KINIK Grinding Wheels Technical Guide
KINIK Grinding Wheels Technical Guide
KINIK
Headquarter , Taipei
Code keys 02
Abrasives 09
Application 11
Product 12
Cut-off Wheels 33
Mounted Points 39
Sharpening Stones 43
Dressing Tools 46
Dressing Board 49
Accessory 51
Knowledge 52
1
Code keys
1 A 305 x 25 x 127 WA 46 K 8 V 7N
1 2 3 4 5 6 7 8 9
[Link] : These drawings are main geometries, other shapes can be custom-made.
2
Code keys
[Link]
A B C D E
R
60° 60° 60°
90° 65° 45°
3
R= T
10
F G H I S J
R
R
R R
60° 60°
R
T T T T
T
1 1 1 1 1 7
R= T R= T R= T R= T S= T R= T
2 8 8 8 3 10
K L M N X P
45° 45°
R
R=T X . V Customized
Q R S T U X
U
W PA
R
V V2
M V1
R
R
T Customized
T W
R= or M . PA R . V1 . V2 . X
2 2 Customized U . V Customized Customized
V U X
W Y U Z U
V V
R
V2 V
V1
U U U
V V V
U . V1 . V2 . X
Customized R . V Customized U . V Customized U . V Customized
3
Code keys
[Link] [Link]
D x T x H A、WA、FA、PA、RA、19A、32A、FSA、93A、80A、
Diameter x Thickness X Hole C、GC、KG …….
[Link] # [Link]
10 240 F G H I J K L M N O P Q R S T
12 280
Soft Hard
14 320
16 400
20 500
[Link] : Volumn Percent of Abrasive
24 600
30 700 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14
36 800 62 60 58 56 54 52 50 48 46 44 42 40 38 36 34
46 1000 % % % % % % % % % % % % % % %
60 1200
80 1500
100 2000 [Link] [Link] Symbol
120 2500 V Vitrified KINIK Symbol
150 3000 B Resin
180 4000 R Rubber
220 Mg Magnesium Oxide
4
Code keys
1 2 3 4 5 6 7 8 9 10 11
1 9
3 7
Both Sides Part of Side
1
2 11
Periphery 4 8
45o-90o
Inside Bevel or Arc Throughout
3 12
45o 5 9
4 14 Outside Bevel or Arc Corner
2
Side 6 10
6 15
A D FF L QQ
Drill and B Segmented S
Counterbore Abrasive Section
AH DD G LL S
Dirll and C Segmental and SS
Countersink Slotted
5
Code keys
Standard Shapes :
6
Code keys
7
Code keys
5 . Dimension [Link]
D x T x H
Mesh (size>#400) ; µm (size<#400)
Diameter x Thickness X Hole
[Link] [Link]
D:Diamond J K L M N O P Q R S T
B:CBN
Soft Hard
[Link]
[Link]
Type Vitrified (V) Resin (B) Electroplated (P) Sintered Metal (M)
Higher material removal
Bonds are harder.
Due to the porosity: rate due to the 30~50%
Bonds are softer. Higher wear resistance.
Free-cutting. protrusion ratio of grain
Features Good dressability.
Better surface finish of
diameter.
Longer tool life.
workpiece. Ideal for grinding wheels
Good profileability. Suitable for profiled wheel
with sharp edge.
body.
8
Abrasives
Conventional abrasives
FA The characteristic is between A and WA. Special for precision grinding on alloy steels.
19A Mixed abrasive of A and WA. Precision grinding on alloy steels with low hardness.
FSA Mixed abrasive of WA and FA Precision grinding on alloy steels with medium hardness.
Pink aluminum oxide , tougher than WA. Good for precision or large surface grinding on hard
PA alloy steels and tool steels.
Red aluminum oxide , tougher than PA Good corner-holding characteristics that are needed
RA for precision grinding.
93A Mixed abrasive of WA and RA Mainly used for hardened steel and stainless steel.
Ceramic aluminum oxide. For the need of long tool life and high material removal
KG rate grinding wheels.
Black silicon carbide, harder and more Suitable for non-ferrous metals, rubber, plastic,
C friable than WA. ceramics, glass and cast iron.
Green silicon carbide, Besides the application of C, it's also used to grind solid
GC harder and more friable than C. carbide tools.
Please feel free to contact our sales engineer for more product information with your requirements.
9
Abrasives
B Precision grinding and thread grinding for ferrous metal difficult to grind.
10
Application
The table shows some correlations between process variables and the grinding results.
Ra F T G
Cutting
Speed
Vc (m/s)
Vc Vc Vc Vc
Cutting Data
Ra F T G
Workpiece
Speed
Vw (m/s)
Vw Vw Vw Vw
Ra F T G
Material
Removal
Rate
Q (mm3/mm.s)
Q Q Q Q
Ra F T G
Ra F T G
Concentration
(%)
11
Product
12
Product
Conventional
1A 5A
D
D P
F
T T
H H
Unit : mm
Superabrasive
1A1 14A1
D D
X
X
T UT
H H
Unit : mm
13
Product
14
Product
Conventional
1A
D
Unit : mm
WA120K8V YVZ52005
WA60K8V YVX52003
WA80K8V YVY52005
1A 180 8 31.75 10
WA100K8V YVZ52008
WA120K8V YVZ52032
WA46K8V YVW52009
WA60K8V YVX52009
WA100K8V YVZ52006
WA120K8V YVZ52007
15
Product
Unit : mm
WA80K8V YVY52012
WA46K8V YVW53064
WA60K8V YVX53024
WA100K8V YVZ53007
WA120K8V YVZ53017
WA46K8V YVW53069
1A 205 10 31.75 10
WA80K8V YVY53006
WA100K8V YVZ53004
WA120K8V YVZ53003
16
Product
Unit : mm
Shape D T H Spec. Part No. Spec. Part No. Spec. Part No. Package
17
Product
5A 7A
D
D
P
P
F
F
T T
H H G
Unit : mm
WA80K8V YWY52002
WA80K8V YWY52001
WA80K8V YWY52005
WA46K8V YWW53001
5A 205 25 31.75 100 x 12 10
WA60K8V YWX53008
WA46K8V YWW53006
5A 205 32 31.75 100 x 16 5
WA60K8V YWX53014
18
Product
Superabrasive
1A1 14A1
D D
X
X
T UT
H H
D120Q70BW DBS8A124B
350 25 127 10 5
B100Q70BW DBS8P097P 1
D120Q70BW DBS8A126B
14A1 15 5
B100Q60BW DBS8P098P
350 32 127
D120Q70BW DBS8A128B
20 5
B100Q70BW DBS8P100B
19
Product
20
Product
Conventional
1A
Unit : mm
21
Product
Unit : mm
38A60L8V YVT13006
38A80L8V YVT23002
38A80L8V YVT23001
38A46M8V YVT13019
1A 205 25 25.4 10
38A60L8V YVT13029
38A80L8V YVT23025
1A 255 13 25.4 38A80L8V YVT24006 5
22
Product
Unit : mm
WA60L8V YVT14005
WA80L8V YVT24002
GC120M9V YVG25004
GC120J9V YVG55004
23
Product
24
Product
Grinding Wheel
1A 7A
D
P
D
F
T T
H H G
Unit : mm
38A60M8V YWT75011
7A 305 150 120 175x25x25 1
38A80M8V YWT75004
7A 455 205 228.6 300x25x25 FA60K7V YWF77012
A150RR YUA55004
1A 305 205 127
A150RR YUA55065
25
Product
26
Product
Conventional 1A
D
Unit : mm
Superabrasive 12A2
D
W
X
T
H
Unit : mm
27
Product
28
Product
Conventional
5A
D
P
F
Unit : mm
6A
D
W
T
E
H
Unit : mm
29
Product
11A D
K W
T
E
H
J
Unit : mm
12A D
K A
H E
J
Unit : mm
Shape D T H AxE JxK Spec. Part No. Package
Superabrasive 11A2 D
W X
H
Unit : mm
30
Product
31
Product
Glass fiber reinforcement
27
Fine grit
D
Rough grit
H
Unit : mm
65 4 9.53 A36QBF
A36QBF
75 4 9.53
WA46PBF SY2020
A24PBF SB2120
A24QBF SA2130
100
A24RBF SA2146
100 6 16
A36QBF SA2132
AC24PBF SL2120
27 WA24PBF SY2120
A24PBF SB2220
A24QBF SA2230
125 6 22
A24RBF SA2247
WA24PBF SY2220
180 3 22 A36QBF2
A24PBF SB2420
A24QBF SA2430 50
AC24QBF SL2430
WA24PBF SY2420
32
Product
Cut-off Wheels
33
Product
30 D
Unit : mm
A24QBF SA1630
305 3 25.4 25
30 A30PBF SB1620
A24QBF SA1730
355 3.5 25.4 25
A30PBF SB1721
A24QBF SA1830
FA30SBF SL1856
1A1R D
X
T
Unit : mm
34
Product
Precision Type : Special process to manufacture the products with precise dimension and good
property.
Unit : mm
PA60PBR SH7210
PA60PBR-R SN7210
FA60PBF SW1321
FA60PBF-R SZ1321
SA60SBR SH7300
0.5 31.75 50
SA60SBR-R SF7300
PA60PBR SH7310
180
30 PA60PBR-R SN7310
1.0 31.75 25
WA60MB SF0410
WA80MB-R SY0413
WA120NB SZ0501
1.2 31.75
255 A120PB SL0502 50
35
Product
Fiber Discs
36
Product
WA60BFL SW3120
WA80BFL SW3130
100 2 16
WA100BFL SW3146
WA120BFL SW3156
AC46BFL SX3110
AC60BFL SX3120
AC80BFL SX3130
AC100BFL SX3146
AC120BFL SX3156
AZ60BFL ST3120
100
AZ80BFL ST3130
27 GC46BFL SG3110
100 3 16
GC60BFL SG3120
GC80BFL SG3130
GC100BFL SG3146
GC120BFL SG3156
GC220BFL SG3167
GC46SBFL SG3111
GC60SBFL SG3121
GC120SBFL SG3157
AC60BFL SX3420
180 3 22.23 AC80BFL SX3430 50
AC100BFL SX3446
37
Product
Fiber Discs
Unit : mm
CC24 SC4513
CC30 SC4520
CC40 SC4530
CC60 SC4546
CC80 SC4548
CC24 SC4514
CC40 SC4531
38
Product
Mounted Points
39
Product
70
A3 10
PA46PV YXP42083
32
28
A4 38A46PV YXT43002
A5 38A46PV YXT41002 A4 A5
A3 (KA-1) (KA-2)
38A46PV YXT42003
A11 22
PA46PV YXP42084 18 A2
A12 38A60PV YXT41006 6
50
38A60QV YXT40001 20
32
40 A15
27
PA60QV YXP40002
A12
A11 (KA 3) A15
A24 PA60QV YXP40007
A36 38A60PV YXT44002 6
42 32
A37 38A60PV YXT43003
10
19
6
A38 38A46PV YXT42004
A37
A24 A36 (KA-10)
25
25
A38(KA-4)
B Type
Standard shank
Unit : mm diameter :Ø3X30
13
Shape Type Spec. Part No. Package
6
10
B42 PA60QV YXP51016 19
10 3
B44 PA80QV YXP50001
40 20
B52 PA60QV YXP51002
B42 B44 B97
B97 PA120QV YXP50010
10
19
B52
40
Product
W Type
d D
Unit : mm
41
Product
Sharpening Stones
42
Product
L
50, 60 L 61
W
T
(50/n, n=blocks)
W Unit : mm
43
Product
62 L 63
L
D D
Unit : mm
6 38A600QV YYT62009
62 100
10 38A600QV YYT62021
10
6 38A600QV YYT62003
63 100
13 38A600QV YYT62006
WA220HV YYV72003
WA1000HV YYV82009
44
Product
Dressing Tools
45
Product
ØD X X
X
Unit : mm
l l l
Spec. L D Part No.
#5 100 10 DKB2C001B
Grit Size
#10 100 10 DKB2E001B 4:#46
ØD 6: #50~#100
ØD ØD
#20 100 10 DKB2F001B 8: #120
2A6A8 1R6K8 1R8L8
#25 100 10 DKB2G001B
2A6A9 3R4L8
#33 100 10 DKB2H001B 2A8A9 3R8L9
#50 100 10 DKB2I001B Unit : mm
46
Product
Ø3
ØD
Unit : mm
Vo ØD
R
L
ØD
Unit : mm
Diameter of wheel
Thickness
100 150 250 255 305 355 405
13 1Z 1Z 2Z 2Z 3Z 3Z 3Z
25 1Z 2Z 2Z 3Z 3Z 3Z
38 2Z 2Z 3Z 3Z 3Z 3Z
50 2Z 3Z 3Z 3Z 3Z
65 3Z 3Z 3Z 3Z 3Z
75 3Z 3Z
47
Product
Dressing Board
48
Product
Recommendation Unit : mm
Dicing Blades
Spec.
Electroformed Bond Metal Bond Resin Bond
49
Product
Accessory
50
Product
Item Spec.
Temperature 0oC~40oC
Power Consumption 5W
51
Knowledge - Balancing
F=10-6×U×ω2 ω
e is also called unbalance eccentricity : e[[Link]]/[kg] or [µm] is the distance to which the center of
gravity is offset in regard to the holder’s rotational axis. What the balancing machine measures is
the specific unbalance.
e 2πn
Balancing Quality G : G= 1000 ×ω {ω=rad/s = 60 }
ISO 1940 has established G as the unit of measurement for the balance quality of rotating parts.
G is the tangential speed of the center of gravity in reference to rotational axis.
250
100
50
20
G40
10
e
5 G16
3
2 G6.3
1
G2.5
0.5
G1
0.2
G0.4
0.1
15002000 3000 5000 7000 15000 30000
Unit of n : rpm
52
Knowledge –ISO Standard tolerance for hole
Common tolerance
53
Knowledge –Geometrical tolerance
Circularity 0.01
t
Cylindricity 0.01
Flatness 0.02
@
54
Memo
55
Memo
56
53