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KINIK Grinding Wheels Technical Guide

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0% found this document useful (0 votes)
40 views59 pages

KINIK Grinding Wheels Technical Guide

Uploaded by

Jimmy R Winata
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

107C-0101

KINIK

Headquarter , Taipei

KINIK, which was established in 1953,


is the first manufacturer of grinding wheel in Taiwan,
and has 17 distributors all over the world.
We continually optimize the quality of our products
and service in every industrial market.
Contents

Code keys 02

Abrasives 09

Application 11

Product 12

Cylindrical Grinding Wheels 12

Surface Grinding Wheels 14

Rough Grinding Wheels 20

Centerless Grinding Wheels 24

Circular Saw Grinding Wheel 26

Tools Grinding Wheels 28

Depressed Center Wheels 31

Cut-off Wheels 33

Flexible Grinding Wheels/ Fiber Discs 36

Mounted Points 39

Sharpening Stones 43

Dressing Tools 46

Dressing Board 49

Accessory 51

Knowledge 52

1
Code keys

Conventional Grinding Wheel

1 A 305 x 25 x 127 WA 46 K 8 V 7N

1 2 3 4 5 6 7 8 9

[Link] : These drawings are main geometries, other shapes can be custom-made.

0 Circular 1 Straight 2 Cylinder

3 Tapered one side 4 Tapered two side 5 Recessed one side

6 Straight cup 7 Recessed two side 10 Raised dovetail

11 Flaring cup 12 Dish type 27 Depressed center

30 Cut-off 40 Mounted 60 Cuboid

2
Code keys

[Link]

A B C D E
R
60° 60° 60°
90° 65° 45°

3
R= T
10

F G H I S J
R

R
R R
60° 60°

R
T T T T
T

1 1 1 1 1 7
R= T R= T R= T R= T S= T R= T
2 8 8 8 3 10

K L M N X P

45° 45°
R

23° 23° 30° V

R=T X . V Customized

Q R S T U X
U
W PA
R

V V2
M V1
R
R

T Customized

T W
R= or M . PA R . V1 . V2 . X
2 2 Customized U . V Customized Customized

V U X
W Y U Z U
V V
R
V2 V
V1
U U U
V V V

U . V1 . V2 . X
Customized R . V Customized U . V Customized U . V Customized

3
Code keys

[Link] [Link]
D x T x H A、WA、FA、PA、RA、19A、32A、FSA、93A、80A、
Diameter x Thickness X Hole C、GC、KG …….

[Link] # [Link]

10 240 F G H I J K L M N O P Q R S T
12 280
Soft Hard
14 320
16 400
20 500
[Link] : Volumn Percent of Abrasive
24 600
30 700 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14
36 800 62 60 58 56 54 52 50 48 46 44 42 40 38 36 34
46 1000 % % % % % % % % % % % % % % %
60 1200
80 1500
100 2000 [Link] [Link] Symbol
120 2500 V Vitrified KINIK Symbol
150 3000 B Resin
180 4000 R Rubber
220 Mg Magnesium Oxide

4
Code keys

Superabrasive Grinding Wheel

6 A 2 C 305 x 25 x 127 B 170 N 100 B 3.0

1 2 3 4 5 6 7 8 9 10 11

[Link] Core Shapes [Link] of Abrasive Section

1 9
3 7
Both Sides Part of Side
1
2 11

Periphery 4 8
45o-90o
Inside Bevel or Arc Throughout
3 12

45o 5 9
4 14 Outside Bevel or Arc Corner
2

Side 6 10
6 15

Part of Periphery Annular

[Link] of Abrasive Cross Section [Link]

A D FF L QQ
Drill and B Segmented S
Counterbore Abrasive Section

AH DD G LL S
Dirll and C Segmental and SS
Countersink Slotted

Plain Hole H Threaded Holes T


B E H M U

Holes Plain and M Abrasive Q


C EE J P V Threaded Inserted

Relieved One P Abrasive V


Side Inverted
CH F K Q Y
Relieved Two R Abrasive Inserted Y
Side and Inverted

5
Code keys

Standard Shapes :

1A8 1B1 1F1 1V1 1DD6Y

1A1 1B5 1EE1 1L1 1E6Q

1A1R 1E1 1FF1 1A6Q 1EE6Y


VR型

1A1RSS 1E9 1Q1

1FF6y 3F2 4M1 6F2 6P5


UR型 鑽石彎磨器

1LL6y 3V21 6A2 6FF6Y


R付平底型

2A2 4A2 6A2S 9A1

3A1 4B2 6A9 9A3

6
Code keys

11A2 11V2 12A2(20o) 12V2

11B2 11V4 12A2(45o) 12V4

11C9 11V5 12C9(20o) 12V5

11EE9 11V9 12C9(45o) 12V9

14A1 14E6Q 15A2 15V9 DW

14E1 14F1 15V4 HMF Honing Stones

14EE1 14U1 15V5

7
Code keys

5 . Dimension [Link]
D x T x H
Mesh (size>#400) ; µm (size<#400)
Diameter x Thickness X Hole

[Link] [Link]

D:Diamond J K L M N O P Q R S T
B:CBN
Soft Hard

[Link]

Concentration 25 50 75 100 125 150

Volume % 6.25 12.5 18.75 25 31.25 37.5

carats/cm3 1.1 2.2 3.3 4.4 5.5 6.6

[Link]

Type Vitrified (V) Resin (B) Electroplated (P) Sintered Metal (M)
Higher material removal
Bonds are harder.
Due to the porosity: rate due to the 30~50%
Bonds are softer. Higher wear resistance.
Free-cutting. protrusion ratio of grain
Features Good dressability.
Better surface finish of
diameter.
Longer tool life.
workpiece. Ideal for grinding wheels
Good profileability. Suitable for profiled wheel
with sharp edge.
body.

8
Abrasives

Conventional abrasives

Abrasive Feature Application

This is the most common used abrasive,


A Brown aluminum oxide, hard and tough.
especial for heavy duty grinding on general steels.

FA The characteristic is between A and WA. Special for precision grinding on alloy steels.

White aluminum oxide , more friable


WA than A. Suitable for light grinding on general and hardened steels.

19A Mixed abrasive of A and WA. Precision grinding on alloy steels with low hardness.

FSA Mixed abrasive of WA and FA Precision grinding on alloy steels with medium hardness.

Pink aluminum oxide , tougher than WA. Good for precision or large surface grinding on hard
PA alloy steels and tool steels.

Red aluminum oxide , tougher than PA Good corner-holding characteristics that are needed
RA for precision grinding.

Monocrystalline aluminum oxide,


Precision grinding of high hardness tool steel and
32A harder and tougher than WA,
general grinding.
with sharp cutting edge

93A Mixed abrasive of WA and RA Mainly used for hardened steel and stainless steel.

Ceramic aluminum oxide. For the need of long tool life and high material removal
KG rate grinding wheels.

Precision grinding of high hardness tool steel and


80A Similar to 32A general grinding.

Black silicon carbide, harder and more Suitable for non-ferrous metals, rubber, plastic,
C friable than WA. ceramics, glass and cast iron.

Green silicon carbide, Besides the application of C, it's also used to grind solid
GC harder and more friable than C. carbide tools.

Please feel free to contact our sales engineer for more product information with your requirements.

9
Abrasives

Recommended applications of superabrasives

Abrasive Vitrified Resin Electroplated Sintered Metal

ND Cemented carbide, Non-ferrous metal, Steel, dental tools, non-ferrous metal,


ceramic, gem, stone, cemented carbide, rubber, glass, etc. cemented carbide,
SD crystal, ferrite, etc. ceramic, glass, quartz, optical lens, concrete,
SDC ferrite, etc. etc.

B Precision grinding and thread grinding for ferrous metal difficult to grind.

10
Application

The table shows some correlations between process variables and the grinding results.

Roughness Cutting Force Temperature G ratio

Ra F T G
Cutting
Speed
Vc (m/s)

Vc Vc Vc Vc
Cutting Data

Ra F T G
Workpiece
Speed
Vw (m/s)

Vw Vw Vw Vw

Ra F T G
Material
Removal
Rate
Q (mm3/mm.s)
Q Q Q Q

Ra F T G

Grit size (µm)

Grit size Grit size Grit size Grit size


Grinding Wheel

Ra F T G
Concentration
(%)

Concentration Concentration Concentration Concentration

11
Product

Cylindrical Grinding Wheels

12
Product

Conventional
1A 5A
D
D P
F
T T

H H

Unit : mm

Shape D T H PxF Spec. Part No. Package

1A 100 10 25.40 PSA60L8V YVS10017 1

1A 305 25 101.6 GC120K9V YVG55007 1

1A 355 50 127 FA60K8V YVF16026 1

1A 510 32 254 FSA80I8V YVE58015 1

1A 540 22 304.8 240 x 15 KG120J8V YVK58058 1

5A 405 55 127 190 x 15 FA80K7V YWF57074 1

5A 405 55 101.6 PSA80L7V YWS57213 1

Superabrasive

1A1 14A1
D D
X
X

T UT

H H

Unit : mm

Shape D T H U X Spec. Package

1A1 200 15 15.88 15 5 D170N75BD 1

14A1 300 25 101.6 10 6 D100P100BW 1

13
Product

Surface Grinding Wheels

14
Product

Conventional
1A
D

Unit : mm

Shape D T H Spec. Part No. Spec. Part No. Package

WA80K8V YVY52029 32A120K7V YVH52034


1A 180 3 31.75 20
WA100K8V YVZ52053

WA46K8V YVW52004 32A120K7V YVH52001

WA60K8V YVX52004 32A180K8V YVH52006

1A 180 6 31.75 WA80K8V YVY52004 MA120K8V YVH52057 10

WA100K8V YVZ52012 MA220K8V YVH32904

WA120K8V YVZ52005

WA60K8V YVX52003

WA80K8V YVY52005
1A 180 8 31.75 10
WA100K8V YVZ52008

WA120K8V YVZ52032

WA46K8V YVW52009

WA60K8V YVX52009

1A 180 10 31.75 WA80K8V YVY52006 10

WA100K8V YVZ52006

WA120K8V YVZ52007

15
Product

Unit : mm

Shape D T H Spec. Part No. Spec. Part No. Package

WA46J8V YVW52007 93A46H11V YVR52006

WA46K8V YVW52003 93A60H9V YVR52016

WA60K8V YVX52002 GC90H9V YVG52007


1A 180 13 31.75 5
WA80K8V YVY52007 5KG46H11V YVK52008

WA100K8V YVZ52002 5KG46K9V YVK52012

WA120K8V YVZ52011 5KG60J9V YVK52020

WA46K8V YVW52014 93A46H11V YVR52007

1A 180 16 31.75 WA60K8V YVX52021 5

WA80K8V YVY52012

WA46K8V YVW53064

WA60K8V YVX53024

1A 205 6 31.75 WA80K8V YVY53015 10

WA100K8V YVZ53007

WA120K8V YVZ53017

WA46K8V YVW53069
1A 205 10 31.75 10
WA80K8V YVY53006

WA46K8V YVW53021 PA46H8V YVS53005

WA60K8V YVX53017 93A46H11V YVR53010

1A 205 13 31.75 WA80K8V YVY53003 10

WA100K8V YVZ53004

WA120K8V YVZ53003

16
Product

Unit : mm

Shape D T H Spec. Part No. Spec. Part No. Spec. Part No. Package

1A 305 32 76.2 WA46K8V YVW55018 4

1A 305 32 127 WA46K8V YVW55004 32A46H9V YVS65001 4

1A 305 38 127 WA46K8V YVW55008 3

WA46K8V YVW56008 32A46H9V YVH56051 5KG46G13V YVK56010

WA60J8V YVX56035 32A46J12V YVS56008


1A 355 38 127 2
WA60K8V YVX56005 93A46H11V YVR56002

32A46J9V YVH66001 RA46I10V YVR66007

WA46J8V YVW56002 32A46J9V YVH66007 5KG46G13V YVK56012


1A 355 50 127 2
C46I8V YVC56013 93A46H11V YVR56003

1A 405 50 127 WA46K8V YVW57003 93A46H11V YVR67002 5KG46H11V YVK57001 1

17
Product

5A 7A
D
D
P
P
F
F
T T
H H G

Unit : mm

Shape D T H PxFxG Spec. Part No. Spec. Part No. Package

WA46K8V YWW52001 93A46H11V YWR52004

5A 180 19 31.75 100 x 6 WA60K8V YWX52002 5

WA80K8V YWY52002

WA46K8V YWW52002 93A46H11V YWR52009

WA60J8V YWX52001 93A60H8V YWR52037


5A 180 25 31.75 100 x 12 5
WA60K8V YWX52007

WA80K8V YWY52001

WA46K8V YWW52004 93A46H11V YWR52010

5A 180 32 31.75 100 x 16 WA60J8V YWX52009 5

WA80K8V YWY52005

WA46K8V YWW53004 93A46H11V YWR53052


5A 205 19 31.75 100 x 6 10
WA60K8V YWX53007

WA46K8V YWW53001
5A 205 25 31.75 100 x 12 10
WA60K8V YWX53008

WA46K8V YWW53006
5A 205 32 31.75 100 x 16 5
WA60K8V YWX53014

7A 355 50 127 205 x 9 x 9 WA46J8V YWW76002 PSA46H10V YWS76006 2

18
Product

Superabrasive

1A1 14A1
D D
X
X

T UT

H H

Shape D T H U X Spec. Part No. Package


Unit : mm

150 10 31.75 5 D140P75BW DBA4B007B

1A1 D140O75BW DBA5B004B


175 10 31.75 5
B140L75BW DBA5Q004B

D120Q70BW DBS8A124B
350 25 127 10 5
B100Q70BW DBS8P097P 1

D120Q70BW DBS8A126B
14A1 15 5
B100Q60BW DBS8P098P
350 32 127
D120Q70BW DBS8A128B
20 5
B100Q70BW DBS8P100B

19
Product

Rough Grinding Wheels

20
Product

Conventional
1A

Unit : mm

Shape D T H Spec. Part No. Spec. Part No. Package

1A 65 16 7.0 38A60K8V YXT16001 10


1A 75 13 9.53 GC120M9V YXG17012 10
1A 75 13 12.7 38A60P8V YXT17004 10
1A 100 100 25.4 C36J8V3G YVC80003 GC120M9V YXG17012 10
38A80L8V YVT21011
1A 150 6 12.7 GC120J9V YVG21015 10
38A100L8V YVT21002
1B 150 6 12.7 38A100L8V YWT01002 GC120J9V YWG01001 10
1B 150 6 19.05 38A100L8V YWT01004 10
A36P7V YVA01008
A46P7V YVA11008
A60P7V YVA11035
1A 150 19 12.7 38A36M8V YVT01002 GC120J9V YVG21005 10
38A46M8V YVT11001
38A60L8V YVT11009
38A80L8V YVT21007
1A 180 3 31.75 WA100K8V YVZ52053 10
38A60L8V YVT13025
1A 205 6 15.88 38A80L8V YVT23010 GC120J9V YVG23012 10
38A100L8V YVT23007
38A80L8V YWT03003
1B 205 6 15.88 GC120J9V YWG03004 10
38A100L8V YWT03001
38A60L8V YVT13011
1A 205 6 19.05 GC120J9V YVG23011 10
38A100L8V YVT23008
1B 205 6 19.05 38A100L8V YWT03004 10

21
Product

Unit : mm

Shape D T H Spec. Part No. Spec. Part No. Package

1A 205 6 25.4 38A100L8V YVT23012 10

1B 205 6 25.4 38A100L8V YWT03006 10

1A 205 10 15.88 38A60L8V YVT13010 GC120J9V YVG23025 10

A36P7V YVA03004 GC90I9V YVG23013

A46P7V YVA13007 GC120J9V YVG23010

A60P7V YVA13021 C46M8V YVC13003


1A 205 19 15.88 38A36M8V YVT03003
10
38A46M8V YVT13003

38A60L8V YVT13006

38A80L8V YVT23002

A36P7V YVA03016 GC120J9V YVG23009


38A36M8V YVT03001
1A 205 19 19.05 10
38A46M8V YVT13002

38A80L8V YVT23001

A36P7V YVA03006 GC120J9V YVG23017

1A 205 25 15.88 38A36M8V YVT03002 10


38A46M8V YVT13018

1A 205 25 19.05 38A46M8V YVT13015 GC120J9V YVG23018 10

A36P7V YVA03008 GC120J9V YVG23026

38A46M8V YVT13019
1A 205 25 25.4 10
38A60L8V YVT13029

38A80L8V YVT23025
1A 255 13 25.4 38A80L8V YVT24006 5

22
Product

Unit : mm

Shape D T H Spec. Part No. Spec. Part No. Package

A36P7V YVA04007 GC90I9V YVG24008

A46P7V YVA14026 GC120J9V YVG54004

A60P8V YVA14011 GC220J9V YVG34001

1A 255 25 25.4 38A36M8V YVT04001 C36M7V YVC04003 5

WA46M8V YVT14001 C46M8V YVC14001

WA60L8V YVT14005

WA80L8V YVT24002

A24P7V YVA05008 C46M8V YVC15004

38A46M8V YVT15011 GC90I9V YVG25011

1A 305 25 25.4 38A60L8V YVT15003 GC120M9V YVG25016 5

GC120M9V YVG25004

GC120J9V YVG55004

1A 305 32 25.4 A36P7V YVA05017 4

1A 355 38 25.4 AZ24P8B YSA36001 2

23
Product

Centerless Grinding Wheels

24
Product

Grinding Wheel
1A 7A
D
P
D
F

T T

H H G

Unit : mm

Shape D T H PxFxG Spec. Part No. Spec. Part No. Package

7-1A 305 150 120 175x25x25 FA80M8V YWF75017

38A60M8V YWT75011
7A 305 150 120 175x25x25 1
38A80M8V YWT75004
7A 455 205 228.6 300x25x25 FA60K7V YWF77012

Regulating Wheel Unit : mm

Shape D T H PxFxG Spec. Part No. Package

1A 205 100 90 A120RR YUA43004

7A 205 150 90 130x25x25 A120TR YUA83001

1A 230 205 127 A150OR YUA54021

175x75x20 A150TR YUA84003


7A 255 205 111.2
175x25x75 A150STR YUA84057

1A 255 205 111.2 A120RR YUA54001


1
1A 255 305 111.2 A150OR YUA54011

7A 305 205 127 200x64x38 A150RR YUA85019

A150RR YUA55004
1A 305 205 127
A150RR YUA55065

1A 330 305 127 A150OR YUA55069

1A 355 305 152.4 A150OR YUA56011

25
Product

Circular Saw Grinding Wheel

26
Product

Conventional 1A
D

Unit : mm

Shape D T H Spec. Part No. Package

150 1.5 25 RA100NV YVR71044 25

150 1.6 25 RA100NV YVR71040 25

150 1.75 25 RA100NV YVR71041 25

1A 150 2.0 25 RA100NV YVR71038 20

150 3.0 25 RA100NV YVR71043 15

200 1.5~3.0 32 RA100NV 15

230 1.6~3.2 32 RA100NV 15

Superabrasive 12A2
D
W

X
T

H
Unit : mm

Shape D T H W X Spec. Part No. Package

150 15 16 6 2 D500N75BW DBU4C068 1

150 15 20 6 2 D500N75BW DBU4C117 1

12A2_BK 150 14 16 6 1 D500N75BW DBU4C118 1

150 14.5 16 6 1.5 D500N75BW DBU4C120 1

150 15 16 10 2 2D500P75BW DBU4C070 1


BK : Bakelite Body

27
Product

Tools Grinding Wheels

28
Product

Conventional

5A
D
P
F

Unit : mm

Shape D T H PxF Spec. Part No. Package


PA80KV YWP50021
5A 100 20 25.4 60 x 10 PSA120LV YWS50003 10
PSA220IV YWS50041

6A
D
W

T
E
H

Unit : mm

Shape D T H WxE Spec. Part No. Package


38A60NV YXT27008 45
73 38 7.94 8 x 10
38A80KV YXT27004 45
WA80LV YWY60009 16
100 50 20 13 x 13
6A WA80MV YWY60008 16
125 35 19.05 25 x 10 GC120HV YWX60033 8
125 50 31.75 13 x 13 WA60JV YWG60084 12
180 125 25.4 25 x 25 38A36KV YWT62001 1

29
Product
11A D
K W

T
E
H
J
Unit : mm

Shape D T H WxE JxK Spec. Part No. Package

100 50 31.75 10 x 13 75 x 60 WA60JV YWX40014 16


11A
125 50 31.75 6 x 13 95 x 70 WA60IV YWX40001 8

12A D
K A

H E
J

Unit : mm
Shape D T H AxE JxK Spec. Part No. Package

12A 150 19 31.75 10 x 10 75 x 75 WA60JV YWX31002 10

Superabrasive 11A2 D

W X

H
Unit : mm

Shape D T H XxW Spec. Part No. Package

100 50 17 2x8 D170P75BD DBN2B005B 1

11A2 100 50 31.75 2x8 D170P75BD DBN2B007B 1

100 50 17 3 x 10 D170P75BD DBN2B006B 1

30
Product

Depressed Center Wheels

31
Product
Glass fiber reinforcement
27
Fine grit
D

Rough grit
H

Unit : mm

Shape D U H Spec. Part No. Package


50 4 9.53 A36QBF SA2030

65 4 9.53 A36QBF

A36QBF
75 4 9.53
WA46PBF SY2020

100 3 16 A36QBF SA2131

100 4 16 WA46PBF SY2124

A24PBF SB2120

A24QBF SA2130
100
A24RBF SA2146
100 6 16
A36QBF SA2132

AC24PBF SL2120

27 WA24PBF SY2120

A24PBF SB2220

A24QBF SA2230
125 6 22
A24RBF SA2247

WA24PBF SY2220

150 6 22 A24QBF2 SA2330

180 3 22 A36QBF2

A24PBF SB2420

A24QBF SA2430 50

180 6 22 A24RBF SA2446

AC24QBF SL2430

WA24PBF SY2420

p.s. : no part no. means no stock

32
Product

Cut-off Wheels

33
Product

30 D

Unit : mm

Shape D T H Spec. Part No. Package

75 1.6 9.53 A46SBF2 SA1056 1000

100 1.5 16 A36PBF2 SA1264 200

100 2 16 A36SBF SA1265 200

180 2 22.23 AC36PBF SA1420 100

A24QBF SA1630
305 3 25.4 25
30 A30PBF SB1620

A24QBF SA1730
355 3.5 25.4 25
A30PBF SB1721

A24QBF SA1830

405 3.5 25.4 A30PBF SB1820 25

FA30SBF SL1856

1A1R D
X
T

Unit : mm

Shape D T H X Spec. Part No. Package

150 1 19.05 7 D120R100BW DBB4B080B


1A1R 150 1 31.75 7 D120R100BW DBB4B066B 1

200 1 19.05 8 D170R100BW DBB6B019B

34
Product

Precision Type : Special process to manufacture the products with precise dimension and good
property.

Unit : mm

Shape D T H Spec. Part No. Package

PA60PBR SH7210

PA60PBR-R SN7210

150 1.0 19.05 WA60MB SF0310 25

FA60PBF SW1321

FA60PBF-R SZ1321

SA60SBR SH7300
0.5 31.75 50
SA60SBR-R SF7300

1.0 19.05 WA60MB SF0411

PA60PBR SH7310
180
30 PA60PBR-R SN7310
1.0 31.75 25
WA60MB SF0410

WA80MB-R SY0413

1.2 31.75 WA60PBR SW7330

205 1.2 31.75 WA60PBR SW7430 25

230 1.2 31.75 WA120NB SZ0511 50

WA120NB SZ0501
1.2 31.75
255 A120PB SL0502 50

2 31.75 WA120NB SZ0502

305 1.2 31.75 A120PB SM7820 30

35
Product

Flexible Grinding Wheels

Fiber Discs

36
Product

Flexible Grinding Wheels


Unit : mm

Shape D T H Spec. Part No. Package

WA60BFL SW3120
WA80BFL SW3130
100 2 16
WA100BFL SW3146
WA120BFL SW3156
AC46BFL SX3110
AC60BFL SX3120
AC80BFL SX3130
AC100BFL SX3146
AC120BFL SX3156
AZ60BFL ST3120
100
AZ80BFL ST3130
27 GC46BFL SG3110
100 3 16
GC60BFL SG3120
GC80BFL SG3130
GC100BFL SG3146
GC120BFL SG3156
GC220BFL SG3167
GC46SBFL SG3111
GC60SBFL SG3121
GC120SBFL SG3157
AC60BFL SX3420
180 3 22.23 AC80BFL SX3430 50

AC100BFL SX3446

37
Product

Fiber Discs
Unit : mm

D H Spec. Part No. Package D H Spec. Part No. Package

CC16 SC4400 CC16 SC4603

CC20 SC4410 CC24 SC4612

CC24 SC4412 CC36 SC4622


150 22.2
CC30 SC4420 CC40 SC4630

CC36 SC4422 CC60 SC4646

CC40 SC4430 CC80 SC4647


100 15.9 200
CC50 SC4432 CC16 SC4703

CC60 SC4446 CC24 SC4712

CC80 SC4447 CC30 SC4720


180 22.2
CC100 SC4456 CC36 SC4722

CC120 SC4457 CC50 SC4732

CC220 SC4476 200 CC60 SC4746

CC16 SC4500 Other abrasives also can be customized ; MOQ : 2000pcs

CC24 SC4513

CC30 SC4520

125 15.9 CC36 SC4523

CC40 SC4530

CC60 SC4546

CC80 SC4548

CC24 SC4514

125 22.2 CC36 SC4524

CC40 SC4531

38
Product

Mounted Points

39
Product

A Type 25 Standard shank


Unit : mm diameter :Ø6X30

Shape Type Spec. Part No. Package


32 19
38A46PV YXT42001

70
A3 10
PA46PV YXP42083

32

28
A4 38A46PV YXT43002
A5 38A46PV YXT41002 A4 A5
A3 (KA-1) (KA-2)

38A46PV YXT42003
A11 22
PA46PV YXP42084 18 A2
A12 38A60PV YXT41006 6

50
38A60QV YXT40001 20

32
40 A15

27
PA60QV YXP40002
A12
A11 (KA 3) A15
A24 PA60QV YXP40007
A36 38A60PV YXT44002 6
42 32
A37 38A60PV YXT43003

10
19

6
A38 38A46PV YXT42004
A37
A24 A36 (KA-10)

25
25

A38(KA-4)

B Type
Standard shank
Unit : mm diameter :Ø3X30
13
Shape Type Spec. Part No. Package
6
10
B42 PA60QV YXP51016 19
10 3
B44 PA80QV YXP50001
40 20
B52 PA60QV YXP51002
B42 B44 B97
B97 PA120QV YXP50010
10

19

B52

40
Product

W Type
d D

Unit : mm

Shape Type D T d Spec. Part No. Package


W162 6 10 3 PA100TV YXP60013
W164 6 19 3 PA100TV YXP60008
W176 10 13 3 PA60QV YXP61038
W196 16 25 6 38A60PV YXT61023
W205 19 25 6 38A46PV YXT61002
W220 25 25 6 38A46PV YXT62002
40 KA6 32 10 6 38A46PV YXT63004 20
W230 32 32 6 38A46PV YXT63002
W 6 25 6 38A60QV YXT60016
W 8 25 6 38A60QV YXT60019
W 10 25 6 38A60QV YXT61010
W 13 25 6 38A60QV YXT61022
KA5 16 32 6 38A46PV YXT61045

41
Product

Sharpening Stones

42
Product

L
50, 60 L 61
W
T
(50/n, n=blocks)
W Unit : mm

Shape L W T Spec. Part No. Package


25 25 C24TV YYC34002 100
150
50 25 C24SV YYC34003 50
C20S YYC36001
50
50 25 C60M YYC36010
200
C120M YYC36011
20
75 50 C180M YYC36014
50/4 200 75 50 C20S YYC36006
50 200 50 25 WA80IV YYY36002
200 50 25 C120/220MV YYC36002
51 20
205 50 25 A120/400QV YYA36001
6 6 38A600QV YYT82001
10 10 38A600QV YYT82008
10 10 GC220MV YYG72002
100 13 13 38A600QV YYT82004 10
13 13 GC220MV YYG72003
60 13 3 38A600QV YYT82011
25 13 38A600QV YYT82007
150 30 2 WA500HV YYV84067
A400KV YYA26003
20
200 50 25 A500LV YYA26002
38A600QV YYT26008
6 38A600QV YYT62002
61 100 10 38A600QV YYT62001 10
13 38A600QV YYT62007

Honing stone Unit : mm

Shape L W T Spec. Part No. Package


70-1 100 11 13 GC2207V YYG42010 10

43
Product

62 L 63
L

D D

Unit : mm

Shape L D Spec. Part No. Package

6 38A600QV YYT62009
62 100
10 38A600QV YYT62021
10
6 38A600QV YYT62003
63 100
13 38A600QV YYT62006

For Superabrasive Grinding Wheels


Unit : mm

Shape L W T Spec. Part No. Package

WA220HV YYV72003

60 100 20 20 WA400HV YYV82005 40

WA1000HV YYV82009

Dressing wheels for superabrasive wheels


Unit : mm

Shape D T H WxE Spec. Part No. Package


6A 125 35 19.05 25 x 10 GC120H8V YWG60084 12
C60M7V YXC17003 5
1A 75 25 12.7
GC120H8V YXG17015 5

44
Product

Dressing Tools

45
Product

Single Point Diamond Dresser Impregnated Multi-Point Diamond Dressers


L d d
L W

ØD X X
X

Unit : mm
l l l
Spec. L D Part No.

#5 100 10 DKB2C001B
Grit Size
#10 100 10 DKB2E001B 4:#46
ØD 6: #50~#100
ØD ØD
#20 100 10 DKB2F001B 8: #120
2A6A8 1R6K8 1R8L8
#25 100 10 DKB2G001B
2A6A9 3R4L8
#33 100 10 DKB2H001B 2A8A9 3R8L9
#50 100 10 DKB2I001B Unit : mm

#5 100 12 DKB3C001B Spec. Grit Size W L d X l D Part No.


#10 100 12 DKB3E002B 2A6A8 6 6 13 7 58 12 DDD0J003B

#10A 100 12 DKA3B001B 2A6A9 6 6 13 7 108 12 DDD0J004B

#20 100 12 DKB3F001B 2A8A9 8 6 13 7 108 12 DDD0J008B

#25 100 12 DKB3G001B 1R6K8 6 6 7 58 12 DDD0J005B

#33 100 12 DKB3H002B 1R8L8 8 6 7 58 12 DDD0J007B

#50 100 12 DKB3I001B 3R4L8 4 10 7 58 12 DDD1F001B

#75 100 12 DKB3G004B 3R8L9 8 10 7 108 12 DDD1J002B

46
Product

Single Point CVD Dresser


L

Ø3

ØD
Unit : mm

Spec. D L Part No.


804-1Z 10 50 DKD2Q001B
804-1Z 12 50 DKD3Q001B

CVD Dressing Tool


L

Vo ØD
R
L

ØD

Unit : mm

Spec. D L Vo R Part No.


804-2Z 10 50 V55o R0.3 DKL2Q001B
804-2Z 12 50 V55o R0.3 DKL3Q001B
804-3Z 10 50 V55o R0.3 DKL2Q002B
804-3Z 12 50 V55o R0.3 DKL3Q002B
1204-1Z 9.5 50 V60o R0.2 DKL5U004B

Recommendation of CVD Dressing Tool. Unit : mm

Diameter of wheel
Thickness
100 150 250 255 305 355 405
13 1Z 1Z 2Z 2Z 3Z 3Z 3Z
25 1Z 2Z 2Z 3Z 3Z 3Z
38 2Z 2Z 3Z 3Z 3Z 3Z
50 2Z 3Z 3Z 3Z 3Z
65 3Z 3Z 3Z 3Z 3Z
75 3Z 3Z

47
Product

Dressing Board

48
Product

Recommendation Unit : mm

Dicing Blades
Spec.
Electroformed Bond Metal Bond Resin Bond

GC600 #400~#1200 #400~#1200 #200~#1000

GC1000 #1500~#2000 #1500~#2000 #1500~#2000

GC2000 #2000~#3000 N/A N/A

GC3000 #3000 N/A N/A

GC4000 #3000 N/A N/A

GC6000 #4000 N/A N/A

GC8000 #5000 N/A N/A

WA400 N/A #320~#400 N/A

WA800 #600~#1200 #400~#1200 N/A

WA1000 N/A #1500~#2000 N/A

WA2000 N/A #2000~#3000 N/A

49
Product

Accessory

50
Product

KGB-2010 Grinder Balance Instrument

Item Spec.

Amplitude Resolution 0.01~2760 µm(@3600rpm)

Amplitude Range 0.01 µm(@3600rpm)

Phase Resolution 0.1o

rpm Range 400~20000 rpm

Sensor Optical sensor

Sensing Range 5~60 mm

Vibration Sensor Accelerometer100 mv/g±20%

CPU Vortex 300MHz (32 bits)

Display 320 x 240 dot LCD

Temperature 0oC~40oC

Power Consumption 5W

Battery (Optional) Li-on Rechargeable Battery

Power VAC 110V/220V

Size 283 x 170 x 45 (mm)

Weight 1.6 kg (without battery)

Accelerometer (with Magnetic Base) x 1

Photoelectric Fiber-Optic (with Magnetic Base) x 1


Accessories
Power Adaptor x 1

Kit (Glue, Sciccor, Reflection Paster)

51
Knowledge - Balancing

Residual unbalance U : U=m×r

U[[Link]] is the product of the unbalance mass m[g] and its


distance to the rotational axis r[mm]. Residual unbalance U
causes a centrifugal force F[N] to act on the rotating parts.
This force will have a negative effect on the spindle.

F=10-6×U×ω2 ω

Specific unbalance e : e=U/M

e is also called unbalance eccentricity : e[[Link]]/[kg] or [µm] is the distance to which the center of
gravity is offset in regard to the holder’s rotational axis. What the balancing machine measures is
the specific unbalance.

e 2πn
Balancing Quality G : G= 1000 ×ω {ω=rad/s = 60 }

ISO 1940 has established G as the unit of measurement for the balance quality of rotating parts.
G is the tangential speed of the center of gravity in reference to rotational axis.

250

100

50

20
G40
10
e
5 G16
3
2 G6.3
1
G2.5
0.5
G1
0.2
G0.4
0.1
15002000 3000 5000 7000 15000 30000

Unit of n : rpm

52
Knowledge –ISO Standard tolerance for hole

Common tolerance

Hole dia. D10 E9 F8 G7 H6 H7 H8 H9 H11 Js7


(mm)
+60 +39 +20 +12 +6 +10 +14 +25 +60
3 +/-5
+20 +14 +6 +2 0 0 0 0 0
+78 +50 +28 +16 +8 +12 +18 +30 +75
> 3~6 +/-6
+30 +20 +10 +4 0 0 0 0 0
+98 +61 +35 +20 +9 +15 +22 +36 +90
> 6~10 +/-7.5
+40 +25 +13 +5 0 0 0 0 0
+120 +75 +43 +24 +11 +18 +27 +43 +110
> 10~18 +/-9
+50 +32 +16 +6 0 0 0 0 0
+149 +92 +53 +28 +13 +21 +33 +52 +130
> 18~30 +/-10.5
+65 +40 +20 +7 0 0 0 0 0
+180 +112 +64 +34 +16 +25 +39 +62 +160
> 30~50 +/-12.5
+80 +50 +25 +9 0 0 0 0 0
+220 +134 +76 +40 +19 +30 +46 +74 +190
> 50~80 +/-15
+100 +60 +30 +10 0 0 0 0 0
+260 +159 +90 +47 +22 +35 +54 +87 +220
> 80~120 +/-17.5
+120 +72 +36 +12 0 0 0 0 0
+305 +185 +106 +54 +25 +40 +63 +100 +250
> 120~180 +/-20
+145 +85 +43 +14 0 0 0 0 0
+355 +215 +122 +61 +29 +46 +72 +115 +290
> 180~250 +/-23
+170 +110 +50 +15 0 0 0 0 0
+400 +240 +137 +69 +32 +52 +81 +130 +320
> 250~315 +/-26
+190 +110 +56 +17 0 0 0 0 0
+440 +265 +151 +75 +36 +57 +89 +140 +360
> 315~400 +/-28.5
+210 +125 +62 +18 0 0 0 0 0

53
Knowledge –Geometrical tolerance

Drawing symbol Tolerance area

Circularity 0.01

t
Cylindricity 0.01

Flatness 0.02
@

54
Memo

55
Memo

56
53

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