provide insights into the behavior and stability of the system. Frequency response plots, such as Bode plots, describe how a system responds to different frequencies of input signals, which helps in understanding resonance and stability margins. Time response plots show the system's output over time and indicate the system's transient performance and stabilization speed after disturbances. MATLAB makes these analyses efficient, allowing for quick adjustments and visualization of the impact of design changes .

The dynamics of sensors and transducers in measuring variables like temperature, pressure, displacement, and flow involve converting physical phenomena into measurable electrical signals. Temperature sensors like thermistors and RTDs measure temperature changes as variations in resistance. Pressure sensors typically convert pressure changes into electrical signals using strain gauges. Displacement sensors may use techniques such as LVDT to convert linear motion into electrical signals. Flow sensors assess the flow of liquids or gases by evaluating flow-induced changes in voltage or frequency. The accuracy, responsiveness, and range of these devices are critical in applications from industrial automation to environmental monitoring .

Stability analysis is essential in control engineering as it determines whether a system will respond to inputs in a predictable and stable manner or diverge, leading to system failure. It involves assessing the system's response over time and ensuring that any deviations from equilibrium return to the desired state rather than growing over time. This analysis informs the system design to ensure reliability and performance, often using techniques like root locus plots and Bode plots to analyze system behavior .

A tacho generator contributes to motor parameter evaluation by providing precise speed measurements of a motor. When coupled with a motor setup, it generates a voltage proportional to the speed of the motor's rotor. This voltage can be monitored to assess the motor's performance, detect issues, and fine-tune its operational parameters within control systems. Its role is critical in ensuring motor efficiency and reliability within feedback loops in industrial applications .

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